CN108453796B - Shredding and metering integrated machine - Google Patents
Shredding and metering integrated machine Download PDFInfo
- Publication number
- CN108453796B CN108453796B CN201810116016.7A CN201810116016A CN108453796B CN 108453796 B CN108453796 B CN 108453796B CN 201810116016 A CN201810116016 A CN 201810116016A CN 108453796 B CN108453796 B CN 108453796B
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- assembly
- cutting
- shredding
- metering
- conveying
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- 238000005520 cutting process Methods 0.000 claims abstract description 101
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 238000005303 weighing Methods 0.000 claims abstract description 15
- 230000000712 assembly Effects 0.000 claims description 16
- 238000000429 assembly Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 235000015110 jellies Nutrition 0.000 description 15
- 239000008274 jelly Substances 0.000 description 15
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 14
- 244000046052 Phaseolus vulgaris Species 0.000 description 14
- 230000009471 action Effects 0.000 description 11
- 230000006872 improvement Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
- B26B11/00—Hand knives combined with other implements, e.g. with corkscrew, with scissors, with writing implement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/24—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain segments other than slices, e.g. cutting pies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/30—Means for performing other operations combined with cutting for weighing cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
- B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Beans For Foods Or Fodder (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention provides a shredding and metering integrated machine, relates to the technical field of food processing equipment, and solves the technical problems that an existing shredder does not have a metering function, the efficiency of manually weighing vermicelli is low, and the occupied space is large. The shredding and metering integrated machine comprises a frame, a control device, a feeding component, a shredding component, a cutting component, a metering device and a conveying device, wherein the feeding component, the shredding component, the cutting component, the metering device and the conveying device are sequentially arranged on the frame from top to bottom; the control device is in signal connection with the metering device, and the control device is electrically connected with the shredding assembly, the cutting assembly and the height adjusting mechanism and used for controlling the shredding assembly, the cutting assembly and the height adjusting mechanism to start and stop. According to the invention, the servo motor is controlled by the control device to drive the transverse cutter to move up and down rapidly according to the signal sent by the weighing sensor on the dynamic weighing scale, so that the length of the cut vermicelli is controlled, a large amount of manpower and sites are saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a shredding and metering integrated machine.
Background
The sheet jelly shredder is characterized in that sheet jelly is cut into shreds by a sequential cutting roller and then enters a transverse cutting area, the transverse cutting area is composed of a fixed cutter and a movable cutter, the height of the fixed cutter and the revolution of the movable cutter are determined according to the required length of the sheet jelly, the movable cutter cuts the sheet jelly with a set length every round, the cut sheet jelly is conveyed to a weighing area through a conveying device to be metered and bagged, the gram number of the sheet jelly is required to be fixedly placed in each bag, the existing weighing metering operation is completed manually, a plurality of metering scales are placed in the weighing area, the conveyed sheet jelly is taken by experience to be weighed in the metering scales, and the sheet jelly meeting the gram number requirement is placed in a packaging bag to be packaged and sealed.
The applicant found that the prior art has at least the following technical problems:
because the existing sheet jelly shredder can only cut and judge that the long vermicelli does not have a metering function, the sheet jelly shredder can only be manually weighed, and in order to improve the production speed and improve the yield, weighing staff of tens of people in a class need to be equipped in a workshop for weighing, and each person is weighed, a large amount of manpower and places are occupied, and the sheet jelly shredder is low in efficiency and high in cost.
Disclosure of Invention
The invention aims to provide a shredding and metering integrated machine, which solves the technical problems that in the prior art, a shredder does not have a metering function, vermicelli is required to be manually weighed, the efficiency is low, and the occupied area is large.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the invention provides a shredding and metering integrated machine, which comprises a frame, a control device, and a feeding component, a shredding component, a cutting component, a metering device and a conveying device which are sequentially arranged on the frame from top to bottom, wherein:
the feeding assembly, the shredding assembly, the cutting assembly, the metering device and the feeding and discharging opening of the conveying device are respectively connected and arranged;
the cutting assembly is movably arranged on the frame through a height adjusting mechanism;
the control device is in signal connection with the metering device, and the control device is electrically connected with the shredding assembly, the cutting assembly and the height adjusting mechanism and used for controlling the shredding assembly, the cutting assembly and the height adjusting mechanism to start and stop. The feeding assembly comprises two delivery rollers, the frame is of a frame structure, the two delivery rollers are arranged at the top of the frame, one of the two delivery rollers is arranged on the right side of the top of the frame, and the other delivery roller is arranged at the top of the frame and right above the feeding port of the shredding assembly. Sheet jelly naturally sags into the shredding assembly under the action of gravity after passing through the material conveying roller and is shredded. Through high adjustment mechanism, conveniently cut off the subassembly and follow frame direction of height adjustment, cut off the cutting off of subassembly mounting height can realize different length bean vermicelli through adjusting, have the characteristics of convenient simple of regulation.
When the automatic bean vermicelli cutting and metering device is specifically used, firstly, the distance between the cutting assembly and the shredding assembly and the interval time for the cutting assembly to execute cutting action are set according to the gram number requirement of bags, then, sheet jelly is started by a machine and enters the shredding assembly through the feeding assembly to be cut into a row of bean vermicelli, the row of bean vermicelli enters the cutting assembly to be cut into bean vermicelli with a certain length, the cut bean vermicelli falls into the metering device below to be weighed, if the weight of the bean vermicelli meets the bagging requirement, the cutting and cutting action is kept, the weight of the weighed bean vermicelli is fed back to the control device in real time, once the weight of the cut bean vermicelli deviates from the standard weight, the control system controls the servo motor to be started and drives the transverse cutter to move upwards or downwards so as to shorten and enlarge the length of the cut bean vermicelli and control the cutting assembly to execute cutting operation, and the metered bean vermicelli slides to the conveying device through the inclined plane dynamic metering, and enters the next procedure, thus, the cutting and metering all-in-machine is controlled by a program of machine, electric and gas integration, each step action is strictly executed, the weight of the bean vermicelli is precisely metered, and the bean vermicelli is saved, and a large amount of manpower and site are increased.
As a further improvement of the invention, the cutting assembly comprises two transverse cutters which are oppositely arranged, and two air cylinders which are respectively connected with the two transverse cutters, the number of the height adjusting mechanisms is two, the two air cylinders are respectively connected with the rack through the two height adjusting mechanisms, and the control device is electrically connected with the two air cylinders and used for controlling the opening and closing of the air cylinders. By adopting the transverse cutters which are oppositely arranged, when the vermicelli cutting operation is required, only the piston rod of the air cylinder is required to be controlled to extend, and the two transverse cutters are close to each other and finally contact with each other or are partially overlapped so as to cut the vermicelli, and the length of the transverse cutters is matched with the length of the shredding component so as to ensure that all the cut vermicelli can be cut.
As a further improvement of the present invention, the end of the crosscutting blade is provided with a chamfer, and the chamfer of the two crosscutting blades arranged oppositely are arranged oppositely. The arrangement of the chamfer part forms a sharp transverse cutting edge, so that the quality of the broken edge of the vermicelli is improved.
As a further improvement of the invention, the number of the cutting assemblies is three, and the three cutting assemblies are arranged side by side along the direction of the discharge hole of the shredding assembly in sequence.
As a further improvement of the invention, the height adjusting mechanism comprises a guide rail, a sliding block and a servo motor, wherein the guide rail is arranged along the height direction of the frame, the sliding block is arranged on the cylinder base, the servo motor is in transmission connection with the sliding block, the servo motor can drive the sliding block to move up and down along the guide rail, and the servo motor is electrically connected with the control device.
The servo motor drives the sliding block to slide, the transverse cutter is arranged on the sliding block, the sliding block moves to drive the transverse cutter to move so as to cut the vermicelli with the fixed length, and the position of the sliding block can be adjusted in real time due to the controllability of the servo motor, and the air cylinder is arranged to open the interval time so as to realize a larger adjustment range for cutting the length of the vermicelli.
As a further improvement of the invention, the metering device is a dynamic metering scale, a weighing sensor is arranged on the dynamic metering scale, the weighing sensor is in signal connection with the control device, the dynamic metering scale is obliquely arranged below the transverse cutter, and the low end of the dynamic metering scale is connected with the feeding port of the conveying device.
As a further improvement of the invention, the conveying device comprises an upper conveying component and a lower conveying component which are arranged in parallel up and down, the upper conveying component is fixedly arranged on the frame, and the starting end of the upper conveying component is positioned below the discharge hole of the metering device; the lower conveying assembly is movably connected with the upper conveying assembly through a telescopic adjusting mechanism, and the lower conveying assembly can extend or retract relative to the upper conveying assembly.
Through setting up the conveyor who is used for carrying to vermicelli into upper and lower two, and lower conveying subassembly can stretch out or retract for last conveying subassembly, thereby will lower conveying subassembly pull out the conveyor who forms longer conveying distance when needs conveying distance is great, when needs conveying distance short time with lower conveying subassembly retract, not only make conveyor's conveying distance adjustable, because the withdrawal of lower conveying subassembly can save occupation of land space when not needing to carry out the material moreover, the space that conveying subassembly occupy also can utilize the confession personnel to pass through.
As a further improvement of the invention, the upper conveying assembly and the lower conveying assembly comprise a supporting frame, and a driving roller, a driven roller and a driving motor which are arranged at the bottom of the supporting frame, wherein the driving motor is in transmission connection with the driving roller, the number of the driven rollers is two, the two driven rollers are respectively arranged at two sides above the driving roller, the upper conveying assembly and the lower conveying assembly also comprise a carrier roller and a conveying belt, the carrier roller is arranged at the upper part of the supporting frame, and the conveying belt is sequentially sleeved on the carrier roller, the driven roller, the driving roller, the driven roller and the carrier roller to form a closed-loop conveying structure.
As a further improvement of the invention, the conveying device further comprises two sets of tension adjusting mechanisms, wherein the two sets of tension adjusting mechanisms are respectively arranged on the upper conveying assembly and the lower conveying assembly, and each set of tension adjusting mechanism comprises a fixing frame arranged on two sides of the bottom of the supporting frame, an adjusting plate arranged on the fixing frame and an adjusting screw rod screwed on the adjusting plate; two symmetrical positions on the fixing frame are respectively provided with two strip-shaped openings side by side, two ends of the driven roller respectively penetrate through the strip-shaped openings and then are fixedly connected with the tail end of the adjusting screw, and the driven roller can move left and right along the strip-shaped openings.
The distance between two driven rollers can be adjusted through the tension adjusting mechanism, so that the tension of the conveying belt can be adjusted, continuous and stable transmission of the conveying device is guaranteed, and the tension adjusting mechanism has the characteristics of convenience in adjustment, simple structure, flexibility in operation and time and labor saving.
As a further improvement of the invention, the telescopic adjusting mechanism comprises two connecting plates, telescopic sliding rails and telescopic sliding blocks, wherein the connecting plates are symmetrically arranged at the left side and the right side of the conveying device, the number of the connecting plates at one side of the conveying device is two, the two connecting plates at the same side are respectively arranged at the starting end and the middle part of the lower conveying assembly, the lower end of the connecting plate is fixedly connected with the lower conveying assembly, and the upper end of the connecting plate is in sliding connection with the telescopic sliding rails through the telescopic sliding blocks.
Through flexible adjustment mechanism, the extension or the indentation of conveying assembly down is convenient, carries the regulation of length according to actual need, and flexible slider and flexible slide rail's mode is convenient regulation not only, removes stably moreover.
As a further improvement of the invention, the shredding assembly comprises a pair of cutting rollers, a shredding motor, a transmission chain and synchronous gears, wherein the shredding motor is fixed on the frame, the two cutting rollers are both rotatably arranged on the frame, a plurality of semicircular grooves are uniformly formed in the circumferential direction of the cutting rollers, the semicircular grooves on the two cutting rollers are opposite to each other and form a circular shredding part, the shredding motor is in transmission connection with one of the two cutting rollers through the transmission chain, the number of the synchronous gears is two, the two synchronous gears are respectively arranged on two cutting roller rotating shafts, and the two synchronous gears are in meshed connection.
As a further improvement of the invention, the shredding and metering integrated machine further comprises a splitting assembly arranged between the shredding assembly and the cutting assembly, wherein the splitting assembly is a splitting angle plate arranged in a triangular shape, the number of the cutting assemblies is three, the number of the splitting assemblies is at least four, vermicelli between two adjacent splitting assemblies forms a strand of vermicelli to be cut, and each cutting assembly corresponds to at least one strand of vermicelli to be cut.
As a further development of the invention, the conveyor belt is a mesh conveyor belt. The mesh conveyor belt has the characteristics of light weight, low cost and convenient cleaning, and the mesh arrangement can also ventilate and dry the vermicelli.
The control device is realized by adopting the existing product programming.
The beneficial effects of the invention are as follows:
1. according to the invention, a weighing sensor on a dynamic metering scale is used for sending a measured vermicelli weight signal into a control device, the control device judges whether the cut vermicelli length is proper according to the bagging requirement, then a servo motor is controlled to drive a cutting device to move up and down so as to adjust the vermicelli cutting length, the shearing action of a transverse cutter is driven by a cylinder, and the transverse cutter performs the cutting action after the servo motor adjusts the height position of the transverse cutter so as to realize the function of accurately metering the vermicelli.
2. The cutting assembly of the invention has the characteristics of simple structure, convenient control, small loss, long service life and low maintenance and use cost.
3. The conveying device provided by the invention consists of two sections, the lower conveying assembly can extend or retract relative to the upper conveying assembly, the conveying distance is long under the condition of the same volume, and the lower conveying assembly can retract and store when the equipment is not used due to the telescopic function of the lower conveying assembly, so that the occupied space is small, and the field utilization rate is high.
4. The tension adjusting mechanism is arranged, so that the tension of the conveyor belt can be conveniently adjusted, and the stable conveying of the conveying device is always kept.
5. The split-flow assembly can separate and gather a row of vermicelli cut by the shredding assembly so as to be beneficial to all cutting of the cutting assembly, and each row of vermicelli is measured and weighed after being cut, so that the split-flow assembly is convenient to measure and is beneficial to subsequent bagging work.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the present invention integrated shredder metering machine;
FIG. 2 is a top view of the present invention cut-line metering all-in-one;
FIG. 3 is a right side view of the present invention cut-and-gauge integrated machine;
FIG. 4 is an enlarged view of part of A in FIG. 1;
fig. 5 is a partial enlarged view of B in fig. 1.
1, a rack; 2. a feed assembly; 3. a shredding assembly; 31. cutting a roller; 311. semicircular cutting grooves; 32. a shredding motor; 33. a drive chain; 34. a synchronizing gear; 4. cutting off the assembly; 41. a transverse cutter; 42. a cylinder; 5. a metering device; 6. a conveying device; 61. an upper transport assembly; 611. a support frame; 612. a drive roll; 613. driven roller; 614. a driving motor; 615. a carrier roller; 616. a conveyor belt; 62. a lower conveying assembly; 63. a tension adjusting mechanism; 631. a fixing frame; 6311. a strip-shaped opening; 632. an adjusting plate; 633. adjusting a screw; 7. a height adjusting mechanism; 71. a guide rail; 72. a slide block; 73. a servo motor; 8. a telescopic adjusting mechanism; 81. a connecting plate; 82. a telescopic slide block; 9. a shunt assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, based on the examples herein, which are within the scope of the invention as defined by the claims, will be within the scope of the invention as defined by the claims.
As shown in fig. 1, the invention provides a shredding and metering all-in-one machine, which comprises a frame 1, a control device, and a feeding component 2, a shredding component 3, a cutting component 4, a metering device 5 and a conveying device 6 which are sequentially arranged on the frame 1 from top to bottom, wherein the feeding component 2, the shredding component 3, the cutting component 4, the metering device 5 and the feeding and discharging ports of the conveying device 6 are respectively connected; the cutting assembly 4 is movably arranged on the frame 1 through a height adjusting mechanism 7; the control device is in signal connection with the metering device 5, and the control device is electrically connected with the shredding assembly 3, the cutting assembly 4 and the height adjusting mechanism 7 to control the shredding assembly 3, the cutting assembly 4 and the height adjusting mechanism 7 to start and stop. The feeding assembly 2 comprises two delivery rollers, the frame 1 is of a frame structure, the two delivery rollers are all arranged at the top of the frame 1, one of the two delivery rollers is arranged on the right side of the top of the frame 1, and the other delivery roller is arranged at the top of the frame 1 and right above a feeding port of the shredding assembly 3. The sheet jelly naturally sags into the shredding assembly 3 under the action of gravity after passing through the material conveying roller and is shredded. Through the height adjustment mechanism 7, conveniently cut off the subassembly 4 and follow frame 1 direction of height adjustment, cut off the cutting off of the different length bean vermicelli can be realized through adjusting cutting off subassembly 4 installation height, have the characteristics of convenient simple of regulation.
When the automatic vermicelli cutting and metering device is specifically used, firstly, the distance between the cutting assembly 4 and the shredding assembly 3 and the interval time for the cutting assembly 4 to execute cutting action are set according to the requirements of the gram number of bags, then, the sheet jelly is started by a machine, enters the shredding assembly 3 through the feeding assembly 2 and is cut into a row of vermicelli, the row of vermicelli enters the cutting assembly 4 and is cut into vermicelli with a certain length, the cut vermicelli falls into the metering device 5 below to be weighed, if the weight of the vermicelli meets the bagging requirements, the shredding and cutting action is kept, the weight of the weighed vermicelli is fed back to the control device in real time, once the weight of the cut vermicelli deviates from the standard weight, the control device controls the servo motor 73 to be started and drives the transverse cutter 41 to move upwards or downwards so as to shorten and enlarge the length of the cut vermicelli and control the cutting assembly 4 to cut the vermicelli, the metered vermicelli slides to the conveying device 6 by the inclined plane dynamic metering, and the next procedure is entered, so that the shredding and metering all-in-one machine is controlled by the program integrating machine, the electricity and gas, each step action is strictly executed, the weight is accurately metered, a large amount of vermicelli is saved, and the production efficiency is improved.
As shown in fig. 4, as an alternative embodiment, the cutting assembly 4 includes two opposite transverse cutters 41, and two air cylinders 42 connected to the two transverse cutters 41, respectively, the number of the height adjusting mechanisms 7 is two, the two air cylinders 42 are connected to the frame 1 through the two height adjusting mechanisms 7, respectively, and the control device is electrically connected to both the two air cylinders 42 to control the opening and closing of the air cylinders 42. By adopting the opposite transverse cutters 41, when the vermicelli cutting operation is required, only the piston rod of the control cylinder 42 is required to extend, and the two transverse cutters 41 are close to each other and finally contact with each other or are partially overlapped so as to cut the vermicelli, and the length of the transverse cutter 41 is matched with the length of the shredding assembly 3 so as to ensure that all the cut vermicelli can be cut.
Preferably, the end portions of the cross cutting blades 41 are provided with beveling portions, and the beveling portions of the two opposite cross cutting blades 41 are provided in opposition. The arrangement of the chamfer part forms a sharp transverse cutting edge, so that the quality of the broken edge of the vermicelli is improved.
In order to improve equipment work efficiency, the quantity of cutting off subassembly 4 is three sets in this application, and three sets of cutting off subassembly 4 set up side by side along shredding subassembly 3 discharge gate direction in proper order. The cutting assembly 4 may be provided in one, two or more than three sets.
As shown in fig. 1, the height adjusting mechanism 7 includes a guide rail 71, a slider 72 and a servo motor 73, the guide rail 71 is disposed along the height direction of the frame 1, the slider 72 is disposed on the base of the air cylinder 42, the servo motor 73 is in transmission connection with the slider 72, the servo motor 73 can drive the slider 72 to move up and down along the guide rail 71, and the servo motor 73 is electrically connected with the control device. The servo motor 73 drives the sliding block 72 to slide, the transverse cutter 41 is arranged on the sliding block 72, the sliding block 72 moves to drive the transverse cutter 41 to move so as to cut the vermicelli with the fixed length, and the position of the sliding block 72 can be adjusted in real time due to the controllability of the servo motor 73, and the air cylinder 42 is arranged to open the interval time so as to realize a larger adjustment range for cutting the length of the vermicelli.
As shown in fig. 3, the metering device 5 is a dynamic metering scale, a weighing sensor is arranged on the dynamic metering scale, the weighing sensor is in signal connection with the control device, the dynamic metering scale is obliquely arranged below the transverse cutter 41, and the lower end of the dynamic metering scale is connected with the feed inlet of the conveying device 6.
As shown in fig. 1, in order to enrich the functions of the equipment, the conveying distance of the conveying device 6 is prolonged under the condition of not increasing the volume of the equipment, in the application, the conveying device 6 comprises an upper conveying component 61 and a lower conveying component 62 which are arranged in parallel up and down, the upper conveying component 61 is fixedly arranged on the frame 1, and the starting end of the upper conveying component 62 is positioned below the discharge hole of the metering device 5; the lower conveying assembly 62 is movably connected with the upper conveying assembly 61 through a telescopic adjusting mechanism 8, and the lower conveying assembly 62 can extend or retract relative to the upper conveying assembly 61. By arranging the conveying device 6 for conveying the vermicelli into an upper conveying assembly and a lower conveying assembly 62 which can extend or retract relative to the upper conveying assembly 61, the lower conveying assembly 62 is pulled out to form the conveying device 6 with a longer conveying distance when the conveying distance is required to be larger, and the lower conveying assembly 62 is retracted when the conveying distance is required to be short, so that the conveying distance of the conveying device 6 is adjustable, and the occupied space can be saved due to the retraction of the lower conveying assembly 62 when the conveying of materials is not required, and the occupied space of the conveying assembly can be utilized for passing by people.
As an alternative embodiment, the upper conveying assembly 61 and the lower conveying assembly 62 each comprise a supporting frame 611, and a driving roller 612, a driven roller 613 and a driving motor 614 which are arranged at the bottom of the supporting frame 611, the driving motor 614 is in transmission connection with the driving roller 612, the number of the driven rollers 613 is two, the two driven rollers 613 are respectively arranged at two sides above the driving roller 612, the upper conveying assembly 61 and the lower conveying assembly 62 each further comprise a carrier roller 615 and a conveying belt 616, the carrier roller 615 is arranged at the upper part of the supporting frame 611, and the conveying belt 616 is sequentially sleeved on the carrier roller 615, the driven roller 613, the driving roller 612, the driven roller 613 and the carrier roller 615 to form a closed loop conveying structure.
As shown in fig. 2 and 5, in order to conveniently adjust the tension of the conveyor belt 616, and ensure continuous and stable transmission of the conveying device 6, the conveying device 6 further comprises two sets of tension adjusting mechanisms 63, wherein the two sets of tension adjusting mechanisms 63 are respectively arranged on the upper conveying assembly 61 and the lower conveying assembly 62, and each set of tension adjusting mechanism 63 comprises a fixing frame 631 arranged at two sides of the bottom of the supporting frame 611, an adjusting plate 632 arranged on the fixing frame 631 and an adjusting screw 633 screwed on the adjusting plate 632; two bar-shaped openings 6311 are respectively arranged at symmetrical positions on the two fixing frames 631 side by side, two ends of the two driven rollers 613 respectively penetrate through the bar-shaped openings 6311 and are fixedly connected with the tail ends of the adjusting screws 633, and the driven rollers 613 can move left and right along the bar-shaped openings 6311. The distance between the two driven rollers 613 can be adjusted through the tension adjusting mechanism 63, so that the tension of the conveying belt 616 can be adjusted, continuous and stable transmission of the conveying device 6 is guaranteed, and the tension adjusting mechanism 63 has the characteristics of convenience in adjustment, simple structure, flexibility in operation and time and labor saving.
Preferably, the telescopic adjusting mechanism 8 comprises two connecting plates 81 symmetrically arranged on the left side and the right side of the conveying device 6, a telescopic sliding rail 82 and a telescopic sliding block, wherein the number of the connecting plates 81 positioned on one side of the conveying device 6 is two, the two connecting plates 81 positioned on the same side are respectively arranged at the starting end and the middle part of the lower conveying assembly 62, the lower end of each connecting plate 81 is fixedly connected with the lower conveying assembly 62, and the upper end of each connecting plate 81 is in sliding connection with the telescopic sliding rail through the telescopic sliding block 82. Through flexible adjustment mechanism 8, the extension or the indentation of transport subassembly 62 down is convenient, carries the regulation of length according to actual need, and flexible slider and flexible slide rail 82's mode is convenient regulation not only, removes stably moreover.
As an alternative embodiment, the shredding assembly 3 includes a pair of cutting rollers 31, a shredding motor 32, a transmission chain 33 and a synchronizing gear 34, the shredding motor 32 is fixed on the frame 1, the two cutting rollers 31 are all rotatably arranged on the frame 1, a plurality of semicircular slots 311 are uniformly arranged on the cutting rollers 31 along the circumferential direction, the semicircular slots 311 on the two cutting rollers 31 are opposite to each other and form a circular shredding portion, the shredding motor 32 is in transmission connection with one of the two cutting rollers 31 through the transmission chain 33, the number of the synchronizing gears 34 is two, the two synchronizing gears 34 are respectively arranged on the rotating shafts of the two cutting rollers 31, and the two synchronizing gears 34 are in meshed connection.
The shredding and metering all-in-one machine further comprises a shunting assembly 9 arranged between the shredding assembly 3 and the cutting assembly 4, the shunting assembly 9 is a shunting angle plate which is arranged in a triangular shape, the number of the cutting assemblies 4 is three, the number of the shunting assemblies 9 is at least four, vermicelli between two adjacent shunting assemblies 9 forms a strand of vermicelli to be cut, and each cutting assembly 4 corresponds to at least one strand of vermicelli to be cut. As a more preferable embodiment, the number of the splitting assemblies 9 is six, the six splitting assemblies 9 divide the vermicelli into five strands of vermicelli to be cut, the lengths of the cutting assemblies 4 positioned at two sides of the three cutting assemblies 4 are short and are respectively used for cutting one strand of vermicelli to be cut, the lengths of the cutting assemblies 4 positioned in the middle are long and are used for cutting three strands of vermicelli to be cut, and other forms of combination and collocation can be carried out according to actual needs. The action of the flow dividing component 9 can ensure that the cut vermicelli can not be piled up into a group, thereby facilitating the subsequent conveying and spreading of the vermicelli.
Conveyor 616 is a mesh belt in this application because of the lightweight fan that requires through-air drying. The mesh conveyor belt has the characteristics of light weight, low cost and convenient cleaning, and the mesh arrangement can also ventilate and dry the vermicelli.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (3)
1. The utility model provides a shred measurement all-in-one which characterized in that: including frame (1), controlling means, from the top down sets gradually feeding subassembly (2), shredding subassembly (3), cutting off subassembly (4), metering device (5) and conveyor (6) in frame (1), wherein:
the feeding assembly (2), the shredding assembly (3), the cutting assembly (4), the metering device (5) and the feeding and discharging openings of the conveying device (6) are respectively connected and arranged;
the cutting assembly (4) is movably arranged on the frame (1) through a height adjusting mechanism (7);
the control device is in signal connection with the metering device (5), and is electrically connected with the shredding assembly (3), the cutting assembly (4) and the height adjusting mechanism (7) to control the shredding assembly (3), the cutting assembly (4) and the height adjusting mechanism (7) to start and stop;
the cutting assembly (4) comprises two transverse cutters (41) which are oppositely arranged, and two air cylinders (42) which are respectively connected with the two transverse cutters (41), the number of the height adjusting mechanisms (7) is two, the two air cylinders (42) are respectively connected with the frame (1) through the two height adjusting mechanisms (7), and the control device is electrically connected with the two air cylinders (42) to control the opening and closing of the air cylinders (42);
the height adjusting mechanism (7) comprises a guide rail (71), a sliding block (72) and a servo motor (73), wherein the guide rail (71) is arranged along the height direction of the frame (1), the sliding block (72) is arranged on the base of the air cylinder (42), the servo motor (73) is in transmission connection with the sliding block (72), the servo motor (73) can drive the sliding block (72) to move up and down along the guide rail (71), and the servo motor (73) is electrically connected with the control device;
the metering device (5) is a dynamic metering scale, a weighing sensor is arranged on the dynamic metering scale, the weighing sensor is in signal connection with the control device, the dynamic metering scale is obliquely arranged below the transverse cutter (41), and the bottom end of the dynamic metering scale is connected with a feed inlet of the conveying device (6);
the conveying device (6) comprises an upper conveying assembly (61) and a lower conveying assembly (62) which are arranged in parallel up and down, the upper conveying assembly (61) is fixedly arranged on the frame (1), and the starting end of the upper conveying assembly (61) is positioned below a discharge hole of the metering device (5); the lower conveying assembly (62) is movably connected with the upper conveying assembly (61) through a telescopic adjusting mechanism (8), and the lower conveying assembly (62) can extend or retract relative to the upper conveying assembly (61);
the upper conveying assembly (61) and the lower conveying assembly (62) comprise a supporting frame (611), and a driving roller (612), a driven roller (613) and a driving motor (614) which are arranged at the bottom of the supporting frame (611), the driving motor (614) is in transmission connection with the driving roller (612), the number of the driven rollers (613) is two, the two driven rollers (613) are respectively arranged at two sides above the driving roller (612), the upper conveying assembly (61) and the lower conveying assembly (62) also comprise a carrier roller (615) and a conveying belt (616), the carrier roller (615) is arranged at the upper part of the supporting frame (611), and the conveying belt (616) is sequentially sleeved on the carrier roller (615), the driven roller (613), the driving roller (612), the driven roller (613) and the carrier roller (615) to form a closed loop conveying structure;
the conveying device (6) further comprises two sets of tension adjusting mechanisms (63), the two sets of tension adjusting mechanisms (63) are respectively arranged on the upper conveying assembly (61) and the lower conveying assembly (62), each set of tension adjusting mechanism (63) comprises a fixing frame (631) arranged on two sides of the bottom of the supporting frame (611), an adjusting plate (632) arranged on the fixing frame (631) and an adjusting screw (633) screwed on the adjusting plate (632); two strip-shaped openings (6311) are respectively arranged at symmetrical positions on the two fixing frames (631) side by side, two ends of the two driven rollers (613) respectively penetrate through the strip-shaped openings (6311) and are fixedly connected with the tail ends of the adjusting screws (633), and the driven rollers (613) can move left and right along the strip-shaped openings (6311);
the telescopic adjusting mechanism (8) comprises connecting plates (81), telescopic sliding rails and telescopic sliding blocks (82) which are symmetrically arranged on the left side and the right side of the conveying device (6), the number of the connecting plates (81) on one side of the conveying device (6) is two, the two connecting plates (81) on the same side are respectively arranged at the starting end and the middle part of the lower conveying assembly (62), the lower ends of the connecting plates (81) are fixedly connected with the lower conveying assembly (62), and the upper ends of the connecting plates (81) are in sliding connection with the telescopic sliding blocks (82).
2. The shred metering all-in-one machine as claimed in claim 1, wherein: the utility model provides a shredding module (3) is including a pair of cutting roller (31), shredding motor (32), drive chain (33) and synchro gear (34), shredding motor (32) are fixed on frame (1), two cutting roller (31) all rotate and set up on frame (1), cutting roller (31) evenly are provided with many semicircle cutting grooves (311) along the circumferencial direction, two semicircle cutting grooves (311) on cutting roller (31) are just to setting up and are formed circular shredding portion, shredding motor (32) are passed through drive chain (33) and two one of cutting roller (31) is transmitted and is connected, the quantity of synchro gear (34) is two, two synchro gear (34) set up respectively on two cutting roller (31) rotation axis, two synchro gear (34) meshing are connected.
3. The shred metering all-in-one machine as claimed in claim 1, wherein: the shredding and metering integrated machine is characterized by further comprising a shunting assembly (9) arranged between the shredding assembly (3) and the cutting assembly (4), wherein the shunting assembly (9) is a shunting angle plate arranged in a triangular shape, the number of the cutting assemblies (4) is three, the number of the shunting assemblies (9) is at least four, vermicelli between two adjacent shunting assemblies (9) forms a strand of vermicelli to be cut off, and each cutting assembly (4) corresponds to at least one strand of vermicelli to be cut off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810116016.7A CN108453796B (en) | 2018-02-05 | 2018-02-05 | Shredding and metering integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810116016.7A CN108453796B (en) | 2018-02-05 | 2018-02-05 | Shredding and metering integrated machine |
Publications (2)
| Publication Number | Publication Date |
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| CN108453796A CN108453796A (en) | 2018-08-28 |
| CN108453796B true CN108453796B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810116016.7A Active CN108453796B (en) | 2018-02-05 | 2018-02-05 | Shredding and metering integrated machine |
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| CN (1) | CN108453796B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112248045A (en) * | 2020-09-10 | 2021-01-22 | 祁东县林燕食品有限公司 | Quantitative cutting device for processing rice noodles |
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| CN208020230U (en) * | 2018-02-05 | 2018-10-30 | 北京东方卓成科技有限公司 | All-in-one machine is measured in chopping |
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| CN202097774U (en) * | 2011-01-19 | 2012-01-04 | 珠海拾比佰彩图板股份有限公司 | Counting statistic and alarm device of longitudinal and transverse shearing system |
| CN103947966A (en) * | 2014-04-17 | 2014-07-30 | 常州市江南玉蝶食品有限公司 | Production line processing equipment of dried turnip |
| CN205272137U (en) * | 2016-01-08 | 2016-06-01 | 浙江江源菇品有限公司 | Automatic shred device |
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| CN106695944A (en) * | 2016-12-01 | 2017-05-24 | 重庆顺泰食品有限公司 | Shredding machine capable of controlling dried tofu shredding weight |
| CN107283510A (en) * | 2017-07-05 | 2017-10-24 | 重庆市臻憬科技开发有限公司 | A kind of vegetable-chopper |
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| CN108453796A (en) | 2018-08-28 |
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