CN201817025U - Automatic sorting machine - Google Patents

Automatic sorting machine Download PDF

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Publication number
CN201817025U
CN201817025U CN201020524111XU CN201020524111U CN201817025U CN 201817025 U CN201817025 U CN 201817025U CN 201020524111X U CN201020524111X U CN 201020524111XU CN 201020524111 U CN201020524111 U CN 201020524111U CN 201817025 U CN201817025 U CN 201817025U
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CN
China
Prior art keywords
sorting
drug storage
electromagnet
storage groove
flashboard
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Expired - Lifetime
Application number
CN201020524111XU
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Chinese (zh)
Inventor
沈敏德
范维华
陈照强
张鹏
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Shandong Institute of Light Industry
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Shandong Institute of Light Industry
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Priority to CN201020524111XU priority Critical patent/CN201817025U/en
Application granted granted Critical
Publication of CN201817025U publication Critical patent/CN201817025U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to logistics equipment, in particular to an automatic sorting machine for dismounting and sorting box-packed materials including box-packed medicines. The automatic sorting machine consists of a roller-type rack, a sorting mechanism, a horizontal movement mechanism, a spiral gravity collecting groove, a belt conveyor and a corresponding electrical control system, wherein, a sorting electromagnet and a flashboard electromagnet of the sorting mechanism as well as a drive motor and a rotary encoder of the horizontal movement mechanism are respectively connected with the electrical control system of the sorting machine through control circuits; and the electrical control system is connected with an upper control computer via a data bus. The automatic sorting machine in the utility model has the advantages of compact structure, large medicine or material storage quantity, wide application scope, high sorting efficiency, flexible sorting action, good sorting quality and no damage to the medicines or the materials due to extrusion; and the sorted medicine or material layers are gathered on the belt conveyor through the spiral gravity collecting groove and then are transferred to a packaging station of the medicines or the materials or directly transferred to a dispensing window or a material sale port as required, thus realizing convenient operation and high automation degree and saving time and labor.

Description

A kind of automatic letter sorting machine
One, technical field
The utility model relates to Logistics Equipment, relates in particular to a kind of automatic letter sorting machine that is used to comprise the box-packed article unbundled sorting of box packed medicine.
Two, background technology
The medicine letter sorting of hospital pharmacy and medical retail shop is mainly based on unbundled sorting, and domestic technological means in this field is also relatively backward at present, mainly based on artificial selection, not only operating efficiency is low, labour intensity is big, and make patient waiting time long, and make mistakes easily, cause conflict between doctors and patients.Along with the quickening of hospital information pace of construction, the demand of this similar drug being torn open zero automatic letter sorting technology and equipment is more and more urgent.
The existing both at home and abroad at present box packed medicine that is applicable to is torn zero equipment that sorts automatically open and is mainly contained A word machine and manipulator.The sorting principle of A word machine is that box packed medicine is overlayed in the vertical drug storage groove, be provided for sorting the pushing block mechanism of medicine in the bottom of groove, every promotion once goes out 1 box medicine, and the medicine of bottom stacks superincumbent medicine by gravity and adds to the exit position after releasing.Several medicine grooves are formed one group of cabinet, and two groups of cabinet back sides are staggered relatively, and the top is close together, and the bottom separates, and the intermediate arrangement feedway is seen A font of formation from end face, so name.But in actual the use also the single face cabinet use separately, form cabinet type sorter.Also there are many defectives in this equipment when satisfying medicine letter sorting function, it is bigger to mainly contain equipment volume; Medicine stacks highly high, and is big to bottom medicine pressure, needs bigger release power, destroys drug packaging easily; The automatic sorting principle of the medicine of hand type is that action is chosen the product of getting it filled from shelf by vacuum suction or mechanical grip, move more flexible, stronger to medicine shape comformability.Its shortcoming is can only choose to get a box medicine at every turn, gets many boxes medicine as choosing, and the pitch time that at every turn moves is long, and work efficiency is lower, not too is fit to the bigger domestic hospital pharmacy of recipe quantity.
Three, summary of the invention
The purpose of this utility model is the deficiency that overcomes above-mentioned box packed medicine automatic sorting apparatus, and a kind of compact conformation is provided, and volume is little, and the drug storage amount is big, and letter sorting efficient height is difficult for causing simultaneously the box packed medicine of drug packaging breakage and the automatic letter sorting machine of box-packed article again.The present invention can be used for the unbundled sorting of box packed medicine, is particularly suitable for the unbundled sorting of bigger hospital pharmacy of recipe quantity and medical retail shop box packed medicine, also can be used for the automatic letter sorting of other box-packed article.
Basic design of the present utility model is: be made up of fluent formula shelf, mechanism for sorting, horizontal mobile mechanism, spiral gravity collector groove, belt conveyer and corresponding electric control system.
Fluent formula shelf are that rack-mount formation tilts by at least 2 layers of drug storage groove that is arranged in order (or be the storing groove, below identical).Two of being installed by left and right sides looking-glass symmetry of drug storage groove are converted into half rectangular-shaped cell body and constitute, and half cell body is installed on the crossbeam of support with the screw combination, adjusts the width that installing space can change the drug storage groove of being formed, and fluent bar is installed on each half cell body.Its low side of drug storage groove that tilts to install is as discharging opening, and is high-end as inlet point; The discharging opening mounting spring baffle plate of drug storage groove connects on the hinge of spring stop torque spring is installed, and discharging opening is blocked not lifted under the spring torsion effect by external force state lower baffle plate; Cantilever mounted beam on the cooresponding bracket upright post of the discharging opening of every layer of drug storage groove.
Mechanism for sorting is made of letter sorting electromagnet, pressing plate, shelves material pin, flashboard electromagnet, connecting rod mechanism, funnel, flashboard, flashboard hinge and frame.The letter sorting electromagnet vertically is installed in the frame front end, has slotted hole on the pressing plate, and pressing back-end is hinged on the frame, and the centre links to each other with letter sorting electromagnet pull bar, drives pressing plate during electromagnetic actuation around swinging with the hinge-point of frame.Shelves material pin is fixed within the slotted hole of frame by screw, and its position is corresponding with the slotted hole on the pressing plate, and pin stop just in time passes the slotted hole from pressing plate when pressing plate presses down, and the article on the plate face are formed barrier effect.With the cooresponding shelf position of pressing plate on funnel is installed; Funnel soleplate tilts, and the front and back end opening is installed flashboard by hinge above the two side, and horizontal direction is installed the flashboard electromagnet on a madial wall, and electromagnet push-rod links to each other with the flashboard hinge by connecting rod, realizes the flashboard opening and closing movement when electromagnet promotes push rod.
Horizontal mobile mechanism is by synchronous belt drive mechanism, movable stand, the linear axis bearing, and round guide, antifriction-bearing box becomes with the plane set of rails; Synchronous belt drive mechanism is made of pedestal, driving pulley, driven pulley, synchronous band, drive motor, rotary encoder, band is installed on driving pulley and the driven pulley synchronously, drive motor is connected with driving pulley, rotary encoder is installed on the driven belt wheel shaft, driving pulley and driven pulley are installed in respectively on the pedestal, and pedestal is installed on the cantilever beam of fluent shelf front end; Movable stand is connected synchronously and is with, and the outer side-lower of movable stand is installed two linear axis bearings, and linear bearing is sleeved on the round guide, at the upper-lower position of the flat guide of movable stand inboard a pair of antifriction-bearing box is installed; Round guide and flat guide are by pedestal, and level is installed on the cantilever beam of fluent shelf front end.Mechanism for sorting is installed on the movable stand of horizontal mobile mechanism by frame, mechanism for sorting and horizontal mobile mechanism are together to form the shuttle type sorting equipment, the shuttle type sorting equipment is corresponding with the discharging opening of every layer of drug storage groove, the spring stop of the pressing plate of sorting equipment and drug storage groove discharging opening connects, and the pressing plate of sorting equipment is lifting above the spring stop that just in time is positioned at drug storage groove discharging opening under the state.
Spiral gravity collector groove is installed on a side of fluent formula shelf drug storage groove discharging opening, corresponding layered arrangement inlet point with the hopper outlet of each layer sorting equipment, and there is total discharging opening its underpart, links to each other with belt conveyer.Letter sorting electromagnet, flashboard electromagnet, drive motor link to each other with this electrical-mechanical control system by control path respectively with rotary encoder, and electric-control system links to each other with upper control computer by data bus.
Principle of work of the present utility model: see in the individual layer drug storage groove earlier or the box packed medicine or the box-packed goods sorting principle of storing groove.When needs are distributed in the certain kind on certain one deck, the box-packed article of quantity, for example during certain box packed medicine of 3 boxes, host computer sends instruction to this dynamo-electric control system, electric-control system starts the drive motor of horizontal mobile mechanism, drive of the drug storage groove operation of shuttle type sorting equipment, control the accurate off-position of shuttle type sorting equipment before specifying the drug storage groove by the feedback signal of rotary encoder to this box packed medicine place; Electric-control system starts the letter sorting electromagnetic actuation, and the pulling pressing plate presses down during electromagnetic actuation, and the spring stop before the drug storage groove is opened, and the box packed medicine in the drug storage groove skids off with regard to by gravity, and the pin stop that the box packed medicine that skids off is passed from pressing plate blocks.Spring force lifted pressing plate when electromagnet unclamped again, and box packed medicine is crossed pin stop and slipped into funnel.Electromagnet repetition adhesive is unclamped 3 times and just can be sorted out 3 box medicines, and the medicine that has sorted all slides in the funnel temporary down; After this kind box packed medicine has sorted, the shuttle type sorting equipment moves to the position of spiral gravity collector groove, electric-control system starts the flashboard electromagnetic actuation, drive the flashboard hinge through by connecting rod and open flashboard, the box packed medicine by gravity skids off along the funnel bottom inclined-plane, fall on the belt conveyer by spiral gravity collector groove, be sent to the box packed medicine multiple package position or directly be sent to a medicine window; When needs sorted the box packed medicine that is distributed in the different layers drug storage groove simultaneously, the shuttle type sorting equipment concurrent working on each layer was pooled to the box packed medicine that sorts out at last and realizes the box packed medicine interflow on the belt conveyer by spiral gravity collector groove.The sorting principle of box-packed article is identical with above-mentioned box packed medicine letter sorting.
Effect: the utility model compact conformation, drug storage or storing amount are big, adapt to wide; The concurrent working of multilayer sorter, letter sorting efficient height; Box packed medicine or box-packed article individual layer oblique arrangement on chute slides by the sharp bar roller of action of gravity longshore current, and flexible movements can not squeezed bad medicine or article, and the letter sorting quality is good; The medicine or the article that sort out from each layer are pooled on the belt conveyer by spiral gravity collector groove automatically, can be sent to medicine or article packing station as required or directly be sent to and send out the medicine window or article are sold mouth, easy to operate, the degree of automation height is time saving and energy saving.
Four, description of drawings
Fig. 1 is the front view of the utility model structural representation;
Fig. 2 is the lateral plan of the utility model structural representation;
Fig. 3 is the front view of drug storage groove structural representation;
Fig. 4 is the lateral plan of drug storage groove structural representation;
Fig. 5 is the mechanism for sorting structural representation;
Fig. 6 sorts out the action scheme drawing for mechanism for sorting;
Fig. 7 is the front view of horizontal mobile mechanism structural representation;
Fig. 8 is the lateral plan of horizontal mobile mechanism structural representation.
Reference numeral:
1, fluent formula shelf 1-1, support 1-2, drug storage groove 1-2-1, a left side half cell body 1-2-2, right half cell body 1-3, fluent bar 1-4, spring stop 1-5, cantilever beam 2, mechanism for sorting 2-1, letter sorting electromagnet 2-2, pressing plate 2-3, shelves material pin 2-4, flashboard electromagnet 2-5, connecting rod mechanism 2-6, flashboard hinge 2-7, funnel 2-8, flashboard 2-9, frame 3, horizontal mobile mechanism 3-1, drive motor 3-2, synchronous belt drive mechanism 3-3, movable stand 3-4, linear axis bearing 3-5, round guide 3-6, rotary encoder 3-7, antifriction-bearing box 3-8, flat guide 4, spiral gravity collector groove 5, belt conveyer W, box packed medicine or box-packed article
Five, the specific embodiment:
Be described in detail implementation process of the present invention below in conjunction with accompanying drawing 1~8.
The utility model is used for box packed medicine and tears zero open automatically during letter sorting, can decide the drug storage groove number of plies of fluent formula shelf and row's number of every layer according to factors such as letter sorting medicine kind number, recipe quantity, the comfort levels that replenishes.The control of each layer shuttle type sorting equipment is by requiring the PLC control system software of establishment to realize according to actual sorting operation flow process in the shelf, this control system links to each other by the master system of computer bus with the letter sorting management of whole pharmacy, works under the control command of master system.
For example, determine to manufacture one 20 row, 10 layers fluent formula shelf 1 according to the box packed medicine letter sorting amount in a certain pharmacy.Totally 10 layers, the drug storage groove 1-2 of every layer 20 row's the fluent bar 1-3 of band tilts to be installed on the support 1-1, and the angle of inclination is selected at 15~30 degree.Two of being installed by the left and right sides looking-glass symmetry of board making of each drug storage groove 1-2 are converted into rectangular-shaped half cell body 1-2-1 and 1-2-2 and constitute, two and half cell bodies are installed on the crossbeam of support 1-1 with the screw combination, fluent bar 1-3 is installed on each half cell body, and the adjustment installing space changes the width adequate of the drug storage groove 1-2 that is formed and holds the size of being chosen box packed medicine or box-packed article.Drug storage groove 1-2's is high-end as inlet point, in groove, mend box packed medicine W to be sorted before the letter sorting beginning thus, drug storage groove 1-2 low side is as discharging opening, at the discharging opening mounting spring baffle plate 1-4 of each drug storage groove 1-2, letter sorting beginning front spring baffle plate 1-4 lifts under the effect of torque spring power discharging opening is blocked.The sharp bar 1-3 of the box packed medicine W by gravity longshore current of mending from inlet point roller surface slides to discharging opening and is blocked in the drug storage groove till the full medicine box of row by spring stop 1-4.General each drug storage groove 1-2 stores a kind of medicine, and the medicine that the letter sorting amount is big also can be stored in a plurality of drug storage groove 1-2 simultaneously.
Letter sorting beginning, upper control computer is sent a letter sorting instruction, the amount of getting it filled of a prescription of this letter sorting instruction correspondence to this dynamo-electric control system.For example be A, B, three kinds of medicines of C, quantity is respectively 2 boxes, 3 boxes, 1 box, these three kinds of medicines are stored in the ground floor the 2nd of shelf respectively and arrange, arrange for the 4th layer the 7th and the 4th layer of the 13rd row (various medicines residing layer, ranking location in shelf are all determined in advance, supply computing machine to call in the storage data input base).After electric-control system receives the upper computer instruction, start simultaneously ground floor and the 4th layer horizontal mobile mechanism 3 drive motor 3-1 at this moment synchronous belt drive mechanism 3-2 will spur movable stand 3-3 along round guide 3-5, flat guide 3-8 parallel motion, upper-lower position at the flat guide 3-8 of movable stand 3-3 inboard is installed a pair of antifriction-bearing box, it is unlikely around round guide 3-5 upset in motion process to support movable stand 3-3, also plays the effect of auxiliary guiding simultaneously.Rotary encoder 3-6 is installed on the follower shaft of synchronous belt drive mechanism, when driven synchronous pulley rotates, rotary encoder will be exported digital pulse signal and feed back to control system, making control system accurately control movable stand 3-3 stops before ground floor the 2nd row's drug storage groove 1-2 at A box packed medicine W medicine place, electric-control system starts the letter sorting electromagnet 2-1 adhesive of ground floor mechanism for sorting 2, pulling pressing plate 2-1 presses down during electromagnetic actuation, spring stop 1-4 before the drug storage groove 1-2 is opened, box packed medicine W in the drug storage groove 1-2 will skid off by by gravity, the box packed medicine W that skids off is just in time blocked by the pin stop 2-3 that passes from pressing plate 2-2 slotted hole, shelves material pin 2-3 is fixed on by screw within the slotted hole of frame, and its front and back position can be adjusted according to the length of being chosen box packed medicine W; Spring torsion promotion spring stop 1-4 lifted pressing plate 2-2 when letter sorting electromagnet 2-1 unclamped again, and the box packed medicine W that skids off in the box packed medicine W in stopping drug storage groove 1-2 crosses pin stop and slips in the funnel 2-7.Letter sorting electromagnet 2-1 repeats adhesive and unclamps the letter sorting of finishing 2 box A box packed medicine W for 2 times; The 4th layer shuttle type sorting equipment drives the shuttle type sorting equipment at rotary encoder 3-6 to drive motor 3-1 under the feedback signal control that control system provides accurately to be stopped before the 4th layer of the 7th row's drug storage groove 1-2 of off-position at B box packed medicine W place earlier, electric-control system start the 4th layer of mechanism for sorting 2 letter sorting electromagnet 2-1 adhesive, unclamp 3 times, finish the letter sorting of 3 box B box packed medicine W; Stop before driving the 13rd row's storing groove that this sorting equipment runs to C box packed medicine W place again, electric-control system start the 4th layer of mechanism for sorting 2 letter sorting electromagnet 2-1 adhesive, unclamp 1 time, finish the letter sorting of 1 box C box packed medicine W; After the box packed medicine W of each layer has sorted, the shuttle type sorting equipment moves to the position of spiral gravity collector groove 4, electric-control system starts flashboard electromagnet 2-4 adhesive, drive flashboard hinge 2-6 rotating opening flashboard 2-8 by connecting rod mechanism 2-5, box packed medicine W by gravity skids off along inclined-plane, funnel 2-7 bottom, fall on the belt conveyer 5 by spiral gravity collector groove 4 and to realize that all are chosen the interflow of box packed medicine W in this prescription, the box packed medicine W behind the interflow is sent to the drug packaging station or directly is sent to a medicine window.
When many kinds boxed commodity was sorted, sort process was the same.The utility model compact conformation, the drug storage amount is big, adapts to wide; The concurrent working of multilayer sorter, letter sorting efficient height, quality are good, easy to operate, and the degree of automation height is time saving and energy saving.

Claims (2)

1. an automatic letter sorting machine is characterized by by fluent formula shelf, mechanism for sorting, horizontal mobile mechanism, spiral gravity collector groove, belt conveyer and corresponding electric control system and forms;
Fluent formula shelf are by at least 2 layers of drug storage groove that is arranged in order or are the storing groove, rack-mount formation tilts, its low side of drug storage groove that tilts to install is as discharging opening, high-end as inlet point, the discharging opening mounting spring baffle plate of drug storage groove, torque spring is installed, cantilever mounted beam on the cooresponding bracket upright post of the discharging opening of every layer of drug storage groove on the hinge of connection spring stop;
Mechanism for sorting is made of letter sorting electromagnet, pressing plate, shelves material pin, flashboard electromagnet, connecting rod mechanism, funnel, flashboard, flashboard hinge and frame, and the letter sorting electromagnet vertically is installed in the frame front end; Have slotted hole on the pressing plate, pressing back-end is hinged on the frame, and the centre links to each other with letter sorting electromagnet pull bar; Shelves material pin is fixed within the slotted hole of frame by screw, and its position is corresponding with the slotted hole on the pressing plate; With the cooresponding shelf position of pressing plate on funnel is installed, funnel soleplate tilts, the front and back end opening is installed flashboard by hinge above the two side, horizontal direction is installed the flashboard electromagnet on a madial wall, electromagnet push-rod links to each other with the flashboard hinge by connecting rod;
Horizontal mobile mechanism is by synchronous belt drive mechanism, movable stand, the linear axis bearing, and round guide, antifriction-bearing box becomes with the plane set of rails; Synchronous belt drive mechanism is made of pedestal, driving pulley, driven pulley, synchronous band, drive motor, rotary encoder, band is installed on driving pulley and the driven pulley synchronously, drive motor is connected with driving pulley, rotary encoder is installed on the driven belt wheel shaft, driving pulley and driven pulley are installed in respectively on the pedestal, and pedestal is installed on the cantilever beam of fluent shelf front end; Movable stand is connected synchronously and is with, and the outer side-lower of movable stand is installed two linear axis bearings, and linear bearing is sleeved on the round guide, at the upper-lower position of the flat guide of movable stand inboard a pair of antifriction-bearing box is installed; Round guide and flat guide are by pedestal, and level is installed on the cantilever beam of fluent shelf front end; Mechanism for sorting is installed on the movable stand of horizontal mobile mechanism by frame, mechanism for sorting and horizontal mobile mechanism are together to form the shuttle type sorting equipment, the shuttle type sorting equipment is corresponding with the discharging opening of every layer of drug storage groove, the spring stop of the pressing plate of sorting equipment and drug storage groove discharging opening connects, and the pressing plate of sorting equipment is lifting above the spring stop that just in time is positioned at drug storage groove discharging opening under the state;
Spiral gravity collector groove is installed on a side of fluent formula shelf drug storage groove discharging opening, corresponding layered arrangement inlet point with the hopper outlet of each layer sorting equipment, and there is total discharging opening its underpart, links to each other with belt conveyer; Letter sorting electromagnet, flashboard electromagnet, drive motor link to each other with this electrical-mechanical control system by control path respectively with rotary encoder, and electric-control system links to each other with upper control computer by data bus.
2. a kind of automatic letter sorting machine according to claim 1, two that it is characterized by that described drug storage groove installed by left and right sides looking-glass symmetry are converted into half rectangular-shaped cell body and constitute, half cell body is installed on the crossbeam of support with the screw combination, and fluent bar is installed on each half cell body.
CN201020524111XU 2010-09-09 2010-09-09 Automatic sorting machine Expired - Lifetime CN201817025U (en)

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CN201020524111XU CN201817025U (en) 2010-09-09 2010-09-09 Automatic sorting machine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102001506A (en) * 2010-09-09 2011-04-06 山东轻工业学院 Automatic sorting machine
CN105668108A (en) * 2016-03-17 2016-06-15 上海电器科学研究所(集团)有限公司 Automatic sorting and conveying system
CN106629013A (en) * 2016-11-19 2017-05-10 合肥中鼎信息科技股份有限公司 Separating and feeding device
CN110712912A (en) * 2019-10-18 2020-01-21 安徽职业技术学院 Goods shelf for medicine storage management
CN112110174A (en) * 2019-06-20 2020-12-22 北京京东尚科信息技术有限公司 Transport unit
CN113101226A (en) * 2021-03-25 2021-07-13 广东轻工职业技术学院 Non-contact intelligent medicine supply box system and intelligent medicine supply method thereof
CN113306936A (en) * 2021-06-16 2021-08-27 上海昱明工业设备安装工程有限公司 Intelligent management system for warehousing
CN113331600A (en) * 2021-06-24 2021-09-03 海南道武生物医药技术有限公司 Medicine storage cabinet

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102001506A (en) * 2010-09-09 2011-04-06 山东轻工业学院 Automatic sorting machine
CN102001506B (en) * 2010-09-09 2012-05-23 山东轻工业学院 Automatic sorting machine
CN105668108A (en) * 2016-03-17 2016-06-15 上海电器科学研究所(集团)有限公司 Automatic sorting and conveying system
CN106629013A (en) * 2016-11-19 2017-05-10 合肥中鼎信息科技股份有限公司 Separating and feeding device
CN106629013B (en) * 2016-11-19 2023-09-22 合肥中鼎信息科技股份有限公司 Separation is given and is mended device
CN112110174A (en) * 2019-06-20 2020-12-22 北京京东尚科信息技术有限公司 Transport unit
CN110712912A (en) * 2019-10-18 2020-01-21 安徽职业技术学院 Goods shelf for medicine storage management
CN113101226A (en) * 2021-03-25 2021-07-13 广东轻工职业技术学院 Non-contact intelligent medicine supply box system and intelligent medicine supply method thereof
CN113306936A (en) * 2021-06-16 2021-08-27 上海昱明工业设备安装工程有限公司 Intelligent management system for warehousing
CN113331600A (en) * 2021-06-24 2021-09-03 海南道武生物医药技术有限公司 Medicine storage cabinet

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AV01 Patent right actively abandoned

Granted publication date: 20110504

Effective date of abandoning: 20120523