CN206849115U - Aluminium manufactures energy consumption automatic monitoring system - Google Patents
Aluminium manufactures energy consumption automatic monitoring system Download PDFInfo
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- CN206849115U CN206849115U CN201720739325.0U CN201720739325U CN206849115U CN 206849115 U CN206849115 U CN 206849115U CN 201720739325 U CN201720739325 U CN 201720739325U CN 206849115 U CN206849115 U CN 206849115U
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- energy consumption
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Abstract
The utility model discloses a kind of aluminium to manufacture energy consumption automatic monitoring system, the automatic monitoring system to the equipment in each workshop and each workshop by installing ammeter, gas meter, with measure respectively each workshop, individual device energy consumption, and gather, analyze energy consumption data to determine whether the abnormal situation of energy consumption, realize and gather each workshop accurately and in time, teams and groups, the energy consumption data of production line, reasonably and accurately position energy consumption using unit, be advantageous to energy consumption centralized management and enterprise cost accounting, save human cost.And when there is energy consumption data exception, the warning message of energy consumption monitoring main frame generation simultaneously sends warning message the receiving terminal to workshop.Receiving terminal carries out voice broadcast after receiving warning message to warning message, and it is which platform equipment abnormal conditions occurs that the staff in workshop can just learn in time, is easy to check in time, takes measures, and reduces loss.
Description
Technical field
The monitoring technology field of aluminium section bar manufacture link is the utility model is related to, more specifically, it relates to a kind of aluminium
Manufacture energy consumption automatic monitoring system.
Background technology
Aluminium section bar manufacturing enterprise is due to industry characteristic, and it is larger on-site power consumption, gas consumption to be present, each manufacturing shop dosage load
Imbalance, thus in energy consumption（Electricity, gas）Data manually gather inaccurate, not in time, and the inter-sectional absorption of costs in workshop is unreasonable.Together
When cost of labor it is higher, calculating that product cost, order cost cannot be promptly and accurately analysis, influence enterprise the efficiency of management and
Management cost.
Therefore, power consumption in aluminium manufacturing process, the automatic data collection of gas consumption are realized, realizes timely to energy consumption, accurate prison
Survey, be the development trend of aluminium manufacturing.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is that provide a kind of aluminium manufacture energy consumption supervises automatically
Examining system, the system can realize that the energy consumption in aluminium manufacturing process in time, accurately monitors, and be reminded in time in energy consumption exception
Staff in workshop.
To achieve the above object, the utility model provides following technical scheme：
A kind of aluminium manufactures energy consumption automatic monitoring system, including：
Intelligent electric meter, it is corresponding to be connected in the power supply circuit of each workshop and be correspondingly connected in workshop
In the power supply circuit of each electrical equipment, to measure the electric energy of each electrical equipment in each workshop and workshop
Energy consumption data；
Intelligent gas meter, it is corresponding to be connected in the supply air line of each workshop and be correspondingly connected to workshop
In each gas equipment supply air line in, to measure each gas equipment in each workshop and workshop
Natural gas energy consumption data；
Data acquisition unit, corresponding to each workshop, the intelligent electric meter of workshop and intelligent day corresponding to its connection
Right gas meter, to gather energy consumption data that intelligent electric meter and intelligent gas meter be metered into and be uploaded to the energy consumption data of collection
Energy consumption monitoring main frame；
IC-card card reader, it is corresponding to be installed at the gate inhibition of each workshop, to read the personnel for entering workshop
Identification IC-card；
Energy consumption monitoring main frame, there is provided data acquisition unit and the data transmission interface of IC-card card reader, adopted to receive data
The IC card information that the energy consumption data and IC-card card reader that storage uploads are read, energy consumption data is analyzed to judge that energy consumption is
No exception, when there is energy consumption data exception generation include workshop identification information corresponding to the abnormal data, corresponding set
Standby identification information and personnel identity information in the workshop warning message；
Receiving terminal, it is correspondingly arranged in each workshop, it is connected with energy consumption monitoring main-machine communication, to receive simultaneously
Report the warning message.
Using such scheme, the automatic monitoring system to the equipment in each workshop and each workshop by installing electricity
Table, gas meter, with measure respectively each workshop, individual device energy consumption, and gather, analyze energy consumption data to determine whether
The abnormal situation of energy consumption, realizes timely, the accurate detection of energy consumption.When there is energy consumption data exception, energy consumption monitoring main frame
The warning message of generation simultaneously sends warning message the receiving terminal to workshop.After receiving terminal receives warning message
Voice broadcast is carried out to warning message, it is which platform equipment exception occurs that the staff in workshop can just learn in time
Situation, it is easy to check in time, takes measures, reduces loss.
Preferably：Also include energy consumption monitoring server, the energy consumption monitoring main frame connects energy consumption monitoring server
And energy consumption data, warning message are uploaded to energy consumption monitoring server, the energy consumption monitoring server provides remote access and supported.
Using such scheme, monitoring personnel can access energy consumption monitoring server by mobile phone, computer remote, to obtain
Energy consumption data and warning message, realize remote monitoring.
Preferably：Also including short message sending device, the short message sending device connects energy consumption monitoring main frame, to
Send alarming short message.
Using such scheme, when there is energy consumption exception, energy consumption monitoring main frame can be by short message cat into the workshop
The mobile phone of staff sends alarming short message, when staff can not know abnormal conditions by receiving terminal, can pass through hand
Machine knows abnormal conditions.
Preferably：The data acquisition unit includes MCU, in addition to be connected with MCU ethernet communication module, string
Port communications module, RS485 buses, in addition to power module.
Preferably：The receiving terminal includes single-chip microcomputer, in addition to be connected with single-chip microcomputer communication module, display
Screen, key-press module and voice playing module, in addition to power module.
Preferably：The receiving terminal is portable mobile termianl, and its communication module is wireless communication module, its
Power module is battery, and the monitoring system also includes radio communication device, and the radio communication device connects energy consumption monitoring main frame.
Using such scheme, it is possible to achieve staff carries with receiving terminal, is easy to know abnormal conditions in time.
Preferably：The voice playing module includes speech chip and the loudspeaker being attached thereto, the voice core
Piece connects the single-chip microcomputer.
Compared with prior art, the utility model has the advantages that：The automatic monitoring system passes through to each workshop and often
Equipment installing ammeter, gas meter in individual workshop, with measure respectively each workshop, individual device energy consumption, and gather, analyze
Energy consumption data realizes timely, the accurate detection of energy consumption to determine whether the abnormal situation of energy consumption.When there is energy consumption data
When abnormal, the warning message of energy consumption monitoring main frame generation simultaneously sends warning message the receiving terminal to workshop.Receive
Terminal carries out voice broadcast after receiving warning message to warning message, and the staff in workshop can just learn in time
It is which platform equipment abnormal conditions occurs, is easy to check in time, takes measures, reduces loss.
Brief description of the drawings
Fig. 1 is the topological diagram of the monitoring system in embodiment one；
Fig. 2 is the circuit theory diagrams of the data acquisition unit in embodiment one；
Fig. 3 is the circuit theory diagrams of the receiving terminal in embodiment one；
Fig. 4 is the topological diagram of the monitoring system in embodiment two.
Embodiment
Embodiment one：
Reference picture 1, a kind of aluminium manufacture energy consumption automatic monitoring system, including energy consumption monitoring main frame, IC-card card reader, wireless
Communicator, in addition to data acquisition unit, intelligent electric meter and intelligent gas meter.Wherein, intelligent electric meter and intelligent gas meter
Quantity be multiple, access intelligent electric meter in the power supply circuit of each workshop, each electricity consumption in each workshop
Also intelligent electric meter is accessed in the power supply circuit of equipment, can be so metered into by intelligent electric meter each workshop power consumption and
The power consumption of each electrical equipment in the workshop, realize the accurate metering of power consumption；The quantity of intelligent gas meter
To be multiple, intelligent gas meter is accessed in the supply air line of each workshop, each gas equipment in each workshop
Supply air line in also access intelligent gas meter, each workshop can be so metered into by intelligent gas meter uses gas
The gas consumption of amount and each gas equipment in the workshop, realizes the accurate metering of air consumption.
Each corresponding data acquisition unit of workshop, intelligent electric meter and intelligent natural gas corresponding to the workshop
Table is all connected with the data acquisition unit, and data acquisition unit connects energy consumption monitoring main frame by intranet, and energy consumption monitoring main frame is taken
Energy consumption monitoring management system is loaded with, to each intelligent electric meter and each intelligent gas meter according to it in energy consumption monitoring management system
The title of corresponding workshop title and measured equipment is defined, such as " founding workshop melting furnace ammeter ", " founding car
Between melting furnace gas meter ".
Reference picture 2, data acquisition unit includes data includes MCU including collector, in addition to the ether Netcom being connected with MCU
Believe that module, serial communication modular, RS485 buses, in addition to power module, power module connect MCU, ethernet communication mould respectively
Block, serial communication modular, RS485 buses.Wherein RS485 buses are used to connect intelligent electric meter and intelligent gas meter, Ethernet
Communication module is used to connect intranet.
The electric energy of each electrical equipment in the power consumption and the workshop of intelligent electric meter metering workshop
Consumption, intelligent gas meter measure each gas equipment in the gas consumption and the workshop of workshop
Gas consumption.Data acquisition unit is acquired to obtain power consumption to the continuous data of intelligent electric meter and intelligent gas meter
Data and gas consumption data, the energy consumption data collected are uploaded to energy consumption monitoring main frame, in energy consumption monitoring management system
The normal range value of each intelligent electric meter and each intelligent gas meter is defined in advance, energy consumption monitoring management system is to collection
Energy consumption data analyzed, to determine whether that the continuous data of intelligent electric meter and intelligent gas meter exceeds normal range (NR).
IC-card card reader is installed at the gate inhibition of each workshop, and work is previously stored with energy consumption monitoring management system
The IC card information of personnel, include identity identification information in IC card information, during into workshop, staff is needed in gate inhibition
Place is swiped the card, and energy consumption monitoring is verified to the identity for the personnel of swiping the card, and after being proved to be successful, the work is write in energy consumption monitoring management system
Make personnel's state on duty.
When there is the stoichiometric number of intelligent electric meter and intelligent gas meter to occur abnormal, the generation of energy consumption monitoring management system includes
There is the staff in the intelligent electric meter or workshop title corresponding to intelligent gas meter, device name and the workshop
Identity information warning message.Warning message is displayed on the display screen of energy consumption monitoring main frame, the monitoring personnel of Control Room
Abnormal conditions can be just known in time.
In addition, the energy consumption automatic monitoring system also includes receiving terminal, receiving terminal is used to receive and report warning message.
Reference picture 3, receiving terminal include single-chip microcomputer, in addition to communication module, display screen, key-press module and the language being connected with single-chip microcomputer
Sound playing module, in addition to power module.In the present embodiment, communication module is wireless communication module, and power module is battery, language
Sound, which broadcasts playing module, includes speech chip and loudspeaker, and speech chip connection single-chip microcomputer and loudspeaker, power module connect monolithic respectively
Machine, wireless communication module, speech chip and loudspeaker.
The energy consumption automatic monitoring system also includes radio communication device, radio communication device connection energy consumption monitoring main frame, nothing
Line communicator is used to be communicated with receiving terminal.
The receiving terminal is carried with for staff, when there is energy consumption data exception, the generation of energy consumption monitoring main frame
Warning message is sent to receiving terminal by radio communication device.Receiving terminal is carried out after receiving warning message to warning message
Voice broadcast, it is which platform equipment abnormal conditions occurs that the staff in workshop can just learn in time, is easy in time
Check, take measures, reduce loss.
In addition, the energy consumption automatic monitoring system also includes short message cat, short message cat connection energy consumption monitoring main frame, when some life
When abnormal conditions occurs in certain equipment in production workshop, energy consumption monitoring main frame recalls the staff's currently in the workshop
Phone number, generation energy consumption warping apparatus name information, control short message cat sends to the cell-phone number includes energy consumption warping apparatus
The short message of title.When staff can not know abnormal conditions by receiving terminal, alarm signal can be received by mobile phone
Breath.The energy consumption automatic monitoring system can timely and accurately gather each workshop, teams and groups, the energy consumption data of production line, reasonably and accurately
Positioning energy consumption using unit, be advantageous to energy consumption centralized management and enterprise cost accounting, save human cost, and can workshop,
The accurate staff notified in workshop, is easy to timing inspection and takes measures when energy consumption exception occurs in equipment, to reduce damage
Lose.
Embodiment two：
Reference picture 4, the present embodiment add energy consumption monitoring server, energy consumption monitoring main frame on the basis of embodiment one
Energy consumption data, warning message are uploaded to energy consumption monitoring server by connection energy consumption monitoring server, and energy consumption monitoring server provides
Remote access supports that monitoring personnel can access energy consumption monitoring server by mobile phone, computer remote, to obtain energy consumption data
And warning message, realize remote monitoring.
Described above is only preferred embodiment of the present utility model, and the scope of protection of the utility model is not limited merely to
Above-described embodiment, all technical schemes belonged under the utility model thinking belong to the scope of protection of the utility model.It should refer to
Go out, for those skilled in the art, some improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (7)
1. a kind of aluminium manufactures energy consumption automatic monitoring system, it is characterized in that, including：
Intelligent electric meter, it is corresponding to be connected in the power supply circuit of each workshop and be correspondingly connected to each in workshop
In the power supply circuit of electrical equipment, to measure the electric energy energy consumption of each electrical equipment in each workshop and workshop
Data；
Intelligent gas meter, it is corresponding to be connected in the supply air line of each workshop and be correspondingly connected in workshop
In the supply air line of each gas equipment, to measure the natural of each gas equipment in each workshop and workshop
Gas energy consumption data；
Data acquisition unit, corresponding to each workshop, the intelligent electric meter of workshop and intelligent natural gas corresponding to its connection
Table, to gather energy consumption data that intelligent electric meter and intelligent gas meter be metered into and the energy consumption data of collection is uploaded into energy consumption
Monitor main frame；
IC-card card reader, it is corresponding to be installed at the gate inhibition of each workshop, to read the body for the personnel for entering workshop
Part identification IC-card；
Energy consumption monitoring main frame, there is provided data acquisition unit and the data transmission interface of IC-card card reader, to receive data acquisition unit
The IC card information that the energy consumption data and IC-card card reader of upload are read, is analyzed energy consumption data to judge whether energy consumption is different
Often, workshop identification information, the corresponding equipment that generation includes corresponding to the abnormal data when there is energy consumption data exception are known
Other information and personnel identity information in the workshop warning message；
Receiving terminal, it is correspondingly arranged in each workshop, it is connected with energy consumption monitoring main-machine communication, to receive and report
The warning message.
2. aluminium according to claim 1 manufactures energy consumption automatic monitoring system, it is characterized in that：Also include energy consumption monitoring service
Device, the energy consumption monitoring main frame connect energy consumption monitoring server and energy consumption data, warning message are uploaded into energy consumption monitoring service
Device, the energy consumption monitoring server provide remote access and supported.
3. aluminium according to claim 1 manufactures energy consumption automatic monitoring system, it is characterized in that：Also include short message sending to fill
Put, the short message sending device connects energy consumption monitoring main frame, to send alarming short message.
4. aluminium according to claim 1 manufactures energy consumption automatic monitoring system, it is characterized in that：The data acquisition unit includes
MCU, in addition to ethernet communication module, serial communication modular, the RS485 buses being connected with MCU, in addition to power module.
5. aluminium according to claim 1 manufactures energy consumption automatic monitoring system, it is characterized in that：The receiving terminal includes single
Piece machine, in addition to communication module, display screen, key-press module and the voice playing module being connected with single-chip microcomputer, in addition to power supply
Module.
6. aluminium according to claim 5 manufactures energy consumption automatic monitoring system, it is characterized in that：The receiving terminal is portable
Formula mobile terminal, its communication module are wireless communication module, and its power module is battery, and the monitoring system also includes radio communication
Device, the radio communication device connect energy consumption monitoring main frame.
7. aluminium according to claim 5 manufactures energy consumption automatic monitoring system, it is characterized in that：The voice playing module bag
Speech chip and the loudspeaker being attached thereto are included, the speech chip connects the single-chip microcomputer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720739325.0U CN206849115U (en) | 2017-06-23 | 2017-06-23 | Aluminium manufactures energy consumption automatic monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720739325.0U CN206849115U (en) | 2017-06-23 | 2017-06-23 | Aluminium manufactures energy consumption automatic monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206849115U true CN206849115U (en) | 2018-01-05 |
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ID=60801930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720739325.0U Active CN206849115U (en) | 2017-06-23 | 2017-06-23 | Aluminium manufactures energy consumption automatic monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109376934A (en) * | 2018-10-31 | 2019-02-22 | 广东兴发铝业有限公司 | A kind of energy consumption prediction technique of the extruder based on big data |
| CN109447476A (en) * | 2018-10-31 | 2019-03-08 | 广东兴发铝业有限公司 | A kind of energy analysis system based on big data, method and aluminium forging streamline |
-
2017
- 2017-06-23 CN CN201720739325.0U patent/CN206849115U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109376934A (en) * | 2018-10-31 | 2019-02-22 | 广东兴发铝业有限公司 | A kind of energy consumption prediction technique of the extruder based on big data |
| CN109447476A (en) * | 2018-10-31 | 2019-03-08 | 广东兴发铝业有限公司 | A kind of energy analysis system based on big data, method and aluminium forging streamline |
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