CN109482517A - A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method - Google Patents
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method Download PDFInfo
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- CN109482517A CN109482517A CN201811591925.2A CN201811591925A CN109482517A CN 109482517 A CN109482517 A CN 109482517A CN 201811591925 A CN201811591925 A CN 201811591925A CN 109482517 A CN109482517 A CN 109482517A
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- 238000007639 printing Methods 0.000 claims abstract description 70
- 238000003860 storage Methods 0.000 claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The present invention, which discloses, is related to a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, and eyeglass detects and method for sorting, belong to eyeglass sorting and storage production technical field, including detection machine and sorter, detection machine includes detection device, sorter includes empty saucer conveying, sorting, eyeglass is temporary, the devices such as printing and collection, design science of the present invention, rationally, it is novel, it is compact-sized, mechanism is simple, occupied area is small, operation is efficient, simulate artificial intelligence, automation level and productivity is high, operational safety, reliably, maintenance and repair is convenient, it is easy to operate, adapt to the use of different size eyeglass, it can be compatible with and feed single eyeglass or the whole pile eyeglass using saucer container, grab the softer stabilization of movement of eyeglass, it is temporary that eyeglass is carried out using vacancy and model cover method, using sensor method Eyeglass is placed, using the automatic mechanism for launching label, using open forward and backward road structure, it is ensured that the eyeglass quality of production.
Description
Technical field
The present invention relates to eyeglass sortings and storage production technical field more particularly to a kind of intelligence using novel technological method
Energy eyeglass detection sorting all-in-one machine, and a kind of novel eyeglass detection and method for sorting.
Background technique
In eyeglass production process, due to the influence of a variety of factors such as processing technology, luminosity, refractive index, lead to eyeglass kind
Class is various, and currently used method is that eyeglass has been surveyed luminosity using packing machine, has been packed into white paper bag, machine completes luminosity
It is rough to distinguish, finally by being accomplished manually the subdivision of luminosity, and be put in storage, it is not used only largely manually in this process, and
There are also the consumption of white packaging and carbon ribbon etc. not only to cause artificial repetition and waste when transducer package, also result in
The waste of consumptive material.Although Ye You producer directly manually measures sorting, low efficiency, accuracy rate are low not to be can avoid but.
Under the main trend of machine automatic sorting, manufacturers start from production automation sorting equipment successively, but mesh
Preceding eyeglass automatic sorting device on the market is due to the problem of all various aspects such as algorithm, structure, and it is big generally all to there is volume, efficiency
Low situation, so machine is difficult to promote in the market, there is also very big rooms for promotion for machine function and performance.
Summary of the invention
For the problem in above-mentioned eyeglass production process, the purpose of the present invention is to provide a kind of using novel process
The intelligent eyeglass detection sorting all-in-one machine of method, including the temporary position in storehouse of partable detection machine and sorter and eyeglass,
Another object of the present invention is to provide the novel eyeglass detection of one kind and method for sorting, includes vacancy and model cover method and biography
Sensor detection method.
In order to solve the above-mentioned technical problem, a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, packet
Include detection machine and sorter, it is characterised in that:
The detection machine includes detection machine rack and detection device, and the detection device is mounted in detection machine rack；
The detection device includes eyeglass conveying mechanism one, eyeglass transfer device, eyeglass conveying mechanism two and eyeglass testing agency；
The eyeglass conveying mechanism one includes belt conveyor one, eyeglass conveying mechanism side plate and photoelectrical position sensor；The skin
Band conveying mechanism one is mounted in detection machine rack, and the eyeglass conveying mechanism side plate is fixed in detection machine rack, the light
Electric position sensor is fixed on eyeglass conveying mechanism side plate；The eyeglass transfer device includes rotation external member, lifting external member one
With crawl external member, the rotation external member is by bracket or is directly anchored in detection machine rack, and the lifting external member one passes through company
Bar one is directly anchored in rotation external member, and the crawl external member is by fixed plate one or is directly anchored in lifting external member one；
The eyeglass conveying mechanism two includes belt conveyor two, positions clamping jaw external member, two side plate of lifting platform and eyeglass conveying mechanism,
II side plate of conveying mechanism is fixed in detection machine rack, and the belt conveyor two is mounted on two side of eyeglass conveying mechanism
On plate, the positioning clamping jaw external member and the lifting platform are fixed on two side plate of eyeglass conveying mechanism；The eyeglass testing agency
It is fixed in detection machine rack including lifting external member three and vertometer, the lifting external member three, the vertometer is fixed on lifting
In external member three；
The sorter includes sorter rack, and be fixed in sorter rack empty saucer conveying device, sorting equipment,
Eyeglass apparatus for temporary storage, printing equipment and collection device；
The sky saucer conveying device includes empty saucer Storing and conveying mechanism, door-opening mechanism, empty saucer position-limit mechanism and empty saucer
Positioning mechanism；The sky saucer Storing and conveying mechanism includes belt conveyor three, fixed plate two and saucer baffle, the belt
Conveying mechanism three includes conveyer belt three, and the fixed plate two is fixed in sorter rack, the belt conveyor three and cup
Support baffle is installed in fixed plate two；The door-opening mechanism includes cylinder one, connecting rod two, limited block one and fixed frame one, institute
It states fixed frame one to be fixed in fixed plate two, first the cylinder is fixed on fixed frame one, the limited block one is equipped with limit
Preceding to refer to one and refer to one after limiting and hinged with fixed frame one, described two one end of connecting rod and the piston rod front of cylinder one are hinged, separately
One end and limited block one are hinged；The sky saucer position-limit mechanism includes cylinder two and limit bar, and the limit bar is fixed on
Two piston rod part of cylinder, the cylinder two are fixed in fixed plate two；The sky saucer positioning mechanism includes cylinder three, positioning
Block one and empty saucer position photoelectrical position sensor, and the locating piece one is fixed on the piston rod of cylinder three, the cylinder three
It is fixed in fixed plate two, the sky saucer positioning photoelectrical position sensor is fixed in the fixed plate two on three opposite of cylinder；
The sorting equipment includes three axis conveying mechanisms and eyeglass pick-and-place component, and the three axis conveying mechanism includes Z axis operation portion
Part, the eyeglass pick-and-place component include eyeglass clamping jaw cylinder, flexible finger and eyeglass identification sensor, the flexible finger installation
On eyeglass clamping jaw cylinder, the eyeglass clamping jaw cylinder is by eyeglass pick-and-place bracket or is directly installed on Z axis operation component, institute
Eyeglass identification sensor is stated to be mounted on eyeglass pick-and-place bracket；
The eyeglass apparatus for temporary storage includes switch boards and gag lever post, and the switch boards are fixed in sorter rack, the limit
Bar is fixed in switch boards, constitutes position in storehouse, and the position in storehouse or pad soften pad；
The printing equipment includes printing conveying mechanism, saucer position-limit mechanism, printing mechanism and pivoting label grasping mechanism, described
Printing conveying mechanism includes that belt conveyor four, printing conveying side plate and saucer block, the belt conveyor four include
Conveyer belt four is mounted on printing conveying side plate, and the printing conveying side plate is fixed in sorter rack, the saucer block
It is fixed on printing conveying side plate, the horizontal and vertical position of the belt conveyor four and conveyer belt four, with Belt Conveying
Mechanism three and the corresponding alignment of conveyer belt three, and the two is close, linking forms transmission channel；The saucer position-limit mechanism and enabling
Mechanism structure is same or similar, including cylinder four, connecting rod three, limited block two, fixed frame two and saucer limit optoelectronic position pass
Sensor, the fixed frame two, which is fixed on, to be printed on conveying side plate, and the limited block two refers to two after being equipped with the preceding finger two of limit and limit,
And it is hinged with fixed frame two, the cylinder four fundamental rules are fixed on fixed frame two, one end of the connecting rod three and the piston of cylinder four
Bar front is hinged, and the other end and limited block two are hinged, and the saucer limit photoelectrical position sensor is fixed on printing conveying mechanism
On printing conveying side plate；The printing mechanism includes: printer, rewinding platform and label photoelectrical position sensor, the label
Photoelectrical position sensor is fixed on the lower section of rewinding platform, and the printing mechanism is by fixed frame two or is directly anchored to sorter
In rack；The pivoting label grasping mechanism includes rotary pneumatic two cylinder, connecting rod four, lifting cylinder three, sucker two, the rotary pneumatic
Two cylinder is fixed in sorter rack, and sucker two is fixed on lifting cylinder three, and the lifting cylinder three is by connecting rod four or directly
It connects and is fixed on rotary pneumatic two cylinder；
The collection device includes that photoelectrical position sensor, transfer cylinder, collecting bin and brimmer support optoelectronic position pass saucer in place
Sensor, photoelectrical position sensor and transfer cylinder are each attached in printing conveying side plate or sorter rack the saucer in place,
The collecting bin is fixed in sorter rack, and is equipped with brimmer support photoelectrical position sensor in collecting bin end.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: the skin
Band conveying mechanism one is flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveying mechanism；The rotation external member includes
Rotary cylinder one, the rotary cylinder one are fixed by the bracket in detection machine rack, and the lifting external member one includes lifting air
Cylinder one, the lifting cylinder one is by connecting rod one or is directly anchored on rotary cylinder one, and the crawl external member includes sucker one,
The sucker one is by fixed plate one or is directly anchored on lifting cylinder one, alternatively, the rotation external member includes connection installation
Rotation electric cylinders one and rotation connection motor one together, and pass through bracket or be directly connected to be mounted in detection machine rack, institute
Stating lifting external member one includes the straight line electric cylinders one and lifting connection motor one that connection is installed together, and by connecting rod one or directly
Connection is mounted on rotary cylinder one or rotates in electric cylinders one, and the crawl external member includes clamping jaw one, and the clamping jaw one passes through solid
Fixed board one is directly connected to be mounted in lifting cylinder one or straight line electric cylinders one；The belt conveyor two is flat belt conveying
Mechanism or V band conveying mechanism or synchronous belt conveying mechanism, the positioning clamping jaw external member includes locating detent and registration arm, described fixed
Position pawl includes clamping jaw cylinder, or including mechanical grip, a pair of of registration arm is fixed on clamping jaw cylinder or on mechanical grip, described
Lifting platform includes lifting external member two, elevator and two panels limit plate, and the lifting external member two includes lifting cylinder two, the lifting
External member two includes lifting cylinder two, or including connecting the straight line electric cylinders two being installed together and lifting connection motor two, the liter
Sending down abnormally ascending cylinder two or straight line electric cylinders two are fixed on two side plate of eyeglass conveying mechanism, and the elevator is fixed on lifting cylinder two or straight
In line electric cylinders two, two panels limit plate is fixed on the both sides of elevator；The lifting external member three uses lifting part comprising driving
Motor, screw rod guide rail, driving motor are connect with one end of screw rod guide rail screw rod, or comprising the liter to link together is installed
The combination of drop connection cylinder and riser guide, the vertometer are fixed on screw rod guide rail or riser guide.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: the skin
Band conveying mechanism three is flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveying mechanism；The belt conveyor
Four be flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveying mechanism；The collecting bin is that belt transmission mechanism passes
The mobile position in storehouse of defeated band and baffle composition, alternatively, the unpowered position in storehouse being made of baffle.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: the mirror
Piece conveying mechanism two is located at two conveyor belt of eyeglass conveying mechanism at least provided with two groups of conveyer belts, the eyeglass testing agency
Between, the vertometer is located under two top conveyer belt of eyeglass conveying mechanism.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: described three
Axis conveying mechanism uses triaxial coordinate robot, and the eyeglass pick-and-place component 234 is mounted on the Z axis fortune of triaxial coordinate robot
On row component, alternatively, the three axis conveying mechanism includes X-axis operation component, Y-axis operation component and Z axis operation component, the X
Axis operation component includes X-axis straight line mould group and motor three, and the X-axis straight line mould group is fixed on Y-axis operation component, the motor
Three connect with the installation of X-axis straight line mould group, and the Y-axis operation component includes Y-axis straight line mould group, motor four and increases support, described
Increase support to be fixed in sorter rack, the Y-axis straight line mould group is fixed in parallel increases above support, the motor four with
The installation connection of Y-axis straight line mould group, the Z axis operation component includes Z axis straight line mould group and motor five, and the Z axis straight line mould group is solid
It is scheduled in the X-axis straight line mould group of X-axis operation component, the motor five is connected with the installation of Z axis straight line mould group, eyeglass pick-and-place portion
Part is fixed on Z axis operation component.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: further include
PLC and industrial personal computer, the industrial personal computer are electrically connected PLC or/and detection machine or/and sorter, and by PLC or/and directly electric
Property connection or/and control detection machine or/and sorter included by motor, sensor and solenoid valve connection cylinder.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: the coke
Degree is calculated as Nedk vertometer.
A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, it is characterised in that: described to beat
Print machine is zebra printer.
A kind of detection of intelligent eyeglass detection sorting all-in-one machine using novel technological method, method for sorting,
Be characterized in that: including parallel step and series steps and combinations thereof, the parallel step is the processing step being performed simultaneously, described
Series steps are the processing step sequentially executed, wherein step A and step B is parallel step, they are combined into step
AB, the step A include the steps that successively executing A1~step A5, and the step B includes the steps that successively executing B1~step
B8, step E and step F are parallel step, they are combined into step EF, successively by step AB, step C, step D, step EF, step
Rapid G, step H and step I constitute series steps, and specific steps implementation is described below:
Step AB. sky saucer and eyeglass prepare
This step includes the steps that while parallel A and step B；
Step A. sky saucer prepares
The feeding of step A1. sky saucer support
Empty saucer is placed in sky saucer conveying device；
The conveying of step A2. sky saucer
By empty saucer Storing and conveying mechanism, empty saucer is conveyed；
Step A3. sky saucer waits
The sky saucer is transported to waiting station in empty saucer Storing and conveying mechanism, and pause waits；
The release of step A4. sky saucer
Instruction is issued according to the signal for putting eyeglass station overhead saucer vacancy, in Storing and conveying mechanism, discharges a waiting work
Position overhead saucer；
The positioning of step A5. sky saucer
The empty saucer being released, which continues to proceed in the conveying of empty saucer Storing and conveying mechanism, puts eyeglass station, and limits to be located in and put
Eyeglass station, it is ensured that empty saucer is stablized without shaking, eyeglass to be put；
The conveying of step B. eyeglass
The feeding of step B1. eyeglass
By artificial or machine, eyeglass or the saucer for being placed with eyeglass are placed on eyeglass conveying mechanism one；
Step B2. eyeglass conveys in place
By eyeglass conveying mechanism one, by eyeglass or it is placed with the signal of the saucer conveying of eyeglass in place, conveying is out of service, described
Eyeglass or the saucer for being placed with eyeglass reach crawl station；
The transfer of step B3. eyeglass
Eyeglass is transferred on eyeglass conveying mechanism two from crawl station by eyeglass transfer device, alternatively, when being placed with eyeglass
After eyeglass in saucer has been transferred, empty saucer is shifted into collection basket；
Step B4. eyeglass accurately conveys in place
Eyeglass is transported to the detection station above vertometer by eyeglass conveying mechanism two, it is accurately fixed to carry out to eyeglass
Position, it is to be detected；
The detection of step B5. eyeglass
It is moved up and down under the drive of lifting part by vertometer, eyeglass is carried out to include that the specifications of degree make accurate survey
Amount, after detection, by the specifications data of amount be uploaded to industrial personal computer store, record handle；
The conveying positioning of step B6. eyeglass
By eyeglass conveying mechanism two, it will be continued transported to right above lifting platform from the eyeglass of detection station, lens receptacles played
Transition station；
The sorting of step B7. eyeglass
According to the specifications data that step B5 eyeglass detects, using vacancy and model cover method: i.e. by analytical calculation, quickly
Judgement determines that eyeglass stores position in storehouse, if with the presence of same size eyeglass in the less than position in storehouse deposited of eyeglass apparatus for temporary storage,
Then this position in storehouse be determined as eyeglass storage position in storehouse, if do not have in changeable storing unit position in storehouse same size eyeglass exist, examine
Rope is determined as the position in storehouse of eyeglass storage to the nearest empty position in storehouse of a distance, then by sorting equipment, by mirror on transition station
Piece is picked up, and is transplanted on above corresponding storage position in storehouse, eyeglass is at the uniform velocity stored in the position in storehouse of storage；
Step B8. eyeglass is temporary
The eyeglass is temporarily stored in the position in storehouse of apparatus for temporary storage storage, until eyeglass stacking reaches the pre-set height of institute in position in storehouse
Or until quantity, then the position in storehouse of the storage is the position in storehouse completely deposited；
The transfer of step C. eyeglass
According to the signal that the eyeglass in the position in storehouse completely deposited is piled, and the signal that eyeglass station is free saucer is put, the sorting dress
It sets the eyeglass stamped whole in the position in storehouse completely deposited just, is clipped in the empty saucer that Storing and conveying mechanism is put on eyeglass station together, completed
Eyeglass transfer；
The release conveying of step D. brimmer support
Signal is transferred according to eyeglass is completed, the brimmer support for piling eyeglass is released, and mechanism continues to convey by empty saucer Storing and conveying
Onto the printing conveying device being connected；
Step EF. brimmer support and label prepare
This step includes the steps that while parallel E and step F；
The limit of step E. brimmer support waits
The brimmer support moves forwards label along printing conveying device and places station, and the brimmer support is limited in label peace
Station is put, label is waited to place；
Step F forming label
By printer, the specification data of station brimmer support eyeglass is placed according to corresponding label, carries out label printing, and by certainly
The label that the cutter cutting printing of band is completed, the label directly export on falling in rewinding platform, complete forming label；
Step G. label is placed
According to waiting label to place and completing forming label signal, label is grabbed and is launched and places the brimmer support of station in label
In, output finished product saucer is completed label and is placed；
Step H. finished product saucer release conveying is in place
Signal is placed according to label is completed, finished product saucer is discharged, the onwards transmission operation in printing conveying device, until conveying
To transfer station, stop conveying, waits storage；
Step I. finished product saucer collects storage
According to the signal for being placed with finished product saucer in the transfer station, which is pushed into collecting bin, collects storage；
Alternatively, according to instruction, the eyeglass in the position in storehouse is all removed, and is placed in sky saucer, is gone forward side by side after a class
Row label production and placement, push-in collecting bin collect storage.
A kind of detection of intelligent eyeglass detection sorting all-in-one machine using novel technological method, method for sorting,
Be characterized in that: the eyeglass of the step B8 is kept in step, and the eyeglass is temporarily stored in the position in storehouse of apparatus for temporary storage storage, using biography
Sensor detection method detects lower layer's eyeglass according to eyeglass identification sensor when that is, described eyeglass pick-and-place component progress eyeglass is kept in
Perhaps when the signal of the cushion eyeglass is controlled in the spacing for remaining 1mm ~ 2mm between lower layer's eyeglass or cushion, institute
Eyeglass pick-and-place component release eyeglass is stated, the temporary storage of eyeglass is carried out.
The invention has the following advantages that 1, design science, reasonable, novelty, compact-sized, mechanism is simple, and occupied area is small,
Artificial intelligence is simulated, automation level and productivity is high, operational safety, reliable, maintenance and repair convenience, easy to operate；2, originally
Invention is exactly the eyeglass that position in storehouse on table top is no using vacancy and model cover method, is placed in random empty position in storehouse, sufficiently
It carries out eyeglass using each empty position in storehouse to keep in, compared to traditional one-to-one side of position in storehouse and model (luminosity, astigmatism)
Method has very big flexibility and adaptability, and not only the occupied area of machine has saved 3/4 or more, but also accelerates eyeglass point
The speed pick, put, improves production efficiency；3, the present invention is using the size that can be switched fast fixed position in storehouse, to adapt to difference
The use of specification eyeglass, moreover, this structure can save tradition sorting eyeglass and carry the dynamic of empty saucer when sorting eyeglass
Make, improves sorting efficiency；3, the present invention control crawl eyeglass the softer stabilization of movement and more efficiently, it is ensured that eyeglass production
Quality；4, the present invention uses sensor method when temporary placement eyeglass, compared to traditional multi-stage mechanism pile
Method, the biggest advantage is to during pile, between eyeglass will not mutual extrusion or severe collision, protect to the full extent
The quality of eyeglass；5, this product is using the automatic mechanism for launching label, more efficiently more quasi- compared to traditional artificial dispensing
Really, the participation for utmostly reducing people not only contributes to automatization level raising, but also the safety coefficient of whole assembly line
Increase；6, the present invention can be compatible with the whole pile eyeglass for feeding single eyeglass or using saucer container, and applicability is stronger；7, this hair
The bright open forward and backward road structure in position reserves detection barcode scanning station, and the later period can quick integration automatic stereowarehouse.
Detailed description of the invention
Fig. 1 is intelligent eyeglass detection sorting all-in-one machine overlooking structure diagram of the present invention using novel technological method；
Fig. 2 is the schematic view of the front view of detection machine of the present invention；
Fig. 3 is the schematic top plan view of Fig. 2；
Fig. 4 is eyeglass transfer device structural schematic diagram of the present invention；
Fig. 5 is sorter schematic view of the front view of the present invention；
Fig. 6 is the schematic top plan view of Fig. 5；
Fig. 7 is eyeglass pick-and-place of the present invention mechanism structural schematic diagram；
Fig. 8 is printing equipment structural schematic diagram of the present invention.
Fig. 9 is the schematic top plan view of Fig. 8；
Figure 10 is door-opening mechanism of the present invention (saucer position-limit mechanism) structural schematic diagram；
Figure 11 is the schematic top plan view of Figure 10；
Figure 12 is figure eyeglass of the present invention detection, method for sorting process flow diagram；
In above-mentioned attached drawing:
1- detection machine；11- detection machine rack；12- detection device；121- eyeglass conveying mechanism one；1211- motor one；1212- master
Driving wheel one；1213- driven wheel one；1214- transmission belt one；1215- photoelectrical position sensor；122- eyeglass transfer device；1221-
Rotary cylinder one；1222- connecting rod one；1223- lifting cylinder one；1224- sucker one；1225- fixed plate one；The conveying of 123- eyeglass
Mechanism two；1231- motor two；1232- conveyer belt two；1233- synchronizing wheel one；1234- locating detent；12341- clamping jaw cylinder；
12342- registration arm；1235- lifting platform；12351- lifting cylinder two；12352- elevator；12353- limit plate；1236- eyeglass
Two side plate of conveying mechanism；124- eyeglass testing agency；1241- lifting part；12411- driving motor；12412 screw rod sliding rails；
1242- vertometer；
2- sorter；21- sorter rack；22- sky saucer conveying device；221- sky saucer Storing and conveying device；2211- is synchronous
Wheel two；2212- conveyer belt three；2213- fixed plate two；Saucer baffle 2214；Feeder motor 2215；222- door-opening mechanism；2221-
Cylinder one；2222- connecting rod two；2223- limited block one；Refer to one 22231 before limit；Refer to one 22232 after limit；2224- fixed frame
One；223- sky saucer position-limit mechanism；2231- cylinder two；2232- limits bar；224- sky saucer positioning mechanism；2241- cylinder
Three；2242- locating piece one；2243- sky saucer positions photoelectrical position sensor；23- sorting equipment；231-X axis runs component；
2311-X axis straight line mould group；2312- motor three；232-Y axis runs component；2321-Y axis straight line mould group；2322- motor four；
2323- heightening bracket；233-Z axis runs component；2331-Z axis straight line mould group；2332- motor five；234- eyeglass pick-and-place component；
2341- eyeglass pick-and-place bracket；2342- eyeglass clamping jaw cylinder；2343- flexible finger；2344 eyeglass identification sensors；24- eyeglass
Apparatus for temporary storage；241- switch boards；242- gag lever post；243- cushion；244- locating piece two；25- printing equipment；251- printing conveying
Device；2511- driving wheel two；2512- driven wheel two；2513- conveyer belt four；2514- side plate；2515- motor six；252- saucer
Position-limit mechanism；2521- cylinder four；2522- connecting rod three；2523- limited block two；Refer to 2 25231 before limit；Refer to two after limit
25232；2524- fixed frame two；2525- saucer limits photoelectrical position sensor；253- printing mechanism；2531- zebra printer；
2532- rewinding platform；2533- label photoelectrical position sensor；254- pivoting label grasping mechanism；2541- rotary cylinder；
2542- connecting rod four；2543- lifting cylinder three；2544- sucker two；26- collection system；Optoelectronic position senses 261- saucer in place
Device；262- shifts cylinder；263- collecting bin；264- brimmer support photoelectrical position sensor；·
C- position in storehouse；S- automatic charging machine；M- operator.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, so that those skilled in the art can be with
It more fully understands the present invention and is practiced, but illustrated embodiment is not as a limitation of the invention.
As shown in Figure 1, a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, comprising: 1 He of detection machine
Sorter 2, the detection machine 1 are put and are fixed according to certain relative position with sorter 2, and are connected by circuit and signal wire
It connects, constitutes a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method.Detection machine 1 of the present invention and sorting
Machine 2 is partable, may respectively be the machine controlled alone or in combination, according to different needs, automatic production line is formed, or
It is single to carry out eyeglass detection, or single progress eyeglass sorting, or carry out eyeglass detection and sorting.
As shown in Figure 2 and Figure 3, the detection machine 1, is made of detection machine rack 11 and detection device 12, the detection device
12 are mounted in detection machine rack 11.The detection device 12 includes eyeglass conveying mechanism 1, eyeglass transfer device 122, mirror
Piece conveying mechanism 2 123 and eyeglass testing agency 124.In the present embodiment, the eyeglass conveying mechanism 1 includes that flat belt is defeated
Mechanism is sent, belt conveyor one includes motor 1, conveyer belt 1, driving wheel 1, driven wheel 1
The conveyer belt 1 twines (circle) and is wound on driving wheel 1, on driven wheel 1, is mounted in detection machine rack 11, also
Including eyeglass conveying mechanism side plate 1216 and photoelectrical position sensor 1215, the eyeglass conveying mechanism side plate 1216 is fixed on
In detection machine rack 11, the photoelectrical position sensor 1215 is fixed on eyeglass conveying mechanism side plate 1216.The eyeglass is defeated
Send mechanism 1 that the mechanisms such as synchronous belt, V band can also be used.Refering to what is shown in Fig. 4, the eyeglass transfer device 122 includes rotary pneumatic
Cylinder 1, connecting rod 1, lifting cylinder 1, sucker 1, fixed plate 1 and bracket 1226, wherein sucker
One 1224 are fixed on the piston rod of lifting cylinder 1 by fixed plate 1, and lifting cylinder 1 is further through connecting rod
One 1222 are fixed on the rotary-piston of rotary cylinder 1, and rotary cylinder 1 is fixed on detection machine by bracket 1226
In rack 1, the rotary cylinder 1 constitutes rotation external member, or can be used rotation electric cylinders one and rotation to connect motor one direct-connected
Combination constitute rotation external member substitution, the lifting cylinder 1 constitutes lifting external member one, or can be used straight line electric cylinders one with
The direct-connected group of lifting connection motor one is combined into lifting external member one and substitutes, and the substitution of clamping jaw one can also be used in sucker 1, constitutes
Grab external member.The eyeglass conveying mechanism 2 123 includes belt conveyor two, locating detent 1234, lifting platform 1235 and eyeglass
Two side plate 1236 of conveying mechanism, the belt conveyor two include motor 2 1231, conveyer belt 2 1232, synchronizing wheel one
1233, II side plate 1236 of conveying mechanism is fixed in detection machine rack 11, and the conveyer belt 2 1232 is synchronous belt, this reality
Example is applied, is mounted on two side plate 1236 of eyeglass conveying mechanism using two groups of (multiple groups) synchronizing wheels 1, conveyer belt 2 1232 twines
It is wound in synchronizing wheel 1, the eyeglass conveyed is placed on two groups of conveyer belts, is conveyed more steady.The locating detent 1234 is solid
It is scheduled on two side plate 1236 of eyeglass conveying mechanism, the locating detent 1234 includes: clamping jaw cylinder 12341 and is fixed on clamping jaw cylinder
A pair of of registration arm 12342 on 12341 piston rods；The lifting platform 1235 includes: lifting cylinder 2 12351, elevator 12352
With two panels limit plate 12353, two panels limit plate 12353 is fixed on the both sides of elevator 12352, and elevator by sunk screw
12352 are fixed on the piston rod part of lifting cylinder 2 12351, and the lifting cylinder 2 12351 is fixed on eyeglass conveying mechanism
On two side plates 1236.The form of the direct-connected motor of electronic clamping jaw can be used in the clamping jaw cylinder 12341；The lifting cylinder two
12351 can be used the direct-connected motor substitution of straight line electric cylinders.The eyeglass testing agency 124 includes lifting part 1241 and Nedk focal power
Meter 1242 or other model vertometers, the lifting part 1241 include: driving motor 12411, screw rod guide rail 12412, driving
Motor 12411 is connect with one end of 12412 screw rod of screw rod guide rail, drives screw rod guide rail 12412 to move up and down by rotation, Nedk
Vertometer 1242 is fixed on the sliding block of screw rod guide rail 12412 by connecting plate, and screw rod guide rail 12412 is fixed on detection machine rack
On 11, the lifting part 1241 can also be realized the function of this lifting by cylinder composite guideway.In the present embodiment, the eyeglass inspection
Mechanism 124 is surveyed, between 2 123 two groups of conveyer belts of eyeglass conveying mechanism, the Nedk vertometer 1242 is located at eyeglass conveying
Under 2 123 top conveyer belt of mechanism.
As shown in Figure 5, Figure 6, the sorter 2 includes sorter rack 21 and the empty cup being fixed in sorter rack 21
Hold in the palm conveying device 22, sorting equipment 23, eyeglass apparatus for temporary storage 24, printing equipment 25, collection device 26.The sky saucer conveying dress
Setting 22 includes: sky saucer Storing and conveying mechanism 221 and door-opening mechanism 222, empty saucer position-limit mechanism 223 and empty saucer positioning mechanism
224.Wherein the empty saucer Storing and conveying mechanism 221 is the main body of sky saucer conveying device 22, comprising: synchronizing wheel 2 2211,
Conveyer belt 3 2212, fixed plate 2 2213, saucer baffle 2214 and feeder motor 2215, the synchronizing wheel 2 2211, conveyer belt
3 2212 and feeder motor 2215 form belt conveyor three, the conveyer belt 3 2212 uses synchronous belt, wherein synchronizing wheel
2 2211, saucer baffle 2214 and feeder motor 2215 are installed in fixed plate 2 2213, and conveyer belt 3 2212 is wrapped in together
On step wheel 2 2211, fixed plate 2 2213 is fixed in sorter rack 21；With reference to shown in Figure 10, Figure 11, the door-opening mechanism
222 include: cylinder 1, connecting rod 2 2222, limited block 1 and fixed frame 1, and the fixed frame 1 is fixed
In fixed plate 2 2213, limited block 1 be equipped with limit before refer to 1 and limit after refer to 1, and with fixation
Frame 1 is hinged, and one 2221, the cylinder is fixed on fixed frame 1, described 2 2222 one end of connecting rod and cylinder one
2221 piston rod front is hinged, and the other end and limited block 1 are hinged, passes through the movement of one 2221 piston of cylinder, the company of pulling
The rotation of the realization limited block 1 of bar 2 2222.Every rotation is primary during the motion for limited block 1, will discharge and (put
Row) saucer, and ensure that only one each saucer can reach the station for putting eyeglass；The sky saucer position-limit mechanism 223 wraps
Include: cylinder 2 2231 and limit bar 2232, limit bar 2232 are fixed on 2 2231 piston rod part of cylinder, cylinder 2 2231
It is fixed in fixed plate 2 2213, by the reciprocating motion of 2 2231 piston of cylinder, drives limit bar 2232 to move up and down, resistance
Gear and release saucer；The sky saucer positioning mechanism 224 includes: cylinder 3 2241, locating piece 1 and empty saucer positioning light
Electric position sensor 2243, locating piece 1 are fixed on the piston rod front of cylinder 3 2241, and cylinder 3 2241 is fixed on solid
On fixed board 2 2213, empty saucer positioning photoelectrical position sensor 2243 is then fixed on the fixed plate 2 2213 on 3 2241 opposite of cylinder
On, after empty saucer positioning photoelectrical position sensor 2243 detects the empty saucer blocked by empty saucer position-limit mechanism 223, cylinder
3 2241 pistons stretch out, and travel forward with locating piece 1, by empty saucer stable position in position-limit mechanism 224, with true
Eyeglass is protected accurately to be put among saucer.The sorting equipment 23 includes: three axis (dimension) conveying mechanism and eyeglass pick-and-place component
234, three axis conveying mechanism of the present embodiment uses triaxial coordinate robot, selects Germany Fei Situo (Festo) rectangular co-ordinate machine
People (3 coordinate model EXCM-30), alternatively, Qingdao is selected to rise three domestic axis Cartesian robots of auspicious electromechanical Co., Ltd
Substitution, above-mentioned triaxial coordinate robot include Z axis operation component 233, and described Z axis operation its mechanism of component 233 can make up and down
Vertical movement, the eyeglass pick-and-place component 234 are mounted on the Z axis operation component 233 of triaxial coordinate robot；In order to reduce
Cost, in the present embodiment, the three axis conveying mechanism or are as follows: including X-axis operation component 231, Y-axis run component 232, Z
Axis runs component 233, and the eyeglass pick-and-place component 234 is fixed on Z axis operation component 233.The X-axis operation component 231 wraps
Include: an X-axis straight line mould group 2311 and motor 3 2312,2311 mould group of X-axis straight line mould group are fixed on Y-axis operation component 232
Two straight line mould groups 2321 above, motor 3 2312 is fixed in X-axis straight line mould group 2311, by motor 3 2312 connect drive
Dynamic X-axis straight line mould group 2311；The Y-axis operation component 232 includes two Y-axis straight line mould groups 2321, motor 4 2322 and increases
Support 2323, wherein Y-axis straight line mould group 2321 is fixed in parallel increases 2323 top of support, and it is straight that motor 4 2322 is fixed on Y-axis
In line mould group 2321, increase support 2323 and be fixed in sorter rack 21, by the connection driving Y-axis straight line mould group of motor 4 2322
2321；The Z axis operation component 233 includes: a Z axis straight line mould group 2331 and motor 5 2332, and Z axis straight line mould group 2331 is solid
It is scheduled in the X-axis straight line mould group 2311 of X-axis operation component 231, motor 5 2332 is fixed in Z axis straight line mould group, by motor
5 2332 connections drive the movement of Z axis straight line mould group.Refering to what is shown in Fig. 7, the eyeglass pick-and-place component 234 includes: eyeglass pick-and-place branch
Frame 2341, eyeglass clamping jaw cylinder 2342, flexible finger 2343 and eyeglass identification sensor 2344, eyeglass identification sensor 2344 are pacified
On eyeglass pick-and-place bracket 2341, flexible finger 2343 be mounted on 2342 piston rod of eyeglass clamping jaw cylinder, eyeglass clamping jaw gas
Cylinder 234 is fixedly mounted on Z axis by eyeglass pick-and-place bracket 2341 and runs in the Z axis straight line mould group 2331 of component 233, passes through motor
5 2332 driving realizes the Z-direction linear motion of eyeglass pick-and-place component 234, passes through the piston of eyeglass clamping jaw cylinder 2342
The stretching and retraction of bar drive silica gel flexible finger 2343 to realize folding up for eyeglass.The present invention uses triaxial coordinate robot, this
A little cramped construction designs, can save the occupied area of machine.
The eyeglass apparatus for temporary storage 24 includes: switch boards 241, gag lever post 242, cushion 243 and locating piece 2 244, this reality
Example is applied, every 4 gag lever posts 242 are fixed in switch boards 241 according to hole set in switch boards, and corral (every) forms a mirror
Piece temporary position in storehouse C is laid with several bin level C in switch boards 241, and the eyeglass is stored in made of 242 corral of gag lever post
In position in storehouse C, in addition, will not collide with because of metal leads to the breakage of lens edge, Ke Yi for when ensuring that eyeglass is put into position in storehouse C
In position in storehouse C, pad softens pad 243 in advance, guarantees best using effect for various sizes of eyeglass, switch boards 241 are all
It can be according to lens customisation, so needing to replace switching device 24, switch boards in start process when packing different eyeglasses
241 are fixed in sorter rack 21 by locating piece 2 244 and screw positioning, when needing replacing lens prescriptions, it is necessary to will
The fixed screw of switch boards 241 comes loose, and switch boards 241 are directly extracted out to replacement.
As shown in Figure 8, Figure 9, the printing equipment 25 includes: printing conveying mechanism 251, saucer position-limit mechanism 252, printing
Mechanism 253 and pivoting label grasping mechanism 254；Wherein printing conveying mechanism 251 includes: the active for constituting belt conveyor four
Take turns 2 2511, driven wheel 2 2512, conveyer belt 4 2513, motor 6 2515, and printing conveying side plate 2514 and saucer block
2516, the conveyer belt 4 2513 uses flat belt, and the printing conveying side plate 2514 is fixed in sorter rack 21, described
Saucer block 2516 is fixed on printing conveying side plate 2514, and the driven wheel 2 2512 and driving wheel 2 2511 are mounted on printing
It conveys on side plate 2514, the conveyer belt 4 2513 is wrapped on driven wheel 2 2512 and driving wheel 2 2511, motor 6 2515
The movement of conveyer belt 4 2513 is driven to complete the conveying to eyeglass saucer is filled, the conveyer belt by driving driving wheel 2 2511
4 2513 vertically and horizontally (center line) position, the transmission with empty 22 empty saucer Storing and conveying mechanism 221 of saucer conveying device
The vertically and horizontally corresponding alignment in (center line) position of band 3 2212, and the two is close, linking forms transmission channel, so as to smooth
Receive the eyeglass that the latter transmits；Referring to shown in Figure 10, Figure 11, the saucer position-limit mechanism 252 and 222 structure of door-opening mechanism
It is same or similar, comprising: cylinder 4 2521, connecting rod 3 2522, limited block 2 2523, fixed frame 2 2524 and saucer limit light
Electric position sensor 2525, the fixed frame 2 2524 are fixed on printing conveying side plate 2514, and limited block 2 2523 is equipped with
Refer to 2 25232 after referring to 2 25231 and limit before limit, and hinged with fixed frame 2 2524,4 2521, the cylinder is fixed on
On fixed frame 2 2524, one end of the connecting rod 3 2522 and the piston rod front of cylinder 4 2521 are hinged, the other end and limit
Block 2 2523 is hinged, and saucer limit photoelectrical position sensor 2525 is then fixed on the printing printing conveying side plate of conveying mechanism 251
On 2514,4 2521 piston of cylinder pulls connecting rod 3 2522 that limited block 2 2523 is driven to rotate on fixed frame 2 252, when
Printing mechanism can start to print after saucer limit photoelectrical position sensor 2525 detects brimmer support；The printing mechanism 253
It include: zebra printer 2531 or other model printers, rewinding platform 2532 and label photoelectrical position sensor 2533, label
Photoelectrical position sensor 2533 is fixed on the lower section of rewinding platform 2532, judges rewinding platform by the way that whether hot spot is blocked
Whether label is had on 2532, and printing mechanism 253 is fixed in sorter rack 21 by fixed frame 2 2524；The pivoting label
Grasping mechanism 254 includes: rotary pneumatic two cylinder 2541, connecting rod 4 2542, lifting cylinder 3 2543, sucker 2 2544, sucker two
2544 are fixed on 3 2543 piston of lifting cylinder, and lifting cylinder 3 2543 is fixed on rotary pneumatic two cylinder by connecting rod 4 2542
On 2541 rotary-piston, rotary pneumatic two cylinder 2541 is fixed in sorter rack 21.
As shown in Figure 8, Figure 9, the collection device 26 includes: saucer photoelectrical position sensor 261, transfer cylinder in place
262, collecting bin 263 and brimmer support photoelectrical position sensor 264, saucer in place photoelectrical position sensor 261 and transfer cylinder 262
It is each attached in printing conveying side plate 2514 or sorter rack 21, collecting bin 263 is fixed in sorter rack 21, and is being received
Collection 263 end of storehouse is equipped with brimmer support photoelectrical position sensor 264.Collecting bin 263 can be belt transmission mechanism transmission belt with
The mobile position in storehouse of baffle composition can also be customized using the unpowered position in storehouse of baffle composition with specific reference to customer requirement；
The present invention includes two independent machine detection machines 1 and sorter 2, so in terms of control, combination using industrial personal computer and
Programmable controller PLC technology, the detection machine 1 and sorter 2, individually connect control by detection machine PLC and sorter PLC respectively
System, and is connected between detection machine PLC and sorter PLC by industrial personal computer, to complete the interaction of data, and by each PLC come
Circuit connection or/and all motors of the control present invention, sensor and solenoid valve and cylinder；Wherein detection machine PLC institute's circuit connects
Connecing or/and controlling includes: the photoelectrical position sensor of motor one 1211 and 1215 in one mechanism 121 of eyeglass conveying mechanism；Eyeglass
Rotary cylinder 1221, lifting cylinder 1 and sucker 1 on transfer device 122；On eyeglass conveying mechanism 2 123
Motor two, clamping jaw cylinder 12341 and lifting platform 1235；Driving motor 12411 in eyeglass testing agency 124.Wherein sorter
PLC institute's circuit connection or/and control include: the feeder motor 2215 in sky saucer Storing and conveying mechanism 221；Door-opening mechanism 222
On cylinder 1；Cylinder 2 2231 on empty saucer position-limit mechanism 223；Three He of cylinder on empty saucer positioning mechanism 224
Empty saucer positions photoelectrical position sensor 2243；X-axis runs the motor 3 2312 on component 231；Y-axis is run on component 232
Motor four；Z axis runs the motor 5 2332 on component 233；Eyeglass pick-and-place cylinder 2342 and eyeglass on eyeglass pick-and-place component 234
Identification sensor 2344；Print the motor 6 2515 in conveying device 251；4 2521 He of cylinder on saucer position-limit mechanism 252
Saucer limits photoelectrical position sensor 2525；Label photoelectrical position sensor 2533 on printing equipment 253；Pivoting label crawl
Rotary cylinder 2541, lifting cylinder three and sucker two in mechanism 254；Optoelectronic position senses saucer on collection device 26 in place
Device 261 and transfer cylinder.In addition, industrial personal computer plays data transmission and control action between detection machine PLC and sorter PLC
When, when detection machine PLC issues detection signal to industrial personal computer, industrial personal computer sends detection signal and gives Nedk vertometer, Nedk vertometer
The signal and data that will test again are sent to industrial personal computer, and industrial personal computer will handle data or storage well again, or be sent to sorter
PLC divides storehouse foundation for sorter PLC, and after sorter 2 is filled, sorter PLC sends the data to industrial personal computer, then
Industrial personal computer receives the signal of sorter PLC, and the data handled well and signal are sent to zebra printer, by zebra printer
Print a label.
When the novel eyeglass detection of the present invention, the eyeglass intelligent measurement sorting all-in-one machine work of method for sorting, on the one hand, into
Row sky saucer conveying supply.With reference to shown in the attached drawings such as Fig. 5, Fig. 6, in empty saucer conveying device 22, the present invention by artificial or
Automated manner piles up empty saucer on empty saucer conveying mechanism 221 according to certain sequence in an orderly manner, and the sky saucer is according to suitable
The conveying that is lined up on empty saucer conveying mechanism 221 of sequence at the uniform velocity is run, and can be blocked in the process of running by door-opening mechanism 222,
As shown in dotted line sky cup in Figure 11, the sky saucer card be parked in limit before refer to 1 and limit after refer to 1 between etc.
To on station, subsequent sky saucer can also be blocked by the empty saucer of front, be waited in line.When needing to open the door, the door lifter
One 2221 piston rod of cylinder on structure 222 stretches out, and drives connecting rod 2 2222 to move, while limited block 1 is by connecting rod 2 2222
It drives, refers to 1 all as limited block 1 rotates together after referring to one 22231 and limit before the limit on limited block, limit
Refer to that one 22231 rotations are parallel with saucer longitudinal direction diameter (center line) before position, release refers to 1 before being limited the limit of block 1
It is stuck in the saucer of waiting station, while referring to one 22232 after limiting and stopping subsequent saucer, it is ensured that limited block 1 rotates every time
An empty saucer may only be discharged, the empty saucer continuation being released is run on empty saucer conveying mechanism 221, until by empty cup
Support position-limit mechanism 223 blocks, this space-time saucer positioning photoelectrical position sensor 2243 detects sky saucer, 3 2241 piston of cylinder
It stretches out, by locating piece 1, empty saucer accurate stable is located in put to wait on eyeglass station and piles up eyeglass, so that
Eyeglass can be piled up accurately in the sky saucer.Cylinder 1 retracts simultaneously, drives limited block 1 to rotate, after limit
Refer to that one 22232 go in saucer longitudinal direction diameter parallel, release refers to one 22232 saucers stopped, empty saucer quilt after being limited by saucer
It after release, is moved forwards under the action of conveyer belt, refers to that one 22231 block before be limited again, refer to one 22231 before limit
Refer under one 22232 alternating actions with after limit, entire door-opening mechanism 222 completes a complete action process, releases one
Empty saucer goes to sky saucer position-limit mechanism 223 to be located in and puts eyeglass station.It is ensured that during piling up eyeglass in this way,
Saucer will not deviation post, and only one saucer be located at put eyeglass station, can be folded up to avoid eyeglass device 234 act on when touch
Hit adjacent cup holder.The advantage adopted in such a way is, in entire sort process only carry single eyeglass and it is whole chop eyeglass,
The movement for eliminating the empty lens containers of carrying of conventional machines, has saved for no less than 1/3 time, has increased the fortune of whole equipment
Line efficiency, while also making the operation of entire machine more steady.
On the other hand, the present invention carries out eyeglass conveying supply.Referring to shown in Fig. 1, the present invention passes through operator M or automatic
Feeder S, various specifications are the unified or eyeglass (or can be by being placed with the saucer of eyeglass) that mixes, arch is upward, feeding detection
Machine 1 is piled up in an orderly manner on the conveyer belt 1 of eyeglass conveying mechanism 1, and eyeglass conveying mechanism 1 is according to certain
The speed of service conveys at a slow speed eyeglass (saucer), after eyeglass is detected on grabbing station by photoelectrical position sensor 1215,
Photoelectrical position sensor 1215 transmits signal to detection machine PLC, and detection machine PLC issues signal and gives eyeglass conveying mechanism one respectively
121 and eyeglass transfer device 122, out of service after eyeglass conveyer I 121 receives instruction, the eyeglass (saucer), which stops at, grabs
It takes on station, the eyeglass lifting cylinder 1 on the eyeglass transfer device 122, after the stopping of eyeglass conveying mechanism 1
It stretches out, eyeglass crawl sucker 1 begins through vacuum to draw the eyeglass on crawl station, and detection machine PLC uses vacuum degree
Whether detection method detection eyeglass is drawn onto (jail), and the signal for being drawn onto eyeglass passes to after detection machine PLC, and detection machine PLC is issued
Signal, lifting cylinder 1 retract, and then drive the rotary cylinder 1 of eyeglass crawl sucker 1 to receive signal and open
Beginning setting in motion, when rotary cylinder 1 in place after, the piston rod of eyeglass lifting cylinder 1 stretches out, while sucker one
1224 vacuum breakers simultaneously gently blow eyeglass, eyeglass are accurately put off on eyeglass conveying mechanism 2 123, to transmit in next step
It detects.If front end feeding is the saucer for being placed with eyeglass, when eyeglass by eyeglass transfer device 122 has shifted it in saucer
Afterwards, sky saucer can continue to move ahead on eyeglass conveying mechanism 1, fall into lower section finally by the transfer of conveyer belt 1
Collection frame.This set eyeglass transfer device changes the prior art using only the traditional structure looks of belt transport conveying eyeglass, mesh
, it is exactly the driving force for using rotation or linear drives to shift as eyeglass, transmission efficiency is high, accurate positioning, using vacuum
The presence or absence of eyeglass is detected, it is highly reliable, and solve the problems, such as that eyeglass superposition is stacked, moreover, more valuable, this set machine
The whole pile eyeglass that structure can also be compatible with single eyeglass or be stored using saucer container, not only compatibility enhancing, and shift effect
Rate is greatly promoted with accuracy.
Thereafter, after one 1224 vacuum breaker of sucker of eyeglass crawl, the present invention can transmit a signal to detection machine PLC, inspection
After survey machine PLC receives signal, the connection of stepper motor 2 1231 of control eyeglass conveying mechanism 2 123 drives one 1233 He of synchronizing wheel
Conveyer belt 2 1232 by eyeglass according to preset fixed length distance, or is detected by photoelectrical position sensor and is positioned, accurate to transport
To detection station, after eyeglass reaches detection station, it is living that detection machine PLC controls the clamping jaw cylinder 12341 on lens orientation pawl 1234
Fill in quick acting, the registration arm 12342 that is fixed on cylinder piston rod driven to act together, to reach the eyeglass of detection station into
Row stabilization is precisely located, it is ensured that and the center of eyeglass and detector reach a concentricity, guarantee the accuracy of photometric detection, when
After the movement completion eyeglass of lens orientation pawl 1234 is precisely located, detection machine PLC controls motor 12411 and drives screw rod sliding
Rail 12412 pumps with Nedk vertometer 1242, while detection machine PLC will test signal and issue industrial personal computer, industry control
Machine commander Nedk vertometer 1242 degree of eyeglass is accurately measured, after detection, Nedk vertometer 1242 by this
The correspondence numerical value that eyeglass detects is conveyed to industrial personal computer and carries out storage processing, and industrial personal computer is subsequent sorting operation after storing data
Instruction is assigned, with the eyeglass that rear lens conveying mechanism 2 123 will test, also according to preset fixed length distance, or is passed through
Photoelectrical position sensor detection positioning, be transported to the surface of the eyeglass lifting platform 1235 of 2 1232 tail end of conveyer belt crosses ferryman
Position, detection machine PLC control eyeglass conveying mechanism 2 123 is out of service, and eyeglass lifting platform 1235 is in 2 12351 piston of lifting cylinder
While eyeglass is lifted to highest point under the action of bar, the sorter PLC that signal will be grabbed is sent to sorting equipment 23.
Sorter PLC control sorting equipment 23 is quickly transferred to right above 1235 transition station of eyeglass lifting platform, Z axis
Operation component 233 is hurtled down by motor driven to specified altitude assignment, and the piston retraction of eyeglass clamping jaw cylinder 2342 is with flexibility
Finger 2343 is closed, and eyeglass is firmly clamped in flexible finger, and after eyeglass is jammed, Z axis operation component 233 is promoted to original
Position, industrial personal computer judges that eyeglass should be placed on inside which bin level C of eyeglass apparatus for temporary storage 24 according to the degree of eyeglass, and issues
It instructs and gives sorter PLC, sorting equipment 23 is quickly run to above corresponding position in storehouse C, and Z axis runs component 233 in motor driven
Under, it fast at the uniform velocity falls, especially in the period in place of falling, remains a constant speed, eyeglass is avoided to impact, sensed when eyeglass identifies
Device 2344 detect lower layer's eyeglass perhaps cushion 243 when control eyeglass and lower layer's eyeglass or cushion 243 between remain
1 ~ 2mm(millimeters) spacing or reduce to 0.5mm, Z axis operation component 233 brakes out of service, and eyeglass clamping jaw cylinder 2342 is stretched
Open out and with flexible finger 2343, eyeglass falls, carry out the temporary storage of eyeglass, due to eyeglass storage be away from lower layer's eyeglass or
Person's cushion 243 only has the spacing of 1 ~ 2mm, protects eyeglass injury-free to greatest extent.Complete the temporary storage of eyeglass and heap
While code, the number of lenses in storehouse is also carried out storage processing by sorter PLC or industrial personal computer.Due to the difference of eyeglass degree,
The thickness of every kind of eyeglass is all different, it is possible to the heap number of codes of every kind of eyeglass be arranged on a display screen, and in Z axis
On, also have whether upper limit sensor detection eyeglass piles with, when the eyeglass in position in storehouse C has reached specified quantity or Z axis fortune
When row component 233 reaches upper limit (highest order), after completing pile, according to the instruction of sorter PLC, eyeglass clamping jaw cylinder
It stretches out 2342 to open with flexible finger 2343, Z axis operation component 233 drops to lowest order, the eyeglass clamping jaw cylinders retract
2342 tighten with flexible finger 2343, chop eyeglass by whole and move together, the whole eyeglass that chops is made to be transferred to sky saucer conveying device 22
On by the support positioning mechanism 224 empty saucers put on eyeglass station, sorting operation is completed, while sorter PLC is by storehouse
It is that subsequent print label is prepared that the lens information machine quantity of interior storage, which is sent to industrial personal computer,.Above-mentioned this sorting detects eyeglass
Control method be known as sensor method (spacing of 1 ~ 2mm is remained between control eyeglass and lower layer's eyeglass or panel),
It leans on compared with the presence or absence of positive-pressure detection eyeglass, not only runs smoothly, and will not be squeezed between eyeglass with the prior art,
Avoid slight scuffing and stealthy slight crack.
The present invention with it is described above it is special judge that eyeglass is placed on the judgment method of which the position in storehouse C of eyeglass apparatus for temporary storage 24,
Artificial intelligence is simulated, using vacancy and model cover method: according to the eyeglass of industrial personal computer or sorter PLC the position in storehouse C stored
Specification information, control need to store the specification information of eyeglass, and whether retrieval judges in position in storehouse C pile same size
Degree and astigmatic lens, if so, corresponding position in storehouse C is just placed on, if not provided, industrial personal computer or sorter PLC will be examined automatically
Rope finds empty position in storehouse C all on eyeglass apparatus for temporary storage 24, and eyeglass is placed on the random or close storehouse that retrieval is found
Inside the C of position, before not piling, same specification eyeglass can be all placed in this bin level C this bin level C, until this
Position in storehouse C piled with eyeglass reached setting the eyeglass upper limit quantity when, sorting equipment 23 work, eyeglass clamping jaw cylinders retract 2342
It is tightened with clamping jaw flexible finger 2343, all eyeglasses is pressed from both sides together, are transplanted in the saucer for putting eyeglass station overhead, this
Bin level C is due to without eyeglass, so position in storehouse C can be used as the eyeglass that empty position in storehouse C is assigned other specifications again.This hair
It is bright that eyeglass is sorted using vacancy and model cover method, there is very big flexibility and adaptability, be not only flexibly adapted to not on year-on-year basis
The eyeglass sorting that example mixes, and the occupied area of machine only has 1/4 of conventional machines or so, it is even more small, and can accelerate
The speed that eyeglass is sorted, put, improves production efficiency.This method for piling up eyeglass is also not limited solely to machine of the present invention
Device equipment is also applied for for eyeglass random code being placed on other occasions of lens containers or packing machine, the storage of more storehouses, due to such
Method greatly reduces the volume and occupied area of machine, so that the layout in workshop and workshop will not seem so crowded,
Also enough stream of people's logistics and passageway for fire apparatus are left, is also greatly promoted in secure context.
With the position in storehouse C of eyeglass apparatus for temporary storage 24 described above, refer to by switch boards 241, gag lever post 242 and cushion 243
The size spacing of the position in storehouse C of composed fixation, position in storehouse C are all to need the size for the eyeglass piled up to be determined by client, are limited
The form of position bar 242 is also not limited to pole, can be any form of obstacle, and quantity is also not limited to current 4, only
>=1 is wanted to meet the requirements, position in storehouse C quantity is also not limited to current quantity, as long as >=1, that is, it meets the requirements, switch boards 241
Form be also not limited to present form, any other shape and structure met the requirements, 24 storehouse of apparatus for temporary storage of the present invention can be used
Position C uses the arrangement of 8 column, 6 firm position positions of arranging along the y axis of arrangement along the x axis, switches in eyeglass apparatus for temporary storage 24 altogether
48 position in storehouse C that can be used to temporarily store eyeglass are formd on plate 241, but the specific arrangement of position in storehouse C can be according to different clients
Demand arbitrarily arranged.The structure of position in storehouse C of the present invention, can not only be switched fast, and adapt to the use of different size eyeglass,
Moreover, this structure can save the movement that tradition sorting eyeglass carries empty saucer, improve working efficiency when sorting eyeglass
Put on eyeglass station described, when it is whole chop eyeglass and piled up in saucer when, which is brimmer support, the sky cup
Limiting cylinder 2 2231 is ask to retract, and empty saucer positioning mechanism 224 also retracts, the brimmer support is by empty saucer conveying mechanism
221 are transported in printing conveying device 251, and the brimmer support is run on printing 251 conveyer belt 4 2513 of conveying device, send to
Wait in line label placement, until the saucer position-limit mechanism 252 being extended blocks, which stops at label and place station
On, and the saucer by saucer limit photoelectrical position sensor 2525 detect when, sorter PLC is sent to its by industrial personal computer
The type information of the eyeglass of this saucer, the zebra printer 2531 being sent in printing mechanism 251, zebra printer 2531 print
One corresponding label is placed on rewinding platform after the bar code printing cutting means cutting carried by zebra printer 2531
On 2532, when label photoelectrical position sensor 2533 detects the label on rewinding platform, detection machine PLC receives signal and controls
The lifting cylinder 3 2543 of pivoting label grasping mechanism 254 stretches out, and sucker 2 2544 is adsorbed label by negative-pressure vacuum, detects
Whether machine PLC is drawn onto label by vacuum degree measurement, and detection machine PLC controls lifting cylinder three after confirmation is drawn onto label
2543 retract, and rotary pneumatic two cylinder 2541 drives lifting cylinder 3 2543 to rotate to above brimmer support by connecting rod 4 2542, at this time
The piston rod of lifting cylinder 3 2543 stretches out, and label is put into label by positive-pressure back blowing while vacuum breaker by sucker 2 2544
It places on station among brimmer support, detection machine PLC controls saucer position-limit mechanism 252 and opens at this time, is loaded with expiring for label for one
Saucer release, meanwhile, subsequent brimmer support is limited, by referring to two after referring to 2 25231 and limit before the limit of limited block 2 2523
25232, release one is loaded with the action principle of the brimmer support of label, similar or identical with aforementioned 222 working principle of door-opening mechanism,
It repeats no more, the brimmer support for being loaded with label conveys operation on printing 251 conveyer belt 4 2513 of conveying device, until the saucer quilt
Saucer block 2516 blocks, which reaches transfer station, when photoelectrical position sensor 261 detects transfer station to saucer in place
After this is loaded with the brimmer support of label, transfer cylinder 262 stretches out, and the brimmer support that transfer station is loaded with label is pushed to collecting bin
In 263, brimmer support is successively pulled in the conveyor mat of collecting bin 263, bottom plate be it is fixed, saucer by one push up one
Form, advance to the bottom of collecting bin, when brimmer support consigns row top to when collecting station at collecting bin bottom baffle by brimmer,
Brimmer support photoelectrical position sensor 264 detects saucer, and the present invention can be shown on the touchscreen, or is reminded by buzzer
Operator timely collect to the brimmer support for being loaded with label and classify, or is further processed automatically.
The present invention it is subsequent can connecting bar code recheck system, by code reader by above eyeglass bar code read and and centre
Data in reason device are compared, and after data validation is errorless, the brimmer support for being loaded with printing qualified label can be from collection station quilt
It is transported in qualified product conveying device, lens information is issued qualified product conveying device by industrial personal computer or detection machine PLC, and qualified product is defeated
Send device by eyeglass according to requiring to be transported to warehouse mouth corresponding to warehouse, by the three-dimensional mirror for being put in storage scanning means and coming to conveying
Piece carries out putaway verification, and sends instructions to and allot tiered warehouse facility automatically, and alloting tiered warehouse facility automatically can be automatically by the library of needs
The outlet of tiered warehouse facility is alloted in position, and final qualified product carrying handgrip piles up the saucer for filling eyeglass in an orderly manner to be alloted automatically
In the position in storehouse of tiered warehouse facility, allows rear storage information to be uploaded to total central processing unit and carry out big data statistics.It prints underproof
Saucer is segregated into reinspection region by rejected product separator, is rechecked by manual or automatic.This automatic Input System, phase
Than traditional artificial warehouse, have and save manually, speed is fast, the advantage of information interconnection, must be that the development of the following eyeglass storage becomes
Gesture.
In conclusion intelligent eyeglass detection sorting all-in-one machine of the present invention using novel technological method, due to using industry control
Machine, PLC and sensor technology have the function of logic judgment, memory, storage and statistical disposition etc., have intelligentized feature,
Eyeglass detection, sort process method include parallel step and series steps and combinations thereof, and the parallel step is while carrying out
Processing step, the series steps are the processing step sequentially carried out, and referring to shown in Figure 12, step A and step B are simultaneously
Row step, they are combined into step AB, and the step A includes step A1, step A2, step A3, step A4 and step A5, described
Step B includes step B1, step B2, step B3, step B4, step B5, step B6, step B7 and step B8, step E and step
F is parallel step, they are combined into step EF, successively by step AB, step C, step D, step EF, step G, step H and step
Rapid I constitutes series steps.The present invention detected in eyeglass and the step of method for sorting in, step A and step B are set as walking parallel
Suddenly, step E and step F are set as parallel step, it is reasonable to configure, make their seamless connections, be not mutually exclusive, is conducive to equipment certainly
Dynamicization is horizontal to be improved, and efficient operation is carried out.Meanwhile according to critical path method principle, the present invention puts forth effort to improve step B operational efficiency, leads to
Vacancy and model cover method are crossed, emphasis is exploited potentialities, and step B runing time is saved, and improves complete machine production efficiency to reach
Purpose.Specific implementation step is described below:
Step AB. sky saucer and eyeglass prepare
Step AB of the present invention is designed as parallel step, includes the steps that synchronization (simultaneously) carries out A and step B, changes tradition side
Method sky saucer prepares and eyeglass prepares, and using the method and step serially successively carried out, rationally decomposes, and science combination makes sky saucer
Prepare and eyeglass prepares to carry out parallel respectively, it is just obvious to save the time, improve production efficiency.On this basis, to parallel
The step of optimize, so that production efficiency is further promoted；
Step A. sky saucer prepares
The feeding of step A1. sky saucer support
It is empty saucer is artificial or machine is placed in sky saucer conveying device 22；
The conveying of step A2. sky saucer
By empty saucer Storing and conveying mechanism 221, empty saucer is conveyed；
Step A3. sky saucer waits
The sky saucer conveys operation in empty saucer Storing and conveying mechanism 221, only to by the limited block one of door-opening mechanism 222
2223 are stopped, and waiting station is reached, and pause waits；
The release of step A4. sky saucer
According to the signal for putting eyeglass station overhead saucer vacancy, is issued and instructed by detection machine PLC, limited by door-opening mechanism 222
The rotation of one 2223 per pass of block discharges an empty saucer in waiting station, avoids the interference between saucer, be conducive to rear road
Operation；
The positioning of step A5. sky saucer
The empty saucer being released continues to move ahead in the conveying of empty saucer Storing and conveying mechanism 221, until by empty saucer position-limit mechanism 223
It blocks, and by empty saucer detected by empty saucer positioning photoelectrical position sensor 2243, empty saucer positioning mechanism 224 is stretched
Out, empty saucer is limited, is located in and puts eyeglass station, it is ensured that empty saucer is stablized without shaking, and eyeglass is put in waiting；
Step B. eyeglass prepares
Emphasis of the present invention optimizes the technical process of this step B eyeglass preparation, saves the process the time, improves efficiency, to be promoted whole
The operational efficiency of machine；
The feeding of step B1. eyeglass
By artificial or machine, eyeglass or the saucer for being placed with eyeglass are placed on eyeglass conveying mechanism 1；
Step B2. eyeglass conveys in place
By eyeglass conveying mechanism 1, eyeglass or the saucer for being placed with eyeglass are transported to and are examined by photoelectrical position sensor 1215
The signal in place of the position measured conveys out of service, the eyeglass or the saucer arrival crawl station for being placed with eyeglass；
The transfer of step B3. eyeglass
Eyeglass is transferred on eyeglass conveying mechanism 2 123 from crawl station by eyeglass transfer device 122, alternatively, when being placed with
After its eyeglass has been transferred in the saucer of eyeglass, the saucer is shifted into collection basket；
Step B4. eyeglass accurately conveys in place
The detection work by belt being transported to eyeglass by eyeglass conveying mechanism 2 123 above Nedk vertometer 1242
Position, the locating detent 1234 are accurately positioned eyeglass, wait to be detected；
The detection of step B5. eyeglass
Moved up and down under the drive of lifting part 1241 by Nedk vertometer 1242, eyeglass is carried out include degree items
Specification makees precise measurement, and the specifications data of amount are uploaded to industrial personal computer and make storage or record processing；
The conveying positioning of step B6. eyeglass
By eyeglass conveying mechanism 2 123, will be continued transported to right above lifting platform 1235 from the eyeglass of detection station, lifting platform
1235 lift, and lens receptacles are played transition station；
The sorting of step B7. eyeglass
It is analyzed by detection machine PLC according to every lens prescriptions data that step B5 is measured using vacancy and model cover method
It calculates, determines storage situation of the specification eyeglass in the changeable less than position in storehouse C deposited of storing unit 24, quickly judge to determine mirror
Piece stores position in storehouse C, if this position in storehouse C is true with the presence of same size eyeglass (storage) in 24 position in storehouse C of eyeglass apparatus for temporary storage
It is set to eyeglass storage position in storehouse C and retrieves one if not having the presence of same size eyeglass in changeable 24 position in storehouse C of storing unit
The nearest empty position in storehouse C of distance is determined as the position in storehouse C of eyeglass storage, then moves quickly into lifting platform by sorting equipment 23
The surface of 1235 transition stations, and 234 rapid decrease of eyeglass pick-and-place component is driven by Z axis moving component 233, by transition
Eyeglass on station lifting platform 1235 is picked up, and is transplanted on above corresponding storage position in storehouse C, eyeglass is at the uniform velocity stored in storage
In position in storehouse C；
Step B8. eyeglass is temporary
The eyeglass is temporarily stored in the position in storehouse C of the storage of apparatus for temporary storage 24, by the sorting storage of sorting equipment 23 until in position in storehouse C
Until eyeglass stacking reaches the pre-set height of institute or quantity, then the position in storehouse C of the storage is the position in storehouse C completely deposited；
The transfer of step C. eyeglass
It detects according to the signal that the eyeglass in the position in storehouse C completely deposited is piled, and positioning photoelectrical position sensor 2243 and puts eyeglass
Station is the signal of free saucer, and the sorting equipment 23 just by the eyeglass stamped whole in the position in storehouse C completely deposited, clips to put eyeglass together
In the empty saucer that station overhead saucer positioning mechanism 224 is limited, eyeglass transfer is completed；
The release conveying of step D. brimmer support
After eyeglass is placed in empty cup, empty saucer limiting cylinder 2 2231 is retracted, and empty saucer positioning mechanism 224 is withdrawn, and is piled
The brimmer support of eyeglass is released, and is transported in be connected printing conveying device 251 by empty saucer Storing and conveying mechanism 221；
Step EF. brimmer support and label prepare
Step EF of the present invention is designed as parallel step, includes the steps that synchronization (simultaneously) carries out E and step F, to obtain technique step
Suddenly the effect for carrying out parallel and saving the time, improving efficiency；
The limit of step E. brimmer support waits
The brimmer support is moved forwards along printing conveying device 251, is blocked until by saucer position-limit mechanism 252, and limit is being marked
Label place station, and support and lean on subsequent brimmer, are at and label is waited to place state；
Step F forming label
By zebra printer 2531, the specification of station brimmer support eyeglass is placed according to the corresponding label that the instruction of industrial personal computer issues
Data carry out label printing, and pass through the label that included cutter cutting printing is completed, and the label, which directly exports, is falling in receipts
Expect on platform 2531, completes forming label；
Step G. label is placed
The label fallen on rewinding platform 2531 is detected by label photoelectrical position sensor 2533, and label is waited to place
Signal, pivoting label grasping mechanism 254 acts at this time, and label is drawn and launches the (mirror in the brimmer support that label places station
Above piece), it completes label and places, is i.e. output finished product saucer；
Step H. finished product saucer release conveying is in place
The finished product cup for filling eyeglass of print label will be placed with by saucer position-limit mechanism 252 according to label placement signal is completed
Support release, the onwards transmission operation in printing conveying device 251, until by saucer, photoelectrical position sensor 261 is detected in place,
It prints conveying device 251 to stop, brimmer support is transported to positioned at transfer station；
Step I. finished product saucer collects storage
The finished product saucer being placed in the transfer station after photoelectrical position sensor 261 detects in place, passes through transfer by saucer
Cylinder 262 acts, which is pushed into collecting bin 263, and saucer one one, top, which successively arranges in collecting bin 263, to be moved
Dynamic, when being moved to the position detected by brimmer support photoelectrical position sensor 264, buzzer report can occur for machine at this time
It is alert, while being moved away brimmer support by machine or operator, collect storage；
Alternatively, operator needs to select on the touchscreen to expect function button clearly, passes through central processing unit after a class
Instruction is issued, machine automatically can all press from both sides out the eyeglass in position in storehouse C at this time, be placed in sky saucer, forming label printing is completed,
The eyeglass is pushed into collecting bin 263 and collects storage.
In addition to the above, the present invention can also have other embodiment, and redundant, all use are not replaced equally one by one herein
Change or equivalent transformation formed technical solution, belong to the present invention claims protection scope.
Claims (10)
1. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method, including detection machine (1) and sorter (2),
It is characterized by:
The detection machine (1) includes detection machine rack (11) and detection device 12, and the detection device (12) is mounted on detection machine
In rack (11)；
The detection device (12) includes eyeglass conveying mechanism one (121), eyeglass transfer device (122), eyeglass conveying mechanism two
(123) and eyeglass testing agency (124)；The eyeglass conveying mechanism one (121) includes belt conveyor one, eyeglass conveyer
Structure side plate (1216) and photoelectrical position sensor (1215)；The belt conveyor one is mounted on detection machine rack (11),
The eyeglass conveying mechanism side plate (1216) is fixed on detection machine rack (11), and the photoelectrical position sensor (1215) is fixed
On eyeglass conveying mechanism side plate (1216)；The eyeglass transfer device (122) includes rotation external member, lifting external member one and crawl
External member, the rotation external member is by bracket (1226) or is directly anchored on detection machine rack (11), and the lifting external member one is logical
It crosses connecting rod one (1222) or is directly anchored in rotation external member, the crawl external member is fixed by fixed plate one (1225) or directly
In lifting external member one；The eyeglass conveying mechanism two (123) includes belt conveyor two, positioning clamping jaw external member, lifting platform
(1235) and two side plate of eyeglass conveying mechanism (1236), II side plate of conveying mechanism (1236) are fixed on detection machine rack (11)
On, the belt conveyor two is mounted on two side plate of eyeglass conveying mechanism (1236), the positioning clamping jaw external member and described
Lifting platform (1235) is fixed on two side plate of eyeglass conveying mechanism (1236)；The eyeglass testing agency (124) includes lifting set
Part three and vertometer (1242), the lifting external member three are fixed on detection machine rack (11), and the vertometer (1242) is fixed
In lifting external member three；
The sorter (2) includes sorter rack (21), and the empty saucer conveying dress being fixed on sorter rack (21)
Set (22), sorting equipment (23), eyeglass apparatus for temporary storage (24), printing equipment (25) and collection device (26)；
The sky saucer conveying device (22) includes empty saucer Storing and conveying mechanism (221), door-opening mechanism (222), empty saucer limit
Position mechanism (223) and empty saucer positioning mechanism (224)；The sky saucer Storing and conveying mechanism (221) includes belt conveyor
Three, fixed plate two (2213) and saucer baffle (2214), the belt conveyor three includes conveyer belt three (2212), described solid
Fixed board two (2213) is fixed on sorter rack (21), and the belt conveyor three and saucer baffle (2214) are installed in
In fixed plate two (2213)；The door-opening mechanism (222) includes cylinder one (2221), connecting rod two (2222), limited block one
(2223) it is fixed in fixed plate two (2213) with fixed frame one (2224), the fixed frame one (2224), the cylinder one
(2221) it is then fixed on fixed frame one (2224), the limited block one (2223) refers to one (22231) and limit before being equipped with limit
After refer to one (22232), and hingedly with fixed frame one (2224), the piston of described connecting rod two (2222) one end and cylinder one (2221)
Bar front is hinged, and the other end and limited block one (2223) are hinged；The sky saucer position-limit mechanism (223) includes cylinder two (2231)
With limit bar (2232), the limit bar (2232) is fixed on cylinder two (2231) piston rod part, the cylinder two
(2231) it is fixed in fixed plate two (2213)；The sky saucer positioning mechanism (224) includes cylinder three (2241), locating piece one
(2242) and empty saucer positioning photoelectrical position sensor (2243), the locating piece one (2242) are fixed on cylinder three (2241)
On piston rod, the cylinder three (2241) is fixed in fixed plate two (2213), and the sky saucer positions photoelectrical position sensor
(2243) it is fixed in the fixed plate two (2213) on cylinder three (2241) opposite；
The sorting equipment (23) includes three axis conveying mechanisms and eyeglass pick-and-place component (234), and the three axis conveying mechanism includes Z
Axis run component (233), the eyeglass pick-and-place component (234) include eyeglass clamping jaw cylinder (2342), flexible finger (2343) and
Eyeglass identification sensor (2344), the flexible finger (2343) are mounted on eyeglass clamping jaw cylinder (2342), the eyeglass folder
Pawl cylinder (234) is by eyeglass pick-and-place bracket (2341) or is directly installed in Z axis operation component (233), the eyeglass identification
Sensor (2344) is mounted in eyeglass pick-and-place bracket (2341) or sorter rack (21)；
The eyeglass apparatus for temporary storage (24) includes switch boards (241) and gag lever post (242), and the switch boards (241) are fixed on point
It picks on machine rack (21), the gag lever post (242) is fixed on switch boards (241), constitutes position in storehouse (C), the position in storehouse (C) or pad
Soften pad (243)；
The printing equipment (25) includes printing conveying mechanism (251), saucer position-limit mechanism (252), printing mechanism (253) and rotation
Turn label grasping mechanism (254), the printing conveying mechanism (251) includes belt conveyor four, printing conveying side plate
(2514) and saucer block (2516), the belt conveyor four include conveyer belt four (2513), are mounted on printing conveyor side
On plate (2514), printing conveying side plate (2514) is fixed on sorter rack (21), and the saucer block (2516) is solid
It is scheduled in printing conveying side plate (2514), the horizontal and vertical position of the belt conveyor four and conveyer belt four (2513),
With belt conveyor three and conveyer belt three (2212) is corresponding is aligned, and the two is close, and linking forms transmission channel；The cup
Ask position-limit mechanism (252) and door-opening mechanism (222) structure same or similar, including cylinder four (2521), connecting rod three (2522), limit
Position block two (2523), fixed frame two (2524) and saucer limit photoelectrical position sensor (2525), the fixed frame two
(2524) it is fixed in printing conveying side plate (2514), the limited block two (2523) refers to two (25231) and limit before being equipped with limit
Refer to two (25232) behind position, and with fixed frame two (2524 hinged), the cylinder four (2521) is then fixed on fixed frame two (2524)
On, one end of the connecting rod three (2522) and the piston rod front of cylinder four (2521) are hinged, the other end and limited block two
(2523) hingedly, saucer limit photoelectrical position sensor (2525) is fixed on printing conveying mechanism (251) printing conveyor side
On plate (2514)；The printing mechanism (253) includes: that printer (2531), rewinding platform (2532) and label optoelectronic position pass
Sensor (2533), the label photoelectrical position sensor (2533) are fixed on the lower section of rewinding platform (2532), the printer
Structure (253) is by fixed frame two (2524) or is directly anchored on sorter rack (21)；The pivoting label grasping mechanism
It (254) include rotary pneumatic two cylinder (2541), connecting rod four (2542), lifting cylinder three (2543), sucker two (2544), the rotation
Gas two cylinder (2541) is fixed on sorter rack (21), and sucker two (2544) is fixed on lifting cylinder three (2543), described
Lifting cylinder three (2543) is by connecting rod four (2542) or is directly anchored on rotary pneumatic two cylinder (2541)；
The collection device (26) includes saucer photoelectrical position sensor (261), transfer cylinder (262), collecting bin (263) in place
With brimmer support photoelectrical position sensor (264), photoelectrical position sensor (261) and transfer cylinder (262) are equal in place for the saucer
It is fixed in printing conveying side plate (2514) or sorter rack (21), the collecting bin (263) is fixed on sorter rack
(21) on, and brimmer support photoelectrical position sensor (264) is installed in collecting bin (263) end.
2. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1, feature
Be: the belt conveyor one is flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveying mechanism；The rotation
Pivoted housing part includes rotary cylinder one (1221), and the rotary cylinder one (1221) is fixed on detection machine rack by bracket (1226)
(11) on, the lifting external member one includes lifting cylinder one (1223), and the lifting cylinder one (1223) passes through connecting rod one
(1222) it or is directly anchored on rotary cylinder one (1221), the crawl external member includes sucker one (1224), the sucker one
(1224) pass through fixed plate one (1225) or be directly anchored on lifting cylinder one (1223), alternatively, the rotation external member includes
The rotation electric cylinders one being installed together and rotation connection motor one are connected, and by bracket (1226) or are directly connected to be mounted on inspection
In survey machine rack (11), the lifting external member one includes the straight line electric cylinders one and lifting connection motor one that connection is installed together,
And by connecting rod one (1222) or be directly connected to be mounted on rotary cylinder one (1221) or rotate in electric cylinders one, the crawl set
Part includes clamping jaw one, the clamping jaw one by fixed plate one (1225) or be directly connected to be mounted on lifting cylinder one (1223) or
In straight line electric cylinders one；The belt conveyor two is flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveyer
Structure, the positioning clamping jaw external member include locating detent (1234) and registration arm (12342), and the locating detent (1234) includes clamping jaw gas
Cylinder (12341), or including mechanical grip, a pair of of registration arm (12342) is fixed on clamping jaw cylinder (12341) or on mechanical grip
, the lifting platform (1235) includes lifting external member two, elevator (12352) and limit plate (12353), the lifting external member two
Including lifting cylinder two (12351), the lifting external member two includes lifting cylinder two (12351), or is mounted on one including connection
It is defeated that the straight line electric cylinders two and lifting connection motor two risen, the lifting cylinder two (12351) or straight line electric cylinders two are fixed on eyeglass
It send on two side plate of mechanism (1236), the elevator (12352) is fixed in lifting cylinder two (12351) or straight line electric cylinders two,
Two panels limit plate (12353) is fixed on the both sides of elevator (12352)；The lifting external member three uses lifting part (1241),
It includes driving motor (12411), screw rod guide rail (12412), the driving motor (12411) and screw rod guide rail (12412) silk
One end of bar connects, or comprising the combination of the lifting connection cylinder and riser guide that link together, the focal power are installed
Meter (1242) is fixed on screw rod guide rail (12412) or riser guide.
3. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1, feature
Be: the belt conveyor three is flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveying mechanism；The skin
Band conveying mechanism four is flat belt conveying mechanism or V band conveying mechanism or synchronous belt conveying mechanism；The collecting bin (263) is
The mobile position in storehouse of belt transmission mechanism transmission belt and baffle composition, alternatively, the unpowered position in storehouse being made of baffle.
4. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1, feature
Be: the eyeglass conveying mechanism two (123) is located at eyeglass at least provided with two groups of conveyer belts, the eyeglass testing agency (124)
Between conveying mechanism two (123) conveyor belt, the vertometer (1242) is located at conveying above eyeglass conveying mechanism two (123)
Under band.
5. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1, feature
Be: the three axis conveying mechanism uses triaxial coordinate robot, and the eyeglass pick-and-place component (234) is mounted on triaxial coordinate
In Z axis operation component (233) of robot, alternatively, the three axis conveying mechanism includes X-axis operation component (231), Y-axis operation
Component (232) and Z axis operation component (233), X-axis operation component (231) includes X-axis straight line mould group (2311) and motor three
(2312), the X-axis straight line mould group (2311) is fixed in Y-axis operation component (232), and the motor three (2312) and X-axis are straight
Line mould group (2311) installation connection, Y-axis operation component (232) include Y-axis straight line mould group (2321), motor four (2322) and
Increase support (2323), the support (2323) of increasing is fixed on sorter rack (21), the Y-axis straight line mould group (2321)
It is fixed on and increases above support (2323) in parallel, the motor four (2322) and Y-axis straight line mould group (2321) installation connect, described
Z axis operation component (233) includes Z axis straight line mould group (2331) and motor five (2332), and the Z axis straight line mould group (2331) is fixed
In the X-axis straight line mould group (2311) of X-axis operation component (231), the motor five (2332) and the installation of Z axis straight line mould group connect
It connects, the eyeglass pick-and-place component (234) is fixed in Z axis operation component (233).
6. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1 or 2, special
Sign is: it further include PLC and industrial personal computer, the industrial personal computer is electrically connected PLC or/and detection machine (1) or/and sorter (2), and
By PLC or/and be directly electrically connected or/and control motor included by detection machine (1) or/and sorter 2, sensor and
The cylinder of solenoid valve connection.
7. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1, feature
Be: the vertometer (1242) is Nedk vertometer.
8. a kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1, feature
Be: the printer (2531) is zebra printer.
9. a kind of detection of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 1,
Method for sorting, it is characterised in that: including parallel step and series steps and combinations thereof, the parallel step is the work being performed simultaneously
Skill step, the series steps are the processing step sequentially executed, wherein step A and step B is parallel step, it
Be combined into step AB, the step A includes the steps that successively executing A1~step A5, the step B includes successively executing
Step B1~step B8, step E and step F are parallel step, they are combined into step EF, successively by step AB, step C, step
Rapid D, step EF, step G, step H and step I constitute series steps, and specific steps implementation is described below:
Step AB. sky saucer and eyeglass prepare
This step includes the steps that while parallel A and step B；
Step A. sky saucer prepares
The feeding of step A1. sky saucer support
Empty saucer is placed in sky saucer conveying device (22)；
The conveying of step A2. sky saucer
By empty saucer Storing and conveying mechanism (221), empty saucer is conveyed；
Step A3. sky saucer waits
The sky saucer is transported to waiting station in empty saucer Storing and conveying mechanism (221), and pause waits；
The release of step A4. sky saucer
Instruction is issued according to the signal for putting eyeglass station overhead saucer vacancy, on Storing and conveying mechanism (221), release one etc.
To station overhead saucer；
The positioning of step A5. sky saucer
The empty saucer being released, which continues to proceed in empty saucer Storing and conveying mechanism (221) conveying, puts eyeglass station, and limits and determine
Putting eyeglass station in position, it is ensured that empty saucer is stablized without shaking, eyeglass to be put；
Step B. eyeglass prepares
The feeding of step B1. eyeglass
By artificial or machine, eyeglass or the saucer for being placed with eyeglass are placed on eyeglass conveying mechanism one (121)；
Step B2. eyeglass conveys in place
By eyeglass conveying mechanism one (121), by eyeglass or it is placed with the signal of the saucer conveying of eyeglass in place, conveying stops fortune
Row, the eyeglass or the saucer for being placed with eyeglass reach crawl station；
The transfer of step B3. eyeglass
Eyeglass is transferred on eyeglass conveying mechanism two (123) from crawl station by eyeglass transfer device (122), alternatively, working as
After the eyeglass being placed in the saucer of eyeglass has been transferred, empty saucer is shifted into collection basket；
Step B4. eyeglass accurately conveys in place
Eyeglass is transported to the detection station above vertometer (1242) by eyeglass conveying mechanism two (123), to eyeglass
It is accurately positioned, it is to be detected；
The detection of step B5. eyeglass
By vertometer (1242), eyeglass is carried out to include that the specifications of degree make precise measurement, after detection, by amount
Specifications data be uploaded to industrial personal computer store, record processing；
The conveying positioning of step B6. eyeglass
By eyeglass conveying mechanism two (123), will be continued transported to right above lifting platform (1235) from the eyeglass of detection station, it will
Lens receptacles play transition station；
The sorting of step B7. eyeglass
According to the specifications data that step B5 eyeglass detects, using vacancy and model cover method: i.e. by analytical calculation, quickly
Judgement determines that eyeglass stores position in storehouse (C), if having had same size in the less than position in storehouse (C) deposited of eyeglass apparatus for temporary storage (24)
Eyeglass exists, then this position in storehouse (C) is determined as eyeglass storage position in storehouse (C), if not having in changeable storing unit (24) position in storehouse (C)
Same size eyeglass exists, then retrieves the position in storehouse (C) that the nearest empty position in storehouse (C) of a distance is determined as eyeglass storage, then
By sorting equipment (23), eyeglass on transition station is picked up, is transplanted on above corresponding storage position in storehouse (C), eyeglass is even
Speed is stored in the position in storehouse (C) of storage；
Step B8. eyeglass is temporary
The eyeglass be temporarily stored in apparatus for temporary storage (24) storage position in storehouse (C) in, until in position in storehouse (C) eyeglass stacking reach in advance
Until the height or quantity of setting, then the position in storehouse (C) of the storage is the position in storehouse (C) completely deposited；
The transfer of step C. eyeglass
According to the signal that the eyeglass in the position in storehouse (C) completely deposited is piled, and the signal that eyeglass station is free saucer is put, the sorting
Device (23) just by the eyeglass stamped whole in the position in storehouse completely deposited (C), clips to Storing and conveying mechanism (221) together and puts on eyeglass station
In empty saucer, eyeglass transfer is completed；
The release conveying of step D. brimmer support
Signal is transferred according to eyeglass is completed, the brimmer support for piling eyeglass is released, and is continued by empty saucer Storing and conveying mechanism (221)
It is transported in be connected printing conveying device (251)；
Step EF. brimmer support and label prepare
This step includes the steps that while parallel E and step F；
The limit of step E. brimmer support waits
The brimmer support moves forwards label along printing conveying device (251) and places station, and the brimmer support is limited in
Label places station, and label is waited to place；
Step F forming label
By printer (2531), the specification data of station brimmer support eyeglass is placed according to corresponding label, carries out label printing, and
The label completed by included cutter cutting printing, the label are directly exported on falling in rewinding platform (2531), are completed
Forming label；
Step G. label is placed
According to waiting label to place and completing forming label signal, label is grabbed and is launched and places the brimmer support of station in label
In, output finished product saucer is completed label and is placed；
Step H. finished product saucer release conveying is in place
Signal is placed according to label is completed, finished product saucer is discharged, the onwards transmission operation in printing conveying device (251), directly
To transfer station is transported to, stop conveying, waits storage；
Step I. finished product saucer collects storage
According to the signal for being placed with finished product saucer in the transfer station, which is pushed into collecting bin (263), collect into
Library；
Alternatively, according to instruction, the eyeglass in the position in storehouse (C) is all removed after a class, it is placed in sky saucer,
Row label of going forward side by side production and placement, push-in collecting bin (263) collect storage.
10. a kind of detection of intelligent eyeglass detection sorting all-in-one machine using novel technological method according to claim 9,
Method for sorting, it is characterised in that: the eyeglass of the step B8 is kept in step, and the eyeglass is temporarily stored in apparatus for temporary storage (24) storage
Position in storehouse (C) in, using sensor method, i.e., the described eyeglass pick-and-place component (234) carry out eyeglass it is temporary when, known according to eyeglass
Individual sensor (2344) detects the signal of lower layer's eyeglass or cushion (243), the eyeglass be controlled in lower layer's eyeglass or
When remaining the spacing of 1mm ~ 2mm between person's cushion (243), the eyeglass pick-and-place component (234) discharges eyeglass, and it is temporary to carry out eyeglass
Storage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811591925.2A CN109482517A (en) | 2018-12-25 | 2018-12-25 | A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811591925.2A CN109482517A (en) | 2018-12-25 | 2018-12-25 | A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method |
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ID=65711759
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| CN201811591925.2A Pending CN109482517A (en) | 2018-12-25 | 2018-12-25 | A kind of intelligent eyeglass detection sorting all-in-one machine using novel technological method |
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| CN111468433A (en) * | 2020-04-21 | 2020-07-31 | 广州市心鉴智控科技有限公司 | Lens detection system and lens detection method |
| CN112428704A (en) * | 2021-01-04 | 2021-03-02 | 赵杰 | Automatic change digital printing production line |
| CN117101917A (en) * | 2023-10-24 | 2023-11-24 | 江苏仕一诚机电科技有限公司 | Automatic feeding and discharging type lens blackening equipment |
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