CN109629054A - A kind of monitoring system for elasticizer yarn qualities - Google Patents

A kind of monitoring system for elasticizer yarn qualities Download PDF

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Publication number
CN109629054A
CN109629054A CN201811632761.3A CN201811632761A CN109629054A CN 109629054 A CN109629054 A CN 109629054A CN 201811632761 A CN201811632761 A CN 201811632761A CN 109629054 A CN109629054 A CN 109629054A
Authority
CN
China
Prior art keywords
tension
monitor component
face
monitoring system
monitoring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811632761.3A
Other languages
Chinese (zh)
Inventor
许永童
许用疆
谢勇
李杨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI LANBAO SENSING TECHNOLOGY Co Ltd
Original Assignee
SHANGHAI LANBAO SENSING TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI LANBAO SENSING TECHNOLOGY Co Ltd filed Critical SHANGHAI LANBAO SENSING TECHNOLOGY Co Ltd
Priority to CN201811632761.3A priority Critical patent/CN109629054A/en
Publication of CN109629054A publication Critical patent/CN109629054A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/14Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/32Counting, measuring, recording or registering devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/04Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a kind of monitoring systems for elasticizer yarn qualities, including power distribution cabinet and monitoring system, the monitoring system includes the face A and the face B, the face A and the face B are symmetrical arranged, the face A is made of more piece monitor component, every section monitor component includes falling a lamp group part, tension monitor component and connecing yarn probe, the lamp group part that falls is connect with the side of tension monitor component, spy the Silk Road device is connect to connect with the other side of tension monitor component, every group of monitor component connected by tension monitor component, and between tension monitor component by aviation plug to slotting connection.Whole system of the present invention is compact-sized, easy for installation, wiring is simple, is easy to extend, is convenient for safeguarding;Affine interface person easy to use quickly understands application method;It is convenient that intelligent zero correction function provides for the use of client.The perfect in shape and functions such as function setting, perfect, early warning, troubleshooting;The present invention uses industrial control host and CAN bus mechanics of communication, and system has highly reliable, high anti-interference ability.

Description

A kind of monitoring system for elasticizer yarn qualities
Technical field
The present invention relates to monitoring system device fields, are related specifically to a kind of monitoring system for elasticizer yarn qualities System.
Background technique
Elasticizer on-line tension monitoring system is widely used in the industries such as weaving, chemical fibre, for monitoring the matter of production yarn Amount situation, install the system be conducive in time grasp board working condition, improve product quality and machine utilization efficiency, Wastage of material is greatly reduced, saves time and cost, provide reliable basis for production decision-making management and plant maintenance.It is general Monitoring system mainly by tension detection, silk thread state-detection, fall an indicating section and form.It is by each spindle position tension value and silk thread The detection of no broken string come information such as the yarn qualities grade, the yield that judge the spindle position, and by fall a lamp indicate operator into Row corresponding operating.Some main brand elasticizers itself are equipped with monitoring system at present, but cost is very high;Many enterprise self-determining research and development On-line tension monitoring system to elasticizer is transformed upgrading, but function is fairly simple, and structure is more complicated.
Summary of the invention
It is an object of the invention to aiming at the shortcomings in the prior art, provide a kind of monitoring for elasticizer yarn qualities System, to solve problems of the prior art.
Technical problem solved by the invention can be realized using following technical scheme:
A kind of monitoring system for elasticizer yarn qualities, including power distribution cabinet and monitoring system, the monitoring system packet The face A and the face B are included, the face A and the face B are symmetrical arranged, and the face A is made of more piece monitor component, and every section monitor component includes falling silk Lamp group part, tension monitor component and yarn probe is connect, the lamp group part that falls is connect with the side of tension monitor component, connects spy the Silk Road Device is connect with the other side of tension monitor component, and every group of monitor component is connected by tension monitor component, and tension monitor component Between by aviation plug to slotting connection, the yarn probe that connects includes sense silk device and yarn cutter, and falling a thread lamp group part includes falling silk Lamp, the tension monitor component include control panel and tension sensor, and control panel and tension sensor are placed in the same tension In monitor component, each tension monitor component is separately connected sense silk device, yarn cutter by three external wiring terminals and falls Silk device.
Further, the front end tension monitor component in the face A and the front end tension monitor component in the face B pass through the first signal Line is connect with the first power supply line.
Further, the tension monitor component of the face A end is connect with power distribution cabinet.
Further, the power distribution cabinet includes industrial control host, display, power supply and switch, and the power distribution cabinet and monitoring are System is connect by second signal line with second source line, and second signal line is connect with industrial control host, second source line and power supply Connection.
Further, the data transmission of the monitoring system is using the communication of CAN bus technology and CANOPEN agreement.
A kind of monitoring method for elasticizer yarn qualities, including system setting, tension monitoring, quality management and production Management, the system setting include user right setting, system parameter settings, sensor parameters setting and manufacturing parameter setting; The tension monitoring includes tension parameters setting, real-time strain is shown, history tension is shown and every section statistical report;The quality Management includes credit rating setting, yarn qualities report, tension logout and doffing logout;The production management includes Typesetting setting, production inquiry, doffing inquiry and file printout;The tension monitoring and quality management count board efficiency, every ingot The yield and efficiency of the yield and quality of position, anomalous event graphic recording and different shift, transfer data to industrial control host, Receive the control command of industrial control host simultaneously;The monitor component realizes networking function by power distribution cabinet.
Compared with prior art, beneficial effects of the present invention are as follows:
Whole system of the present invention is compact-sized, easy for installation, wiring is simple, is easy to extend, is convenient for safeguarding;Affine interface Person easy to use quickly understands application method;It is convenient that intelligent zero correction function provides for the use of client.Function is arranged, is complete The perfect in shape and functions such as kind, early warning, troubleshooting;The present invention uses industrial control host and CAN bus mechanics of communication, and system has height can It leans on, high anti-interference ability.
Detailed description of the invention
Fig. 1 is a kind of structural block diagram of the monitoring system for elasticizer yarn qualities of the present invention.
Fig. 2 is the connection schematic diagram of tension detection components of the present invention.
Fig. 3 is the structure chart of detection system of the present invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
Referring to Fig. 1 to Fig. 3, a kind of glue spreader of the present invention,
A kind of monitoring system for elasticizer yarn qualities, including power distribution cabinet and monitoring system, the monitoring system packet The face A and the face B are included, the face A and the face B are symmetrical arranged, and the face A is made of more piece monitor component, and every section monitor component includes falling silk Lamp group part, tension monitor component and yarn probe is connect, the lamp group part that falls is connect with the side of tension monitor component, connects spy the Silk Road Device is connect with the other side of tension monitor component, and every group of monitor component is connected by tension monitor component, and tension monitor component Between by aviation plug to slotting connection, the yarn probe that connects includes sense silk device and yarn cutter, and falling a thread lamp group part includes falling silk Lamp, the tension monitor component include control panel and tension sensor, and control panel and tension sensor are placed in the same tension In monitor component, each tension monitor component is separately connected sense silk device, yarn cutter by three external wiring terminals and falls Silk device, single-unit profile can be with the signal detection and control of complete independently single-unit board.
The front end tension monitor component in the face A and the front end tension monitor component in the face B pass through the first signal wire and first Power supply line connection.
The tension monitor component of the face A end is connect with power distribution cabinet.
The power distribution cabinet includes industrial control host, display, power supply and switch, and the power distribution cabinet and monitoring system pass through second Signal wire is connect with second source line, and second signal line is connect with industrial control host, and second source line connects to power supply.It is described to match Electric cabinet mainly completes the processing of system power supply and data, statistics, tension monitor component complete to the acquisition of each spindle position tension value with And the monitoring of silk thread state, give data to industrial control host, while receiving the control command of industrial control host.In addition, system may be used also According to the quantity of the type spread tension monitor component of board.
The data transmission of the monitoring system ensure that data are transmitted using the communication of CAN bus technology and CANOPEN agreement Real-time and anti-interference.
A kind of monitoring method for elasticizer yarn qualities, including system setting, tension monitoring, quality management and production Management, the system setting include user right setting, system parameter settings, sensor parameters setting and manufacturing parameter setting; The tension monitoring includes tension parameters setting, real-time strain is shown, history tension is shown and every section statistical report;The quality Management includes credit rating setting, yarn qualities report, tension logout and doffing logout;The production management includes Typesetting setting, production inquiry, doffing inquiry and file printout;The tension monitoring and quality management count board efficiency, every ingot The yield and efficiency of the yield and quality of position, anomalous event graphic recording and different shift, transfer data to industrial control host, Receive the control command of industrial control host simultaneously;The monitor component realizes networking function by power distribution cabinet.
The present invention has perfect parameter setting function, and the ginsengs such as volume weight, peak tension, mean value, the coefficient of variation can be set Number;The tension anomalous event of every spindle position can be monitored, and under overweight or yarn tension unusual condition warning note and according to Family requires to carry out chopping operation.
The present invention has the function of perfect broken yarn, doffing instruction;Can count board efficiency, every spindle position yield and quality, The yield and efficiency of anomalous event graphic recording and different shifts provide foundation for production decision-making management and plant maintenance.
The present invention provides intelligent zero correction function, sensor zero point can be arranged by one key of software, and can be at one section Zero correction is carried out automatically in the case where detecting fracture of wire after time, and reducing the brings data distortions such as temperature drift influences.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (6)

1. a kind of monitoring system for elasticizer yarn qualities, it is characterised in that: including power distribution cabinet and monitoring system, the prison Examining system includes the face A and the face B, and the face A and the face B are symmetrical arranged, and the face A is made of more piece monitor component, every section monitor component Including falling a lamp group part, tension monitor component and connecing yarn probe, the lamp group part that falls is connect with the side of tension monitor component, It connects spy the Silk Road device to connect with the other side of tension monitor component, every group of monitor component is connected by tension monitor component, and tension By aviation plug to slotting connection between monitor component, the yarn probe that connects includes sense silk device and yarn cutter, falls a lamp group part Including falling a lamp, the tension monitor component includes control panel and tension sensor, and control panel and tension sensor are placed in together In one tension monitor component, each tension monitor component is separately connected sense silk device by three external wiring terminals, cuts Silk and falls a device at device.
2. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the face A Front end tension monitor component connect by the first signal wire with the first power supply line with the front end tension monitor component in the face B.
3. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the face A The tension monitor component of end is connect with power distribution cabinet.
4. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the distribution Cabinet includes industrial control host, display, power supply and switch, and the power distribution cabinet and monitoring system pass through second signal line and second source Line connection, and second signal line is connect with industrial control host, second source line connects to power supply.
5. a kind of monitoring system for elasticizer yarn qualities according to claim 1, it is characterised in that: the monitoring The data transmission of system is using the communication of CAN bus technology and CANOPEN agreement.
6. a kind of monitoring method for elasticizer yarn qualities, it is characterised in that: including system setting, tension monitoring, quality Management and production management, the system setting include user right setting, system parameter settings, sensor parameters setting and production Parameter setting;The tension monitoring includes tension parameters setting, real-time strain is shown, history tension is shown and every section statistics report It accuses;The quality management includes credit rating setting, yarn qualities report, tension logout and doffing logout;It is described Production management includes typesetting setting, production inquiry, doffing inquiry and file printout;The tension monitoring and quality management statistical machine The yield and efficiency of platform efficiency, the yield and quality of every spindle position, anomalous event graphic recording and different shifts, data are transmitted To industrial control host, while receiving the control command of industrial control host;The monitor component realizes networking function by power distribution cabinet.
CN201811632761.3A 2018-12-29 2018-12-29 A kind of monitoring system for elasticizer yarn qualities Pending CN109629054A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811632761.3A CN109629054A (en) 2018-12-29 2018-12-29 A kind of monitoring system for elasticizer yarn qualities

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811632761.3A CN109629054A (en) 2018-12-29 2018-12-29 A kind of monitoring system for elasticizer yarn qualities

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110595660A (en) * 2019-09-20 2019-12-20 中山市普洛斯智能设备科技有限公司 Tension calibration method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86104308A (en) * 1985-07-03 1986-12-31 巴马格·巴默机器制造股份公司 Method for continuously monitoring running yarn
CN102520667A (en) * 2011-12-31 2012-06-27 无锡宏源机电科技有限公司 Intelligent control panel of wire detecting and wire cutting loop
CN102999006A (en) * 2012-11-21 2013-03-27 吴江杰杰织造有限公司 Stretch yarn machine
CN104698985A (en) * 2015-03-04 2015-06-10 上海兰宝传感科技股份有限公司 Draw texturing machine control system
CN205741393U (en) * 2016-06-30 2016-11-30 长兴兴浦纺织有限公司 A kind of elasticizer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86104308A (en) * 1985-07-03 1986-12-31 巴马格·巴默机器制造股份公司 Method for continuously monitoring running yarn
CN102520667A (en) * 2011-12-31 2012-06-27 无锡宏源机电科技有限公司 Intelligent control panel of wire detecting and wire cutting loop
CN102999006A (en) * 2012-11-21 2013-03-27 吴江杰杰织造有限公司 Stretch yarn machine
CN104698985A (en) * 2015-03-04 2015-06-10 上海兰宝传感科技股份有限公司 Draw texturing machine control system
CN205741393U (en) * 2016-06-30 2016-11-30 长兴兴浦纺织有限公司 A kind of elasticizer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110595660A (en) * 2019-09-20 2019-12-20 中山市普洛斯智能设备科技有限公司 Tension calibration method

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Application publication date: 20190416

RJ01 Rejection of invention patent application after publication