CN202097774U - Counting statistic and alarm device of longitudinal and transverse shearing system - Google Patents
Counting statistic and alarm device of longitudinal and transverse shearing system Download PDFInfo
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- CN202097774U CN202097774U CN2011200167143U CN201120016714U CN202097774U CN 202097774 U CN202097774 U CN 202097774U CN 2011200167143 U CN2011200167143 U CN 2011200167143U CN 201120016714 U CN201120016714 U CN 201120016714U CN 202097774 U CN202097774 U CN 202097774U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a counting statistic and alarm device of a longitudinal and transverse shearing system, which comprises an upper computer, an alarm, a PLC (programmable logic controller ) unit and a counting statistic unit, wherein the touch-screen type upper computer, the alarm and the counting statistic unit are all connected with the PLC unit, the counting statistic unit comprises an RS 232 communication module, a counting display and an electronic scale, the electronic scale is connected with the counting display, the counting display is connected with the RS 232 communication module, and the RS 232 communication module is connected with the PLC unit. By utilizing the effective combination of the parts, the counting statistic and alarm device realizes the accurate calculation and control of feeding length of a production line on the basis of accurate counting, so that the counting statistic and alarm device gets effects instantly and practically on reducing the cost of a production enterprise and improving the economic benefit, in addition, the counting statistic and alarm device also provides a beneficial attempt for controlling the feeding process of a similar production mode field and has practical popularization value.
Description
Technical field
The utility model relates to coloured picture plate shearing technique field in length and breadth, particularly relates to a kind of counting statistics and warning device of cutting system in length and breadth.
Background technology
Coloured picture plate cutting system in length and breadth is a kind of equipment that household electrical appliances coloured picture plate is sheared in length and breadth and accurately controlled, and counting statistics wherein and warning device are very important parts in the system, and household electrical appliances coloured picture plate production firm organizes production according to requirement of client at present; And client's needs is the qualified products of regulation colour atla, given size and specified quantity; But can produce the defective work of some in process of production unavoidably, and because various stochastic factor, accepted product percentage also fluctuates; This just often produces the difference between client's needs and the manufacturer's actual production quantity; Cause the too much or very few situation of so-called semi-finished product, many semi-finished product leave the workshop in and are difficult to going out, and have lacked the needs benefit plate of starting shooting once more; And inevitablely when mending plate produce unnecessary semi-finished product once more; Cause dual waste, this waste is controlled well to maintain about 2%-3%, control bad maybe be up to 7%-8%.
Existing coloured picture plate is sheared the counting statistics device and is mainly comprised the infrared image counting, counts and CCD imaging counting near switching pulse; But because in the check of coloured picture plate, stacking procedure, various random disturbances are a lot, infrared image commonly used is counted and is difficult to obtain accurate quantity near the switching pulse counting mode; And because coloured picture flaggy buttress neat in edge; The gap is less between layer and the layer, and the influence of factors such as burr is difficult to counted fast, accurately effect equally with CCD imaging counting mode.Therefore, all still be the way that adopts manual counting generally, but this way error is big; Make mistakes extremely easily, often factor amount problem causes and disagrees, simultaneously since must the special messenger uninterruptedly block-by-block count; Operating efficiency is low, can't in the process of the normal operation of production line, accomplish automatically at all.
Because the above defective is necessary to consider a kind of counting that more effectively reduces errors, increases work efficiency, control device, strive reducing to greatest extent the manpower and the goods and materials waste that produce therefrom.
The utility model content
To the problems referred to above, the utility model provides a kind of counting statistics and warning device of cutting system in length and breadth.
The utility model is that the technical scheme that its technical problem of solution is adopted is:
A kind of counting statistics of cutting system in length and breadth and warning device; It is characterized in that comprising: host computer, alarm, PLC unit and counting statistics unit; Said touch screen type host computer and counting statistics unit all interconnect with the PLC unit; Said alarm one end links to each other with the PLC unit, and an end is connected to outside dc power supply terminal.
As the further improvement to such scheme, said counting statistics unit comprises communication module, count display and electronic scale, and said electronic scale links to each other with count display, and said count display links to each other with communication module, and communication module links to each other with the PLC unit.
Further, said communication module is RS232.
Further, said alarm is an alarm lamp.
Further, said host computer is provided with touch-screen.
In addition, said PLC unit also is connected with one and starts indicator lamp, and the other end of said startup indicator lamp links to each other with outside dc power supply terminal.
The beneficial effect of the utility model is: (1) real-time statistic, reduce cost; The utility model can be realized the real-time statistic of production process qualification rate through the overall co-ordination of electronic scale, count display and PLC unit; According to the actual qualification rate of producing product; Calculate to accomplish and produce the steel plate length of still needing and dropping into; So that drop into the production that in time changes next contract when length arrives over to, reduce unnecessary half-finished quantity in the production to greatest extent, with the purpose that realizes reducing production costs at production line; (2) control procedure that simplifies the operation is utilized the data-transformation facility between PLC touch-screen and electronic scale and count display, realizes the networking operation of each checkpoint, realizes that the concentration point shows so that computing and control rapidly; (3) Realtime Alerts; Utilize the calculation function of PLC and touch-screen thereof; At any time calculate the product percent of pass of having examined product; Calculate the raw material length that also need drop into by product percent of pass at that time simultaneously,, send the material that the alarm signal prompting carries out next job number automatically and prepare when arriving when setting the early warning length meter.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is described further:
Fig. 1 connects sketch map for the utility model circuit theory;
Fig. 2 is the utility model circuit block diagram.
The specific embodiment
See figures.1.and.2; A kind of counting statistics of cutting system in length and breadth and warning device; Comprise host computer 1, alarm 2, PLC unit 3 and counting statistics unit 4, said touch screen type host computer 1, alarm 2 and counting statistics unit 4 all interconnect with the PLC unit, and said counting statistics unit 4 comprises RS232 communication module 41, count display 42 and electronic scale 43; Said electronic scale 43 links to each other with count display 42; Said count display 42 links to each other with RS232, and RS232 links to each other with PLC unit 3, and said alarm 2 is an alarm lamp.
Count display 42 in the utility model counting statistics unit 4 is connected with electronic scale 43, utilize precise electronic weigh the counting convert weight to required number, be that unit counts, image data with the number, for subsequent handling provides operational data; Said RS232 communication module 41 mainly is that the transmission for data provides a high-speed channel, i.e. real-time transmission to data provides high-precision passage, transmits the data centralization of many count displays 42 simultaneously; And the various functions that the utility model is realized mainly be through PLC unit 3 and each precise electronic weigh between counter transfer of data and combine the relevant control of host computer 1 to reach; Realize the networking operation of each checkpoint; Realize concentration point demonstration etc.; In the middle of the process of work; PLC unit 3 can carry out following action at any time; Actual quantity that each monitoring point obtained for example be provided, gather certified products quantity that all monitoring points obtain, by the horizontal sum of cutting certified products that the shear knife number obtains and defective work and accepted product percentage etc., when the coil length that drops into when still needing was less than or equal to the length of production line, PLC unit 3 also can send the instruction of carrying out next job number material preparation.
Said host computer 1 is provided with touch-screen; Touch-screen can be realized functions such as human-computer dialogue, parameter setting and parameter demonstration well; Required just can all can show on touch-screen in real time; Such as the electronic scale shift knob of participating in counting, defective work quantity, qualification rate, the setting of rip cutting bar number, shear rate etc., this demonstration intuitively and interactive mode can greatly be enhanced productivity, and embody hommization simultaneously more.
Said PLC unit 3 also is connected with one and starts indicator lamp 5, and the other end of said startup indicator lamp 5 links to each other with alarm 2.
The utility model is through utilizing effective combination of parts such as electronic scale 43, count display 42, PLC unit 3, touch-screen, communication board; On the basis of accurate counting, realize production line the feed intake accurate Calculation and the control of length; This not only to manufacturing enterprise reduce cost, increasing economic efficiency has the practical benefit of getting instant result; And be the once useful trial of controlling the process that feeds intake with similar production model field, have practical promotional value.
More than the preferable enforcement of the utility model is specified; Certainly; The utility model can also adopt the form different with above-mentioned embodiment; These do not constitute any restriction to this embodiment, and those of ordinary skill in the art should belong in the protection domain of the utility model conversion of under the prerequisite of the utility model spirit, being done that is equal to or corresponding the change.
Claims (6)
1. the counting statistics and the warning device of cutting system in length and breadth; It is characterized in that comprising: host computer (1), alarm (2), PLC unit (3) and counting statistics unit (4); Said touch screen type host computer (1) and counting statistics unit (4) all interconnect with PLC unit (3); Said alarm (2) one ends link to each other with PLC unit (3), and an end is connected to outside dc power supply terminal.
2. the counting statistics of a kind of cutting system in length and breadth according to claim 1 and warning device; It is characterized in that: said counting statistics unit (4) comprises communication module (41), count display (42) and electronic scale (43); Said electronic scale (43) links to each other with count display (42); Said count display (42) links to each other with communication module (41), and communication module (41) links to each other with PLC unit (3).
3. the counting statistics of a kind of cutting system in length and breadth according to claim 2 and warning device is characterized in that: said communication module (41) is RS232.
4. the counting statistics of a kind of cutting system in length and breadth according to claim 1 and warning device is characterized in that: said alarm (2) is an alarm lamp.
5. the counting statistics of a kind of cutting system in length and breadth according to claim 1 and warning device is characterized in that: said host computer (1) is provided with touch-screen.
6. the counting statistics of a kind of cutting system in length and breadth according to claim 1 and 2 and warning device is characterized in that: said PLC unit (3) also is connected with one and starts indicator lamp (5), and the other end of said startup indicator lamp links to each other with outside dc power supply terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200167143U CN202097774U (en) | 2011-01-19 | 2011-01-19 | Counting statistic and alarm device of longitudinal and transverse shearing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200167143U CN202097774U (en) | 2011-01-19 | 2011-01-19 | Counting statistic and alarm device of longitudinal and transverse shearing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202097774U true CN202097774U (en) | 2012-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200167143U Expired - Fee Related CN202097774U (en) | 2011-01-19 | 2011-01-19 | Counting statistic and alarm device of longitudinal and transverse shearing system |
Country Status (1)
| Country | Link |
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| CN (1) | CN202097774U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102997983A (en) * | 2012-10-12 | 2013-03-27 | 孙新利 | Electronic-balance-based automatic silicon wafer counter |
| CN105160390A (en) * | 2015-08-12 | 2015-12-16 | 江苏永钢集团有限公司 | Groove total amount of steel online counting device and application method thereof |
| CN108453796A (en) * | 2018-02-05 | 2018-08-28 | 北京东方卓成科技有限公司 | All-in-one machine is measured in chopping |
-
2011
- 2011-01-19 CN CN2011200167143U patent/CN202097774U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102997983A (en) * | 2012-10-12 | 2013-03-27 | 孙新利 | Electronic-balance-based automatic silicon wafer counter |
| CN102997983B (en) * | 2012-10-12 | 2014-10-22 | 浙江长兴众成电子有限公司 | Electronic-balance-based automatic silicon wafer counter |
| CN105160390A (en) * | 2015-08-12 | 2015-12-16 | 江苏永钢集团有限公司 | Groove total amount of steel online counting device and application method thereof |
| CN105160390B (en) * | 2015-08-12 | 2018-01-12 | 江苏永钢集团有限公司 | Groove steel transportation amount on-line counting device and its application method |
| CN108453796A (en) * | 2018-02-05 | 2018-08-28 | 北京东方卓成科技有限公司 | All-in-one machine is measured in chopping |
| CN108453796B (en) * | 2018-02-05 | 2024-02-02 | 北京东方卓成科技有限公司 | Shredding and metering integrated machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120104 Termination date: 20190119 |
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| CF01 | Termination of patent right due to non-payment of annual fee |