CN110865624A - Real-time monitoring system for automatic production - Google Patents
Real-time monitoring system for automatic production Download PDFInfo
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- CN110865624A CN110865624A CN201911328966.7A CN201911328966A CN110865624A CN 110865624 A CN110865624 A CN 110865624A CN 201911328966 A CN201911328966 A CN 201911328966A CN 110865624 A CN110865624 A CN 110865624A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 89
- 238000012544 monitoring process Methods 0.000 title claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract description 69
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 238000004891 communication Methods 0.000 claims abstract description 12
- 230000010354 integration Effects 0.000 claims abstract description 4
- 230000000007 visual effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000012797 qualification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a real-time monitoring system for automatic production, which comprises a processing end, a production information collecting end, a management center and a cloud server, wherein the processing end comprises a control module for signal processing, a communication module for signal receiving and sending and a data statistics module for data integration, and is connected with the production information collecting end, the management center and the cloud server through the communication module; the production information collection end comprises a production and processing information module, a finished product detection information module and a rework processing information module, and the production and processing information module, the finished product detection information module and the rework processing information module respectively collect processing information, detection information and rework information in the production process; the management center is provided with a display terminal, and the cloud server is provided with a database; the invention can realize the monitoring of the production information of the automatic production line, thereby leading the production data of the production line to be more visual and facilitating the adjustment of managers.
Description
Technical Field
The invention relates to the technical field of automatic production, in particular to a real-time monitoring system for automatic production.
Background
At present, in the whole industrial production, the operation of manpower is reduced as much as possible, and the energy and various information except for animals can be fully utilized to perform the production work, which is called industrial automation production, and the process of enabling the industrial automatic production is called industrial automation. The industrial automation mainly comprises equipment automation for automatically finishing processing production, process automation for automatically finishing normal production process and management automation for automatically realizing business management.
In the existing production line process, data statistics of product processing, inspection and rework are mostly fuzzy concepts, so that no clear data exists, the arrangement is inconvenient, managers are not convenient to adjust the production process, and waste of raw materials is brought.
Disclosure of Invention
The present invention is directed to a real-time monitoring system for automated manufacturing, so as to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a real-time monitoring system for automatic production comprises a processing end, a production information collecting end, a management center and a cloud server, wherein the processing end comprises a control module for signal processing, a communication module for signal receiving and sending and a data statistics module for data integration, and is connected with the production information collecting end, the management center and the cloud server through the communication module; the production information collection end comprises a production and processing information module, a finished product detection information module and a rework processing information module, and the production and processing information module, the finished product detection information module and the rework processing information module respectively collect processing information, detection information and rework information in the production process; the management center is provided with a display terminal, and the cloud server is provided with a database.
Preferably, the production information collecting end is provided with a plurality of production information collecting ends, and one production information collecting end corresponds to one product production line and is mutually bound with the production line to establish a one-to-one corresponding relation.
Preferably, the product processing information collected by the production processing information module specifically includes a product name, a batch corresponding to product processing, and a total amount of processed products.
Preferably, the detection information collected by the finished product detection information module specifically includes a product name, a product processing batch, a qualified product number, a product number to be reworked, and a scrapped product number.
Preferably, the rework information collected by the rework processing information module specifically includes a product name, a product processing lot, a total amount of rework products, a qualified amount of rework products, and a scrap number after rework.
Preferably, the production information collecting end transmits the processing information, the detection information and the rework information collected by the production processing information module, the finished product detection information module and the rework processing information module to a processing module, and the data is sorted by the data statistics module; and sending the sorted data to an waybill server, and storing the data in a database.
Preferably, a plurality of display terminals are arranged, and the display terminals are any one of smart phones, computers and tablets.
Preferably, the connection mode of the communication module, the production information collection end, the management center and the cloud server includes but is not limited to bluetooth connection, ZigBee connection, wired connection and wireless connection.
Compared with the prior art, the invention has the beneficial effects that: the invention can monitor the data of each production line in real time, the whole data is clear, the data is convenient for workers to know and check, and the adjustment is convenient according to the data, so that the utilization rate of factory raw materials can be effectively ensured, the waste of the raw materials is avoided, and further, the benefit is increased for factory production.
Drawings
FIG. 1 is a schematic structural view of the present invention;
reference numbers in the figures: 1. a processing end; 11. a control module; 12. a communication module; 13. a data statistics module; 2. a production information collection end; 21. a production processing information module; 22. a finished product detection information module; 23. a rework processing information module; 3. a management center; 31. a display terminal; 4. a cloud server; 5. a database.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1, the present invention provides a technical solution: a real-time monitoring system for automatic production comprises a processing end 1, a production information collecting end 2, a management center 3 and a cloud server 4, wherein the processing end 1 comprises a control module 11 for signal processing, a communication module 12 for signal receiving and sending and a data statistics module 13 for data integration, and the processing end 1 is connected with the production information collecting end 2, the management center 3 and the cloud server 4 through the communication module 12; the production information collection end 2 comprises a production and processing information module 21, a finished product detection information module 22 and a rework information module 23, wherein the production and processing information module 21, the finished product detection information module 22 and the rework information module 23 respectively collect processing information, detection information and rework information in the production process; the management center 3 is provided with a display terminal 31, and the cloud server 4 is provided with a database 5.
Furthermore, a plurality of production information collecting terminals 2 are arranged, and one production information collecting terminal 2 corresponds to one product production line and is mutually bound with the production line to establish a one-to-one corresponding relationship.
Further, the product processing information collected by the production processing information module 21 specifically includes a product name, a batch corresponding to product processing, and a total amount of processed products.
Further, the detection information collected by the finished product detection information module 22 specifically includes a product name, a product processing batch, a qualified product quantity, a quantity of products to be reworked, and a quantity of scrapped products.
Further, the rework information collected by the rework processing information module 23 specifically includes a product name, a product processing lot, a total amount of rework products, a qualified amount of rework products, and a scrapped amount after rework.
Further, the production information collecting terminal 2 transmits the processing information, the detection information and the rework information collected by the production processing information module 21, the finished product detection information module 22 and the rework processing information module 23 to the processing terminal 1, and the data is sorted by the data statistics module 13; the sorted data is sent to the waybill server 4 and stored in the database 5.
Further, a plurality of display terminals 31 are provided, and the display terminals 31 are any one of smart phones, computers and tablets.
Further, the connection modes of the communication module 12, the production information collecting terminal 2, the management center 3 and the cloud server 4 include, but are not limited to, bluetooth connection, ZigBee connection, wired connection and wireless connection.
The working principle is as follows: in the actual use process, each production line corresponds to one production information collecting terminal 2, and corresponding processing information, detection information and rework information are input into the production processing information module 21, the finished product detection information module 22 and the rework processing information module 23 through the staff of the production line; the input data are fed back to the processing terminal 1, the data are counted through the data counting module 13, and the counting result is uploaded to the cloud server 4 and stored in the database 5; the relevant manager views the data through the display terminal 31 of the management center 3 to know the production condition of the production line.
The data statistics module 13 can visually see the total amount of processed products, the total amount of qualified products, the qualification rate of single-batch products, the qualification rate of rework production and the rejection rate. Can be in real time to each automation line control, data is directly perceived clear to acquire the production line condition, so that make the adjustment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automated production uses real-time monitoring system which characterized in that: the system comprises a processing end (1), a production information collecting end (2), a management center (3) and a cloud server (4), wherein the processing end (1) comprises a control module (11) for signal processing, a communication module (12) for signal receiving and sending and a data statistics module (13) for data integration, and the processing end (1) is connected with the production information collecting end (2), the management center (3) and the cloud server (4) through the communication module (12); the production information collection end (2) comprises a production and processing information module (21), a finished product detection information module (22) and a rework information module (23), and the production and processing information module (21), the finished product detection information module (22) and the rework information module (23) respectively collect processing information, detection information and rework information in the production process; the management center (3) is provided with a display terminal (31), and the cloud server (4) is provided with a database (5).
2. The real-time monitoring system for the automated production according to claim 1, wherein: the production information collecting end (2) is provided with a plurality of production information collecting ends, one production information collecting end (2) corresponds to one product production line and is mutually bound with the production line, and a one-to-one corresponding relation is established.
3. The real-time monitoring system for the automated production according to claim 1, wherein: the product processing information collected by the production processing information module (21) specifically includes a product name, a batch corresponding to product processing, and a total amount of processed products.
4. The real-time monitoring system for the automated production according to claim 1, wherein: the detection information collected by the finished product detection information module (22) specifically comprises product names, product processing batches, the number of qualified products, the number of products needing to be reworked and the number of scrapped products.
5. The real-time monitoring system for the automated production according to claim 1, wherein: the rework information collected by the rework processing information module (23) specifically comprises a product name, a product processing batch, a total amount of rework products, a qualified amount of the rework products and a scrapped amount after rework.
6. The real-time monitoring system for the automated production according to claim 1, wherein: the production information collection end (2) transmits the processing information, the detection information and the rework information collected by the production processing information module (21), the finished product detection information module (22) and the rework processing information module (23) to the processing end (1), and the data are sorted by the data statistics module (13); the sorted data is sent to the waybill server (4) and stored in the database (5).
7. The real-time monitoring system for the automated production according to claim 1, wherein: the display terminal (31) is provided with a plurality of, and the display terminal (31) is any one of a smart phone, a computer and a tablet.
8. The real-time monitoring system for the automated production according to claim 1, wherein: the connection modes of the communication module (12), the production information collection end (2), the management center (3) and the cloud server (4) include but are not limited to Bluetooth connection, ZigBee connection, wired connection and wireless connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911328966.7A CN110865624A (en) | 2019-12-20 | 2019-12-20 | Real-time monitoring system for automatic production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911328966.7A CN110865624A (en) | 2019-12-20 | 2019-12-20 | Real-time monitoring system for automatic production |
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| Publication Number | Publication Date |
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| CN110865624A true CN110865624A (en) | 2020-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911328966.7A Pending CN110865624A (en) | 2019-12-20 | 2019-12-20 | Real-time monitoring system for automatic production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111559625A (en) * | 2020-06-17 | 2020-08-21 | 浙江衣拿智能科技股份有限公司 | Clothing hanging system and rework control method thereof |
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2019
- 2019-12-20 CN CN201911328966.7A patent/CN110865624A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111559625A (en) * | 2020-06-17 | 2020-08-21 | 浙江衣拿智能科技股份有限公司 | Clothing hanging system and rework control method thereof |
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