CN104199371A - Electronic recording system and detection process for rejected bricks of architectural ceramic production line - Google Patents
Electronic recording system and detection process for rejected bricks of architectural ceramic production line Download PDFInfo
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- CN104199371A CN104199371A CN201410349451.6A CN201410349451A CN104199371A CN 104199371 A CN104199371 A CN 104199371A CN 201410349451 A CN201410349451 A CN 201410349451A CN 104199371 A CN104199371 A CN 104199371A
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Abstract
The invention discloses an electronic recording system and a system process for rejected bricks of an architectural ceramic production line. The system comprises a control cabinet, a touch display screen, a computer, an external power interface and a proximity switch; the system is characterized in that a PLC control module, a relay and an AC to DC converter are mounted in the control cabinet, an internal memory slot is arranged on the touch display screen, the input voltage of the PLC control module is 24V, the PLC control module is connected with the touch display screen and the replay by use of data wires, and the touch display screen is connected with the computer by use of the data wire. The electronic recording system and the system process for the rejected bricks of the architectural ceramic production line mainly relate to the ceramic production field.
Description
Technical field
The present invention relates to Production of Ceramics field, relate in particular to architectural pottery production line cull electronic recording system and testing process.
Background technology
Pottery is in production line production run, having unacceptable product produces, now need artificially on blackboard, to record the quantity of unacceptable product, thereby add up disqualification rate, help enterprise and find problem, improve the quality of products and product competitiveness in the market, unacceptable product has multiple different defect simultaneously, by artificial record on blackboard, easily produce mistake, not only cannot accurately add up percent defective and defect, and waste chalk and human resources, and when there are quality problems, direct labor needs to relevant department, to report in time sometimes, even sometimes, the production of stopping of having to, after the handling suggestion of wait relevant departments, just can proceed to produce, affected production efficiency, therefore market is bursting to a kind of system and method that can accurately record percent defective.
Summary of the invention
The invention discloses architectural pottery production line cull electronic recording system and testing process, in order to solve the deficiencies in the prior art.
For addressing the above problem, technical solution of the present invention is:
Architectural pottery production line cull electronic recording system comprises control box, touch display screen, computer, external power interface, approach switch, described control box is provided with PLC control module, relaying and AC/DC changeover switch, on touch display screen, be provided with internal memory draw-in groove, the input voltage of PLC control module is 24V, PLC control module is connected with relaying with touch display screen by data line, and touch display screen is connected with computer after being connected with hub by data line again.
Its testing process:
1), opening power, external power interface is connected to civil power, civil power converts the direct power supply of 24V to through AC/DC changeover switch, is system power supply, system and production line are started working, approach switch starts to respond to the product quantity through approach switch on production line;
2), approach switch recorded production quantity information exchange is crossed to relay transmission in control box to PLC control module;
3), PLC control module carries out quantity after statistical treatment, by data line, to be transferred on touch display screen, the product quantity that demonstrates approach switch on touch display screen and recorded out;
4) while, having unacceptable product to produce on product line, workman on production line touches and clicks corresponding defect type on touch display screen, click after corresponding defect type, this defect type will record one at touch display screen, on touch display screen, cannot change;
5), PLC control module will be recorded the time of quantity, type and the generation of unacceptable product, PLC control module is carried out after data statistics processing, the type, specification product number, disqualification rate Real-time Feedback of producing product sum, substandard product quantity, substandard product, on touch display screen, and are fed back on computer by data simultaneously simultaneously;
6), in the internal memory draw-in groove on touch display screen, RAM (random access memory) card is installed, all relevant information data that simultaneously real time record saved system are added up, comprise information detection time of production quantity, substandard product quantity and type, specification product quantity and each product;
7), computer after receiving relevant production information, can directly directly provide on computers the relevant treatment suggestion of unacceptable product, relevant treatment suggestion can directly feed back on touch display screen by data line;
8), direct labor again according to the handling suggestion on touch display screen to accordingly unacceptable product being processed.
The invention has the beneficial effects as follows: by architectural pottery production line cull electronic recording system, accurately record and analyze product disqualification rate and defect type, and by backstage, directly feed back to relevant departments simultaneously, make the production information that relevant departments can real time inspection scene, automatic alarm prompting while there is unacceptable product, facilitate enterprise accurately to carry out the concrete defect that unacceptable product appears in statistical product, and can directly check and inquire about by system backstage relevant departments, and can provide in time handling suggestion, improved production efficiency, and facilitate that enterprise is follow-up to improve product, for improving the quality of product, provide reliable assurance.
Accompanying drawing explanation
Accompanying drawing is structural representation of the present invention;
In figure: 1-control box, 11-PLC control module, 12-relaying, 13-AC/DC changeover switch, 2-touch display screen, 21-internal memory draw-in groove, 3-computer, 4-external power interface, 5-approach switch, 6-hub.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail.
Referring to accompanying drawing, architectural pottery production line cull electronic recording system comprises control box 1, touch display screen 2, computer 3, external power interface 4, approach switch 5, described control box 1 is provided with PLC control module 11, relaying 12 and AC/DC changeover switch 13, on touch display screen 2, be provided with internal memory draw-in groove 21, the input voltage of PLC control module 11 is 24V, PLC control module 11 is connected with relaying 12 with touch display screen 2 by data line, and touch display screen 2 is connected with computer 3 after being connected with hub 6 by data line again.
Its testing process:
1), opening power, external power interface 4 is connected to civil power, and civil power converts the direct power supply of 24V to through AC/DC changeover switch 13, is system power supply, system and production line are started working, and approach switch 5 starts to respond to the product quantity through approach switch 5 on production line;
2), approach switch 5 relaying 12 that recorded production quantity information exchange is crossed in control box 1 transfer in PLC control module 11;
3), PLC control module 11 carries out quantity after statistical treatment, by data line, is transferred on touch display screen 2, demonstrates the product quantity that approach switch 5 is recorded out on touch display screen 2;
4) while, having unacceptable product to produce on product line, workman on production line touches and clicks corresponding defect type on touch display screen 2, click after corresponding defect type, this defect type will, one of touch display screen 2 record, cannot be changed on touch display screen 2;
5), PLC control module 11 will be recorded the time of quantity, type and the generation of unacceptable product, PLC control module 11 is carried out after data statistics processing, the type, specification product number, disqualification rate Real-time Feedback of producing product sum, substandard product quantity, substandard product, on touch display screen 2, and are fed back to data on computer 3 simultaneously simultaneously;
6), in the internal memory draw-in groove 21 on touch display screen 2, RAM (random access memory) card is installed, all relevant information data that simultaneously real time record saved system are added up, comprise information detection time of production quantity, substandard product quantity and type, specification product quantity and each product;
7), computer 3 after receiving relevant production information, can directly on computer 3, directly provide the relevant treatment suggestion of unacceptable product, relevant treatment suggestion can directly feed back on touch display screen 2 by data line;
8), direct labor again according to the handling suggestion on touch display screen 2 to accordingly unacceptable product being processed.
In actual applications, opening power, external power interface 4 is connected to civil power, civil power converts the direct power supply of 24V to through AC/DC changeover switch 13, for system power supply, system and production line are started working, approach switch 5 is arranged on above production line, can respond to the product quantity through approach switch 5 on production line, approach switch 5 relaying 12 that recorded production quantity information exchange is crossed in control box 1 transfer in PLC control module 11, wherein, relaying 12 can be installed a plurality of approach switchs 5, can monitor the product quantity on many production lines simultaneously, and set a minute demonstration at touch display screen 2, PLC control module 11 is carried out quantity after statistical treatment, by data line, be transferred on touch display screen 2, on touch display screen 2, demonstrate the product quantity that approach switch 5 is recorded out, while having unacceptable product to produce on product line, touch display screen 2 is provided with the various defect types that conventionally occur in Production of Ceramics above, workman on production line touches and clicks corresponding defect type on touch display screen 2, after clicking corresponding defect type, cannot be in touch display screen 2 upper row changes, changing data can only modify by computer 3, when LC control module 11 will be recorded the quantity of unacceptable product, the time of type and generation, PLC control module 11 is carried out after data statistics processing, to produce product sum, substandard product quantity, the type of substandard product, specification product number, disqualification rate Real-time Feedback is on touch display screen 2, and data are fed back on computer 3 simultaneously simultaneously, in internal memory draw-in groove 21 on touch display screen 2, RAM (random access memory) card is installed simultaneously, all relevant information data that real time record saved system are added up simultaneously, comprise production quantity, substandard product quantity and type, information detection time of specification product quantity and each product, when wanting enquiry of historical data, at computer 3 and above touch display screen 2, all can inquire historical data, conveniently the whole production of product and development are followed the trail of and follow-up, simultaneously, system is carried out statistical study to the defect type of the historical data in a period of time, can allow relevant technician's emphasis solve the normal defect problem occurring in production, thereby emphasis is dealt with problems targetedly, constantly improve production quality, when computer 3 is being received after relevant production information, can directly on computer 3, directly provide the relevant treatment suggestion of unacceptable product, relevant treatment suggestion can directly feed back on touch display screen 2 by data line, then direct labor again according to the handling suggestion on touch display screen 2 to accordingly unacceptable product being processed.
On touch display screen 2, show the total quantity of producing product, specification product quantity, do not conform to the quantity of product and the type of unacceptable product, product percent of pass, percent defective, unacceptable product relevant departments handling suggestion, aborning, for operator's convenience, during ceramic tile is produced, the normal defect type producing is directly listed at touch display screen 2, operator is when finding unacceptable product, and determine after the type of unacceptable product, directly on the corresponding defect type of touch display screen 2, directly click, save the trouble of artificial input, and more can accurately record and the probability that counts various different defects appearance, facilitate technician to improve product, simultaneously, information in computer 3 in Real-time Feedback production run, computer 3 is connected with touch display screen 2 by hub 6, a hub 6 can be pressed a plurality of touch display screens 2 simultaneously, namely, a computer 3 can show the defective data on many production lines simultaneously, and can be respectively to doing the operation of corresponding feedback opinion on every production line, a certain or several significant deficiency can be set in computer 3, while there is set emphasis defect in producing, in touch display screen 2 and computer 3, report to the police, remind related personnel to pay close attention to, related personnel immediately counterweight point defect processes in time, and provide handling suggestion in computer 3, handling suggestion is fed back on touch display screen 2 simultaneously, direct labor is after seeing touch display screen 2, in time unacceptable product is carried out to relevant treatment, if had, relate to while stopping producing at once, should stop producing at once, after dealing with problems, relevant departments proceed again to produce, like this, even if there is aborning great product defect, can not only immediate feedback, instant processing, avoid more unacceptable product to produce, improve the qualification rate of product, and for providing reliable data, the follow-up improvement of product guarantees.
Above-mentioned embodiment is the preferred embodiments of the present invention, can not limit the present invention, and other any change or other equivalent substitute mode that does not deviate from technical scheme of the present invention and make, within being included in protection scope of the present invention.
Claims (2)
1. architectural pottery production line cull electronic recording system comprises control box, touch display screen, computer, external power interface, approach switch, it is characterized in that: described control box is provided with PLC control module, relaying and AC/DC changeover switch, on touch display screen, be provided with internal memory draw-in groove, the input voltage of PLC control module is 24V, PLC control module is connected with relaying with touch display screen by data line, and touch display screen is connected with computer after being connected with hub by data line again.
2. architectural pottery production line cull electronic recording system testing process, is characterized in that:
1), opening power, external power interface is connected to civil power, civil power converts the direct power supply of 24V to through AC/DC changeover switch, is system power supply, system and production line are started working, approach switch starts to respond to the product quantity through approach switch on production line;
2), approach switch recorded production quantity information exchange is crossed to relay transmission in control box to PLC control module;
3), PLC control module carries out quantity after statistical treatment, by data line, to be transferred on touch display screen, the product quantity that demonstrates approach switch on touch display screen and recorded out;
4) while, having unacceptable product to produce on product line, workman on production line touches and clicks corresponding defect type on touch display screen, click after corresponding defect type, this defect type will record one at touch display screen, on touch display screen, cannot change;
5), PLC control module will be recorded the time of quantity, type and the generation of unacceptable product, PLC control module is carried out after data statistics processing, the type, specification product number, disqualification rate Real-time Feedback of producing product sum, substandard product quantity, substandard product, on touch display screen, and are fed back on computer by data simultaneously simultaneously;
6), in the internal memory draw-in groove on touch display screen, RAM (random access memory) card is installed, all relevant information data that simultaneously real time record saved system are added up, comprise information detection time of production quantity, substandard product quantity and type, specification product quantity and each product;
7), computer after receiving relevant production information, can directly directly provide on computers the relevant treatment suggestion of unacceptable product, relevant treatment suggestion can directly feed back on touch display screen by data line;
8), direct labor again according to the handling suggestion on touch display screen to accordingly unacceptable product being processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410349451.6A CN104199371A (en) | 2014-07-22 | 2014-07-22 | Electronic recording system and detection process for rejected bricks of architectural ceramic production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410349451.6A CN104199371A (en) | 2014-07-22 | 2014-07-22 | Electronic recording system and detection process for rejected bricks of architectural ceramic production line |
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| CN104199371A true CN104199371A (en) | 2014-12-10 |
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| CN201410349451.6A Pending CN104199371A (en) | 2014-07-22 | 2014-07-22 | Electronic recording system and detection process for rejected bricks of architectural ceramic production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107909250A (en) * | 2017-10-27 | 2018-04-13 | 青岛鹏海软件有限公司 | The management method of personnel's quality information is directed in a kind of workshop |
| CN109702474A (en) * | 2018-12-06 | 2019-05-03 | 温州职业技术学院 | Hardware-joint package system with quantity statistics function |
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| CN109702474A (en) * | 2018-12-06 | 2019-05-03 | 温州职业技术学院 | Hardware-joint package system with quantity statistics function |
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