CN107413651B - Automatic sorting and finishing device for double-colored double-layer bobbins - Google Patents
Automatic sorting and finishing device for double-colored double-layer bobbins Download PDFInfo
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- CN107413651B CN107413651B CN201710754484.2A CN201710754484A CN107413651B CN 107413651 B CN107413651 B CN 107413651B CN 201710754484 A CN201710754484 A CN 201710754484A CN 107413651 B CN107413651 B CN 107413651B
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- bobbins
- slideway
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- yarn
- layer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/18—Control
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M7/00—Counting of objects carried by a conveyor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Abstract
The automatic sorting and finishing device for the double-color double-layer bobbins comprises a color separation device, a conveying device and a sorting device, wherein the color separation device is arranged at the lower part of an automatic doffer and is used for separating bobbins with different colors; the conveying device comprises a conveying belt with a separating plate in the middle and a conveying belt with a clamping hook, and is used for conveying the dropped bobbins with different colors into the sorting device one by one; the sorting device senses and discharges the bobbins with the residual yarns, and simultaneously collects bobbins without the residual yarns. The automatic sorting and finishing equipment for the double-color double-layer bobbins is simple and concise in structure, does not need to manually sort and finish the bobbins dropped by an automatic doffer by workers, greatly reduces the labor capacity of the workers, and realizes automation, thereby reducing the manpower resource cost of related textile enterprises.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to an automatic sorting and finishing device for double-color double-layer bobbins.
Background
The yarn tube is mainly used for winding yarns on textile machines such as winding drums and spun yarns, and is generally of a conical structure, and after the yarn tube winds the yarns on a spinning frame, the yarns are poured out by the winding frame and then returned to the spinning frame for winding the yarns. Before the yarn is returned to the spinning frame to be wound, the yarn must be sorted and straightened before the yarn can be used. Spinning by using bobbins with two colors is the production form of most spinning enterprises in China at present, and bobbins containing residual yarns in a certain proportion are dropped from an automatic doffer. The sorting and finishing work comprises separating bobbins with residual yarns, separating bobbins with different colors, and finishing the thick and thin ends of the bobbins uniformly. At present, the spool that most textile enterprises's motorcycle type was dropped behind the conveyer belt through automatic doffer to the replacement, directly transported to big basket through the conveyer belt in, then sort and arrange in order the spool of different colours and have surplus yarn through pure artificial mode, and the amount of labour is big, and is efficient, has increased the human resource cost of enterprise simultaneously.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a double-color double-layer bobbin automatic sorting and finishing device for automatically sorting and finishing bobbins.
The technical scheme adopted for solving the technical problems is as follows: automatic sorting and finishing device for double-colored double-layer bobbins is characterized in that: the automatic bobbin separating device is arranged at the lower part of the automatic bobbin dropping machine and comprises a main slideway and a color separating partition board, wherein the color separating device is used for separating bobbins with different colors; the conveying device comprises a conveying belt with a separating plate in the middle and a conveying belt with a clamping hook, and is used for conveying the dropped bobbins with different colors into the sorting device one by one; the sorting device comprises an inlet, a first slide way, a second slide way and a collecting device, wherein the inlet is in butt joint with the tail end of the conveyor belt and is used for conveying bobbins with different colors to the first slide way and the second slide way respectively, an induction opening device capable of being opened and closed downwards is arranged in the middle of the first slide way and the second slide way and is used for inducing and discharging bobbins with residual yarns, and the tail ends of the first slide way and the second slide way are in butt joint with the collecting device and are used for collecting bobbins without residual yarns.
Further, the main slideway and the color separation baffle are arranged on the upper part of the conveying belt and are connected with the automatic barrel dropping machine, the center of the color separation baffle corresponds to the lower part separating plate and is used for separating bobbins with different colors from each other and dropping into two sides of the conveying belt, and the bobbins are separated by the separating plate in the middle of the conveying belt.
Further, the conveying belt is correspondingly connected with the conveying belt and is used for conveying bobbins with different colors to the first slide way and the second slide way respectively.
Further, the induction opening device comprises an induction hairbrush, a travel switch, a baffle, an air cylinder and a control device, wherein the induction hairbrush is arranged at the front part of the baffle and is used for inducing and discharging a bobbin with residual yarns, the bobbin with residual yarns slides to the hairbrush in a slide way to touch the induction hairbrush by friction force, the travel switch is triggered, the air cylinder moves to open the baffle to discharge the bobbin with residual yarns, and the control device controls the air cylinder to move to enable the baffle to be closed.
Further, the collecting device is a double-layer turntable with a plurality of yarn baskets, the yarn baskets are equidistantly arranged on the turntable, and each layer of turntable is correspondingly provided with a stepping motor controlled and driven by the control device, so that one yarn basket on each layer of turntable is abutted against the tail end of the slideway.
Further, grating counters are arranged at the tail ends of the first slideway and the second slideway and used for metering the number of bobbins falling into the yarn basket and transmitting collected metering data to a control device, the control device controls the stepping motor to drive the turntable to enable different yarn baskets to butt against the tail ends of the slideway so as to prevent the yarn basket from being full of bobbins and overflowing, and when the yarn basket falls into the set number of bobbins, the control device sends out instructions to control the stepping motor to drive the turntable to rotate by a set angle so as to enable the other yarn basket to butt against the tail ends of the slideway.
Further, the induction opening device also comprises a position sensor, wherein the position sensor is used for collecting a closing signal of the baffle plate and transmitting the closing signal to the control device, and when the baffle plate cannot be closed, the control device controls the cylinder to move to reopen and close the baffle plate.
Further, a spacing baffle is arranged in the middle of the yarn basket and used for blocking and adjusting the direction of the yarn tube, so that the slipped yarn tube can be orderly arranged in the yarn basket.
The automatic sorting device is provided with an indicator lamp connected with the control device, and when the rotating angle of the turntable is close to one circle, namely, when the turntable rotates to the last empty basket and is recounting by the grating counter, the control device controls the indicator lamp to flash, so that people are reminded of replacing the basket on the turntable. The control device is a PLC controller.
The automatic sorting and finishing equipment for the double-color double-layer bobbins is simple and concise in structure, does not need to manually sort and finish the bobbins dropped by an automatic doffer by workers, greatly reduces the labor capacity of the workers, and realizes automation, thereby reducing the manpower resource cost of related textile enterprises. The structure of the mechanical part is designed by utilizing the relevant knowledge of mechanics, mechanical principles and the like, and the relevant hardware and software control system is designed by utilizing the PLC technology and the sensing detection technology. At present, the prototype of the device has been produced, installed and debugged, and can meet the production requirements of related textile enterprises. The device has the advantages that:
1. partition board color separation and conveyer belt with clamping hooks: the bobbins with two colors are respectively slid into different conveying tracks by moving different positions of the movable partition plates. Conveying the bobbins into a designated slideway by using a conveying belt with a clamping hook, so that the condition that a plurality of bobbins fall down in a very close time period to cause that residual yarns and bobbins without residual yarns fall into a baffle plate simultaneously is prevented, and sorting failure is caused;
2. automatic sorting with and without yarns: the travel switch is triggered by the friction brush of the yarn tube with the surplus yarn, so that the air cylinder moves to realize the opening and closing of the movable baffle. Meanwhile, a spool anti-blocking program is designed. When the yarn tube with residual yarn is carelessly clamped on the baffle, the sensor can acquire signals, and the baffle is opened and closed again through the PLC, so that the working reliability of the device is ensured;
3. double-deck carousel formula automatic arrangement vanning: when the grating counter is used for counting and the set value is reached, the PLC is used for driving the stepping motor to rotate by a proper angle. When the yarn basket on the turntable is fully filled with the yarn tube, the indicator lamp can be lightened to remind workers of replacing the yarn basket.
Through preliminary measurement and calculation, the device provided by the invention can save one labor per 3 pieces of equipment while meeting the sorting and sorting requirements of bobbins and improving the production efficiency, thereby greatly reducing the production cost of related textile enterprises and improving the market competitiveness of the related textile enterprises.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a control schematic diagram of the present invention;
FIG. 3 is a schematic view of a color separation device according to the present invention;
fig. 4 is a schematic view of a basket structure.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
The automatic sorting and finishing device for the double-color double-layer bobbins shown in fig. 1 and 2 comprises a color separation device 1, a conveying device 2 and a sorting device 3, wherein the color separation device 1 is arranged at the lower part of an automatic doffer and comprises a main slideway 11 and a color separation partition plate 12, and is used for separating bobbins with different colors; the conveying device comprises a conveying belt 21 with a separating plate 23 in the middle and a conveying belt 22 with a clamping hook, and is used for conveying dropped bobbins with different colors into the sorting device 3 one by one; the sorting device 3 comprises an inlet 31, a first slideway 32, a second slideway 33 and a collecting device 34, wherein the inlet 31 is in butt joint with the tail end of the conveyor belt 22 and is used for conveying bobbins with different colors to the first slideway 32 and the second slideway 33 respectively, an induction opening device 35 which can be opened and closed downwards is arranged in the middle of the first slideway 32 and the second slideway 33 and is used for inducing and discharging bobbins with residual yarns, and the tail ends of the first slideway 32 and the second slideway 33 are in butt joint with the collecting device 34 and are used for collecting bobbins without residual yarns.
Further, the main slideway 11 and the color separation partition 12 are arranged on the upper part of the conveyer belt and are connected with the lower part of the automatic barrel dropping machine, the center of the color separation partition 12 corresponds to the lower separating plate 23, and as the bobbins which are up and down from the automatic barrel dropping machine are of the same color in a certain period of time, the different positions of the color separation partition 12 are realized by manually adjusting the positions, the main slideway 11 and the color separation partition 12 are used for separating bobbins with different colors respectively and falling into two sides of the conveyer belt 21 and are separated by the separating plate 23 in the middle part of the conveyer belt, and the bobbins on two sides of the conveyer belt 21 are respectively conveyed to the first slideway 32 and the second slideway 33 by the conveyer belt 21 and the conveyer belt 22.
Further, the conveyor belt 22 is correspondingly connected with the conveyor belt 21, and is used for respectively conveying bobbins with different colors to the first slideway 32 and the second slideway 33.
Further, the induction opening device 35 includes an induction brush 351, a travel switch, a baffle 352, a cylinder, i.e. a movable cylinder rod, and a control device, where the induction brush 351 is disposed at the front of the baffle 352 and is used for inducing and discharging a bobbin with residual yarn, the bobbin with residual yarn slides in a slideway to the brush to touch the induction brush 351 by friction force, the travel switch is triggered, the cylinder is moved to open the baffle 352 to discharge the bobbin with residual yarn, and the control device controls the cylinder to move to close the baffle 352.
Further, the collecting device 34 is a double-layer turntable 342 with a plurality of yarn baskets 341, the yarn baskets 341 are equidistantly arranged on the turntable 342, and each layer of turntable 342 is correspondingly provided with a stepping motor controlled and driven by the control device, so that one yarn basket 341 on each layer of turntable 342 is abutted against the tail end of the slideway.
Further, grating counters are disposed at the ends of the first slideway 32 and the second slideway 33, and are used for metering the number of bobbins falling into the basket 341 and transmitting the collected metering data to a control device, the control device controls the stepping motor driving turntable 342 to enable different baskets to butt against the ends of the slideway, so that the bobbins are prevented from overflowing when the number of bobbins falls into the basket 341, and when the number of bobbins falls into the basket 341, the control device sends an instruction to control the stepping motor driving turntable 342 to rotate by a set angle to enable the other basket 341 to butt against the ends of the slideway.
Further, the induction opening device 35 further includes a position sensor for collecting the closing signal of the baffle 352 and transmitting the closing signal to the control device, when the baffle 352 cannot be closed, the control device controls the cylinder to move to open again and close the baffle 352, when the bobbin is blocked at the baffle 352 and cannot be closed, the sensor transmits the collected signal to the control device, and the control device controls the cylinder to move to open again and close the baffle 352, so that the working reliability of the device is ensured.
Further, as shown in fig. 4, a spacing baffle 343 is provided in the middle of the basket 341, for blocking and adjusting the direction of the bobbin, so as to achieve that the slipped bobbin is orderly discharged in the basket 341. A spacing baffle 343 is placed in the middle of each basket 341 according to the size of the bobbin, so that the bobbin cannot cross after falling into the basket, and regular arrangement is realized.
The automatic sorting device is provided with an indicator lamp connected with the control device, and when the rotation angle of the turntable 342 is close to one circle, namely, when the turntable 342 rotates to the last empty basket and is recounted by the grating counter, the control device controls the indicator lamp to flash, so that people are reminded of replacing the basket 341 on the turntable. The control device is a PLC controller.
It should be noted that the above description is only for the purpose of further illustration and not limitation, and that many modifications, variations or equivalents may be made by those skilled in the art without departing from the spirit and scope of the invention as defined in the claims, but fall within the scope of the invention.
Claims (5)
1. Automatic sorting and finishing device for double-colored double-layer bobbins is characterized in that: the automatic bobbin separating device is arranged at the lower part of the automatic bobbin dropping machine and comprises a main slideway and a color separating partition board, wherein the color separating device is used for separating bobbins with different colors; the conveying device comprises a conveying belt with a separating plate in the middle and a conveying belt with a clamping hook, and is used for conveying the dropped bobbins with different colors into the sorting device one by one; the sorting device comprises an inlet, a first slideway, a second slideway and a collecting device, wherein the inlet is in butt joint with the tail end of the conveyor belt and is used for respectively conveying bobbins with different colors to the first slideway and the second slideway, the middle parts of the first slideway and the second slideway are provided with induction opening devices capable of being opened and closed downwards and used for inducing and discharging bobbins with residual yarns, and the tail ends of the first slideway and the second slideway are in butt joint with the collecting device and are used for collecting bobbins without residual yarns;
the main slideway and the color separation baffle are arranged at the upper part of the conveying belt and connected with the automatic barrel dropping machine, and are used for respectively separating bobbins with different colors from each other to fall into two sides of the conveying belt and separated by a separating plate at the middle part of the conveying belt;
the conveying belt is correspondingly connected with the conveying belt and is used for conveying bobbins with different colors to the first slideway and the second slideway respectively;
the induction opening device comprises an induction hairbrush, a travel switch, a baffle, an air cylinder and a control device, wherein the induction hairbrush is arranged at the front part of the baffle and is used for inducing and discharging a bobbin with residual yarns, the bobbin with residual yarns slides to the hairbrush in a slide way to touch the induction hairbrush by friction force, the travel switch is triggered, the air cylinder moves to open the baffle to discharge the bobbin with residual yarns, and the control device controls the air cylinder to move to enable the baffle to be closed.
2. The automatic sorting and finishing device for double-colored double-layer bobbins according to claim 1, wherein: the collecting device is a double-layer turntable with a plurality of yarn baskets, and each layer of turntable is correspondingly provided with a stepping motor controlled and driven by the control device, so that one yarn basket on each layer of turntable is abutted against the tail end of the slideway.
3. The automatic sorting and finishing device for double-colored double-layer bobbins according to claim 1, wherein: the first slideway and the second slideway are provided with grating counters at the tail ends for measuring the number of bobbins falling into the yarn basket and transmitting the acquired measuring data to the control device, and the control device controls the stepping motor to drive the turntable to enable different yarn baskets to butt against the tail ends of the slideway, so that the yarn basket is prevented from being overflowed when the yarn basket is full of bobbins.
4. The automatic sorting and finishing device for double-colored double-layer bobbins according to claim 1, wherein: the induction opening device also comprises a position sensor which is used for collecting the closing signal of the baffle plate and transmitting the closing signal to the control device so as to prevent the baffle plate from being unable to be closed.
5. The automatic sorting and finishing device for double-colored double-layer bobbins according to claim 2, wherein: the middle of the yarn basket is provided with a spacing baffle plate for blocking and adjusting the direction of the yarn tube, so that the slipping yarn tube can be orderly arranged in the yarn basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710754484.2A CN107413651B (en) | 2017-08-29 | 2017-08-29 | Automatic sorting and finishing device for double-colored double-layer bobbins |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710754484.2A CN107413651B (en) | 2017-08-29 | 2017-08-29 | Automatic sorting and finishing device for double-colored double-layer bobbins |
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| Publication Number | Publication Date |
|---|---|
| CN107413651A CN107413651A (en) | 2017-12-01 |
| CN107413651B true CN107413651B (en) | 2023-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710754484.2A Active CN107413651B (en) | 2017-08-29 | 2017-08-29 | Automatic sorting and finishing device for double-colored double-layer bobbins |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11225384B2 (en) | 2018-04-05 | 2022-01-18 | Graphic Packaging International, Llc | Packaging machine |
| CN110482185A (en) * | 2018-05-30 | 2019-11-22 | 广州赫伽力智能科技有限公司 | Automatic color separation tube sorting and packing machine |
| CN112047014B (en) * | 2020-09-16 | 2021-11-02 | 浙江工业大学之江学院 | Single ordered tube discharging device of blood collection tube |
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| CN107413651A (en) | 2017-12-01 |
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