CN105460568B - Tube sorting and packing machine - Google Patents
Tube sorting and packing machine Download PDFInfo
- Publication number
- CN105460568B CN105460568B CN201511010542.8A CN201511010542A CN105460568B CN 105460568 B CN105460568 B CN 105460568B CN 201511010542 A CN201511010542 A CN 201511010542A CN 105460568 B CN105460568 B CN 105460568B
- Authority
- CN
- China
- Prior art keywords
- pipe
- blanking slideway
- yarn
- blanking
- slideway
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention discloses a kind of tube sorting and packing machine, including frame, PLC control system and the storage pipe device being arranged in frame, separation device, fall pipe device, pipe connecting device, separation device, fall pipe device, pipe connecting device is connected with PLC control system, pipe connecting device is located to fall the lower section of pipe device, falling pipe device includes cross conveyor, cross conveyor both sides are respectively arranged with spun yarn blanking slideway and at least one without yarn blanking slideway, spun yarn blanking installation of slide track is in one end close to cross conveyor, cross conveyor is provided with the opposite side without yarn blanking slideway relative to spun yarn blanking slideway and corresponding pneumatic kicks material device, concentric reducer detection components, spun yarn blanking slideway and turn over pipe device without being connected with below yarn blanking slideway, the outlet of pipe device is turned over to being connected to pipe connecting device.The present invention sets at least one without yarn blanking slideway, to accurately distinguish multiple color spool, while the concentric reducer of spool is made in order automatically, improves reason pipe operating efficiency.
Description
Technical field
The present invention relates to the machine that a kind of textile mills' spinning workshop arranges spool, belong to spinning machinery field.
Background technology
With the development of textile industry, the kind of many spinning enterprise weaving is more and more, same on many separate unit bobbin-winding machines
When have 1-3 kind, the ring bobbin that bobbin-winding machine is fallen and twine spool by workman's hand-sorted, Turnround basket placed after making in order
In, more than two kinds of colors, separated finishing collecting is also needed, is then transported to spun yarn region, then by the yarn in Turnround basket
Pipe takes out and is placed in the special Turnround basket of spinning frame, changes effective for spun yarn.Arrange spool be a complicated hard work, it is necessary to
Substantial amounts of labour, and labor intensity is high, turnover long flow path, it is also higher to the damage ratio of ring bobbin.
The Chinese invention patent application disclosure of Application No. 201410255680.1 discloses a kind of with differentiation yarn
The tube sorting and packing machine of pipe color function, the tube sorting and packing machine is improved on the basis of application for a patent for invention number 201110303773.3,
The automatic sorting of multiple color spool is carried out according to sample, and adds automatic basket replacing device structure, automaticity is improved.Due to
The color of spool is more and miscellaneous in textile industry, and the basket structure of moving certainly of the tube sorting and packing machine limits it 4 blankings can only be set to lead to
Road, it is impossible in satisfaction in actual production a variety of different colours spools differentiation.In addition, spool leads to by the pipe that falls of the tube sorting and packing machine
During road, because spool slip velocity is very fast, spool can be projected out from slideway upper end and side, the extra artificial behaviour to spool of increase
Make.
The content of the invention
The technical problem to be solved in the invention is to provide that a kind of classification is careful, can distinguish multiple color spool, operation letter
The high tube sorting and packing machine of single, operating efficiency.
The technical scheme is that:
A kind of tube sorting and packing machine, including frame, PLC control system and be arranged in frame storage pipe device, separation device, fall
Pipe device, pipe connecting device, the separation device, fall pipe device, pipe connecting device and are connected with PLC control system, the adapter dress
Setting in the lower section for falling pipe device, falling pipe device includes cross conveyor, and cross conveyor both sides are respectively arranged with spun yarn
Blanking slideway and at least one without yarn blanking slideway, the spun yarn blanking installation of slide track in one end close to cross conveyor,
Cross conveyor relative to spun yarn blanking slideway and the opposite side without yarn blanking slideway be provided with it is corresponding it is pneumatic kick material device,
Spun yarn blanking slideway and each slideway mouth without yarn blanking slideway are provided with position sensor, and the road junction of spun yarn blanking slideway is set
There are a concentric reducer detection components, spun yarn blanking slideway and turn over pipe device without being connected with below yarn blanking slideway, it is described to turn over pipe device
Outlet to being connected to pipe connecting device, turning over pipe device includes telescopic cylinder, gear tube rod, connecting rod rack.
The storage pipe device includes feeding conveying mechanism, rove channel-active door, rove blanking slideway,
The feeding conveying mechanism includes charging belt, rotating shaft, feeding motor, and the charging belt passes through rotating shaft and feeding
Motor connection, the outer surface of the charging belt has been evenly arranged polylith baffle conveying,
The rove channel-active door is arranged on the top of charging belt, and rove channel-active door side is provided with rove sense
Answer device,
The rove blanking slideway is located at the rear portion of rove channel-active door.
The separation device includes preceding sub-material area, draws material component, roller component, industrial camera, industrial light source, speculum,
The material component that draws includes drawing flitch, left-and-right guard board, and the material component that draws has the inclined funnel-form in outside upwards
Opening, opening is located at the rear of rove blanking slideway outlet spout,
It is provided with the roller component outer ring on fortune pipe roller component groove, the end face of roller component and is provided with trigger position
Stepper motor is also associated with sensor, roller component,
The industrial camera is located above roller component, and the industrial light source is located above roller component, the speculum
Positioned at the front of industrial camera.
The pipe connecting device includes closed tube case, charging basket position sensor, longitudinally fed belt, ways-end tube-arranging device,
The closed tube case is arranged on longitudinally fed belt, just to the outlet without yarn blanking slideway, and closed tube case includes casing
And the inserted sheet of box house is installed vertically on, the longitudinally fed belt is controlled by three-phase Rolling motor,
The ways-end tube-arranging device is arranged at the end of no yarn blanking slideway, and the ways-end tube-arranging device includes
End damping pressing plate, end damping, buffering plate and end damping pressure measurement plate,
The charging basket position sensor is arranged at the side of ways-end tube-arranging device.
The beneficial effects of the invention are as follows:
1. at least one blanking channel can be set according to the sample spool of offer, to accurately distinguish corresponding multiple color yarn
Pipe, while the concentric reducer of spool is made in order automatically, is greatly improved reason pipe operating efficiency.
2. the ways-end tube-arranging device in pipe connecting device can prevent spool when pipe slideway falls, because of spool slip velocity
Comparatively fast it is projected out, alleviates the workload of workman.
3. using light reflection principle in separation device, the identification distance of industrial camera and spool is shortened, reason is reduced
The box volume of pipe machine, has beautified outward appearance, meets the market demand, with significant economic benefit.
4. the inserted sheet in closed tube case can sense the spool quantity being collected into, prompting function is realized by counting automatically, is not required to
Manually to keep an eye on.
Brief description of the drawings
Fig. 1 is the overall structure diagram of tube sorting and packing machine of the present invention;
Fig. 2 is the structural representation of storage pipe device 36 in Fig. 1;
Fig. 3 is the structural representation of separation device 37 in Fig. 1;
Fig. 4 is the structural representation of Fig. 1 declines pipe device 38;
Fig. 5 is to turn over the structural representation of pipe device 25 in Fig. 1;
Fig. 6 is the structural representation of pipe connecting device 39 in Fig. 1;
Fig. 7 is the structural representation of the ways-end tube-arranging device of pipe connecting device 39 in Fig. 1.
In figure:1. charging belt, 2. rotating shafts, 3. feeding motors, 4. rove inductors, 5. rove channel-active doors, 6. storages
Pipe feeding device side plate, 7. rove blanking slideways, 8. baffle conveyings, before 9. sub-material area, and 10. draw flitch, 11. left-and-right guard boards, 12.
Roller component, 13. fortune pipe roller component grooves, 14. stepper motors, 15. industrial cameras, 16. industrial light sources, 17. speculums, 18.
Trigger position sensor, 19. cross conveyors, 20. it is pneumatic kick material device, 21. spun yarn blanking slideways, 22. slide without yarn blanking
Road, 23. concentric reducer detection components, 24. position sensors, 25. turn over pipe device, 26. charging basket position sensors, 27. flexible gas
Cylinder, 28. gear tube rods, 29. connecting rod racks, 30. longitudinally fed belts, 31. closed tube casees, 32. inserted sheets, 33. end damping pressing plates,
34. end damping, buffering plate, 35. end damping side guides, 36. storage pipe devices, 37. separation devices, 38. fall pipe device, and 39. connect
Pipe device, 40. frames.
Embodiment
A kind of tube sorting and packing machine, it includes frame 40, PLC control system and the storage pipe device 36 being arranged in frame, is in charge of
Device 37, fall pipe device 38, pipe connecting device 39, separation device, fall pipe device, pipe connecting device and be connected with PLC control system, connect
Pipe device 39 is located to fall the lower section of pipe device 38, and falling pipe device 38 includes cross conveyor 19, the both sides of cross conveyor 19
Spun yarn blanking slideway 21 and at least one is respectively arranged with without yarn blanking slideway 22, spun yarn blanking slideway 21 is positioned close to transverse direction
One end of conveying device 19, opposite side of the cross conveyor 19 relative to spun yarn blanking slideway 21 and without yarn blanking slideway 22
It is provided with corresponding pneumatic kick and expects device 20, spun yarn blanking slideway 21 and each slideway mouthful without yarn blanking slideway 22 is provided with
Position sensor 24, the road junction of spun yarn blanking slideway 21 is provided with concentric reducer detection components 23, spun yarn blanking slideway 21 and without yarn
The lower section of blanking slideway 22, which is connected with, turns over pipe device 25, turns over the outlet of pipe device 25 to being connected to pipe connecting device 39, turns over pipe device 25
Including telescopic cylinder 27, gear tube rod 28, connecting rod rack 29.
Corresponding blanking slideway quantity can be increased as needed.
Storing up pipe device 36 includes feeding conveying mechanism, rove channel-active door 5, rove blanking slideway 7, feeding conveying mechanism
Including charging belt 1, rotating shaft 2, feeding motor 3, charging belt 1 is connected by rotating shaft 2 with feeding motor 3, outside charging belt 1
Surface has been evenly arranged polylith baffle conveying 8, and rove channel-active door 5 is arranged on the top of charging belt 1, rove channel-active
5 sides of door are provided with rove inductor 4.
Rove blanking slideway 7 is located at the rear portion of rove channel-active door 5.
Separation device 37 includes preceding sub-material area 9, draws material component, roller component 12, industrial camera 15, industrial light source 16, instead
Penetrate mirror 17.
Drawing material component includes drawing flitch 10, left-and-right guard board 11, and drawing material component has the inclined choana in outside upwards,
Opening is positioned at the rear of the outlet spout of rove blanking slideway 7.
It is provided with the outer ring of roller component 12 on fortune pipe roller component groove 13, the end face of roller component 12 and is provided with trigger bit
Put and be also associated with stepper motor 14 on sensor 18, roller component 12.
Industrial camera 15 is located at the top of roller component 12, and the industrial light source 16 is located at the top of roller component 12, speculum
17 are located at the front of industrial camera 15.
Pipe connecting device 39 includes closed tube case 31, charging basket position sensor 26, longitudinally fed belt 30, ways-end reason pipe dress
Put.
Closed tube case 31 is arranged on longitudinally fed belt 30, just to the outlet without yarn blanking slideway 22, and closed tube case includes case
Body and the inserted sheet 32 for being installed vertically on box house, longitudinally fed belt 30 are controlled by three-phase Rolling motor.
Ways-end tube-arranging device is arranged at the end of no yarn blanking slideway 22, and the ways-end tube-arranging device includes end
Damping pressing plate 33, end damping, buffering plate 34 and end damping side guide 35 are held, charging basket position sensor 26 is arranged at slideway end
Hold the side of tube-arranging device.
The course of work:
1. mode of learning:By different colours(It is at least one kind of)Spool sample pipe be respectively put into the fortune pipe roller of separation device 37
In component groove 13, sample pipe information is gathered for industrial camera 15.After mode of learning terminates, into running status, tube sorting and packing machine starts to connect
Connect bobbin-winding machine work.
2. closed tube case 31 is transported to no exit of yarn blanking slideway 22 by the longitudinally fed belt 30 in pipe connecting device 39, this
When, the rambling spool that bobbin-winding machine comes out is introduced into storage pipe device 36, by the charging belt 1 of feeding conveying mechanism to
Upper to transport, each baffle conveying can store 1 irregular spool of discharge on charging belt 1, treat that spool is delivered to feeding skin
During 1 top of band, once flyer bobbin touches rove inductor 4, rove channel-active door 5 is just opened downwards, and flyer bobbin is slipped into slightly
Yarn blanking slideway 7 is collected, and remaining spool then enters the preceding sub-material area 9 of separation device 37.
3. spool is entered in the roller component 12 of separation device 37 by preceding sub-material area, due to transporting the circle of pipe roller component groove 13
It can only accommodate a spool in arc concave surface, therefore be spool transversely arranged successively by transport that pipe roller component groove 13 comes out,
Now, the center sensing of 18 pairs of fortune pipe roller component grooves of trigger position sensor 13, industrial light source 16 is lighted, and then triggers industrial phase
Machine 15 is acquired spool picture in current fortune pipe roller component groove 13, by upper computer software to every yarn in captured picture
Pipe carries out color detection, while distinguishing whether there is spun yarn, the value judged is fed back into PLC by the free communication modes of 485 serial ports.
After detection is finished, spool falls into cross conveyor 19.
4. spool initially enters pipe device 38 by cross conveyor 19, first, the front end side of cross conveyor 19
Concentric reducer detection components 23 to spool carry out concentric reducer detection, detect knot by system detection results and concentric reducer detection components 23
Fruit feeds back to electric PLC and integrated, and spool concentric reducer is made a distinction, then, positioned at the front end side of cross conveyor 19
It is pneumatic kick material device 20 identified ring bobbin is blown into spun yarn blanking slideway 21, ring bobbin is collected.And color is different
Without yarn spool when cross conveyor 19 is conveyed, its position is positioned by corresponding position sensor 24, relative being transported to
Answer without 22 mouthfuls of yarn blanking slideway when, it is pneumatic to kick the value that material device 20 is fed back with reference to industrial computer, the spool of different colours is blown
Enter no yarn blanking slideway 22.When spool falls, if big headfirst microcephaly turns over the corresponding telescopic cylinder of pipe device 25 backwards, then
27 retract, and a gear tube rod 28 in without yarn blanking slideway 22 does not stop to spool so that major part when spool glides
Forward;If small headfirst major part turns over pipe device 25 backwards, then, corresponding telescopic cylinder 27 stretches out, positioned at without yarn blanking slideway
Another gear tube rod 28 in 22 stops to the small head end of spool so that spool is overturn, and the spool after upset becomes
Headfirst microcephaly backwards, turns over the running that pipe device 25 can need adjustment to keep off tube rod according to production, to determine spool concentric reducer greatly
Whereabouts order, spool enters pipe connecting device 39 after sliding.
5. when spool is slid to end without yarn blanking slideway 22, spool is reduced by ways-end tube-arranging device first
Falling speed simultaneously can prevent spool eject slideway, now, the material frame location sensitive positioned at end tube-arranging device side of slipping
Device 26 is sensed to the projection of inserted sheet 32 in closed tube case 31 by PLC controls, is started the spool to being collected in closed tube case 31
Counted, closed tube case 31 is automatically moved to a middle lattice by longitudinally fed belt 30 after the first lattice full packages of closed tube case 31, received
The 3rd lattice are moved to after being filled with again, until the spool for completing setting quantity is collected.When closed tube case 31 is filled, charging belt 1, roller
Component 12, the break-off of cross conveyor 19, the longitudinally fed automatic running of belt 30 changes frame, closed tube case 31 in place after, continue
Repeat above-mentioned action.
Claims (3)
1. a kind of tube sorting and packing machine, including frame(40), PLC control system and the storage pipe device being arranged in frame(36), be in charge of
Device(37), fall pipe device(38), pipe connecting device(39), the separation device, fall pipe device, pipe connecting device with PLC controls
System is connected, the pipe connecting device(39)It is located to fall pipe device(38)Lower section, it is characterised in that:It is described fall pipe device(38)Bag
Include cross conveyor(19), cross conveyor (19) both sides are respectively arranged with spun yarn blanking slideway(21)With at least one nothing
Yarn blanking slideway(22), the spun yarn blanking slideway (21) is positioned close to one end of cross conveyor (19), lateral transfer
Device (19) is relative to spun yarn blanking slideway(21)With without yarn blanking slideway(22)Opposite side be provided with and corresponding pneumatic kick material
Device(20), spun yarn blanking slideway(21)With without yarn blanking slideway(22)Each slideway mouthful be provided with position sensor(24),
Spun yarn blanking slideway(21)Road junction be provided with concentric reducer detection components (23), spun yarn blanking slideway(21)Slided with without yarn blanking
Road(22)Lower section be connected with and turn over pipe device(25), it is described to turn over pipe device(25)Outlet to being connected to pipe connecting device(39), it is described
Turn over pipe device(25)Including telescopic cylinder(27), gear tube rod(28), connecting rod rack(29);
The pipe connecting device(39)Including closed tube case(31), charging basket position sensor(26), longitudinally fed belt(30), slideway end
Hold tube-arranging device,
The closed tube case(31)It is arranged at longitudinally fed belt(30)On, just to without yarn blanking slideway(22)Outlet, the receipts
Bobbin carriage includes casing and is installed vertically on the inserted sheet of box house(32), the longitudinally fed belt(30)By three-phase drum electric
Machine is controlled,
The ways-end tube-arranging device is arranged at no yarn blanking slideway(22)End, the ways-end tube-arranging device includes
End damping pressing plate(33), end damping, buffering plate(34)With end damping side guide(35),
The charging basket position sensor(26)It is arranged at the side of ways-end tube-arranging device.
2. tube sorting and packing machine according to claim 1, it is characterised in that:The storage pipe device(36)Including feeding conveying mechanism,
Rove channel-active door(5), rove blanking slideway(7),
The feeding conveying mechanism includes charging belt(1), rotating shaft(2), feeding motor(3), the charging belt(1)By turning
Axle(2)With feeding motor(3)Connection, the charging belt(1)Outer surface be evenly arranged polylith baffle conveying(8),
The rove channel-active door(5)It is arranged on charging belt(1)Top, rove channel-active door(5)Side is provided with
Rove inductor(4),
The rove blanking slideway(7)Positioned at rove channel-active door(5)Rear portion.
3. tube sorting and packing machine according to claim 1, it is characterised in that:The separation device(37)Including preceding sub-material area(9), draw
Expect component, roller component(12), industrial camera(15), industrial light source(16), speculum(17),
The material component that draws includes drawing flitch(10), left-and-right guard board(11), the material component that draws is with the inclined leakage in outside upwards
Bucket-shaped opening, opening is located at rove blanking slideway(7)The rear of outlet spout,
The roller component(12)Fortune pipe roller component groove is provided with outer ring(13), roller component(12)End face on be provided with
Trigger position sensor(18), roller component(12)On be also associated with stepper motor(14),
The industrial camera(15)Positioned at roller component(12)Top, the industrial light source(16)Positioned at roller component(12)On
Side, the speculum(17)Positioned at industrial camera(15)Front.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201511010542.8A CN105460568B (en) | 2015-12-29 | 2015-12-29 | Tube sorting and packing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201511010542.8A CN105460568B (en) | 2015-12-29 | 2015-12-29 | Tube sorting and packing machine |
Publications (2)
Publication Number | Publication Date |
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CN105460568A CN105460568A (en) | 2016-04-06 |
CN105460568B true CN105460568B (en) | 2017-11-03 |
Family
ID=55598815
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201511010542.8A Expired - Fee Related CN105460568B (en) | 2015-12-29 | 2015-12-29 | Tube sorting and packing machine |
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CN (1) | CN105460568B (en) |
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CN112010112B (en) * | 2019-05-30 | 2022-09-20 | 安徽省金士棉机有限责任公司 | Automatic bobbin winder and control method thereof |
CN110976341A (en) * | 2019-12-25 | 2020-04-10 | 陕西长岭纺织机电科技有限公司 | Spun yarn bobbin identification and sorting system and method |
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