CN214652282U - Compact intelligence cloth inspection machine - Google Patents
Compact intelligence cloth inspection machine Download PDFInfo
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- CN214652282U CN214652282U CN202120803793.6U CN202120803793U CN214652282U CN 214652282 U CN214652282 U CN 214652282U CN 202120803793 U CN202120803793 U CN 202120803793U CN 214652282 U CN214652282 U CN 214652282U
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Abstract
The utility model discloses a compact intelligence cloth inspection machine, including unwinding device, machine vision detection device, automatic mark device and coiling mechanism of pasting, machine vision detection device includes perching platform and detection camera, perching platform slope is arranged, the unwinding device is located perching platform's below space, and the cloth on the unwinding device upwards delivers to perching platform's upper end, and the cloth is carried along perching platform from top to bottom to get into the station of automatic mark device of pasting from perching platform's lower extreme. The utility model has the advantages of simple and compact structure, low cost, small occupied space, high reliability and the like.
Description
Technical Field
The utility model relates to an intelligence cloth inspection machine field refers in particular to a compact intelligence cloth inspection machine.
Background
In the production of textile printing and dyeing products, cloth cover flaws are one of important factors influencing the quality of cloth, and the inspection of the surface flaws of the cloth is an important link of cloth production, so that a cloth inspecting machine appears. At present, the intelligent cloth inspecting machine mainly using machine vision cloth inspecting is used in the market to detect flaws on cloth through a vision detection mechanism. The intelligent cloth inspecting machine mainly comprises an unwinding device, a machine vision detection device, an automatic labeling device and a winding device, wherein cloth is discharged from the unwinding device, a flaw is detected by the machine vision detection device, then the flaw position is marked by the automatic labeling device, and finally the cloth is wound into a roll by the winding device.
At present, all major components (unwinding device, machine vision detection device, automatic labeling device and coiling mechanism) of the intelligent cloth inspecting machine on the market are horizontally and transversely arranged, the whole machine is horizontal, and the intelligent cloth inspecting machine has the following defects: 1. the whole machine is very long, the occupied space is large, and the placement and the transportation are very inconvenient; 2. in order to shorten the length of the machine as much as possible, a cloth inspecting platform of the machine vision detection device is set to be short, so that the stroke of the cloth between flaw detection and labeling is short, and the requirement on the vision detection speed is extremely high; 3. when the cloth just is released from the unwinding device, the machine vision detection device is passed to the cloth of need gripping through the manipulator, just can make things convenient for operating personnel to pull the cloth to the winding device on, the manipulator has increased manufacturing and maintenance cost.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in: aiming at the defects in the prior art, the compact intelligent cloth inspecting machine is simple and compact in structure, low in cost, small in occupied space and high in reliability.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides a compact intelligence cloth inspection machine, includes unwinding device, machine vision detection device, automatic mark device and coiling mechanism of pasting, machine vision detection device includes cloth inspection platform and detection camera, cloth inspection platform slope is arranged, the unwinding device is located cloth inspection platform's below space, and the cloth on the unwinding device upwards delivers to cloth inspection platform's upper end, and the cloth is carried along cloth inspection platform from top to bottom to get into the station of automatic mark device of pasting from cloth inspection platform's lower extreme.
Further, unwinding device includes a pair of batching roller of putting that arranges side by side, puts and still is equipped with cloth guide shaft, exhibition cloth mechanism and area cloth roller in proper order between the upper end of batching roller and cloth inspection platform, and the cloth is in proper order around locating on cloth guide shaft, exhibition cloth mechanism and the area cloth roller, the cloth guide shaft is used for the cloth to carry the direction, exhibition cloth mechanism is used for flattening the cloth, area cloth roller is located the top of cloth inspection platform, the high position of area cloth roller is higher than cloth inspection platform, and area cloth roller drives the cloth through the rotation and carries to cloth inspection platform.
Further, exhibition cloth mechanism includes two exhibition cloth poles of arranging side by side, and one of them exhibition cloth pole is sharp exhibition cloth pole, and another exhibition cloth pole is arc exhibition cloth pole, and the cloth is the S-shaped in proper order around locating sharp exhibition cloth pole and arc exhibition cloth pole on, and the cloth tensioning is in the extrados of arc exhibition cloth pole.
Further, the back of cloth inspection platform is equipped with the mouth of blowing, the mouth of blowing is towards the cloth between exhibition cloth mechanism and the area cloth roller.
Further, the winding device comprises a pair of cloth winding rollers, a cloth spreading roller and a cloth pressing shaft, the cloth winding rollers are horizontally arranged side by side, the cloth spreading roller is arranged close to the cloth winding rollers and used for spreading cloth, and the cloth pressing shaft is driven by a lifting mechanism to lift; after the cloth comes out of the station of the automatic labeling device, the cloth firstly bypasses from the lower side of the cloth pressing shaft, then bypasses from the upper side of the cloth spreading roller, and then passes through the upper side of the first cloth winding roller to reach the position between the two cloth winding rollers for winding; after the cloth pressing shaft is lowered, the lower horizontal position of the cloth pressing shaft and the upper horizontal position of the cloth winding roller are lower than the upper horizontal position of the cloth spreading roller.
Further, the cloth spreading roller is divided into a left half section and a right half section along the length direction of the cloth spreading roller, threads are respectively arranged on the outer circumferences of the left half section and the right half section, and the spiral direction of the threads of the left half section is opposite to that of the threads of the right half section.
Furthermore, the lifting mechanisms are cylinders, and the cylinders are divided into two groups and are respectively arranged at two ends of the cloth pressing shaft.
Compared with the prior art, the utility model has the advantages of: the utility model arranges the cloth inspecting platform in an inclined way, so that the unreeling device is positioned in the space below the cloth inspecting platform, thereby leading the front half part of the cloth inspecting machine to be vertical, shortening the length of the whole machine correspondingly, occupying less space and being more convenient to place and transport; moreover, after the cloth inspecting platform is obliquely arranged, the cloth inspecting platform can be properly arranged to be longer without occupying too much transverse space, so that the cloth has enough stroke and time from detection imaging to labeling, and the reliability is higher; in addition, the perching platform slope is arranged, and when the cloth just emitted from unwinding device, can pull the cloth to perching platform upper end earlier by the manual work, the cloth can rely on self gravity to come out from perching platform lower extreme along perching platform automatic drippage, is pulled to coiling mechanism by the manual work again, therefore need not to set up the manipulator, can practice thrift manufacturing and maintenance cost.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of the present invention.
Fig. 2 is a schematic view of a three-dimensional structure of the present invention.
Fig. 3 is a schematic view of the three-dimensional structure of the present invention with a part of the frame removed.
Fig. 4 is a schematic winding direction diagram of the cloth on the cloth inspecting machine of the present invention.
Reference numerals: a frame 1; an unwinding device 2; a machine vision inspection device 3; an automatic labeling device 4; a winding device 5; a cloth inspecting platform 6; a detection camera 7; cloth 8; a cloth unwinding roller 9; a synchronous belt 10; a motor reducer 11; a cloth guide shaft 12; a cloth spreading mechanism 13; a cloth-carrying roller 14; a cloth spreading bar 15; an air blowing port 16; a cloth-winding roller 17; a spreader roll 18; a cloth pressing shaft 19; and a cylinder 20.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments, and it should be noted that the scope of the present invention is not limited to the following embodiments, and any modifications and decorations made by the present invention should be considered as the scope of the present invention without departing from the principle of the present invention.
As shown in fig. 1 to 4, the utility model discloses a compact intelligence cloth inspection machine, including frame 1 and install unwinding device 2, machine vision detection device 3, automatic mark device 4 and coiling mechanism 5 on frame 1. Unwinding device 2 is used for paying out the cloth 8 of lapping, and machine vision detection device 3 is used for carrying out the flaw detection to cloth 8, and automatic mark device 4 that pastes is used for carrying out the mark to the flaw on the cloth 8, and coiling mechanism 5 is used for coiling the lapping again with the cloth 8 that detects the completion.
The machine vision inspection device 3 comprises a cloth inspecting platform 6, an inspection camera 7 and a light source, wherein the inspection camera 7 detects flaws of cloth 8 passing through the cloth inspecting platform 6, and the light source is used for providing illumination required by inspection. The cloth inspecting platform 6 is obliquely arranged, and the detection camera 7 vertically faces the cloth inspecting platform 6. The gradient of perching platform 6 can be set up according to actual need, and same perching platform 6, the gradient is bigger, and the horizontal space that perching platform 6 occupies is just less. Because the slope of perching platform 6 is arranged, perching platform 6's one end is unsettled, and unsettled one end below has enough space to place unwinding device 2, consequently, is located perching platform 6's below space with unwinding device 2, can make perching machine's overall arrangement compacter, compares prior art's horizontal layout, and this kind of vertical layout makes perching machine's complete machine length shorten greatly, and occupation space is littleer.
Under this kind of vertical overall arrangement, the direction of delivery of cloth 8 also changes correspondingly (see fig. 4), and cloth 8 comes out the back from unwinding device 2, upwards sends to the upper end of perching platform 6 earlier, then carries from top to bottom along perching platform 6, comes out from the lower extreme of perching platform 6 and gets into the station of automatic labeling device 4 again.
Referring to fig. 3 and 4, the unwinding device 2 includes a pair of fabric unwinding rollers 9 arranged side by side, the two fabric unwinding rollers 9 are connected through a synchronous belt 10, and are driven by a motor reducer 11 to rotate synchronously, and the fabric unwinding rollers 9 rotate to drive the fabric roll to rotate so as to discharge the fabric 8. The surface of the cloth unwinding roller 9 is processed by anti-skid treatment, and can generate larger static friction force with the cloth 8 so as to drive the cloth roll to rotate together. A cloth guide shaft 12, a cloth spreading mechanism 13 and a cloth carrying roller 14 are sequentially arranged between the cloth unwinding roller 9 and the upper end of the cloth inspecting platform 6, and the cloth 8 is sequentially wound on the cloth guide shaft 12, the cloth spreading mechanism 13 and the cloth carrying roller 14. The cloth guide shaft 12 is a fixed round straight rod and is used for conveying and guiding the cloth 8. The cloth spreading mechanism 13 is used for spreading the cloth 8 to keep the cloth 8 flat and prevent wrinkles and edges from rolling up. The height position of the cloth-carrying roller 14 is higher than the cloth inspecting platform 6, and the cloth-carrying roller 14 drives the cloth 8 to be conveyed to the cloth inspecting platform 6 through rotation. The cloth carrying roller 14 and the cloth unwinding roller 9 are driven by the same motor reducer 11, so that the cloth carrying roller 14 and the cloth unwinding roller 9 synchronously rotate. The cloth carrying roller 14 has the same shape and structure as the cloth unwinding roller 9, and the surface thereof is also subjected to anti-slip treatment to carry the cloth 8 by static friction.
Referring to fig. 3 and 4, the cloth spreading mechanism 13 includes two cloth spreading rods 15 arranged side by side, one cloth spreading rod 15 is a straight cloth spreading rod, the other cloth spreading rod 15 is an arc cloth spreading rod, the cloth 8 is S-shaped and sequentially wound on the straight cloth spreading rod 15 and the arc cloth spreading rod 15, and the cloth 8 is tensioned on the outer arc surface of the arc cloth spreading rod 15. When cloth 8 carries forward round arc exhibition cloth pole 15, because cloth 8 tensioning in the extrados of arc exhibition cloth pole 15, the tensile force that cloth 8 received reduces to both ends by arc exhibition cloth pole 15 center gradually for cloth 8 is by arc exhibition cloth pole 15 center to the flattening of both ends, thereby makes cloth 8 keep leveling, prevents that fold and edge from rolling up.
Referring to fig. 2, the back of cloth inspection platform 6 is equipped with blowing mouth 16, and blowing mouth 16 is towards the cloth 8 between cloth spreading mechanism 13 and the area cloth roller 14, and blowing mouth 16 is bloied to cloth 8 through the fan, can blow off the dust impurity on the cloth 8, avoids taking the cloth 8 of impurity to produce the false retrieval after getting into cloth inspection platform 6, can also blow the slight fold of cloth 8 flat simultaneously, further keeps cloth 8 to level and smooth.
Referring to fig. 3 and 4, the winding device 5 comprises a cloth winding roller 17, a cloth spreading roller 18 and a cloth pressing shaft 19. The shape and structure of the cloth winding roller 17 are the same as those of the cloth unwinding roller 9, and the cloth winding rollers 17 are also a pair arranged horizontally in parallel and driven to rotate by a motor reducer 11. A spreader roll 18 is arranged adjacent to the cloth-collecting drum 17 for spreading the cloth 8. The cloth pressing shaft 19 is driven to ascend and descend by a lifting mechanism, preferably, the lifting mechanism is a cylinder 20, and two groups of cylinders 20 are respectively arranged at two ends of the cloth pressing shaft 19. After the cloth pressing shaft 19 is lifted, an operator can conveniently pull the cloth 8 from the lower part of the cloth pressing shaft 19; after the cloth pressing shaft 19 is lowered, the cloth 8 can be pressed, so that the cloth 8 is tensioned. After the cloth 8 comes out from the station of the automatic labeling device 4, the cloth firstly bypasses from the lower side of the cloth pressing shaft 19, then bypasses from the upper side of the cloth spreading roller 18, and then reaches between the two cloth winding rollers 17 through the upper side of the first cloth winding roller 17 for winding. After the cloth pressing shaft 19 descends, the lower horizontal position of the cloth pressing shaft 19 and the upper horizontal position of the cloth winding roller 17 are lower than the upper horizontal position of the cloth spreading roller 18, so that the cloth 8 can be tensioned on the upper side surface of the cloth spreading roller 18, and the cloth 8 can be conveniently spread by the cloth spreading roller 18.
By cloth 8 along cloth pressing shaft 19, exhibition cloth roller 18 and rolling cloth roller 17 around establishing the mode can see out, the rolling preparation work before the cloth inspection machine begins the cloth inspection also can become more convenient, only need to rise cloth pressing shaft 19 earlier, bypass cloth 8 from cloth pressing shaft 19's downside earlier, bypass from the upside of exhibition cloth roller 18 again, can pull cloth 8 to accomplish the rolling preparation work between two rolling cloth rollers 17 through first rolling cloth roller 17's upside again.
Referring to fig. 4, the spreader roll 18 is driven to rotate by the motor reducer 11. Referring to fig. 1 and 3, the spreading roller 18 is divided into a left half section and a right half section along the length direction thereof, the outer circumferences of the left half section and the right half section are respectively provided with threads, and the thread spiral direction of the left half section is opposite to that of the right half section. When the spreading roller 18 is rotated, the threads of the left half section and the threads of the right half section are respectively screwed towards the respective outer ends, so that when the cloth 8 is conveyed around the spreading roller 18, the cloth 8 is carried by the threads on the spreading roller 18 to be flattened towards the two ends, so that the cloth 8 is kept flat.
Claims (7)
1. The utility model provides a compact intelligence cloth inspection machine, includes unwinding device, machine vision detection device, automatic mark device and coiling mechanism of pasting, machine vision detection device includes cloth inspection platform and detection camera, its characterized in that: the cloth inspecting platform is obliquely arranged, the unwinding device is located in the space below the cloth inspecting platform, cloth on the unwinding device is conveyed to the upper end of the cloth inspecting platform upwards, the cloth is conveyed from top to bottom along the cloth inspecting platform, and the cloth enters a station of the automatic labeling device from the lower end of the cloth inspecting platform.
2. The compact intelligent cloth inspecting machine of claim 1, characterized in that: unwinding device includes a pair of batching roller of putting that arranges side by side, puts and still is equipped with cloth guide shaft, exhibition cloth mechanism and area cloth roller in proper order between the upper end of batching roller and cloth inspection platform, and the cloth is in proper order around locating on cloth guide shaft, exhibition cloth mechanism and the area cloth roller, the cloth guide shaft is used for the cloth to carry the direction, exhibition cloth mechanism is used for flattening the cloth, the high position of area cloth roller is higher than cloth inspection platform, and area cloth roller drives the cloth through the rotation and carries to cloth inspection platform.
3. The compact intelligent cloth inspecting machine of claim 2, characterized in that: the cloth spreading mechanism comprises two cloth spreading rods which are arranged side by side, one cloth spreading rod is a straight line cloth spreading rod, the other cloth spreading rod is an arc cloth spreading rod, cloth is S-shaped and sequentially winds the straight line cloth spreading rod and the arc cloth spreading rod, and the cloth is tensioned on the outer arc surface of the arc cloth spreading rod.
4. The compact intelligent cloth inspecting machine of claim 3, characterized in that: the back of cloth inspection platform is equipped with the mouth of blowing, the mouth of blowing is towards the cloth between exhibition cloth mechanism and the area cloth roller.
5. The compact intelligent cloth inspecting machine of any one of claims 1 to 4, characterized in that: the winding device comprises a pair of cloth winding rollers, a pair of cloth spreading rollers and a pair of cloth pressing shafts, the cloth winding rollers are horizontally arranged side by side, the cloth spreading rollers are arranged close to the cloth winding rollers and used for spreading cloth, and the cloth pressing shafts are driven by a lifting mechanism to lift; after the cloth comes out of the station of the automatic labeling device, the cloth firstly bypasses from the lower side of the cloth pressing shaft, then bypasses from the upper side of the cloth spreading roller, and then passes through the upper side of the first cloth winding roller to reach the position between the two cloth winding rollers for winding; after the cloth pressing shaft is lowered, the lower horizontal position of the cloth pressing shaft and the upper horizontal position of the cloth winding roller are lower than the upper horizontal position of the cloth spreading roller.
6. The compact intelligent cloth inspecting machine of claim 5, characterized in that: the cloth spreading roller is divided into a left half section and a right half section along the length direction of the cloth spreading roller, threads are respectively arranged on the outer circumferences of the left half section and the right half section, and the screw thread direction of the left half section is opposite to that of the right half section.
7. The compact intelligent cloth inspecting machine of claim 6, characterized in that: the lifting mechanisms are cylinders, and the cylinders are divided into two groups and are respectively arranged at two ends of the cloth pressing shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120803793.6U CN214652282U (en) | 2021-04-20 | 2021-04-20 | Compact intelligence cloth inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120803793.6U CN214652282U (en) | 2021-04-20 | 2021-04-20 | Compact intelligence cloth inspection machine |
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| Publication Number | Publication Date |
|---|---|
| CN214652282U true CN214652282U (en) | 2021-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120803793.6U Active CN214652282U (en) | 2021-04-20 | 2021-04-20 | Compact intelligence cloth inspection machine |
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| CN (1) | CN214652282U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114414582A (en) * | 2022-01-20 | 2022-04-29 | 青岛双清智能科技有限公司 | Automatic small-roll fabric inspection machine and inspection method thereof |
| CN117054424A (en) * | 2023-07-17 | 2023-11-14 | 浙江致信智控装备有限公司 | Machine vision cloth inspection device |
-
2021
- 2021-04-20 CN CN202120803793.6U patent/CN214652282U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114414582A (en) * | 2022-01-20 | 2022-04-29 | 青岛双清智能科技有限公司 | Automatic small-roll fabric inspection machine and inspection method thereof |
| CN114414582B (en) * | 2022-01-20 | 2024-02-09 | 青岛双清智能科技有限公司 | Automatic inspection machine and inspection method for small-roll fabric |
| CN117054424A (en) * | 2023-07-17 | 2023-11-14 | 浙江致信智控装备有限公司 | Machine vision cloth inspection device |
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Address after: 526108 Jindu Industrial Park, Gaoyao District, Zhaoqing City, Guangdong Province Patentee after: Yili (Zhaoqing) Intelligent Technology Co.,Ltd. Address before: 526108 Jindu Industrial Park, Gaoyao District, Zhaoqing City, Guangdong Province Patentee before: ZHAOQING YILI GARMENT MACHINERY Co.,Ltd. |