CN109081122B - Full-automatic cup stacking machine - Google Patents
Full-automatic cup stacking machine Download PDFInfo
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- CN109081122B CN109081122B CN201811055242.5A CN201811055242A CN109081122B CN 109081122 B CN109081122 B CN 109081122B CN 201811055242 A CN201811055242 A CN 201811055242A CN 109081122 B CN109081122 B CN 109081122B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/165—Stacking of articles of particular shape nested
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Abstract
The utility model provides a full-automatic cup machine of folding, includes frame, its characterized in that: the full-automatic cup stacking machine further comprises a plastic cup grabbing and placing mechanism, a plastic cup stacking device and a finished product conveying mechanism, wherein the plastic cup grabbing and placing mechanism, the plastic cup stacking device and the finished product conveying mechanism are respectively arranged on the frame; the plastic cup stacking device comprises a cup stacking mechanism, a plastic cup collecting and transferring mechanism and a pushing mechanism, and the cup stacking mechanism, the plastic cup collecting and transferring mechanism and the pushing mechanism are respectively arranged on the frame. Compared with the prior art, the plastic cup stacking device has the advantages that the plastic cup stacking device is provided with the plastic cup grabbing and placing mechanism, the plastic cup stacking device and the finished product conveying mechanism, so that the plastic cups can be automatically stacked and sent out, the whole process is completely free of manual operation, the sanitation condition of the plastic cups is guaranteed to the greatest extent, the stacking effect of the plastic cups is good, the speed is high, the mechanisms are well matched, errors are not easy to occur, and the device can adapt to the requirements of large-scale industrial production.
Description
Technical Field
The invention relates to a cup stacking machine, in particular to a full-automatic cup stacking machine capable of automatically stacking and delivering plastic cups.
Background
Currently, plastic container air pressure thermoforming cup makers fall into two general categories:
the cup machine is a turnover molding cup machine, after the shaping punching shear is automatically completed at high speed, the lower die body is turned ninety degrees, and a cup bottom rod ejects a cup in a die cavity out of the die cavity to automatically stack the cup and count the number; however, the price of the equipment is very high, and the quality condition of the product cannot be checked in time due to the influence of the specification of the transverse die cavity and the distance between the cavities and the densely stacked cups and the influence of the guide frame of the stacked cups.
The second is a pneumatic thermoforming cup making machine which can not be turned over, wherein an upper die body is fixed, a lower die body is lifted, when the lower die body is lowered to a proper position, the lower die body is closed, shaped, punched and sheared, and then opened, a cup bottom rod ejects the cup out of a die cavity at the same time, and high-pressure air blows the cup out of the die body. The pneumatic thermoforming cup making machine which cannot turn over the die has the production efficiency and cup making quality which are almost the same as those of the turnover molding cup making machine, but the price is one twentieth of that of the turnover molding cup making machine, and the pneumatic thermoforming cup making machine has the defect that automatic counting and automatic cup stacking cannot be completed. Meanwhile, the cup making machine is formed, punched and sheared, then the die is opened, a container is ejected out of the die cavity by the die bottom, and the cup is blown out of the die body by air pressure to be scattered at the cup checking position, so that the cup is manually checked.
Therefore, for the above-mentioned air pressure thermoforming cup making machine that can not be turned over, various automatic cup stacking devices have been developed, such as chinese patent document with publication number CN103086160a, entitled "automatic high-speed cup taking and counting stacker", which discloses a counting stacker comprising a lifting cup stacking counting device, a die body feeding and discharging device, an automatic cup taking device, a whole stacking finished product conveying device, a programmable controller and a touch screen; the programmable controller is electrically connected with the lifting cup stacking counting device, the die body feeding and discharging device, the whole stacking finished product conveying device and the touch screen respectively. The automatic cup taking machine can automatically take cups in a die cavity, then withdraw from a conveyor belt below the die body, automatically count, automatically stack according to a preset number sequence and convey the cups to a designated position.
However, in the above scheme, since the stacked plastic cups lack the assistance of the positioning mechanism, the number and the height of the stacked plastic cups are greatly limited because the stacked cups are easy to turn over during stacking, and the stacked plastic cups are manually stacked and counted again when being conveyed to a designated position, so that the requirement of large-scale industrial production cannot be met.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic cup stacking machine, which can automatically complete stacking and delivering of plastic cups. The technical scheme adopted is as follows:
the utility model provides a full-automatic cup machine of folding, includes frame, its characterized in that: the full-automatic cup stacking machine further comprises a plastic cup grabbing and placing mechanism for grabbing and transferring plastic cups on the forming die, a plastic cup stacking device for receiving the plastic cups and sequentially stacking and pushing out the plastic cups, and a finished product conveying mechanism for receiving the cup stacks and sequentially conveying out, wherein the plastic cup grabbing and placing mechanism, the plastic cup stacking device and the finished product conveying mechanism are respectively arranged on the frame; the plastic cup stacking device comprises a cup stacking mechanism for receiving and stacking plastic cups transferred by the plastic cup grabbing and placing mechanism, a plastic cup collecting and transferring mechanism for collecting the plastic cups stacked by the cup stacking mechanism to obtain complete cup stacks and sending the complete cup stacks to the upper part of the finished product conveying mechanism, and a pushing mechanism for sending the cup stacks to the finished product conveying mechanism, wherein the cup stacking mechanism, the plastic cup collecting and transferring mechanism and the pushing mechanism are respectively arranged on the frame. The stack, referred to herein as a stack of a plurality of plastic cups having a greater number, may be a predetermined specific number by the manufacturer, or may have a range of number uncertainty.
The preferred scheme, push mechanism, fold the cup mechanism and be located the frame both sides middle part respectively, finished product conveying mechanism is located push mechanism export outside below, and plastics cup is grabbed and is put the mechanism and be located and fold cup mechanism top, and plastics cup is collected transfer mechanism and is located and fold cup mechanism below. The structural design ensures that all mechanisms are distributed reasonably, can orderly complete the actions of all steps, and can work together well.
The cup stacking mechanism comprises a cup receiving unit for receiving plastic cups and a stacking unit for stacking the plastic cups, wherein the cup receiving unit comprises a cup receiving platform, a control board driving device and a plastic cup stacking positioning frame, a plurality of cup receiving holes are formed between the top surface and the bottom surface of the cup receiving platform, an inserting slot is formed in the side surface of the cup receiving platform, the control board driving device is arranged on the side surface, the control board is connected with the control board driving device and is inserted into the inserting slot, a plurality of cup receiving control holes are formed in the control board, the plastic cup stacking positioning frame is arranged on the bottom surface of the cup receiving platform, the plastic cup stacking positioning frame forms a plurality of plastic cup stacking spaces, and the plastic cup stacking spaces, the cup receiving control holes and the cup receiving holes are identical in number and correspond to each other one another; the stacking unit comprises a supporting plate, a stacking control frame and a stacking control frame driving device, the top end of the supporting plate is arranged above the cup receiving platform, the stacking control frame driving device is arranged on the supporting plate, the stacking control frame comprises a positioning plate and a plurality of stacking control rods, the positioning plate is arranged on the stacking control frame driving device, each stacking control rod is respectively arranged on the positioning plate, the stacking control rods and the plastic cup stacking spaces are the same in number and correspond to each other, and each stacking control rod is respectively transversely inserted into the corresponding plastic cup stacking space.
Preferably, the control panel driving device is an air cylinder.
The preferred scheme, the backup pad is opened there is the spout, stacks control frame drive arrangement including stacking control frame driving motor, first drive mechanism, first screw rod, first nut, connecting plate, it installs in the backup pad bottom to stack control frame driving motor, first screw rod both ends rotationally install respectively on the backup pad lateral surface to first screw rod is vertical to be set up, stacks control frame driving motor and connects first screw rod bottom through first drive mechanism, and first nut cover is established on first screw rod, the connecting plate is installed on first nut to the connecting plate passes the spout, stretches out the backup pad medial surface and connects the locating plate. In a preferred scheme, the stacking control frame driving motor is a servo motor.
More preferably, the inner side of the supporting plate is provided with at least one guide rail, the positioning plate is provided with at least one sliding block, the outer side of the sliding block is provided with guide rail positioning grooves, the sliding blocks and the guide rails are the same in number and correspond to each other one by one, and the sliding blocks are sleeved on the corresponding guide rails through the guide rail positioning grooves. By the design, the positioning plate is not easy to shake when moving, and the stacking control rod moves more stably.
More preferably, the first transmission mechanism comprises a first belt and two first belt pulleys, the two first belt pulleys are respectively arranged at the output shaft of the driving motor of the stacking control frame and the bottom end of the first screw rod, and the first belt is sleeved on the two first belt pulleys.
The preferred scheme, the plastic cup is collected transfer mechanism includes rotatable frame, rotating device, lateral shifting mechanism, plastic cup and is collected the frame, and rotatable frame is installed in the frame through the pivot rotatablely, and rotating device installs in the frame, and rotating device connects rotatable frame, lateral shifting mechanism installs on rotatable frame, the plastic cup is collected the frame and including collecting frame mounting panel and many collection poles, collect the frame mounting panel and install on lateral shifting mechanism, each collection pole is installed respectively and is collected on the frame mounting panel and form a plurality of plastic cup collection units.
More preferably, the rotatable frame is opened there is the sliding tray, and lateral shifting mechanism includes lateral shifting motor, second drive mechanism, second screw rod, second nut, slidable board, the lateral shifting motor is installed on the rotatable frame, and the second screw rod both ends are rotationally installed respectively on the rotatable frame, and the second nut cover is on the second screw rod, and the slidable board is installed on the second nut to the slidable board passes the sliding tray and connects the collection frame mounting panel. In a preferred scheme, the transverse moving motor is a servo motor.
More preferably, the second transmission mechanism comprises a second belt and two second belt pulleys, the two second belt pulleys are respectively arranged on the output shaft of the transverse moving motor and the second screw rod, and the second belt is sleeved on the two second belt pulleys.
In a more preferable scheme, the rotating device is a rotating motor, and an output shaft of the rotating motor is connected with a rotating shaft of the rotatable frame. In a preferred scheme, the rotating motor is a servo motor.
The preferred scheme, push mechanism includes curb plate, push rod mount, push rod drive arrangement, the curb plate is opened there is horizontal straight flute, and push rod drive arrangement includes push rod driving motor, third drive mechanism, third screw rod, third nut, push rod driving motor installs on the curb plate, third screw rod both ends are rotationally installed respectively on the curb plate lateral surface to the third screw rod level sets up, and push rod driving motor passes through third drive mechanism and connects third screw rod front end, and the third nut cover is established on the third screw rod, the push rod mount is installed on the third nut to push rod mount passes horizontal straight flute, stretches out the curb plate medial surface and connects the push rod. In a preferred scheme, the push rod driving motor is a servo motor.
More preferably, the third transmission mechanism comprises a third belt and two third belt pulleys, the two third belt pulleys are respectively arranged at the output shaft of the push rod driving motor and the bottom end of the third screw rod, and the third belt is sleeved on the two third belt pulleys.
More preferably, the collecting rack mounting plate is provided with a plurality of pushing grooves which can be penetrated by the pushing rods. Thus, the pushing rod can penetrate through the pushing groove to enter the plastic cup collecting unit to push the cup stack to leave the plastic cup collecting unit and fall onto the finished product conveying mechanism.
More preferably, the plastic cup stacking space and the plastic cup collecting units are the same in number and correspond to each other one by one. That is, the plastic cup stacking spaces and the plastic cup collecting units are in one-to-one correspondence, and the plastic cup stacking spaces and the plastic cup collecting units which correspond to each other are communicated when the plastic cups are transferred, so that the plastic cups enter the corresponding plastic cup collecting units from the plastic cup stacking spaces.
More preferably, the cup receiving holes are arranged in at least two rows, and the cup receiving holes in any two adjacent rows are staggered, and any one cup receiving hole is positioned between two cup receiving holes in an adjacent row. The design can effectively utilize space, reduce the volume of equipment and consumed materials, and reduce cost.
In a more preferable scheme, the center distances of any two adjacent cup receiving holes are the same. That is, the spacing between any two adjacent cup receiving holes is the same, so that the cup receiving holes are distributed more uniformly.
In a preferred scheme, the plastic cup grabbing and placing mechanism is a manipulator. The manipulator comprises a supporting seat, a vertical lifting mechanism, a horizontal moving mechanism, a hanging frame, a sucker mounting plate and a plurality of vacuum suckers, wherein the vertical lifting mechanism is arranged on the supporting seat, the horizontal moving mechanism is arranged on the vertical lifting mechanism, the hanging frame is arranged on the horizontal moving mechanism, the sucker mounting plate is arranged on the hanging frame, and the plurality of vacuum suckers are arranged on the bottom surface of the sucker mounting plate. The vertical lifting mechanism and the horizontal moving mechanism are reciprocating moving mechanisms consisting of motors, screws and nuts. Other plastic cup gripping and releasing mechanisms with similar mechanical structures can also be used.
Preferably, the finished product conveying mechanism is a belt conveying mechanism.
Compared with the prior art, the plastic cup stacking device has the advantages that the plastic cup stacking device is provided with the plastic cup grabbing and placing mechanism, the plastic cup stacking device and the finished product conveying mechanism, so that the plastic cups can be automatically stacked and sent out, the whole process is completely free of manual operation, the sanitation condition of the plastic cups is guaranteed to the greatest extent, the stacking effect of the plastic cups is good, the speed is high, the mechanisms are well matched, errors are not easy to occur, and the device can adapt to the requirements of large-scale industrial production.
Drawings
FIG. 1 is a schematic view showing the structure of a cup receiving state according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the preferred embodiment cup stack of FIG. 1;
FIG. 3 is a schematic view of the structure of the cup stacking mechanism according to the preferred embodiment of the invention;
FIG. 4 is a schematic view of the control board and control board driving device of the preferred embodiment shown in FIG. 1;
FIG. 5 is a schematic view of the structure of the stack control stand of the preferred embodiment shown in FIG. 1;
FIG. 6 is a schematic view of the construction of the preferred embodiment stacking mechanism, plastic cup collecting and transferring mechanism of FIG. 1;
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a schematic view of the preferred embodiment plastic cup stacking space, plastic cup collecting unit of FIG. 1;
FIG. 9 is a schematic view of the plastic cup collection and transfer mechanism of the preferred embodiment of FIG. 1;
FIG. 10 is a schematic rear view of the plastic cup collection and transfer mechanism of the preferred embodiment of FIG. 1;
FIG. 11 is a schematic view of the pushing mechanism of the preferred embodiment of FIG. 1;
FIG. 12 is a schematic rear view of the pushing mechanism of the preferred embodiment of FIG. 1;
fig. 13 is a schematic view of the plastic cup picking and placing mechanism of the preferred embodiment shown in fig. 1.
Detailed Description
As shown in fig. 1 to 13, the full-automatic cup stacking machine in the preferred embodiment comprises a frame 1, a plastic cup grabbing and placing mechanism for grabbing and transferring plastic cups on a forming die, a plastic cup stacking device 3 for receiving the plastic cups and sequentially stacking and pushing out the plastic cups, and a finished product conveying mechanism 4 for receiving the cup stacks and sequentially conveying out, wherein the plastic cup grabbing and placing mechanism, the plastic cup stacking device 3 and the finished product conveying mechanism 4 are respectively arranged on the frame 1.
The plastic cup stacking device 3 comprises a cup stacking mechanism 31 for receiving and stacking plastic cups transferred by the plastic cup grabbing and placing mechanism, a plastic cup collecting and transferring mechanism 32 for collecting and stacking the plastic cups stacked by the cup stacking mechanism 31 to obtain complete cup stacks and sending the complete cup stacks to the upper part of the finished product conveying mechanism 4, and a pushing mechanism 33 for sending the cup stacks to the finished product conveying mechanism 4, wherein the cup stacking mechanism 31, the plastic cup collecting and transferring mechanism 32 and the pushing mechanism 33 are respectively arranged on the frame 1.
The pushing mechanism 33 and the cup stacking mechanism 31 are respectively positioned in the middle of two sides of the frame 1, the finished product conveying mechanism 4 is positioned below the outer side of the outlet of the pushing mechanism 33, the plastic cup grabbing and placing mechanism is positioned above the cup stacking mechanism 31, and the plastic cup collecting and transferring mechanism 32 is positioned below the cup stacking mechanism 31. The structural design ensures that all mechanisms are distributed reasonably, can orderly complete the actions of all steps, and can work together well.
As shown in fig. 3 to 5, the cup stacking mechanism 31 includes a cup receiving unit 311 that receives plastic cups, and a stacking unit 312 that performs stacking of plastic cups.
The cup receiving unit 311 comprises a cup receiving platform 3111, a control board 3112, a control board driving device and a plastic cup stacking and positioning frame 3113, a plurality of cup receiving holes 31111 are formed between the top surface and the bottom surface of the cup receiving platform 3111, an inserting slot 31112 is formed in the side surface of the cup receiving platform 3111, the control board driving device is installed on the side surface, the control board 3112 is connected with the control board driving device, the control board 3112 is inserted into the inserting slot 31112, a plurality of cup receiving control holes 31121 are formed in the control board 3112, the plastic cup stacking and positioning frame 3113 is installed on the bottom surface of the cup receiving platform 3111, the plastic cup stacking and positioning frame 3113 forms a plurality of plastic cup stacking spaces, and the cup receiving control holes 31121 and the cup receiving holes 31111 are the same in number and correspond to each other.
The control plate driving device is a cylinder 3114.
The stacking unit 312 includes a support plate 3121, a stacking control frame 3122, and a stacking control frame driving device 3123, wherein the top of the support plate 3121 is installed above the cup receiving platform 3111, the stacking control frame driving device 3123 is installed on the support plate 3121, the stacking control frame 3122 includes a positioning plate 31221 and a plurality of stacking control rods 31222, the positioning plate 31221 is installed on the stacking control frame driving device 3123, each stacking control rod 31222 is installed on the positioning plate 31221, the stacking control rods 31222 are the same as and correspond to the stacking spaces of the plastic cups one by one, and each stacking control rod 31222 is laterally inserted into the corresponding stacking space of the plastic cups.
The support plate 3121 is provided with a sliding slot 31211, the stacking control frame driving device 3123 includes a stacking control frame driving motor 31231, a first transmission mechanism 31232, a first screw 31233, a first nut 31234, and a connection plate 31235, the stacking control frame driving motor 31231 is installed at the bottom of the support plate 3121, two ends of the first screw 31233 are rotatably installed on the outer side of the support plate 3121, the first screw 31233 is vertically disposed, the stacking control frame driving motor 31231 is connected with the bottom end of the first screw 31233 through the first transmission mechanism 31232, the first nut 31234 is sleeved on the first screw 31233, the connection plate 31235 is installed on the first nut 31234, and the connection plate 31235 passes through the sliding slot 31211 and extends out of the inner side of the support plate 3121 to connect with the positioning plate 31221. The stack control rack drive motor 31231 is a servo motor.
The inner side of the supporting plate 3121 is provided with two guide rails 31212 (only one guide rail is visible), the positioning plate 31221 is provided with two sliding blocks 31223, the outer side of the sliding block 31223 is provided with guide rail positioning grooves 312231, the sliding blocks 31223 and the guide rails 31212 are the same in number and correspond to each other, and the sliding blocks 31223 are sleeved on the corresponding guide rails 31212 through the guide rail positioning grooves 312231. This design makes the positioning plate 31221 less prone to rattle when moving, making the stack lever 31222 more stable.
The first transmission mechanism 31232 includes a first belt 312321 and two first pulleys 312322, the two first pulleys 312322 are respectively mounted on the output shaft of the stack control frame driving motor 31231 and the bottom end of the first screw 31233, and the first belt 312322 is sleeved on the two first pulleys 312322.
The plastic cup collecting and transferring mechanism 32 comprises a rotatable frame 321, a rotating device, a transverse moving mechanism 323 and a plastic cup collecting frame 324, wherein the rotatable frame 321 is rotatably arranged on the frame 1 through a rotating shaft 325, the rotating device is arranged on the frame 1 and is connected with the rotatable frame 321, the transverse moving mechanism 323 is arranged on the rotatable frame 321, the plastic cup collecting frame 324 comprises a collecting frame mounting plate 3241 and a plurality of collecting rods 3242, the collecting frame mounting plate 3241 is arranged on the transverse moving mechanism 323, and each collecting rod 3242 is respectively arranged on the collecting frame mounting plate 3241 and forms a plurality of plastic cup collecting units.
The rotatable frame 321 is provided with a sliding groove 3211, the lateral movement mechanism 323 comprises a lateral movement motor 3231, a second transmission mechanism 3232, a second screw rod 3233, a second nut 3234 and a slidable plate 3235, the lateral movement motor 3231 is mounted on the rotatable frame 321, two ends of the second screw rod 3233 are respectively rotatably mounted on the rotatable frame 321, the second nut 3234 is sleeved on the second screw rod 3233, the slidable plate 3235 is mounted on the second nut 3234, and the slidable plate 3235 passes through the sliding groove 3211 to be connected with the collecting frame mounting plate 3241.
In this embodiment, an auxiliary stable sliding mechanism composed of a track and a sliding block is also arranged between the rotatable frame 321 and the slidable plate 3235 to assist the stable movement of the pushing rod.
The lateral movement motor 3231 is a servo motor.
The second transmission 3232 includes a second belt 32321 and two second pulleys 32322, the two second pulleys 32322 are respectively mounted on the output shaft of the traverse motor 3231 and the second screw 3233, and the second belt 32321 is sleeved on the two second pulleys 32322.
The rotating device is a rotating motor 322, and an output shaft of the rotating motor 322 is connected with a rotating shaft 325 of the rotatable frame 321. The rotating motor 322 is a servo motor.
The pushing mechanism 33 includes a side plate 331, a pushing rod 332, a pushing rod fixing frame 333, and a pushing rod driving device 334, the side plate 331 is provided with a horizontal straight groove 3311, the pushing rod driving device 334 includes a pushing rod driving motor 3341, a third transmission mechanism 3342, a third screw rod 3343, and a third nut 3344, the pushing rod driving motor 3341 is mounted on the side plate 331, two ends of the third screw rod 3343 are rotatably mounted on the outer side surface of the side plate 331, the third screw rod 3343 is horizontally disposed, the pushing rod driving motor 3341 is connected with the front end of the third screw rod 3343 through the third transmission mechanism 3342, the third nut 3344 is sleeved on the third screw rod 3343, the pushing rod fixing frame 333 is mounted on the third nut 3344, and the pushing rod fixing frame 333 penetrates through the horizontal straight groove 3311 and extends out of the inner side surface of the side plate 331 to connect the pushing rod 332.
The push rod driving motor 3341 is a servo motor.
The third transmission mechanism 3342 includes a third belt 33421 and two third pulleys 33422, the two third pulleys 33422 are respectively mounted on the output shaft of the push rod driving motor 3341 and the bottom end of the third screw 3343, and the third belt 33421 is sleeved on the two third pulleys 33422.
As shown in fig. 11, in this embodiment, an auxiliary stable sliding mechanism composed of a track and a sliding block is also provided between the push rod fixing frame and the side plate 331 to assist the push rod in stable movement.
The collection rack mounting plate 3241 is provided with a plurality of push grooves 32411 through which the push rods 332 pass. In this way, the pusher bar 332 can pass through the pusher slot 32411 into the plastic cup collection unit, pushing the stack of cups off the plastic cup collection unit and onto the finished product conveyor 4.
The number of the plastic cup stacking spaces and the number of the plastic cup collecting units are the same and correspond to each other one by one. That is, the plastic cup stacking spaces and the plastic cup collecting units are in one-to-one correspondence, and the plastic cup stacking spaces and the plastic cup collecting units which correspond to each other are communicated when the plastic cups are transferred, so that the plastic cups enter the corresponding plastic cup collecting units from the plastic cup stacking spaces.
The cup receiving holes 31111 are arranged in at least two rows, and the cup receiving holes 31111 of any two adjacent rows are staggered with each other, and any one cup receiving hole 31111 is located between two cup receiving holes 31111 of an adjacent row of cup receiving holes. The design can effectively utilize space, reduce the volume of equipment and consumed materials, and reduce cost.
The center-to-center distances of any two adjacent cup receiving holes 31111 are identical. That is, the spacing between any two adjacent cup receiving holes 31111 is the same, so that the cup receiving holes 31111 are distributed more uniformly.
As shown in fig. 13, the plastic cup gripping and placing mechanism is a manipulator 2. The manipulator 2 comprises a supporting seat, a vertical lifting mechanism, a horizontal moving mechanism, a hanging frame, a sucker mounting plate and a plurality of vacuum suckers, wherein the vertical lifting mechanism is arranged on the supporting seat, the horizontal moving mechanism is arranged on the vertical lifting mechanism, the hanging frame is arranged on the horizontal moving mechanism, the sucker mounting plate is arranged on the hanging frame, and the plurality of vacuum suckers are arranged on the bottom surface of the sucker mounting plate. The vertical lifting mechanism and the horizontal moving mechanism are reciprocating moving mechanisms consisting of motors, screws and nuts. Other plastic cup gripping and releasing mechanisms with similar mechanical structures can also be used.
As shown in fig. 1 and 2, the product conveying mechanism 4 is a belt conveying mechanism.
The following description of the working process is presented with reference to the accompanying drawings:
when the cup making machine opens the cup and opens the mold, the plastic cup collecting and transferring mechanism 32 is in a cup receiving state, as shown in fig. 1;
1. the plastic cup grabbing and placing mechanism, namely the manipulator 2 stretches into a cup making machine die to take the plastic cup, and then the plastic cup is transferred and placed into each cup receiving hole 31111 of the cup stacking mechanism 31;
2. the plastic cups of the cup stacking mechanism 31 slowly drop into the plastic cup stacking space along with the downward movement of the stacking control rod 31222 to be stacked to form a cup stack;
3. when the storage amount of the plastic cups in the plastic cup stacking space reaches the system set value (such as 50 or 100), and the manipulator does not reach the cup placing state, the stacking control rod 31222 moves down quickly in a moment, so that the stacks of the plastic cups in the plastic cup stacking space are all transferred to the plastic cup collecting rack 324 corresponding to the plastic cup stacking space quickly, then the control plate 3112 is closed, and the manipulator 2 continues to keep the cup taking and placing actions to perform continuous cyclic actions in the process.
4. The rotating device drives the rotatable frame 321 to rotate 90 ° anticlockwise, the plastic cup collecting frame 324 becomes horizontal after rotating, at this time, the plastic cup collecting and transferring mechanism 32 is in a cup feeding and stacking state, as shown in fig. 2, at the same time, the stacking control rod 31222 rises into the plastic cup stacking space, the control plate 3112 is opened, the plastic cup blocked by the control plate 3112 falls down, is finally supported by the stacking control rod 31222, and slowly descends along with the stacking control rod 31222.
5. The pushing rod 332 of the pushing mechanism 33 pushes out the first row of cup stacks onto the finished product conveying mechanism 4, the servo mechanism of pushing out the first row of cup pushing mechanisms returns to the original position quickly, and the transverse moving motor 3231 drives the plastic cup collecting frame 324 to move, so that the second row of cups are aligned to the pushing rod 332, and the pushing rod 332 of the pushing mechanism 33 pushes out the second row of cup stacks onto the finished product conveying mechanism 4 again, so that all the cup stacks are pushed out continuously and circularly.
6. After all the stacks are pushed out, the plastic cup collection and transfer mechanism 32 is rotated back 90 degrees to the cup receiving state, as shown in fig. 1, and the above actions are completed in one action cycle.
In addition, it should be noted that, in the specific embodiments described in the present specification, names of various parts and the like may be different, and all equivalent or simple changes of the structures, features and principles described in the conception of the present invention are included in the protection scope of the present invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions in a similar manner without departing from the scope of the invention as defined in the accompanying claims.
Claims (8)
1. The utility model provides a full-automatic cup machine of folding, includes frame, its characterized in that: the full-automatic cup stacking machine further comprises a plastic cup grabbing and placing mechanism for grabbing and transferring plastic cups on the forming die, a plastic cup stacking device for receiving the plastic cups and sequentially stacking and pushing out the plastic cups, and a finished product conveying mechanism for receiving the cup stacks and sequentially conveying out, wherein the plastic cup grabbing and placing mechanism, the plastic cup stacking device and the finished product conveying mechanism are respectively arranged on the frame; the plastic cup stacking device comprises a cup stacking mechanism for receiving and stacking plastic cups transferred by the plastic cup grabbing and placing mechanism, a plastic cup collecting and transferring mechanism for collecting the plastic cups stacked by the cup stacking mechanism to obtain complete cup stacks and sending the complete cup stacks to the upper part of the finished product conveying mechanism, and a pushing mechanism for sending the cup stacks to the finished product conveying mechanism, wherein the cup stacking mechanism, the plastic cup collecting and transferring mechanism and the pushing mechanism are respectively arranged on the rack; the cup stacking mechanism comprises a cup receiving unit for receiving plastic cups and a stacking unit for stacking the plastic cups, wherein the cup receiving unit comprises a cup receiving platform, a control board driving device and a plastic cup stacking positioning frame, a plurality of cup receiving holes are formed between the top surface and the bottom surface of the cup receiving platform, an inserting slot is formed in the side surface of the cup receiving platform, the control board driving device is arranged on the side surface, the control board is connected with the control board driving device and is inserted into the inserting slot, the control board is provided with a plurality of cup receiving control holes, the plastic cup stacking positioning frame is arranged on the bottom surface of the cup receiving platform, the plastic cup stacking positioning frame forms a plurality of plastic cup stacking spaces, and the plastic cup stacking spaces, the cup receiving control holes and the cup receiving holes are the same in number and correspond to each other; the stacking unit comprises a supporting plate, a stacking control frame and a stacking control frame driving device, the top end of the supporting plate is arranged above the cup receiving platform, the stacking control frame driving device is arranged on the supporting plate, the stacking control frame comprises a positioning plate and a plurality of stacking control rods, the positioning plate is arranged on the stacking control frame driving device, each stacking control rod is respectively arranged on the positioning plate, the stacking control rods and the plastic cup stacking spaces are the same in number and correspond to each other, and each stacking control rod is respectively transversely inserted into the corresponding plastic cup stacking space.
2. The fully automatic cup stacking machine of claim 1, wherein: the support plate is provided with a sliding groove, the stacking control frame driving device comprises a stacking control frame driving motor, a first transmission mechanism, a first screw rod, a first nut and a connecting plate, the stacking control frame driving motor is arranged at the bottom of the support plate, two ends of the first screw rod are respectively rotatably arranged on the outer side face of the support plate, the first screw rod is vertically arranged, the stacking control frame driving motor is connected with the bottom end of the first screw rod through the first transmission mechanism, the first nut is sleeved on the first screw rod, the connecting plate is arranged on the first nut, and the connecting plate penetrates through the sliding groove and stretches out of the inner side face of the support plate to be connected with a positioning plate.
3. The fully automatic cup stacking machine according to claim 2, wherein: the plastic cup collecting and transferring mechanism comprises a rotatable frame, a rotating device, a transverse moving mechanism and a plastic cup collecting frame, wherein the rotatable frame is rotatably installed on the frame through a rotating shaft, the rotating device is installed on the frame and connected with the rotatable frame, the transverse moving mechanism is installed on the rotatable frame, the plastic cup collecting frame comprises a collecting frame mounting plate and a plurality of collecting rods, the collecting frame mounting plate is installed on the transverse moving mechanism, and the collecting rods are respectively installed on the collecting frame mounting plate and form a plurality of plastic cup collecting units.
4. A fully automatic cup stacking machine as claimed in claim 3 wherein: the rotatable frame is opened there is the sliding tray, and lateral shifting mechanism includes lateral shifting motor, second drive mechanism, second screw rod, second nut, slidable board, the lateral shifting motor is installed on the rotatable frame, and the second screw rod both ends are rotationally installed respectively on the rotatable frame, and the second nut cover is on the second screw rod, and the slidable board is installed on the second nut to the slidable board passes the sliding tray and connects the collection frame mounting panel.
5. A fully automatic cup stacking machine as claimed in claim 3 wherein: the push rod driving device comprises a push rod driving motor, a third transmission mechanism, a third screw rod and a third nut, wherein the push rod driving motor is installed on the side plate, two ends of the third screw rod are respectively rotatably installed on the outer side surface of the side plate, the third screw rod is horizontally arranged, the push rod driving motor is connected with the front end of the third screw rod through the third transmission mechanism, the third nut is sleeved on the third screw rod, the push rod fixing frame is installed on the third nut, and the push rod fixing frame penetrates through the transverse straight groove and stretches out of the inner side surface of the side plate to connect the push rod.
6. The fully automatic cup stacking machine according to claim 5, wherein: the collecting frame mounting plate is provided with a plurality of pushing grooves which can be penetrated by the pushing rods.
7. A fully automatic cup stacking machine as claimed in claim 3 wherein: the number of the plastic cup stacking spaces and the number of the plastic cup collecting units are the same and correspond to each other one by one.
8. A fully automatic cup stacking machine as claimed in claim 3 wherein: the cup receiving holes are arranged in at least two rows, the cup receiving holes in any two adjacent rows are staggered, and any one cup receiving hole is positioned between two cup receiving holes in an adjacent row.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811055242.5A CN109081122B (en) | 2018-09-11 | 2018-09-11 | Full-automatic cup stacking machine |
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| CN201811055242.5A CN109081122B (en) | 2018-09-11 | 2018-09-11 | Full-automatic cup stacking machine |
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| CN109081122B true CN109081122B (en) | 2023-09-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110371362A (en) * | 2019-07-04 | 2019-10-25 | 黄山学院 | A kind of dixie cup packaging industry mechanical arm with automatic heap azido functional |
| CN115611005A (en) * | 2020-08-01 | 2023-01-17 | 王昌佑 | Finished product receiving and conveying device and receiving and boxing unit of butt-joint three-station thermoforming machine |
| CN113733662A (en) * | 2021-07-31 | 2021-12-03 | 温州大学 | Automatic process for producing paper cup |
| CN114988126B (en) * | 2022-07-18 | 2022-11-01 | 汕头市明发机械有限公司 | Processing and stacking conveying equipment for disposable containers |
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