CN102001506B - Automatic sorting machine - Google Patents
Automatic sorting machine Download PDFInfo
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- CN102001506B CN102001506B CN2010102776201A CN201010277620A CN102001506B CN 102001506 B CN102001506 B CN 102001506B CN 2010102776201 A CN2010102776201 A CN 2010102776201A CN 201010277620 A CN201010277620 A CN 201010277620A CN 102001506 B CN102001506 B CN 102001506B
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Abstract
The invention relates to logistics equipment, in particular to an automatic sorting machine used for sorting parts of cased objects including a cased medicine. The automatic sorting machine comprises a roller type rack, a sorting mechanism, a horizontal moving mechanism, a helical gravity collector groove, a belt type conveyer and an electric control system corresponding to the belt type conveyor, wherein a sorting electromagnet and a shutter electromagnet of the sorting mechanism as well as a drive motor and a rotating coder of the horizontal moving mechanism are respectively connected with the electric control system of the belt type conveyor through control lines, and the electric control system is connected with an upper control computer though a data bus. The invention has the advantages of compact structure, large medicine or object storage quantity, wide application range, high sorting efficiency, flexible sorting action without damaging medicines or objects and good sorting quality; and the medicine or objects sorted from all layers are automatically collected to the belt type conveyor through the helical gravity collector groove, and can be conveyed to a medicine or object package working station according to the demands or directly to a medicine distributing window or object selling window, thus the automatic sorting machine is convenient for operation and high in automation, and saves time and labor.
Description
One, technical field
The present invention relates to Logistics Equipment, relate in particular to a kind of automatic letter sorting machine that is used to comprise the box-packed article unbundled sorting of box packed medicine.
Two, background technology
The medicine letter sorting of hospital pharmacy and medical retail shop is main with unbundled sorting mainly, and domestic technological means in this field is also relatively backward at present, is main with the manual work selection mainly; Not only operating efficiency is low, labour intensity is big; And making patient waiting time long, easy error causes conflict between doctors and patients.Along with the quickening of hospital information pace of construction, the demand of this similar drug being torn open zero automatic letter sorting technology and equipment is more and more urgent.
The existing both at home and abroad at present box packed medicine that is applicable to is torn the equipment of zero automatic letter sorting open and is mainly contained A word machine and manipulator.The sorting principle of A word machine is that box packed medicine is overlayed in the vertical drug storage groove; Be provided for sorting the pushing block mechanism of medicine in the bottom of groove; Every promotion once goes out 1 box medicine, and the medicine of bottom stacks superincumbent medicine by gravity and adds to the exit position after releasing.Several medicine grooves are formed one group of cabinet, and place relatively at two groups of cabinet back sides, and the top is close together, and the bottom separates, and the intermediate arrangement feedway is seen A font of formation from end face, so name.But in actual the use also the single face cabinet use separately, form cabinet type sorter.Also there are many defectives in this equipment when satisfying medicine letter sorting function, it is bigger to mainly contain equipment volume; Medicine stacks highly high, and is big to bottom medicine pressure, needs bigger release power, destroys drug packaging easily; The automatic sorting principle of the medicine of hand type is to lean on vacuum suction or mechanical grip action to choose the article of getting it filled from shelf, move more flexible, stronger to medicine shape comformability.Its shortcoming is can only choose to get a box medicine at every turn, gets many boxes medicine as choosing, and the pitch time that at every turn moves is long, and work efficiency is lower, not too is fit to the bigger domestic hospital pharmacy of recipe quantity.
Three, summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned box packed medicine automatic sorting apparatus, a kind of compact conformation is provided, volume is little, and the drug storage amount is big, and letter sorting efficient is high, is difficult for causing the damaged box packed medicine of drug packaging and the automatic letter sorting machine of box-packed article simultaneously again.The present invention can be used for the unbundled sorting of box packed medicine, is particularly suitable for the unbundled sorting of bigger hospital pharmacy of recipe quantity and medical retail shop box packed medicine, also can be used for the automatic letter sorting of other box-packed article.
Basic design of the present invention is: be made up of fluent formula shelf, mechanism for sorting, horizontal mobile mechanism, spiral gravity collector groove, belt conveyer and corresponding electric control system.
Fluent formula shelf are that rack-mount formation tilts by at least 2 layers of drug storage groove that is arranged in order (or be the storing groove, below identical).Two of being installed by left and right sides looking-glass symmetry of drug storage groove are converted into half rectangular-shaped cell body and constitute, and half cell body is installed on the crossbeam of support with the screw combination, and the adjustment installing space can change the width of the drug storage groove of being formed, and fluent bar is installed on each half cell body.Its low side of drug storage groove that tilts to install is as discharging opening, and is high-end as inlet point; The discharging opening mounting spring baffle plate of drug storage groove connects on the hinge of spring stop torque spring is installed, and discharging opening is blocked not under the spring torsion effect, lifted by external force state lower baffle plate; Cantilever mounted beam on the cooresponding bracket upright post of the discharging opening of every layer of drug storage groove.
Mechanism for sorting is made up of letter sorting electromagnet, pressing plate, shelves material pin, flashboard electromagnet, connecting rod mechanism, funnel, flashboard, flashboard hinge and frame.The letter sorting electromagnet vertically is installed in the frame front end, has slotted hole on the pressing plate, and pressing back-end is hinged on the frame, and the centre links to each other with letter sorting electromagnet pull bar, drives pressing plate during electromagnetic actuation around swinging with the hinge-point of frame.Shelves material pin is fixed within the slotted hole of frame through screw, and its position is corresponding with the slotted hole on the pressing plate, and pin stop just in time passes the slotted hole from pressing plate when pressing plate presses down, and the article on the plate face are formed barrier effect.With the cooresponding shelf position of pressing plate on funnel is installed; Funnel soleplate tilts, and the front and back end opening is installed flashboard through hinge above the two side, and horizontal direction is installed the flashboard electromagnet on a madial wall, and electromagnet push-rod links to each other with the flashboard hinge through connecting rod, when electromagnet promotes push rod, realizes the flashboard opening and closing movement.
Horizontal mobile mechanism is by synchronous belt drive mechanism, movable stand, the linear axis bearing, and round guide, antifriction-bearing box becomes with the plane set of rails; Synchronous belt drive mechanism is made up of pedestal, driving pulley, driven pulley, synchronous band, drive motor, rotary encoder; Band is installed on driving pulley and the driven pulley synchronously; Drive motor is connected with driving pulley; Rotary encoder is installed on the driven belt wheel shaft, and driving pulley and driven pulley are installed in respectively on the pedestal, and pedestal is installed on the cantilever beam of fluent shelf front end; Movable stand is connected synchronously and is with, and the outer side-lower of movable stand is installed two linear axis bearings, and linear bearing is sleeved on the round guide, at the upper-lower position of the inboard flat guide of movable stand a pair of antifriction-bearing box is installed; Round guide and flat guide are through pedestal, and level is installed on the cantilever beam of fluent shelf front end.Mechanism for sorting is installed in through frame on the movable stand of horizontal mobile mechanism, and mechanism for sorting and horizontal mobile mechanism are together to form the shuttle type sorting equipment; The shuttle type sorting equipment is corresponding with the discharging opening of every layer of drug storage groove, and the spring stop of the pressing plate of sorting equipment and drug storage groove discharging opening connects, and the pressing plate of sorting equipment is lifting above the spring stop that just in time is positioned at drug storage groove discharging opening under the state.
Spiral gravity collector groove is installed on a side of fluent formula shelf drug storage groove discharging opening, corresponding layered arrangement inlet point with the hopper outlet of each layer sorting equipment, and there is total discharging opening its underpart, links to each other with belt conveyer.Letter sorting electromagnet, flashboard electromagnet, drive motor link to each other with this electrical-mechanical control system through control path respectively with rotary encoder, and electric-control system links to each other with upper control computer through data bus.
Principle of work of the present invention: see in the individual layer drug storage groove earlier or the box packed medicine or the box-packed goods sorting principle of storing groove.When needs are distributed in the certain kind on certain one deck, the box-packed article of quantity; For example during certain box packed medicine of 3 boxes; Host computer sends instruction to this dynamo-electric control system; Electric-control system starts the drive motor of horizontal mobile mechanism, drives the drug storage groove operation of shuttle type sorting equipment to this box packed medicine place, controls the accurate off-position of shuttle type sorting equipment before specifying the drug storage groove through the feedback signal of rotary encoder; Electric-control system starts the letter sorting electromagnetic actuation, and the pulling pressing plate presses down during electromagnetic actuation, and the spring stop before the drug storage groove is opened, and the box packed medicine in the drug storage groove skids off with regard to by gravity, and the pin stop that the box packed medicine that skids off is passed from pressing plate blocks.Spring force lifted pressing plate when electromagnet unclamped again, and box packed medicine is crossed pin stop and slipped into funnel.Electromagnet repetition adhesive is unclamped 3 times and just can be sorted out 3 box medicines, and the medicine that has sorted all slides in the funnel temporary down; After this kind box packed medicine has sorted; The shuttle type sorting equipment moves to the position of spiral gravity collector groove; Electric-control system starts the flashboard electromagnetic actuation, drives the flashboard hinge through through connecting rod and opens flashboard, and the box packed medicine by gravity skids off along the funnel bottom inclined-plane; Fall on the belt conveyer through spiral gravity collector groove, be sent to the box packed medicine multiple package position or directly be sent to a medicine window; When needs sorted the box packed medicine that is distributed in the different layers drug storage groove simultaneously, the shuttle type sorting equipment concurrent working on each layer was pooled to the box packed medicine that sorts out at last and realizes the box packed medicine interflow on the belt conveyer through spiral gravity collector groove.The sorting principle of box-packed article is identical with above-mentioned box packed medicine letter sorting.
Effect: compact conformation of the present invention, drug storage or storing amount are big, adapt to wide; The concurrent working of multilayer sorter, letter sorting efficient is high; Box packed medicine or box-packed article individual layer oblique arrangement on chute leans on the sharp bar roller of action of gravity longshore current to slide, and flexible movements can not squeezed bad medicine or article, and the letter sorting quality is good; The medicine or the article that sort out from each layer are pooled on the belt conveyer through spiral gravity collector groove automatically; Can be sent to medicine or article packing station as required or directly be sent to and send out the medicine window or article are sold mouth; Easy to operate, degree of automation is high, and is time saving and energy saving.
Four, description of drawings
Fig. 1 is the front view of structural representation of the present invention;
Fig. 2 is the lateral plan of structural representation of the present invention;
Fig. 3 is the front view of drug storage groove structural representation;
Fig. 4 is the lateral plan of drug storage groove structural representation;
Fig. 5 is the mechanism for sorting structural representation;
Fig. 6 sorts out the action scheme drawing for mechanism for sorting;
Fig. 7 is the front view of horizontal mobile mechanism structural representation;
Fig. 8 is the lateral plan of horizontal mobile mechanism structural representation.
Reference numeral:
1; Fluent formula shelf 1-1; Support 1-2; Drug storage groove 1-2-1; A left side half cell body 1-2-2; Right half cell body 1-3; Fluent bar 1-4; Spring stop 1-5; Cantilever beam 2; Mechanism for sorting 2-1; Letter sorting electromagnet 2-2; Pressing plate 2-3; Shelves material pin 2-4; Flashboard electromagnet 2-5; Connecting rod mechanism 2-6; Flashboard hinge 2-7; Funnel 2-8; Flashboard 2-9; Frame 3; Horizontal mobile mechanism 3-1; Drive motor 3-2; Synchronous belt drive mechanism 3-3; Movable stand 3-4; Linear axis bearing 3-5; Round guide 3-6; Rotary encoder 3-7; Antifriction-bearing box 3-8; Flat guide 4; Spiral gravity collector groove 5; Belt conveyer W; Box packed medicine or box-packed article
Five, the specific embodiment:
Be described in detail implementation process of the present invention below in conjunction with accompanying drawing 1～8.
The present invention is used for box packed medicine and tears zero open automatically during letter sorting, can decide the drug storage groove number of plies of fluent formula shelf and row's number of every layer according to factors such as letter sorting medicine kind number, recipe quantity, the comfort levels that replenishes.The control of each layer shuttle type sorting equipment is through requiring the PLC control system software of establishment to realize according to actual sorting operation flow process in the shelf; This control system links to each other through the master system of computer bus with the letter sorting management of whole pharmacy, under the control command of master system, works.
For example, confirm to manufacture one 20 row, 10 layers fluent formula shelf 1 according to the box packed medicine letter sorting amount in a certain pharmacy.The drug storage groove 1-2 of totally 10 layers, every layer 20 row's the fluent bar 1-3 of band tilts to be installed on the support 1-1, and the angle of inclination is selected at 15～30 degree.Two of being installed by the left and right sides looking-glass symmetry of board making of each drug storage groove 1-2 are converted into rectangular-shaped half cell body 1-2-1 and 1-2-2 and constitute; Two and half cell bodies are installed on the crossbeam of support 1-1 with the screw combination; Fluent bar 1-3 is installed on each half cell body, and the adjustment installing space changes the width adequate of the drug storage groove 1-2 that is formed and holds the size of being chosen box packed medicine or box-packed article.Drug storage groove 1-2's is high-end as inlet point; In groove, mend box packed medicine W to be sorted before the letter sorting beginning thus; Drug storage groove 1-2 low side is as discharging opening; At the discharging opening mounting spring baffle plate 1-4 of each drug storage groove 1-2, letter sorting beginning front spring baffle plate 1-4 lifts under the effect of torque spring power discharging opening is blocked.The sharp bar 1-3 of the box packed medicine W by gravity longshore current of mending from inlet point roller surface slides to discharging opening and is blocked in the drug storage groove till the full medicine box of row by spring stop 1-4.General each drug storage groove 1-2 stores a kind of medicine, and the medicine that the letter sorting amount is big also can be stored in a plurality of drug storage groove 1-2 simultaneously.
Letter sorting beginning, upper control computer is sent a letter sorting instruction, the amount of getting it filled of a prescription of this letter sorting instruction correspondence to this dynamo-electric control system.For example be A, B, three kinds of medicines of C; Quantity is respectively 2 boxes, 3 boxes, 1 box; These three kinds of medicines are stored in the ground floor the 2nd of shelf respectively and arrange, arrange for the 4th layer the 7th and the 4th layer of the 13rd row (various medicines are stored in layer, the ranking location of shelf all to be confirmed in advance, supplies computing machine to call in the storage data input base).After electric-control system receives the upper computer instruction, start simultaneously ground floor and the 4th layer horizontal mobile mechanism 3 drive motor 3-1 at this moment synchronous belt drive mechanism 3-2 will spur movable stand 3-3 along round guide 3-5, flat guide 3-8 parallel motion; Upper-lower position at the inboard flat guide 3-8 of movable stand 3-3 is installed a pair of antifriction-bearing box, and it is unlikely around round guide 3-5 upset in motion process to support movable stand 3-3, also plays the effect of auxiliary guiding simultaneously.Rotary encoder 3-6 is installed on the follower shaft of synchronous belt drive mechanism; When driven synchronous pulley rotates; Rotary encoder will be exported digital pulse signal and feed back to control system, makes control system accurately control movable stand 3-3 and before ground floor the 2nd row's drug storage groove 1-2 at A box packed medicine W medicine place, stops, and electric-control system starts the letter sorting electromagnet 2-1 adhesive of ground floor mechanism for sorting 2; Pulling pressing plate 2-1 presses down during electromagnetic actuation; Spring stop 1-4 before the drug storage groove 1-2 is opened, and the box packed medicine W in the drug storage groove 1-2 will skid off by by gravity, and the pin stop 2-3 that the box packed medicine W that skids off is passed from pressing plate 2-2 slotted hole just in time blocks; Shelves material pin 2-3 is fixed on through screw within the slotted hole of frame, and its front and back position can be adjusted according to the length of being chosen box packed medicine W; Spring torsion promotion spring stop 1-4 lifted pressing plate 2-2 when letter sorting electromagnet 2-1 unclamped again, and the box packed medicine W that skids off in the box packed medicine W in stopping drug storage groove 1-2 crosses pin stop and slips in the funnel 2-7.Letter sorting electromagnet 2-1 repeats adhesive and unclamps the letter sorting of accomplishing 2 box A box packed medicine W for 2 times; The 4th layer shuttle type sorting equipment drives the shuttle type sorting equipment at rotary encoder 3-6 to drive motor 3-1 under the feedback signal control that control system provides accurately to be stopped before the 7th row's drug storage groove 1-2 of off-position at B box packed medicine W place earlier; Electric-control system start the 4th layer of mechanism for sorting 2 letter sorting electromagnet 2-1 adhesive, unclamp 3 times, accomplish the letter sorting of 3 box B box packed medicine W; Stop before driving the 4th layer of the 13rd row's storing groove that this sorting equipment runs to C box packed medicine W place again, electric-control system start the 4th layer of mechanism for sorting 2 letter sorting electromagnet 2-1 adhesive, unclamp 1 time, accomplish the letter sorting of 1 box C box packed medicine W; After the box packed medicine W of each layer has sorted; The shuttle type sorting equipment moves to the position of spiral gravity collector groove 4; Electric-control system starts flashboard electromagnet 2-4 adhesive; Drive flashboard hinge 2-6 rotating opening flashboard 2-8 through connecting rod mechanism 2-5; Box packed medicine W by gravity skids off along inclined-plane, funnel 2-7 bottom, falls through spiral gravity collector groove 4 and realizes on the belt conveyer 5 that all are chosen the interflow of box packed medicine W in this prescription, and the box packed medicine W behind the interflow is sent to the drug packaging station or directly is sent to and sends out the medicine window.
If when many kinds boxed commodity was sorted, sort process was the same.Compact conformation of the present invention, the drug storage amount is big, adapts to wide; The concurrent working of multilayer sorter, letter sorting efficient is high, quality is good, easy to operate, and degree of automation is high, and is time saving and energy saving.
Claims (2)
1. an automatic letter sorting machine is characterized by by fluent formula shelf, mechanism for sorting, horizontal mobile mechanism, spiral gravity collector groove, belt conveyer and corresponding electric control system and forms;
Fluent formula shelf are the drug storage grooves that are arranged in order by at least 2 layers; Rack-mount formation tilts; Its low side of drug storage groove that tilts to install is as discharging opening, and is high-end as inlet point, the discharging opening mounting spring baffle plate of drug storage groove; Torque spring is installed, cantilever mounted beam on the cooresponding bracket upright post of the discharging opening of every layer of drug storage groove on the hinge of connection spring stop;
Mechanism for sorting is made up of letter sorting electromagnet, pressing plate, pin stop, flashboard electromagnet, connecting rod mechanism, funnel, flashboard, flashboard hinge and frame, and the letter sorting electromagnet vertically is installed in the frame front end; Have slotted hole on the pressing plate, pressing back-end is hinged on the frame, and the centre links to each other with letter sorting electromagnet pull bar; Pin stop is fixed on through screw within the slotted hole of frame, and its position is corresponding with the slotted hole on the pressing plate; With the cooresponding shelf position of pressing plate on funnel is installed, funnel soleplate tilts, the front and back end opening is installed flashboard through hinge above the two side, horizontal direction is installed the flashboard electromagnet on a madial wall, electromagnet push-rod links to each other with the flashboard hinge through connecting rod;
Horizontal mobile mechanism is by synchronous belt drive mechanism, movable stand, the linear axis bearing, and round guide, antifriction-bearing box becomes with the plane set of rails; Synchronous belt drive mechanism is made up of pedestal, driving pulley, driven pulley, synchronous band, drive motor, rotary encoder; Band is installed on driving pulley and the driven pulley synchronously; Drive motor is connected with driving pulley; Rotary encoder is installed on the driven belt wheel shaft, and driving pulley and driven pulley are installed in respectively on the pedestal, and pedestal is installed on the cantilever beam of fluent shelf front end; Movable stand is connected synchronously and is with, and the outer side-lower of movable stand is installed two linear axis bearings, and linear bearing is sleeved on the round guide, at the upper-lower position of the inboard flat guide of movable stand a pair of antifriction-bearing box is installed; Round guide and flat guide are through pedestal, and level is installed on the cantilever beam of fluent shelf front end; Mechanism for sorting is installed on the movable stand of horizontal mobile mechanism through frame; Mechanism for sorting and horizontal mobile mechanism are together to form the shuttle type sorting equipment; The shuttle type sorting equipment is corresponding with the discharging opening of every layer of drug storage groove; The spring stop of the pressing plate of shuttle type sorting equipment and drug storage groove discharging opening connects, and the pressing plate of shuttle type sorting equipment is lifting above the spring stop that just in time is positioned at drug storage groove discharging opening under the state;
Spiral gravity collector groove is installed on a side of fluent formula shelf drug storage groove discharging opening, and with the corresponding layered arrangement inlet point of the hopper outlet of each layer shuttle type sorting equipment, there is total discharging opening its underpart, links to each other with belt conveyer; Letter sorting electromagnet, flashboard electromagnet, drive motor link to each other with this electrical-mechanical control system through control path respectively with rotary encoder, and electric-control system links to each other with upper control computer through data bus.
2. a kind of automatic letter sorting machine according to claim 1; Two that it is characterized by that described drug storage groove installed by left and right sides looking-glass symmetry are converted into half rectangular-shaped cell body and constitute; Half cell body is installed on the crossbeam of support with the screw combination, and fluent bar is installed on each half cell body.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010102776201A CN102001506B (en) | 2010-09-09 | 2010-09-09 | Automatic sorting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010102776201A CN102001506B (en) | 2010-09-09 | 2010-09-09 | Automatic sorting machine |
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| CN102001506A CN102001506A (en) | 2011-04-06 |
| CN102001506B true CN102001506B (en) | 2012-05-23 |
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| CN2010102776201A Expired - Fee Related CN102001506B (en) | 2010-09-09 | 2010-09-09 | Automatic sorting machine |
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| JP2007284204A (en) * | 2006-04-18 | 2007-11-01 | Seibu Electric & Mach Co Ltd | Article feeding device and article sorting method using it |
| EP1980503A1 (en) * | 2007-04-13 | 2008-10-15 | Pharmacie Automatisme SAS | Installation for delivering objects, in particular for pharmacy |
| CN101214107A (en) * | 2008-01-11 | 2008-07-09 | 苏州艾隆科技有限公司 | Automatization hospital pharmacy |
| CN201558316U (en) * | 2009-10-28 | 2010-08-25 | 大庆三维科技有限责任公司 | Automatic drug feeding machine |
| CN201817025U (en) * | 2010-09-09 | 2011-05-04 | 山东轻工业学院 | Automatic sorting machine |
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| CN102001506A (en) | 2011-04-06 |
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