CN219009472U

CN219009472U - Grey cloth flaw detection machine

Info

Publication number: CN219009472U
Application number: CN202223550275.1U
Authority: CN
Inventors: 赵洪涛
Original assignee: Zhucheng Yichang Textile Printing And Dyeing Co ltd
Current assignee: Zhucheng Yichang Textile Printing And Dyeing Co ltd
Priority date: 2022-12-29
Filing date: 2022-12-29
Publication date: 2023-05-12
Anticipated expiration: 2032-12-29

Abstract

The utility model relates to the technical field of grey cloth detection, in particular to a grey cloth flaw detector which can compress, stretch and remove wrinkles on grey cloth, straighten the grey cloth to a certain tension, avoid the wrinkles on the surface of the grey cloth, improve the accuracy of a detection structure, facilitate subsequent processing and improve the practicability; the device comprises a bottom plate, two first brackets, release rollers, a mounting ring and a detection device, wherein the two first brackets are symmetrically arranged at the left part of the top end of the bottom plate, the release rollers are rotatably arranged at the top ends of the two first brackets, the mounting ring is rotatably arranged at the upper part of the first bracket at the front end, the front end of the release roller is arranged at the upper part of the first bracket through the mounting ring, and the detection device is arranged at the middle part of the top end of the bottom plate; still include a plurality of supporting legs, a plurality of slipmats, leveling device and coiling mechanism, the top fixed mounting of supporting leg is in the bottom four corners department of bottom plate, and the bottom fixed mounting of supporting leg has the slipmat, and leveling device installs the top left portion at the bottom plate.

Description

Grey cloth flaw detection machine

Technical Field

The utility model relates to the technical field of grey cloth detection, in particular to a grey cloth flaw detector.

Background

With the development of economy and the improvement of national living standard, the textile industry of China develops rapidly, a lot of grey cloth is used in our life, the grey cloth is natural color cotton cloth which is not subjected to printing and dyeing processing, in the production process of cloth, due to the difference of processing environment or processing raw materials, a plurality of defects inevitably exist in each piece of cloth after processing, if the defects are not found, the appearance of the cloth is affected, and if the defects are not found, the next production, a special grey cloth surface defect detection device is needed to detect the grey cloth, and the on-line detection device for the grey cloth surface defects, which is proposed by the prior art publication No. CN212904890U, comprises supporting legs, a workbench, a first conveying roller, a second conveying roller and a detector, wherein the supporting legs are fixed at the four corners at the bottom end of the workbench, a dismounting structure is arranged in the workbench, and a winding mechanism is arranged at the other side of the top end of the workbench, but the grey cloth cannot be straightened to a certain tension force when in use, so that the defects are blocked on the surface of the cloth, and the detection result is not affected.

Disclosure of Invention

In order to solve the technical problems, the utility model provides the grey cloth flaw detector which can compress, stretch and remove wrinkles on the grey cloth, straighten the grey cloth to a certain tension, avoid the wrinkles on the surface of the grey cloth, improve the accuracy of a detection structure, facilitate the subsequent processing and improve the practicability.

The utility model relates to a grey cloth flaw detector which comprises a bottom plate, two first brackets, release rollers, a mounting ring and a detection device, wherein the two first brackets are symmetrically arranged at the left part of the top end of the bottom plate; the device comprises a bottom plate, a plurality of supporting legs, a plurality of anti-slip pads, a leveling device and a winding device, wherein the top ends of the supporting legs are fixedly arranged at four corners of the bottom end of the bottom plate; support equipment through supporting leg and slipmat, slipmat has increased the area of contact with ground, stability when improving equipment use, release roller releases the grey cloth, can be convenient for change to the grey cloth through the collar, convenience when improving the use, then compress tightly tensile fold of getting rid of to the grey cloth through leveling device, straighten the grey cloth into certain tensioning force, avoid the grey cloth surface to have the fold, improve the accuracy of detecting structure, the grey cloth is retrieved the rolling through the coiling mechanism after detecting device's detection, so that follow-up processing, improve the practicality.

Preferably, the leveling device comprises two electric telescopic rods, two first fixed blocks, a first leveling roller, two second fixed blocks and a second leveling roller, wherein the two electric telescopic rods are symmetrically arranged at the top end of the bottom plate, the first fixed blocks are fixedly arranged at the upper parts of the outer side walls of the electric telescopic rods, the first leveling roller is rotatably arranged between the two first fixed blocks, the second fixed blocks are fixedly arranged at the top ends of the electric telescopic rods, and the second leveling roller is rotatably arranged between the two second fixed blocks; the grey cloth passes through the space between the first flattening roller and the second flattening roller, an electric telescopic rod is started, the telescopic end of the electric telescopic rod drives the second fixing block to descend, so that the second flattening roller is driven to descend, the distance between the first flattening roller and the second fixing block is changed, the grey cloth with different thickness is pressed and stretched to remove wrinkles during detection, the grey cloth can be straightened into a certain tension force during use, the existence of wrinkles on the surface of the grey cloth is avoided, and the detection accuracy is improved.

Preferably, the detection device comprises four support rods, a detection table, a plurality of rollers, an N-type frame, a hydraulic rod, a transverse plate, a plurality of installation blocks and a plurality of detection cameras, wherein the bottom ends of the four support rods are uniformly and fixedly installed in the middle of the top end of a bottom plate, the detection table is fixedly installed at the top end of the support rods, an installation groove is formed in the top end of the detection table, the plurality of rollers are uniformly and rotatably installed in the installation groove, the N-type frame is fixedly installed at the top end of the detection table, the hydraulic rod is fixedly installed in the middle of the top end of the N-type frame, the telescopic end of the hydraulic rod penetrates through the transverse plate fixedly connected with the top end of the N-type frame, the installation blocks are uniformly installed at the bottom end of the transverse plate, and the detection cameras are fixedly installed at the bottom ends of the installation blocks; the grey cloth is spread on the top of detecting the platform, can reduce the frictional force on grey cloth and detecting the platform top through the gyro wheel, avoid the grey cloth to cause wearing and tearing, start the height of hydraulic lever regulation diaphragm, make the detection camera remove to the height that is fit for detecting, carry out image shooting to the grey cloth surface, with data transmission to control panel, the staff handles the grey cloth according to actual conditions, be applicable to the grey cloth of non-thickness, improve application scope, can be convenient for change detection camera through the installation piece, the practicality when the lifting means uses.

Preferably, the cleaning device also comprises two support plates, a cleaning roller and a cleaning motor, wherein the two support plates are symmetrically arranged at the left part of the top end of the detection table, the cleaning roller is rotatably arranged between the two support plates, one end of the cleaning roller penetrates through the side wall of the support plate and is connected with the output end of the cleaning motor, and the cleaning motor is fixedly arranged on the side wall of the front end support plate; the cleaning motor is started, the output end of the cleaning motor drives the cleaning roller to rotate through the rotating shaft, and then the lower base cloth is cleaned, so that some lines and other pollutants are cleaned, errors of detecting defects of the base cloth detected by the detecting camera are reduced, the detecting accuracy is improved, and the using efficiency of equipment is greatly improved.

Preferably, the winding device comprises two second brackets, a fixed sleeve, a winding roller, a driven gear, a mounting frame, a driving motor and a driving gear, wherein the two second brackets are symmetrically arranged at the top end of the right part of the bottom plate, the upper part of the front end of the rear second bracket is provided with the fixed sleeve, the upper part of the front second bracket is provided with a fixed slot, one end of the winding roller is inserted into the fixed sleeve, the other end of the winding roller is arranged in the fixed slot, the driven gear is concentrically arranged at the front end of the winding roller, the mounting frame is fixedly arranged on the side wall of the front second bracket, the top end of the mounting frame is provided with the driving motor, the output shaft of the driving motor is concentrically provided with the driving gear, and the driving gear is meshed with the driven gear; during detection, the winding roller is placed into the top end of the second support along the track of the fixing groove on the second support, at the moment, the driven gear and the driving gear on the winding roller are meshed with each other, then the driving motor is started, the driving motor drives the driving gear to rotate so as to drive the winding roller to rotate and wind the grey cloth, after winding is completed, the winding roller is taken down along the track of the fixing groove, a new winding roller is replaced, winding is performed again, so that the grey cloth has a certain tensioning force, and the practicability of detection is improved.

Preferably, the device also comprises two support frames and guide rollers, wherein the two guide rollers are symmetrically arranged on the right side wall of the detection table, and the guide rollers are rotatably arranged between the two support frames; the guiding roller guides the rolling process of the grey cloth, so that the abrasion of the grey cloth in the conveying process is prevented, the subsequent processing quality of the grey cloth is affected, and the processing effect of cloth is improved.

Compared with the prior art, the utility model has the beneficial effects that: support equipment through supporting leg and slipmat, slipmat has increased the area of contact with ground, stability when improving equipment use, release roller releases the grey cloth, can be convenient for change to the grey cloth through the collar, convenience when improving the use, then compress tightly tensile fold of getting rid of to the grey cloth through leveling device, straighten the grey cloth into certain tensioning force, avoid the grey cloth surface to have the fold, improve the accuracy of detecting structure, the grey cloth is retrieved the rolling through the coiling mechanism after detecting device's detection, so that follow-up processing, improve the practicality.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is a right side view of the present utility model;

FIG. 4 is a schematic perspective view of a screeding device;

FIG. 5 is a schematic view of a front cross-sectional structure of the present utility model;

the reference numerals in the drawings: 1. a bottom plate; 2. a first bracket; 3. a release roller; 4. a mounting ring; 5. support legs; 6. an anti-slip pad; 7. an electric telescopic rod; 8. a first fixed block; 9. a first flattening roller; 10. a second fixed block; 11. a second flattening roller; 12. a support rod; 13. a detection table; 14. a roller; 15. an N-type frame; 16. a hydraulic rod; 17. a cross plate; 18. a mounting block; 19. detecting a camera; 20. a support plate; 21. a cleaning roller; 22. a cleaning motor; 23. a second bracket; 24. a fixed sleeve; 25. a wind-up roll; 26. a driven gear; 27. a mounting frame; 28. a driving motor; 29. a drive gear; 30. a support frame; 31. and a guide roller.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

As shown in fig. 1 to 4, two first brackets 2 are symmetrically installed at the left part of the top end of the bottom plate 1, a release roller 3 is rotatably installed at the top ends of the two first brackets 2, a mounting ring 4 is rotatably installed at the upper part of the front first bracket 2, the front end of the release roller 3 is installed at the upper part of the first bracket 2 through the mounting ring 4, and a detection device is installed at the middle part of the top end of the bottom plate 1; the utility model is characterized in that the utility model also comprises a plurality of supporting legs 5, a plurality of anti-slip pads 6, a leveling device and a winding device, the top of the supporting legs 5 is fixedly arranged at the four corners of the bottom end of the bottom plate 1, the anti-slip pads 6 are fixedly arranged at the bottom end of the supporting legs 5, the leveling device is arranged at the left part of the top end of the bottom plate 1 and is positioned at the left side of the detection device, the winding device is arranged at the top end of the bottom plate 1 and is positioned at the right side of the detection device, the leveling device comprises two electric telescopic rods 7, two first fixed blocks 8, a first leveling roller 9, two second fixed blocks 10 and a second leveling roller 11, the two electric telescopic rods 7 are symmetrically arranged at the top end of the bottom plate 1, the first fixed blocks 8 are fixedly arranged at the upper parts of the outer side walls of the electric telescopic rods 7, the first leveling rollers 9 are rotatably arranged between the two first fixed blocks 8, the top ends of the electric telescopic rods 7 are fixedly provided with second fixing blocks 10, a second flattening roller 11 is rotatably arranged between the two second fixing blocks 10, the detection device comprises four supporting rods 12, a detection table 13, a plurality of rollers 14, an N-type frame 15, a hydraulic rod 16, a transverse plate 17, a plurality of mounting blocks 18 and a plurality of detection cameras 19, the bottom ends of the four supporting rods 12 are uniformly and fixedly arranged in the middle of the top end of the bottom plate 1, the top ends of the supporting rods 12 are fixedly provided with the detection table 13, the top ends of the detection table 13 are provided with mounting grooves, a plurality of rollers 14 are uniformly rotatably arranged in the mounting grooves, the top ends of the detection table 13 are fixedly provided with the N-type frame 15, the middle of the top end of the N-type frame 15 is fixedly provided with a hydraulic rod 16, the telescopic ends of the hydraulic rod 16 penetrate through the top ends of the N-type frame 15 and are fixedly connected with the transverse plate 17, the bottom ends of the transverse plate 17 are uniformly provided with a plurality of mounting blocks 18, the bottom ends of the mounting blocks 18 are fixedly provided with detection cameras 19;

the equipment is supported through supporting leg 5 and slipmat 6, slipmat 6 has increased the area of contact with the ground, stability when improving equipment use, release roller 3 releases the grey cloth, can be convenient for change to the grey cloth through collar 4, pass the grey cloth between first flattening roller 9 and the second flattening roller 11, start electric telescopic handle 7, electric telescopic handle 7's flexible end drives the second fixed block 10 and descends, thereby drive second flattening roller 11 and descend, change the distance between first flattening roller 9 and the second fixed block 10, compress tightly the fold with the grey cloth of different thickness when detecting, can straighten the grey cloth, straighten the grey cloth into certain tensioning force when using, avoid grey cloth surface to have the fold, improve the accuracy of detection, the grey cloth is spread on the top of detecting stage 13, can reduce the friction on grey cloth and detecting stage 13 top through gyro wheel 14, avoid the cloth to cause, start hydraulic stem 16 adjusts diaphragm 17's height, make detecting camera 19 remove the height that is fit for detecting, carry out the image to the grey cloth to the image quality control to the grey cloth surface, the image quality control is good for the face plate 19, the practical, can not be convenient for the image quality control to the grey cloth, the practical quality control is improved to the face plate is carried out to the grey cloth, the image quality control is suitable for the face plate is changed, the grey cloth is convenient for the quality of the quality is improved to the face quality of the grey cloth is changed, can be used to the grey is convenient for the quality to be used to the grey cloth is convenient to be used to the quality.

Example 2

As shown in fig. 2 and 5, the winding device comprises two second brackets 23, a fixed sleeve 24, a winding roller 25, a driven gear 26, a mounting rack 27, a driving motor 28 and a driving gear 29, wherein the two second brackets 23 are symmetrically arranged at the top of the right part of the bottom plate 1, the fixed sleeve 24 is arranged at the upper part of the front end of the rear second bracket 23, a fixed slot is formed at the upper part of the front end second bracket 23, one end of the winding roller 25 is inserted into the fixed sleeve 24, the winding device further comprises two supporting plates 20, a cleaning roller 21 and a cleaning motor 22, the two supporting plates 20 are symmetrically arranged at the left part of the top of the detection table 13, the cleaning roller 21 is rotatably arranged between the two supporting plates 20, one end of the cleaning roller 21 passes through the side wall of the supporting plate 20 and is connected with the output end of the cleaning motor 22, the cleaning motor 22 is fixedly arranged on the side wall of the front supporting plate 20, the two supporting plates 30 and the guiding roller 31 are symmetrically arranged on the right side wall of the detection table 13, and the guiding roller 31 is rotatably arranged between the two supporting plates 30;

the cleaning motor 22 is started, the output end of the cleaning motor 22 drives the cleaning roller 21 to rotate through the rotating shaft, and then the lower raw fabric is cleaned, a plurality of threads and other pollutants are cleaned, the error of detecting flaws of the raw fabric detected by the detecting camera 19 is reduced, the detecting accuracy is improved, the using efficiency of the equipment is greatly improved, during detecting, the winding roller 25 is placed into the top end of the second bracket 23 along the track of the fixing groove on the second bracket 23, at the moment, the driven gear 26 and the driving gear 29 above the winding roller 25 are meshed with each other, then the driving motor 28 is started, the driving motor 28 drives the driving gear 29 to rotate so as to drive the winding roller 25 to rotate to wind the raw fabric, after winding is completed, the winding roller 25 is taken down along the track of the fixing groove, the new winding roller 25 is replaced, winding is performed again, the raw fabric has a certain tension, the detecting real-time practicability is improved, the winding process of the raw fabric is guided by the guiding roller 31, the raw fabric is prevented from wearing in the conveying process, the subsequent processing quality of the raw fabric is prevented, and the processing effect of the cloth is improved.

As shown in fig. 1 to 5, in the machine for detecting defects of a gray fabric, in operation, firstly, the device is carried to a proper position, the gray fabric is released through the release roller 3, then the gray fabric passes through the space between the first flattening roller 9 and the second flattening roller 11, the electric telescopic rod 7 is started, the telescopic end of the electric telescopic rod 7 drives the second fixing block 10 to descend, thereby driving the second flattening roller 11 to descend, changing the distance between the first flattening roller 9 and the second fixing block 10, pressing and stretching the gray fabric with different thickness to remove wrinkles during detection, straightening the gray fabric into a certain tension force, then paving the gray fabric on the top end of the detection table 13, starting the cleaning motor 22, driving the cleaning roller 21 to rotate through the rotating shaft at the output end of the cleaning motor 22, cleaning the gray fabric below, cleaning the sewage such as a few thread heads, the hydraulic rod 16 is started to adjust the height of the transverse plate 17, the detection camera 19 is enabled to move to a height suitable for detection, image shooting is carried out on the surface of the grey cloth, data are transmitted to the control panel, workers process the grey cloth according to actual conditions, then the wind-up roller 25 is placed into the top end of the second support 23 along the track of the fixing groove on the second support 23, at the moment, the driven gear 26 and the driving gear 29 on the wind-up roller 25 are meshed with each other, then the driving motor 28 is started, the driving motor 28 drives the driving gear 29 to rotate so as to drive the wind-up roller 25 to rotate and wind the grey cloth, the grey cloth winding process is guided through the guide roller 31, abrasion is prevented in the conveying process, after winding is completed, the wind-up roller 25 is taken down along the track of the fixing groove, a new wind-up roller 25 is replaced, and winding is carried out again.

The cleaning motor 22 and the driving motor 28 of the gray fabric defect detecting machine of the present utility model are purchased on the market, and those skilled in the art only need to install and operate according to the attached instructions without the need for creative labor of those skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims

1. The utility model provides a grey cloth flaw detection machine, including bottom plate (1), two first supports (2), release roller (3), collar (4) and detection device, two first supports (2) are installed to the top left part symmetry of bottom plate (1), release roller (3) are installed in the top rotation of two first supports (2), collar (4) are installed in the upper portion rotation of front end first support (2), the front end of release roller (3) is installed in the upper portion of first support (2) through collar (4), detection device installs in the top middle part of bottom plate (1); the anti-slip device is characterized by further comprising a plurality of supporting legs (5), a plurality of anti-slip pads (6), a leveling device and a winding device, wherein the top ends of the supporting legs (5) are fixedly arranged at four corners of the bottom end of the bottom plate (1), the anti-slip pads (6) are fixedly arranged at the bottom ends of the supporting legs (5), the leveling device is arranged at the left part of the top end of the bottom plate (1), the leveling device is arranged on the left side of the detection device, and the winding device is arranged at the top end of the bottom plate (1) and is arranged on the right side of the detection device.

2. The grey cloth flaw detection machine according to claim 1, wherein the leveling device comprises two electric telescopic rods (7), two first fixing blocks (8), a first leveling roller (9), two second fixing blocks (10) and a second leveling roller (11), the two electric telescopic rods (7) are symmetrically arranged at the top end of the bottom plate (1), the first fixing blocks (8) are fixedly arranged on the upper parts of the outer side walls of the electric telescopic rods (7), the first leveling roller (9) is rotatably arranged between the two first fixing blocks (8), the second fixing blocks (10) are fixedly arranged on the top ends of the electric telescopic rods (7), and the second leveling roller (11) is rotatably arranged between the two second fixing blocks (10).

3. The grey cloth flaw detection machine according to claim 1, wherein the detection device comprises four support rods (12), a detection table (13), a plurality of rollers (14), an N-type frame (15), a hydraulic rod (16), a transverse plate (17), a plurality of mounting blocks (18) and a plurality of detection cameras (19), wherein the bottom ends of the four support rods (12) are uniformly and fixedly mounted at the middle part of the top end of the bottom plate (1), the detection table (13) is fixedly mounted at the top end of the support rods (12), a mounting groove is formed in the top end of the detection table (13), the plurality of rollers (14) are uniformly and rotatably mounted in the mounting groove, the N-type frame (15) is fixedly mounted at the top end of the detection table (13), the hydraulic rod (16) is fixedly mounted at the middle part of the top end of the N-type frame (15), the telescopic end of the hydraulic rod (16) penetrates through the transverse plate (17) and is uniformly mounted with the plurality of mounting blocks (18), and the detection cameras (19) are fixedly mounted at the bottom end of the mounting blocks (18).

4. A grey cloth defect detector as claimed in claim 3, further comprising two support plates (20), a cleaning roller (21) and a cleaning motor (22), wherein the two support plates (20) are symmetrically arranged at the left part of the top end of the detection table (13), the cleaning roller (21) is rotatably arranged between the two support plates (20), one end of the cleaning roller (21) penetrates through the side wall of the support plate (20) to be connected with the output end of the cleaning motor (22), and the cleaning motor (22) is fixedly arranged on the side wall of the front end support plate (20).

5. The grey cloth flaw detection machine according to claim 1, wherein the winding device comprises two second brackets (23), a fixing sleeve (24), a winding roller (25), a driven gear (26), a mounting frame (27), a driving motor (28) and a driving gear (29), wherein the two second brackets (23) are symmetrically arranged at the top end of the right part of the bottom plate (1), the fixing sleeve (24) is arranged at the upper part of the front end of the rear second bracket (23), a fixing groove is formed in the upper part of the front end second bracket (23), one end of the winding roller (25) is inserted into the fixing sleeve (24), the other end of the winding roller (25) is arranged in the fixing groove, a driven gear (26) is concentrically arranged at the front end of the winding roller (25), the mounting frame (27) is fixedly arranged on the side wall of the front end second bracket (23), the driving motor (28) is arranged at the top end of the mounting frame (27), the driving gear (29) is concentrically arranged on the output shaft of the driving motor (28), and the driving gear (29) is meshed with the driven gear (26).

6. A grey cloth defect detector as claimed in claim 3, further comprising two support frames (30) and guide rollers (31), wherein the two guide rollers (31) are symmetrically arranged on the right side wall of the detecting table (13), and the guide rollers (31) are rotatably arranged between the two support frames (30).