CN112340411B - Thin network contact system - Google Patents

Thin network contact system Download PDF

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Publication number
CN112340411B
CN112340411B CN202011090376.8A CN202011090376A CN112340411B CN 112340411 B CN112340411 B CN 112340411B CN 202011090376 A CN202011090376 A CN 202011090376A CN 112340411 B CN112340411 B CN 112340411B
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CN
China
Prior art keywords
basket
lifting
conveying
yarn
empty
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CN202011090376.8A
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Chinese (zh)
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CN112340411A (en
Inventor
高峰
姚业冲
郭恒
刘小龙
江鹏程
程相国
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Jiangyin Kaiye Textile Machinery Co ltd
Luthai Textile Co Ltd
Original Assignee
Jiangyin Kaiye Textile Machinery Co ltd
Luthai Textile Co Ltd
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Priority to CN202011090376.8A priority Critical patent/CN112340411B/en
Publication of CN112340411A publication Critical patent/CN112340411A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B26D1/30Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Abstract

The invention relates to a fine connecting system, which comprises a track conveying system, a lifting system and a yarn basket, wherein the track conveying system comprises a track conveying system, a lifting system and a yarn basket; the track conveying system comprises a linear conveying track and an orthogonal steering mechanism; the linear conveying rails are connected in a cross mode to form a rail conveying channel between the spinning frame group and the bobbin winder group; the lifting system is arranged on a spinning frame station or a bobbin winder station, a butt joint table is arranged above the lifting system, and the butt joint table is connected with the rail conveying channel; the yarn basket is provided with an identity recognition device; the bottom of the yarn basket is provided with a roller driving plane, and the periphery of the top of the yarn basket is provided with a holding basket top; a plurality of yarn basket identity reading devices are arranged in the track conveying system and the lifting system; the control system reads the yarn basket through the yarn basket identity reading device and conveys the yarn basket into a designated lifting system section by section. The invention improves the existing spinning workshop, and the whole automation degree of the equipment is high.

Description

Thin network contact system
Technical Field
The invention relates to a system for fine network communication, belonging to the field of mechanical automation.
Background
And (4) fine connection, namely a mechanical connection equipment system between the spinning frame and the bobbin winder. The working efficiency of the spinning frame is limited, and more than 2 spinning frames, even 3-5 spinning frames are generally needed to correspond to and meet the working efficiency of one bobbin winder. In the early production process of a yarn mill, spun yarn spools are collected mainly by workers and then are transported to a corresponding winder area for winding, and strict registration and management are needed in the process so as to prevent corresponding transportation errors from affecting production. The specification of the spun yarn product relates to parameters such as color, count and the like, and the spun yarn products with the same color and different counts are difficult to identify by naked eyes, so in order to prevent errors, strict numbering is needed, circulation, storage and transportation records are made, and a large amount of manpower and material resources are consumed.
In order to improve the production efficiency and reduce the risk of material disorder in the storage and transportation process, special 'fine connection' equipment is generated, and 'fine connection' is established between a plurality of spinning machines and a plurality of bobbin winders.
The applicant has applied for a fine network system with a chinese patent publication No. CN111017651A, a material lifting and transporting system with a chinese patent publication No. CN111003654A, and other related patents through research on the fine network system; in further production practice, the above technical solution of the thin network communication system has some disadvantages, and further improvement is necessary.
Disclosure of Invention
The invention provides a fine-line connection system, aiming at realizing high-efficiency material delivery of a spinning frame group and a bobbin winder group, improving the reliability and stability of the whole fine-line connection system and further improving the automation degree.
In order to achieve the aim, the invention provides a fine winding system which is characterized by comprising a track conveying system, a lifting system, an automatic temporary storage system and a yarn basket;
the track conveying system is erected above the workshop; the track conveying system comprises a linear conveying track and an orthogonal steering mechanism; the linear conveying rails are connected in a cross mode to form a rail conveying channel between the spinning frame group and the bobbin winder group; the node of the rail conveying channel is provided with the orthogonal steering mechanism capable of realizing material steering;
the lifting system is arranged on a spinning frame station or a bobbin winder station, a butt joint table is arranged above the lifting system, and the butt joint table is connected with the rail conveying channel;
the automatic temporary storage system is arranged on the side surface of the conveying track, and a butt joint table is arranged above the automatic temporary storage system and is connected with the track conveying channel; a lifting device and a descending device are arranged in the automatic temporary storage system; the yarn basket is provided with an identity recognition device; the bottom of the yarn basket is provided with a roller driving plane, and the periphery of the top of the yarn basket is provided with a holding basket top;
a plurality of yarn basket identity reading devices are arranged in the track conveying system, the lifting system and the automatic temporary storage system;
the control system reads the yarn basket through the yarn basket identity reading device and conveys the yarn basket into a designated lifting system section by section.
The yarn basket comprises a basket body and a basket bottom plate; the basket bottom plate is a square flat plate, and the bottom surface is flat; the basket body is arranged above the basket bottom plate; the basket bottom plate is spaced from the four side vertical surfaces of the basket body.
As a further improvement of the invention, a linear driving wheel is arranged in the linear conveying track, and a plurality of linear driving wheels are linearly arranged; the linear driving wheel is connected with the linear driving element;
the orthogonal steering mechanism comprises a steering conveyor belt, the steering conveyor belt is arranged in the linear conveying track, and the steering conveyor belt is connected with a steering driving element; the steering conveying belt is arranged on the steering lifting mechanism.
More than 2 linear driving wheels are taken as a group and are arranged on the same driving shaft; the driving shaft is arranged on a base linear beam of the linear conveying track through a driving bearing seat;
one end of the driving shaft is provided with a driving wheel, and a plurality of driving shafts are mutually connected through a connecting part and finally connected to the linear driving element.
The linear conveying track comprises a plurality of linear follow-up wheels; the linear driving wheels and the linear following wheels are alternately arranged.
And linear limiting baffles are arranged on two sides of the linear conveying track.
A driving conveying belt or a driving wheel is arranged in the steering conveying mechanism; the conveying direction of the steering conveying mechanism is vertical to the conveying direction of the corresponding linear conveying track;
the steering lifting mechanism is arranged below the steering conveying mechanism;
when the steering lifting mechanism drives the steering conveying mechanism to descend, the descending conveying plane of the steering conveying mechanism is lower than the conveying plane of the linear conveying track;
when the steering lifting mechanism drives the steering conveying mechanism to lift, the conveying plane of the steering conveying mechanism is higher than the conveying plane of the linear conveying track.
The steering lifting mechanism is a cam lifting mechanism and comprises a cam, a cam rotating shaft, a cam shaft seat and a cam rotation driving mechanism;
the cam is positioned below the lifting frame of the steering conveying mechanism, the cam is arranged on the cam rotating shaft, and the cam rotating shaft is fixed at the bottom of an installation machine shell of the orthogonal steering mechanism through a cam shaft seat;
the cam rotating shaft is connected with the cam rotation driving mechanism.
As a further improvement of the invention, the lifting system comprises an incoming material lifting and dumping mechanism, an empty basket conveying mechanism, an empty basket transferring mechanism, a material basket output mechanism and a material basket lifting mechanism;
the incoming material lifting and dumping mechanism and the material basket lifting mechanism are vertical lifting mechanisms which are parallel to each other; the incoming material lifting and dumping mechanism receives yarn taking baskets from the rail conveying channel; the material basket lifting mechanism outputs a yarn basket to the rail conveying channel;
the upper part of the incoming material lifting and dumping mechanism is provided with a dumping frame, a lifting frame and a lifting driving mechanism; a dumping clamping strip is arranged in the dumping frame, and an inlet opening of the top of the yarn basket is arranged in the dumping clamping strip; the dumping frame is arranged in the lifting frame through a dumping driving element; the lifting frame is arranged in the lifting driving mechanism; an empty yarn basket temporary storage area is arranged below the incoming material lifting and dumping mechanism; an empty basket conveying mechanism is arranged below the empty yarn basket temporary storage area;
one end of the empty basket conveying mechanism is connected with an empty basket transfer mechanism, and a material device area is arranged on the empty basket transfer mechanism; the material device area is the same as the material basket output mechanism, and a material basket lifting mechanism is arranged at the discharge end of the material basket output mechanism.
The butt joint platform is a butt joint conveying platform consisting of a plurality of butt joint conveying rollers; the butt-joint conveying rollers are arranged on the top of the lifting frame in parallel through bearing seats; and one end of the butt joint conveying roller is provided with a butt joint driving wheel which is connected to the butt joint driving element through a transmission device.
The dumping frame comprises a dumping support, a dumping clamping seat, a dumping clamping cylinder and a dumping clamping strip;
the lower part of the dumping support is fixed on the lifting frame, and the dumping support can rotate relative to the lifting frame;
the two sides of the dumping support are provided with dumping clamping seats, a plurality of dumping clamping cylinders are fixed on the inner sides of the dumping clamping seats, and dumping clamping strips are fixed at the end parts of piston rods of the dumping clamping cylinders;
the dumping clamping strip is internally provided with a C-shaped clamping opening.
A dumping stop lever is arranged in the dumping frame; the pouring stop lever is positioned in front of the pouring direction of the pouring frame and is flush with the plane where the C-shaped opening of the pouring clamping strip is positioned.
Come the material and promote to empty the mechanism be equipped with in the crane and empty the drive element, empty the front end both sides of support and install in empting the lift support through empting the pivot frame, it links to each other with the pivot in the pivot frame of empting of one side to empty the drive element.
Furthermore, an empty basket lifting mechanism is also arranged in the lifting system;
the yarn basket is a stackable conical yarn basket;
the empty basket lifting mechanism is arranged at the end part of the empty basket conveying mechanism and is overlapped with one end of the empty basket transferring mechanism; a vertical lifting mechanism is arranged in the empty basket lifting mechanism; and an empty basket clamping device is arranged on a vertical lifting mechanism in the empty basket lifting mechanism.
The empty basket lifting mechanism comprises a lifting driving device and an empty basket clamping mechanism;
the empty basket clamping mechanism is arranged in the lifting driving device;
the empty basket clamping mechanism comprises a clamping frame; an empty basket clamping seat is fixed on the clamping frame, an empty basket clamping cylinder is arranged on the inner side of the empty basket clamping seat, and an inclined clamping strip is fixed at the end part of a piston rod of the empty basket clamping cylinder;
the dumping clamping strip is internally provided with a C-shaped clamping opening.
The empty basket transfer mechanism comprises a transfer frame and a transfer lifting cylinder; the transfer lifting cylinder is arranged at the bottom of the transfer frame;
a transfer conveying belt is arranged above the transfer frame, and a transfer conveying plane is formed on the top surface of the transfer conveying belt;
the transfer conveying plane is opposite to a conveying plane formed by conveying roller ways of the empty basket conveying mechanism and the material basket output mechanism;
when the transfer lifting cylinder drives the transfer frame to descend, the transfer conveying plane is lower than the conveying plane of the conveying roller bed;
when the transfer lifting cylinder drives the transfer frame to lift, the transfer conveying plane is higher than the conveying plane of the conveying roller way.
The material basket lifting mechanism comprises a lifting driving device and a material basket lifting platform;
the material basket lifting platform comprises a material basket lifting frame; the top of the material basket lifting frame is provided with a plurality of groups of material conveying rollers, and the material conveying rollers are installed on the material basket lifting frame through bearing seats.
As a further improvement of the invention, an automatic cleaning device is arranged on the rail conveying channel.
The automatic cleaning device is integrally square and comprises cleaning brushes extending out from four sides and air blowing nozzles arranged at four corners; the air blowing nozzle is connected with the fan;
a battery is arranged in the automatic cleaning device; and a charging device is arranged on the track conveying channel.
As a further improvement of the invention, a yarn basket storage rack is also arranged and is arranged beside the rail conveying system.
And a linear conveying track of the track conveying system is connected with the yarn basket storage rack through the yarn basket delivery table.
Two sides of the yarn basket storage rack are provided with yarn basket lifting devices, and the yarn basket lifting devices are in butt joint with the yarn basket delivery tables; the yarn basket storage rack is a plurality of layers of fluent strip storage racks which are obliquely arranged; and a yarn basket limiting device is arranged at the end part of the lower side of the fluency strip shelf.
The yarn basket lifting device comprises a lifting frame, wherein a yarn basket lifting mechanism is arranged in the lifting frame; a yarn basket lifting platform is arranged on the yarn basket lifting mechanism; the yarn basket lifting platform comprises a yarn basket driving wheel, a yarn basket driving element and a yarn basket driving belt, and the yarn basket driving belt lifting device.
As a further improvement of the invention, an automatic material distributing and feeding device is arranged at a discharge port of the lifting system of the spinning frame platform and is connected with a feed port of the spinning frame;
the automatic material distributing and feeding device comprises a feed hopper, a material distributing and lifting machine and a material feeding device; the material distribution hoister is arranged on one side of the feed hopper, a vertically arranged hoisting conveyer belt is arranged in the material distribution hoister, and the hoisting conveyer belt vertically moves upwards on one side of the feed hopper; lifting lugs are arranged on the lifting conveying belt at intervals; the other side of the lifting conveying belt is provided with the feeding device.
Furthermore, an inclined feeding plate is arranged at the bottom of a feeding hopper of the automatic material distributing and feeding device, and the inclined feeding plate is inclined towards the direction of the material distributing and lifting machine; the bottom of the inclined feeding plate is provided with a lug opening with the width larger than that of the lifting lug.
The feeding device comprises a feeding machine; the batch feeder is positioned at the bottom of the batch feeding device;
the bottom of the batch feeder is provided with a buffer baffle which is hinged to the bottom of a hopper of the batch feeder, and a baffle configuration block extends outwards along a rotating shaft;
the gravity moment generated by the baffle configuration block along the rotating shaft is greater than the gravity moment generated by the buffer baffle along the rotating shaft;
the difference value between the gravity moment generated by the baffle configuration block along the rotating shaft and the gravity moment generated by the buffer baffle along the rotating shaft is smaller than the gravity moment generated by the rotating shaft after the bobbin falls on the buffer baffle.
As a further improvement of the invention, an automatic discharging device is arranged at a discharging port of the spinning frame and is connected with a feeding station of the lifting system;
the automatic discharging device comprises a discharging hopper and a discharging device; the bottom of the discharge hopper is provided with a discharge opening, and a discharge device capable of opening or closing the discharge opening is installed below the discharge opening.
And a thread cutting device is arranged below the discharging device and comprises a scissors head, and the scissors head is positioned at the tail end of the bottom of the discharging inclined slideway.
The bottom of the oblique discharging slideway is provided with a junction opening, and the shearing edge of the shear head is positioned below the junction opening.
The scissor head of the thread cutting device is arranged on the scissor plate together with the scissor driving element;
the scissors plate is arranged at the output end of the scissors in-out driving element;
the output end of the scissors in-out driving element moves linearly to drive the scissors head on the scissors plate to move in and out relative to the bottom of the discharging inclined slideway.
The fine network contact system is improved and designed on the basis of full investigation and research, so that the space of a spinning workshop is saved, and the conventional spinning workshop can be modified; meanwhile, each part adopts a modular design, so that the parts have high universality and are convenient to manufacture and maintain; and moreover, a special automatic track cleaning device is designed, and the operation safety of the overhead track is improved. Meanwhile, aiming at the spinning frame which cannot automatically feed and buffer the discharging, an automatic material distributing and feeding device and an automatic discharging device are designed, so that the automation degree of the fine-spinning and winding system is further improved, and the full-automatic conveying of the fine-spinning and winding system is fully realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a thin network system;
FIG. 2 is an overall top view of the thin networking system;
FIG. 3 is an overall side view of the thin networking system;
FIG. 4 is a schematic view of the overall construction of the rail transport system;
FIG. 5 is a schematic view of a portion of the track transport system;
FIG. 6 is a schematic structural view of a linear conveying track;
FIG. 7 is a schematic view of the overall construction of a yarn basket;
FIG. 8 is a cross-sectional view of a basket;
FIG. 9 is a schematic view of the construction of the quadrature steering mechanism 1;
FIG. 10 is a schematic structural view of the quadrature steering mechanism 2;
FIG. 11 is a schematic structural view of the quadrature steering mechanism 3;
FIG. 12 is a schematic view of the overall construction of the lift system 1;
FIG. 13 is a schematic view of the overall construction of the lift system, FIG. 2;
FIG. 14 is a schematic view of the overall configuration of the docking station;
FIG. 15 is a schematic view of the overall structure of the incoming material lifting and dumping mechanism and the empty basket conveying mechanism;
FIG. 16 is a schematic structural view of the dump stand and the crane, FIG. 1;
FIG. 17 is a schematic structural view 2 of the dump stand and the crane;
FIG. 18 is a schematic structural view of the dump stand and the crane, FIG. 3;
FIG. 19 is a schematic structural view of the dump stand and the crane, FIG. 4;
FIG. 20 is a schematic structural view of the elevation driving mechanism and the elevation guiding mechanism;
FIG. 21 is a schematic structural view of an empty basket lifting and transfer mechanism 1;
FIG. 22 is a schematic structural view of an empty basket lifting and transfer mechanism 2;
FIG. 23 is a partial schematic view of an empty basket lift mechanism;
FIG. 24 is a schematic structural view of an empty basket transfer mechanism 1;
FIG. 25 is a schematic structural view of an empty basket transfer mechanism 2;
FIG. 26 is a schematic structural view of a basket lift;
FIG. 27 is a schematic view showing a state of use of the automatic cleaning apparatus;
FIG. 28 is a schematic view showing the overall structure of the automatic cleaning apparatus;
FIG. 29 is a schematic view showing an internal structure of the automatic cleaning apparatus;
FIG. 30 is a schematic view of the overall structure of a storage region;
FIG. 31 is a schematic view of a storage rack;
FIG. 32 is a front view of the storage rack;
fig. 33 is a schematic structural view of a basket lifting device;
fig. 34 is a schematic structural view of a basket lifting platform 1;
FIG. 35 is a schematic structural view of a basket lifting platform shown in FIG. 2;
FIG. 36 is a schematic structural view of an automatic receiving and discharging device of a spinning frame;
FIG. 37 is a schematic structural view of an automatic material distributing and feeding device 1;
FIG. 38 is a schematic structural view of an automatic material distributing and feeding device 2;
FIG. 39 is a schematic structural diagram of an automatic material distributing and feeding device, namely FIG. 3;
FIG. 40 is a schematic structural view of an automatic material distributing and feeding device 4;
FIG. 41 is a schematic view of the entire structure of the automatic discharging device;
FIG. 42 is a schematic structural view of an automatic discharging apparatus 1;
FIG. 43 is a schematic structural view of an automatic discharging device 2;
FIG. 44 is a schematic view of the structure of the discharging device 1;
FIG. 45 is a schematic structural view of a discharging device 2;
FIG. 46 is a schematic view of the structure of the discharging device shown in FIG. 3;
FIG. 47 is a schematic structural view of a discharging device 4;
fig. 48 is a schematic structural view of the discharging device 5.
Detailed Description
The invention is further described below with reference to the accompanying drawings and specific embodiments.
A filament winding system, as shown in fig. 1-3, which is to deliver the spun yarn produced by a group a of spun yarns to a designated machine station of a group B of bobbin winders at a fixed point, store spun yarn cop or empty yarn tube by a yarn basket 1, carry and convey the yarn basket 1 at a fixed point by a rail conveying system 2, and carry and temporarily store the yarn basket 1 by a lifting system 3; specifically, a spun yarn bobbin storage basket 1 produced by a spun yarn group a is lifted by a lifting system 3 and is input into a rail conveying system 2; the yarn basket 1 is transferred to a designated machine station of a corresponding bobbin winder group B by a rail conveying system 2, then the yarn basket 1 is taken down by a lifting system 3 of the machine station, and spun yarn cop is thrown into a feed hopper of a bobbin winder according to opportunity; the bobbin after being wound by the bobbin winder group B is stored into the empty yarn basket 1; then the lifting system 3 lifts the yarn basket 1 with the yarn tubes and inputs the yarn basket into the track conveying system 2; the yarn basket 1 is transferred to a corresponding appointed machine station of the spinning frame group A by the rail conveying system 2, the yarn basket 1 is taken down by the lifting system 3 of the machine station, and an empty bobbin is thrown into a feed hopper of the spinning frame according to opportunity. Through the fine network connection system, automatic material handling between the spinning frame and the bobbin winder is realized, and the production automation degree is improved.
The rail transport system 2 shown in the drawings is the smallest unit; the track transportation system 2 may be configured as a large-scale track system according to the scale of a plant, referring to a thin network system of chinese patent publication No. CN111017651A previously applied by the present applicant.
The specific structural form of the track conveying system 2 is shown in fig. 4 and 5, and comprises a mounting upright 21, a linear conveying track 22 and an orthogonal steering mechanism 23; the rail conveying system 2 is installed through a plurality of installation columns 21, the conveying system consisting of the linear conveying rails 22 and the orthogonal steering mechanisms 23 is erected above a workshop, so that the workshop space is saved, and the installation columns 21 can be supported and fixed on the ground of the workshop or hung on the ceiling of the workshop. The linear conveying track 22 is used for carrying out linear conveying on the yarn basket 1, and the orthogonal steering mechanism 23 is arranged at a position needing output or steering butt joint; the linear conveying track 22 and the orthogonal steering mechanism 23 adopt a modular design, and can be conveniently manufactured and quickly assembled.
The specific structure of the linear conveying track 22 is shown in fig. 6 (for convenience of illustration, parts are removed), and includes a linear beam 221, a main body of the linear conveying track 22 is disposed on the linear beam 221, and a bottom of the linear beam 221 is connected to the mounting column 21; if the hoisting type is adopted, the linear beam 221 is connected with the mounting upright post 21 through a transversely arranged hoisting beam; at least 2 linear cross beams 221 are arranged and are respectively positioned on two sides of the linear conveying track 22 to form a mounting plane; the linear beam 221 is respectively provided with a linear driving wheel 222 and a linear follower wheel 228; the linear driving wheels 222 and the linear following wheels 228 are alternately arranged and distributed on the linear beam 221; the linear driving wheels 222 are arranged on the same driving shaft 223 in a group of more than 2, rotate synchronously, and save driving elements; the driving shaft 223 is mounted on the linear beam 221 through a driving bearing seat 224; one end of the driving shaft 223 is provided with a driving wheel 225, a plurality of the driving shafts 223 are mutually connected together through a flexible driving part 226, and finally are connected to a linear driving element 227; the linear drive element 227 is typically an electric motor, according to specific needs; the flexible driving member 226 is a common belt, a synchronous belt, or a chain, and the driving wheel 225 is a belt pulley, a synchronous pulley, or a chain wheel; the linear driving element 227 can synchronously drive a plurality of linear driving wheels 222 to synchronously rotate so as to convey the yarn basket 1.
Further, linear limit baffles 229 are arranged on two sides of the linear conveying track 22; the linear limiting baffle 229 is preferably divided into a plurality of sections, which are respectively fixed on the outer sides of the linear cross beam 221; the linear limit baffles 229 limit the position of the basket 1 and prevent it from sliding off the conveying plane formed by the linear driving wheel 222 and the linear following wheel 228; meanwhile, the top of the linear limiting baffle 229 is turned inwards, and forms a vertical movement space with a conveying plane formed by the linear driving wheel 222 and the linear following wheel 228, so that the bottom of the yarn basket 1 is limited vertically, and conveying accidents such as slipping and overturning are further prevented.
Correspondingly, the structure of the yarn basket 1 is as shown in fig. 7 and 8, in order to fully meet the material storage and conveying requirements of a fine connecting system, the yarn basket 1 is bucket-shaped and adopts a special structural design, and comprises a basket body 11 and a basket bottom plate 13; the four sides of the basket body 11 are inclined inwards and downwards, so that the empty yarn baskets 1 can be conveniently stacked, and the space is saved; the top of the basket body 11 is folded outwards to form a basket top 12, so that the basket is convenient to hold and separate after being stacked; a basket bottom plate 13 is arranged at the bottom of the basket body 11, and the basket bottom plate 13 is separated from four side vertical surfaces of the basket body 11; the basket bottom plate 13 is inserted into a movement space in the vertical direction formed by the inward side of the top of the linear limit baffle 229 and the conveying plane formed by the linear driving wheel 222 and the linear following wheel 228, so that the movement reliability of the basket 1 in the rail conveying system 2 can be ensured.
In order to realize that the yarn basket 1 is conveyed smoothly by the rail conveying system 2 after being turned by the orthogonal turning mechanism 23, the basket bottom plate 13 is preferably square, so that the size of the bottom surface is unchanged after being turned; the basket bottom plate 13 has a size smaller than the top opening size of the basket 11 so that stacking can be achieved.
The basket bottom plate 13 is a flat plane, which is convenient for being driven and conveyed by the linear driving wheel 222 and the linear following wheel 228; to facilitate drive transport, the bottom surface of the basket floor 13 may also be provided with a friction-increasing roughened surface, or a rough coating.
In the filament winding system, the number of the baskets 1 is large, the goods loaded in the baskets are different, and the identification of the baskets 1 is required; one way is that bar codes, two-dimensional codes and the like can be arranged on the outer surface of the yarn basket 1, such as the outer vertical surface of the basket body 11 or the bottom surface of the basket bottom plate 13, the identity of the yarn basket 1 can be read through image recognition, and then the yarn basket is conveyed in a corresponding direction; alternatively, a contactless identification chip, such as an RFID chip, is provided in the yarn basket 1, and as shown in fig. 8, the contactless identification chip 14 is provided in the basket bottom plate 13; by arranging non-contact reading devices at different positions of the track conveying system 2, the identity information of the yarn basket 1 can be read, and then corresponding direction conveying is carried out.
The orthogonal steering mechanism 23 is installed on the linear conveying track 22 as shown in fig. 9-11, the orthogonal steering mechanism 23 is integrally provided with an installation casing fixed below the linear beam 221, and a steering conveying mechanism and a steering lifting mechanism are arranged in the installation casing; the steering conveying mechanism comprises a steering conveying belt 2311, and the steering conveying belt 2311 is perpendicular to the conveying direction of the corresponding linear conveying track 22; the diverting conveyor 2311 is mounted in the gap between the linear drive wheel 222 and the linear follower wheel 228; preferably, more than 2 turning conveyor belts 2311 are arranged in parallel to better carry out turning conveying; the turning conveyor belt 2311 is flatly erected on the upper surface of a belt wheel and is arranged near the height of a conveying plane formed by the linear driving wheel 222 and the linear following wheel 228, a driving part of the turning conveyor belt 2311 is positioned below and is connected to a turning driving wheel 2312 through a connecting piece, the turning driving wheel 2312 is installed on an output shaft of a turning driving element 2313, and the turning driving wheel 2312 rotates to drive the turning conveyor belts 2311 in the same group to synchronously move. The turning conveyor belt 2311 is mounted on a crane 2314 together with the turning driving wheel 2312, the turning driving element 2313 and the like, and can be driven by the turning lifting mechanism to perform lifting movement, so that the upper surface of the turning conveyor belt 2311 is higher than the conveying plane or lower than the conveying plane.
The steering lifting mechanism adopts a cam mechanism as a lifting mechanism due to the smaller lifting distance, and specifically comprises a cam 2321, a cam rotating shaft 2322, a cam shaft seat 2323 and a cam rotation driving mechanism; the cam 2321 is positioned below the lifting frame 2314, and in some cases, the bottom of the lifting frame 2314 can extend to two sides for more stable driving lifting, so that the area formed by driving contact is increased; the cams 2321 on the same axis are installed on the same cam rotating shaft 2322, and the cam rotating shaft 2322 is rotationally fixed at the bottom of the installation machine shell through a cam shaft seat 2323; the cam rotating shaft 2322 extends outwards and is connected with the cam rotation driving mechanism; in this embodiment, the cam rotation driving mechanism includes a cam rotation driving wheel 2324 located at an end of the cam rotation shaft 2322, and a cam rotation driving element 2325 fixed on the mounting case; the cam rotation driving element 2325 may be a speed reduction motor, and an end of the speed reduction motor is provided with a corresponding driving wheel and is connected with the cam rotation driving wheel 2324, so that the plurality of cams 2321 are driven by the cam rotation driving element 2325 to synchronously rotate; the transmission mode can be belt drive, synchronous belt drive, chain drive, gear drive and the like, and the purpose is to adopt only one cam rotation driving element 2325 to synchronously drive a plurality of cam rotating shafts 2322 so as to drive all the cams 2321 to rotate; the outer surface of the cam 2321 contacts the bottom surface of the lifting frame 2314, and with the rotation of the cam 2321, the distance between the outer surface contacting the bottom surface of the lifting frame 2314 and the axis of the cam rotating shaft 2322 is changed, so that the distance between the lifting frame 2314 and the bottom of the installation machine shell is changed, and finally the height position of the upper surface of the turning conveyor belt 2311 relative to the conveying plane is changed.
Further, a linear guide rail 2315 is arranged below the lifting frame 2314 of the steering conveying mechanism, the linear guide rail 2315 penetrates through a linear bearing 2316, and the linear bearing 2316 is fixed at the bottom of an installation machine shell of the orthogonal steering mechanism 23; through the matching of the linear guide rail 2315 and the linear bearing 2316, the lifting motion of the steering conveying mechanism is more stable.
The orthogonal steering mechanism 23 is designed for installing a machine shell in an independent modularization mode, can be installed at different positions of the linear conveying track 22, and can steer the yarn baskets 1 on the linear conveying track 22 to other linear conveying tracks 22, or output the yarn baskets into the lifting system 3, and also can be transferred to the linear conveying track 22 from the lifting system 3.
The overall structure of the lifting system 3 of the fine network connection system is shown in fig. 12 and 13, a plurality of lifting devices are vertically arranged in the lifting system 3, and the effect of connecting the track conveying system 2 with specific production equipment is achieved; comprises a lifting frame 31, a butt joint table 32, a supplied material lifting and dumping mechanism 33, an empty basket conveying mechanism 34, an empty basket lifting mechanism 35, an empty basket transfer mechanism 36, a material basket output mechanism 37 and a material basket lifting mechanism 38; the incoming material lifting and dumping mechanism 33 and the material basket lifting mechanism 38 are vertically arranged in parallel, are butted with the rail conveying system 2 through the butt joint platform 32, and are mainly butted with the orthogonal steering mechanism 23; after receiving the material basket input by the butt joint table 32, the incoming material lifting and dumping mechanism 33 dumps the material into a bin of production equipment as required, and then drops and stacks the empty yarn basket 1; after the empty baskets 1 with a certain height are stacked, the empty baskets 1 are output into an empty basket lifting mechanism 35 from the lower part of the incoming material lifting and dumping mechanism 33 through an empty basket conveying mechanism 34, other empty baskets 1 are grabbed and lifted through the empty basket lifting mechanism 35, the lowest empty basket 1 is emptied, and then the empty basket 1 is transferred to a material waiting station through an empty basket transfer mechanism 36 to wait for materials, namely, spun yarn cop is input into the empty basket 1 through a spinning machine, or empty yarn cop is input into the empty basket 1 through a bobbin winder; the full baskets 1 are transferred from the basket output 37 into the basket lifting 38, lifted by the basket lifting to the level of the docking station 32 and finally discharged into the rail conveyor system 2.
The structure of the docking station 32 is shown in fig. 14, and is a docking conveying platform composed of a plurality of docking conveying rollers 321, and the docking conveying rollers 321 are installed on the top of the lifting frame 31 in parallel through bearing seats; one end of the butt-joint conveying roller 321 is provided with a butt-joint driving wheel 322 which is connected to a butt-joint driving element 324 through a transmission device 323; the embodiment shows a belt drive, which uses a flat belt as a drive element, and can also use a gear drive or a chain drive or the like according to requirements.
Butt joint platform guardrails 325 are arranged on two sides above a butt joint conveying platform consisting of the butt joint conveying rollers 321, and two sides of the yarn basket 1 are protected; further, in the input direction of the yarn basket 1 of the docking station 32, the inlet end of the docking platform guardrail 325 is provided with a docking guide strip 326 which can guide and align the input process of the yarn basket 1, so that the yarn basket 1 is input into the incoming material lifting and dumping mechanism 33 in a straight posture or is output to the rail conveying system 2.
The incoming material lifting and dumping mechanism 33 and the empty basket conveying mechanism 34 are structured as shown in fig. 15, and the incoming material lifting and dumping mechanism 33 is disposed in the lifting frame 31 and includes a dumping channel 331, a dumping frame 332, a lifting frame 333, a lifting drive mechanism 334, and a lifting guide mechanism 335. One end of the dumping channel 331 is connected with the lifting frame 31, and the other end of the dumping channel is inclined towards the production equipment; the dumping frame 332 clamps the basket 1 filled with the material and inclines above the dumping channel 331 together with the basket 1, so that the material is rolled from the basket 1 into the dumping channel 331; the dumping frame 332 is mounted on the lifting frame 333, and the lifting frame 333 is connected with the lifting driving mechanism 334 and the lifting guide mechanism 335 and is driven by the lifting driving mechanism 334 to perform lifting movement.
The concrete structure of the pouring frame 332 and the lifting frame 333 is shown in fig. 16-19; the dumping frame 332 comprises a dumping support 3321, a dumping clamping seat 3322, a dumping clamping cylinder 3323 and a dumping clamping strip 3324; the lifting frame 333 is fixed below the dumping support 3321, and the dumping support 3321 can rotate by about 90 degrees relative to the lifting frame 333 to realize dumping; the two sides of the dumping support 3321 are provided with dumping clamping seats 3322, a plurality of dumping clamping cylinders 3323 are fixed on the inner side of the dumping clamping seats 3322, dumping clamping strips 3324 are fixed on the end parts of piston rods of the dumping clamping cylinders 3323, the dumping clamping strips 3324 are in a 'C' shape, openings of the dumping clamping strips 3324 are matched with four side edges of the basket top 12 of the yarn basket 1, and the basket top 12 of the yarn basket 1 enters the dumping clamping strips 3324 under the driving of the butt-joint table 32; the dumping clamping bar 3324 can be driven by the clamping cylinder 3323 to contract inwards, so that the basket top 12 can be limited; when the yarn basket 1 needs to be released, the clamping cylinder 3323 reversely drives the tilting clamping strips 3324 on the two sides to open towards the two sides, and the minimum distance between the opened tilting clamping strips 3324 is still larger than the outer edge distance of the basket top 12, so that the yarn basket 1 can be released. Toppling over still to be equipped with on the support 3321 and topple over pin 3325, toppling over pin 3325 to be located toppling over direction the place ahead of frame 332, and flush with the plane of fixed basket top 12, promptly to toppling over of screen basket 1 blocks, prevents to topple over in-process screen basket 1 follow receive the gravity slippage in toppling over centre gripping strip 3324. A limiting seat 3326 is arranged above the lifting frame 333, and the limiting seat 3326 limits one side of the tilting support 3321.
The lifting frame 333 comprises a dumping lifting support 3331, a dumping lifting fixing seat 3332 and a dumping lifting pulley 3333; a dumping lifting fixing seat 3332 is arranged in the dumping lifting support 3331, and the dumping lifting fixing seat 3332 is connected with a lifting element in the lifting driving mechanism 334, so that the dumping lifting support 3331 can be controlled to perform lifting motion under the driving of the lifting driving mechanism 334; the tilt lift pulley 3333 cooperates with the lift guide mechanism 335 to guide the lifting motion. In this embodiment, the lifting driving mechanism 334 is a belt drive, and the lifting guiding mechanism 335 is a pair of vertical cylindrical guide rods; the embodiment has a simple structure, and can be realized by adopting other similar mechanisms, such as a chain transmission lifting mechanism, a screw nut lifting mechanism and other linear lifting transmission mechanisms, and a linear bearing guide rod guide mechanism, a linear slide block slide rail guide mechanism and other linear lifting guide mechanisms.
A dumping driving element 3334 is further installed in the dumping lifting support 3331, two sides of the front end of the dumping support 3321 are installed in the dumping lifting support 3331 through a dumping rotating shaft support 3336, and the dumping driving element 3334 is directly connected with a rotating shaft in the dumping rotating shaft support 3336 on one side or connected with a dumping transmission mechanism 3335 through a dumping transmission mechanism 3336; the tilting driving element 3334 is a speed reducing motor, and when the driving element is started, the rotating shaft in the tilting shaft frame 3336 is driven to rotate, and the rotating shaft in the tilting shaft frame 3336 is fixed to the tilting support 3321, so that the tilting frame 332 is finally driven to rotate, and the material tilting is realized.
The yarn basket 1 can partially enter the toppling clamping strip 3324 under the driving of the butt-joint conveying roller 321, and the yarn basket can enter about half of the toppling clamping strip 3324; at this time, the yarn basket 1 is in a critical state in the toppling clamping strip 3324, and the gravity center of the yarn basket 1 enters the toppling clamping strip 3324; then empty centre gripping strip 3324 and not press from both sides tightly completely gauze basket 1, gauze basket 1 is in when empting the rotation, receive the influence of gravity, can further slide into empting centre gripping strip 3324 in, and push up completely empty pin 3325 realizes gauze basket 1 with connect the conveying roller 321 to break away from completely, topple over at gauze basket 1 and accomplish the back, can fall smoothly, can not with butt joint platform 32 takes place to scrape and bumps.
As shown in fig. 20, the structures of the elevation driving mechanism 334 and the elevation guiding mechanism 335 are further illustrated; the lifting driving mechanism 334 adopts a belt transmission mechanism and comprises a rotary belt 3341, and a rotary driving wheel 3342 is arranged at the bottom of the rotary belt 3341; the number of the rotary belts 3341 is preferably 2, the rotary belts 3341 are respectively positioned on two sides of the lifting frame 333, and the rotary belts 3341 are fixedly connected with the dumping lifting support 3331 through a dumping lifting fixing seat 3332; the rotary driving wheels 3342 on the two sides are preferably connected together through a shaft to realize synchronous rotation; a rotary driving element 3343 is also provided, and the rotary driving element 3343 is connected with the rotary driving wheel 3342 or a shaft thereon; the top of the rotary belt 3341 is fixed in the lifting frame 31 through a rotary follow-up wheel 3344; the rotary driving element 3343 drives the rotary driving wheel 3342 to rotate, so as to drive the rotary belt 3341 to move, and finally, the dumping frame 332 and the lifting frame 333 are driven to move up and down. The lifting guide mechanism 335 includes cylindrical guide rods 3351, and the cylindrical guide rods 3351 are fixed in the lifting frame 31 through guide rod seats 3352 by using 2 guide rods as a group, and clamp the tilting lifting pulley 3333 to realize guiding.
The dumping frame 332 and the lifting frame 333 are matched with each other, so that the empty yarn basket 1 falls down after the materials are dumped, and the empty yarn basket 1 is stacked in the vertical direction.
As shown in fig. 21 and 22, the combined structure of the empty basket conveying mechanism 34, the empty basket lifting mechanism 35, the empty basket transfer mechanism 36 and the material basket output mechanism 37 is schematically illustrated, wherein the empty basket conveying mechanism 34 and the material basket output mechanism 37 are linear conveying roller ways of the yarn basket 1 with a driving device, the empty basket transfer mechanism 36 is arranged between the empty basket conveying mechanism 34 and the material basket output mechanism 37, and the empty basket lifting mechanism 35 is arranged above the conveying tail end of the empty basket conveying mechanism 34.
The empty basket lifting mechanism 35 is erected on a lifting mechanism, the lifting mechanism is preferably consistent with a lifting mechanism in the incoming material lifting and dumping mechanism 33, and a vertically arranged belt transmission mechanism and a lifting guide mechanism are adopted. A pair of empty basket clamping mechanisms which are oppositely arranged are arranged in the empty basket lifting mechanism 35, and as shown in fig. 23, each empty basket clamping mechanism comprises a clamping frame 351, a clamping lifting fixing seat 352 and a clamping lifting pulley 353, and is connected with a lifting mechanism to realize lifting movement; a hollow basket clamping seat 354 is fixed on the clamping frame 351, a hollow basket clamping cylinder 355 is arranged on the inner side of the clamping frame, a hollow basket clamping strip 356 is connected to the cylinder end of the hollow basket clamping cylinder 355, a C-shaped clamping cavity is arranged in the hollow basket clamping strip 356 and matched with the four side edges of the basket top 12 of the yarn basket 1 to clamp the basket top 12 of the yarn basket 1. After the piled yarn baskets 1 are conveyed into the empty basket lifting mechanism 35, the empty basket clamping mechanism moves to the position of the 2 nd last yarn basket 1 at the bottom under the driving of the lifting mechanism, the empty basket clamping cylinder 355 is started to clamp the basket top 12 of the yarn basket 1 and then lifts, and the lowest yarn basket 1 is left and is moved away under the driving of the empty basket transfer mechanism 36; and the empty basket clamping mechanism descends again, loosens the piled yarn baskets 1, moves upwards a little again, moves to the position of the current 2 nd from last yarn basket 1 at the lowest part, and continues to operate until all the yarn baskets 1 in the empty basket lifting mechanism 35 are transferred away.
As shown in fig. 24 and 25, the empty basket transfer mechanism 36 includes a transfer frame 361 and transfer lifting cylinders 362, wherein the transfer lifting cylinders 362 are arranged at the bottom of the transfer frame 361; a transfer conveying belt 363 is arranged above the transfer frame 361, a transfer conveying plane is formed on the top surface of the transfer conveying belt 363, the transfer conveying plane is arranged opposite to a conveying plane formed by conveying roller ways of the empty basket conveying mechanism 34 and the material basket output mechanism 37, when a piston rod of the transfer lifting cylinder 362 is in a retraction state, the transfer conveying plane is lower than the conveying plane of the conveying roller ways, and the conveying roller ways have a conveying function; when the piston rod of the transfer lifting cylinder 362 is in an extending state, the transfer conveying plane is higher than the conveying plane of the conveying roller way, and at the moment, the yarn basket 1 is jacked up by the transfer conveying belt 363 and is transferred and conveyed by the transfer conveying belt 363; a transfer driving element 364 is further fixed on the transfer frame 361, and the transfer driving element 364 is connected with the transfer conveying belt 363 through a transmission mechanism to drive the transfer conveying belt 363 to start working at proper time.
After the empty basket 1 is transferred from one end of the empty basket conveying mechanism 34 to the roller conveyor of the material basket output mechanism 37 by the transfer conveyor 363, the concrete production equipment conveys the material into the empty basket 1, so that the empty basket 1 is refilled with the material, new material information is given to the empty basket 1, and the empty basket 1 is conveyed into the material basket lifting mechanism 38 by the roller conveyor of the material basket output mechanism 37.
The basket lifting mechanism 38 is also mounted on a lifting mechanism, which is preferably identical to the lifting mechanism in the incoming material lifting and dumping mechanism 33, and employs a vertically disposed belt transmission mechanism and a lifting guide mechanism. The basket lifting mechanism 38 further includes a basket lifting platform, as shown in fig. 26, including a basket lifting frame 381, the top of which is provided with a plurality of groups of material conveying rollers 382, the material conveying rollers 382 are installed on the basket lifting frame 381 through bearing seats, and a plurality of groups (2 are shown in the figure as a group) are installed on the same roller shaft, the ends of the roller shaft are connected together through a transmission mechanism (a belt transmission connection is shown in the figure), and finally are connected with an output shaft of a material conveying driving element 383 to realize rolling; the material conveying rollers 382 in the material basket lifting platform are started at proper time, the yarn basket 1 loaded with materials is connected from the material basket output mechanism 37, the material basket lifting platform is lifted to the height of the butt joint platform 32 under the driving of the lifting mechanism, and finally the yarn basket 1 is conveyed into the butt joint platform 32, so that the materials are output.
In order to prevent the material basket lifting mechanism 38 from making errors in the material receiving process, a yarn basket limiting device is arranged in front of a conveying platform consisting of the material conveying rollers 382, and the yarn basket limiting device is an electromagnetic lifting stop block and can be lifted timely as required, so that the yarn basket 1 can be conveniently input and positioned; when the whole body rises to the height of the butt joint table 32, the whole body descends at proper time, and the smooth output of the yarn basket 1 is facilitated. Compared with the thin network connection system which is previously applied and disclosed by the applicant and has the Chinese patent publication number of CN111017651A, the improved track conveying system 2 adopts a more traditional track conveying form, is more reliable, easy to erect and maintain and stable and reliable in material conveying; simultaneously, hoist system 3 adopts to throw the material, treats the material, and input and output binary channels independent setting promptly, and adopts special yarn basket 1 structural design, makes hoist system 3 have yarn basket 1's the function of keeping in concurrently, realizes the real-time buffering of production process, makes the production process link up more, and the rate of utilization of improve equipment reduces equipment and shuts down the waiting time of expecting.
Because the fine connecting system runs in a textile workshop, light impurities such as cotton wool and the like can float in the air of the textile workshop and are very easy to be stained on the track conveying system 2, the light impurities pollute equipment, and the heavy impurities form cotton wool to block a conveying part to cause equipment damage; in order to avoid the floating objects from fouling the equipment, it is necessary to clean the track conveying system 2 frequently, and as shown in fig. 27, an automatic cleaning device 4 may be provided in the present fine contact system to automatically clean the track conveying system 2 in real time. The specific structure of the automatic cleaning device 4 is shown in fig. 28 and 29, and includes a cleaning base 41 and a cleaning brush 42; the cleaning base 41 is a flat plate, similar to the basket bottom plate 13, which facilitates the transportation of the rail transport system 2; the automatic cleaning device 4 is conveyed by the rail conveying system 2 through the cleaning base 41; the cleaning brushes 42 are fixed on the four sides of the cleaning base 41, and in the conveying process, the rollers and the rails on the two sides in the conveying direction can be cleaned through the cleaning brushes 42; in order to further improve the cleaning effect, an air blowing device is further arranged in the automatic cleaning device 4, a cleaning shell 43 is arranged above the cleaning base 41, and an air blowing nozzle 44 is fixed on the cleaning shell 43; preferably, the air blowing nozzles 44 are fixed at four corners of the cleaning shell 43, the air blowing nozzles 44 are connected with a fan 45 through an air duct, the cleaning shell 43 is provided with an air inlet 46, the fan 45 works to suck air from the air inlet 46 and blow the air out through the air blowing nozzles 44, and because the air blowing nozzles 44 are arranged at the four corners, the generated air also forms a certain included angle with the linear conveying track 22, so that impurities such as cotton wool and the like adhered to the upper surface of the track can be blown off better, and the cleaning efficiency is improved. A battery and a control device are arranged in the automatic cleaning device 4 and drive the fan 45 to work as required; a charging device of the automatic cleaning device 4 can be further arranged in the track conveying system 2, so that automatic charging of the automatic cleaning device 4 is realized, and manual carrying and charging are avoided.
As shown in fig. 30, in the present filament winding system, in order to buffer the baskets 1 in the system, a basket storage area may be provided, including a basket storage rack 53, which is provided at the side of the rail transport system 2; the linear conveying track 22 of the track conveying system 2 is connected with a basket storage rack 53 through a basket delivery platform 51, and the structure of the basket delivery platform 51 is consistent with that of the docking platform 32, so that the input or output of a basket 1 is realized (the orthogonal steering mechanism 23 is not shown on the linear conveying track 22 in the figure).
As shown in fig. 31 and 32, in order to save installation space, the entire basket storage rack 53 is arranged in parallel with the linear conveying rail 22, basket lifting devices 52 are arranged on both sides of the basket storage rack 53, and the basket lifting devices 52 are abutted with the basket delivery platform 51; the yarn basket storage rack 53 is a plurality of layers of fluent strip storage racks which are obliquely arranged, the yarn basket 1 is placed on the top of the rack, and can automatically slide to the lower part along the rollers of the fluent strips under the action of gravity until the yarn basket slides to the end part, and the yarn basket is output by the yarn basket lifting device 52. A yarn basket limiting device, preferably an electromagnetic lifting limiting stop block, is arranged at the lower end part of the fluency strip shelf, can block the yarn basket 1, and can be input into the yarn basket lifting device 52 when needed.
The specific structure of the basket lifting device 52 is shown in fig. 33 to 35, and comprises a lifting frame 521, a basket lifting mechanism 523 is arranged in the lifting frame, and the structure of the basket lifting device is similar to that of the lifting driving mechanism 334 and the lifting guide mechanism 335; a basket lifting platform 522 is arranged on the basket lifting mechanism 523; one side of the basket lifting platform 522 is provided with a lifting guide 5221, which has a structure similar to the dumping lifting fixing seat 3332 and the dumping lifting pulley 3333; the body of the basket lift platform 522 is similar to the orthogonal steering mechanism 23 described above, including a basket drive wheel 5222, a basket drive element 5223, a basket drive belt 5224, and a basket drive belt lift 5225.
The fine network connection system can effectively realize mutual conveying of the group connection materials of the spinning frame and the bobbin winder, and can realize full-automatic conveying by combining automatic control and in-time Internet of things technology, thereby greatly improving the production efficiency.
Some spinning frames and bobbin winders are limited by own technology and do not have the functions of automatically processing incoming materials or automatically and quantitatively discharging materials, so in order to fully realize the automation degree of the fine connecting and disconnecting system, the structure of the spinning frames and the bobbin winders needs to be improved under some conditions; as shown in fig. 36, an automatic material distributing and feeding device 6 is additionally installed at a feed port of a spinning frame, and empty bobbins put into a whole basket are sorted and then enter the spinning frame one by one; meanwhile, an automatic discharging device 7 is additionally arranged at a discharging port of the spinning frame, so that the bobbin yarns output by the spinning frame one by one are concentrated, and then are collected to a certain number and then are uniformly delivered into a yarn basket for output.
The automatic material distributing and feeding device 6 is shown in fig. 37-40, and has a structure similar to an automatic pipe-managing machine of the applicant's prior application chinese patent publication No. CN108382928A, and mainly includes a feeding hopper 61, a material distributing elevator 62, an output chute 63, and a feeding machine 64; the feed hopper 61 is used for storing empty bobbins, and an inclined feed plate 611 is arranged at the bottom of the feed hopper, so that the bobbins roll to the distributing elevator 62 under the action of gravity; the main body of the material distribution lifter 62 is a vertically arranged lifting conveyor belt, lifting lugs 621 are arranged on the lifting conveyor belt at intervals, the lifting conveyor belt moves under the driving of a material distribution lifting driving element 622 and vertically moves upwards on one side of the feed hopper 61, a lug opening 612 is arranged at the bottom of the inclined feed plate 611, the lifting lugs 621 pass upwards through the lug opening 612, and stacked empty bobbins are driven upwards by the lifting lugs 621 in the passing process to form orderly feeding one by one; guide blocks 623 are arranged on two sides of the lifting surface of the material distribution lifting machine 62, and are used for adjusting the empty bobbin on the lifting lugs 621 in the middle direction, so that the empty bobbin is matched with the lifting lugs 621, and only 1 empty bobbin on each lifting lug 621 is lifted at most.
After the empty bobbin is driven to the top by the lifting lugs 621 of the lifting conveying belt, the empty bobbin falls into the output slideway 63 one by one along with overturning, a tube connecting plate 631 is arranged at the top of the output slideway 63, a through opening of the lifting lugs 621 is arranged in the middle of the tube connecting plate 631, and a plate body of the tube connecting plate 631 is obliquely and upwardly connected to the upper part of the lifting conveying belt, so that a tube is convenient to connect; the empty bobbin falls down along the output slide way 63, falls into the batch feeder 64, and falls into the empty bobbin inlet channel of the spinning machine one by one to finish feeding. In order to buffer the falling process of an empty bobbin, an inclined output slide way 63 is provided, further, a buffer baffle 641 is provided at the bottom of the batch feeder 64, the buffer baffle 641 is hinged at the bottom of the hopper of the batch feeder 64, a baffle allocation block 642 is provided at the buffer baffle 641 and extends outwards along a rotating shaft, the bottom of the hopper of the batch feeder 64 is sealed by the buffer baffle 641 under a natural state through the baffle allocation block 642, and when the empty bobbin falls onto the surface of the buffer baffle 641, the buffer baffle 641 is pressed downwards by the gravity of the empty bobbin, so as to realize further buffer feeding; after the feeding is completed, the buffering baffle 641 automatically resets and closes.
The automatic discharging device 7 is shown in fig. 41-48 and comprises a discharging hopper 71, a discharging device 72 and a thread cutting device 73; the discharge hopper 71 is fixed on a discharge port of a spinning machine and is used for collecting spun yarn cop output in a centralized manner; the bottom of the discharge hopper 71 is provided with a discharge opening on which the discharge device 72 is mounted.
The discharging device 72 is provided with an inclined discharging inclined hopper 721, a horizontal sealing plate 722 and a guide vertical plate 723; the discharging inclined hopper 721 is obliquely arranged downwards, and two sides of the discharging inclined hopper are provided with inclined baffles for guiding the discharging of the cop; a horizontal sealing plate 722 is arranged at the top of the discharging inclined hopper 721, and the horizontal sealing plate 722 is tightly attached to a discharging opening of the discharging hopper 71; guide vertical plates 723 are arranged on two sides of the discharging device 72, fixed guide plates 725 are correspondingly arranged, and the fixed guide plates 725 are arranged on the outer sides of the guide vertical plates 723 and guide the movement of the horizontal sealing plates 722; further, a horizontal guide groove 724 is formed in the guide vertical plate 723, a guide pin 726 is disposed inside the fixed guide 725, and the guide pin 726 is inserted into the guide groove 724 to further guide the movement of the horizontal sealing plate 722.
The horizontal sealing plate 722 is installed at the output end of a horizontal sealing plate driving element 727, and the horizontal sealing plate driving element 727 is an air cylinder and is fixed on the discharge hopper 71; the horizontal sealing plate driving element 727 drives the horizontal sealing plate 722 to move; when the horizontal sealing plate 722 moves forwards, the discharge opening of the discharge hopper 71 is sealed; when the bobbin yarn winder moves backwards, the horizontal sealing plate 722 gives way to the discharge opening of the discharge hopper 71, and the discharge inclined hopper 721 is connected with the discharge opening of the discharge hopper 71, so that the bobbin yarn can be discharged conveniently.
Preferably, a converging opening 728 is arranged at the bottom of the discharging inclined bucket 721, a thread cutting device 73 is installed at the lower part of the discharging device 72, when the cop is discharged, the floated thread can be inwardly converged into the converging opening 728, and then the thread cutting device 73 is driven to cut the thread end, so that the phenomenon that the excessive thread is taken out and hung on the equipment and wound in a moving part to influence the running safety of the equipment when the yarn basket is discharged is avoided.
The thread cutting device 73 comprises a scissor head 731 and a scissor driving element 732, and the scissor driving element 732 drives the scissor head 731 to move in a closing manner, so that thread cutting is realized; further, the scissor head 731 and the scissor driving element 732 are mounted on a scissor plate 733, the scissor plate 733 is mounted at an output end of the scissor in-out driving element 734, and the scissor in-out driving element 734 is a cylinder; the scissors in and out driving element 734 drives the scissors plate 733 to move, so that the scissors head 731 and the position of the junction opening 728 move relatively, and when the thread cutting head is needed, the scissors head 731 is opened and extends out to cut the thread; when the thread cutting head is not needed, the cutting head 731 retracts to prevent the cop from being hung.
Through setting up above-mentioned automatic feed arrangement 6 or automatic discharging device 7 that divide on the working machine, can improve the business turn over material degree of automation of working machine, full play fine and close the automation advantage of antithetical couplet system, improve the degree of automation in spinning workshop.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (8)

1. The fine winding system is characterized by comprising a track conveying system, a lifting system, an automatic temporary storage system and a yarn basket;
the track conveying system is erected above the workshop; the track conveying system comprises a linear conveying track and an orthogonal steering mechanism; the linear conveying rails are connected in a cross mode to form a rail conveying channel between the spinning frame group and the bobbin winder group; the node of the rail conveying channel is provided with the orthogonal steering mechanism capable of realizing material steering;
the lifting system is arranged on a spinning frame station or a bobbin winder station, a butt joint table is arranged above the lifting system, and the butt joint table is connected with the rail conveying channel;
the automatic temporary storage system is arranged on the side surface of the conveying track, and a butt joint table is arranged above the automatic temporary storage system and is connected with the track conveying channel; a lifting device and a descending device are arranged in the automatic temporary storage system;
the yarn basket is provided with an identity recognition device; the bottom of the yarn basket is provided with a roller driving plane, and the periphery of the top of the yarn basket is provided with a holding basket top;
a plurality of yarn basket identity reading devices are arranged in the track conveying system, the lifting system and the automatic temporary storage system;
the control system reads the yarn basket through the yarn basket identity reading device and conveys the yarn basket into a specified lifting system section by section;
the lifting system comprises a supplied material lifting and dumping mechanism, an empty basket conveying mechanism, an empty basket lifting mechanism, an empty basket transferring mechanism, a material basket output mechanism and a material basket lifting mechanism;
the incoming material lifting and dumping mechanism and the material basket lifting mechanism are vertical lifting mechanisms which are parallel to each other; the incoming material lifting and dumping mechanism receives yarn taking baskets from the rail conveying channel; the material basket lifting mechanism outputs a yarn basket to the rail conveying channel;
the upper part of the incoming material lifting and dumping mechanism is provided with a dumping frame, a lifting frame and a lifting driving mechanism; a dumping clamping strip is arranged in the dumping frame, and an inlet opening of the top of the yarn basket is arranged in the dumping clamping strip;
the dumping frame is installed on the lifting frame; the dumping driving element drives the dumping frame to rotate, so that the material is dumped;
the lifting frame is driven by the lifting driving mechanism to perform lifting motion;
an empty yarn basket temporary storage area is arranged below the incoming material lifting and dumping mechanism; an empty basket conveying mechanism is arranged below the empty yarn basket temporary storage area;
the empty basket lifting mechanism is arranged at the end part of the empty basket conveying mechanism and is overlapped with one end of the empty basket transferring mechanism;
the empty basket lifting mechanism grabs and lifts other empty yarn baskets to empty the lowermost empty yarn basket; one end of the empty basket conveying mechanism is connected with an empty basket transfer mechanism, and the empty basket transfer mechanism transfers empty yarn baskets to a material waiting station; a material basket lifting mechanism is arranged at the discharge end of the material basket output mechanism; and the yarn basket filled with the materials at the material waiting station is transferred into the material basket lifting mechanism by the material basket output mechanism and is output into the rail conveying system by the material basket lifting mechanism.
2. The fine networking system according to claim 1, wherein linear driving wheels are arranged in the linear conveying track, and a plurality of the linear driving wheels are linearly arranged; the linear driving wheel is connected with the linear driving element;
the orthogonal steering mechanism comprises a steering conveyor belt, the steering conveyor belt is arranged in the linear conveying track, and the steering conveyor belt is connected with a steering driving element; the steering conveying belt is arranged on the steering lifting mechanism.
3. The filament winding system of claim 1, wherein the basket is a stackable cone basket;
a vertical lifting mechanism is arranged in the empty basket lifting mechanism; and an empty basket clamping device is arranged on a vertical lifting mechanism in the empty basket lifting mechanism.
4. The umbilical system of claim 1, wherein an automatic cleaning device is provided on the orbital transfer passage.
5. The filament spooling system of claim 1, wherein the automated staging system comprises a basket storage rack disposed alongside the rail transport system.
6. The fine wind system according to claim 5, wherein basket lifting devices are provided at both sides of the basket storage rack; the yarn basket storage rack is a plurality of layers of fluent strip storage racks which are obliquely arranged;
the yarn basket lifting device comprises a lifting frame, wherein a yarn basket lifting mechanism is arranged in the lifting frame; a yarn basket lifting platform is arranged on the yarn basket lifting mechanism; the yarn basket lifting platform comprises a yarn basket driving wheel, a yarn basket driving element and a yarn basket driving belt, and the yarn basket driving belt lifting device.
7. The fine connecting and disconnecting system according to claim 1, wherein an automatic material distributing and feeding device is arranged at a discharge port of the lifting system of the spinning frame platform and connected with a feed port of a spinning frame;
the automatic material distributing and feeding device comprises a feed hopper, a material distributing and lifting machine and a material feeding device; the material distribution hoister is arranged on one side of the feed hopper, a vertically arranged hoisting conveyer belt is arranged in the material distribution hoister, and the hoisting conveyer belt vertically moves upwards on one side of the feed hopper; lifting lugs are arranged on the lifting conveying belt at intervals; the other side of the lifting conveying belt is provided with the feeding device.
8. The fine connecting system according to claim 1, characterized in that an automatic discharging device is arranged at a discharge port of a spinning frame and connected with a feeding station of the lifting system;
the automatic discharging device comprises a discharging hopper and a discharging device; the bottom of the discharge hopper is provided with a discharge opening, and a discharge device capable of opening or closing the discharge opening is installed below the discharge opening.
CN202011090376.8A 2020-10-13 2020-10-13 Thin network contact system Active CN112340411B (en)

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CN104846492A (en) * 2015-05-12 2015-08-19 青岛环球集团股份有限公司 Combined spinning-winding conveying system
CN108560088A (en) * 2017-12-31 2018-09-21 常州市同和纺织机械制造有限公司 The interfacing conveyor device and its carrying method of thin network union yarn and bobbin
CN109573443A (en) * 2019-01-15 2019-04-05 杭州大氚智能科技有限公司 A kind of storage sorting system
CN110077906A (en) * 2019-04-11 2019-08-02 浙江富士佳实业有限公司 One kind being used for the woven tube apparatus for automatic change of sweater fabric
DE102018117844A1 (en) * 2018-07-24 2020-01-30 Assa Abloy Sicherheitstechnik Gmbh Transfer station for a transport device
CN211569748U (en) * 2019-11-23 2020-09-25 鲁泰纺织股份有限公司 Material lifting and dumping device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102001506A (en) * 2010-09-09 2011-04-06 山东轻工业学院 Automatic sorting machine
CN104846492A (en) * 2015-05-12 2015-08-19 青岛环球集团股份有限公司 Combined spinning-winding conveying system
CN108560088A (en) * 2017-12-31 2018-09-21 常州市同和纺织机械制造有限公司 The interfacing conveyor device and its carrying method of thin network union yarn and bobbin
DE102018117844A1 (en) * 2018-07-24 2020-01-30 Assa Abloy Sicherheitstechnik Gmbh Transfer station for a transport device
CN109573443A (en) * 2019-01-15 2019-04-05 杭州大氚智能科技有限公司 A kind of storage sorting system
CN110077906A (en) * 2019-04-11 2019-08-02 浙江富士佳实业有限公司 One kind being used for the woven tube apparatus for automatic change of sweater fabric
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