CN201086066Y - Production detection sorting system for metal fittings - Google Patents
Production detection sorting system for metal fittings Download PDFInfo
- Publication number
- CN201086066Y CN201086066Y CNU2007201214535U CN200720121453U CN201086066Y CN 201086066 Y CN201086066 Y CN 201086066Y CN U2007201214535 U CNU2007201214535 U CN U2007201214535U CN 200720121453 U CN200720121453 U CN 200720121453U CN 201086066 Y CN201086066 Y CN 201086066Y
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- ironware
- production
- separation system
- control module
- master control
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Abstract
The utility model relates to a system for hardware production, inspection and selection, which is widely used in the production, inspection and selection of hardware, such as springs, bolts and connectors. The system comprises a master control device, a production device, an inspection device and a selection device. The master control device controls the inspection device to magnify and collect images of the hardware to be inspected, performs the automatic inspection and analysis according to the collected images, actuates the selection device according to the inspection result to separate qualified products from unqualified products, feedbacks the data of unqualified products to the production device, and regulates the production device. The utility model can significantly increase the inspection accuracy and efficiency as compared with the manual inspection, and integrates the functions of production, inspection and separation with high work efficiency. Additionally, the master control device can synchronously control the parameters of production equipment based on the inspection result, can correct the setup error of production equipment in time, and can minimize the rejection rate.
Description
Technical field
The utility model relates to a kind of ironware production testing separation system, relate in particular to and a kind ofly amplify and gather by image to the ironware produced, and according to the ironware image that collects detect automatically, a kind of ironware production testing separation system of sorting, described system and method can be widely used in the detection to ironware such as spring, bolt, connector etc.
Background technology
In the prior art ironware is detected mainly by manually carrying out, detect by using slide measure by detecting the people.For example when the length of detection springs, need block both ends of the spring with slide calliper rule.Because spring has elasticity, therefore the spring length data degree of accuracy of measuring is not high; Manual detection is influenced by subjective factor, and tester's health and psychological condition can influence each testing result, and human eye is easy to produce fatigue, the long error that also can occur thinking of working time; After tradition manual detection method is measured the spring size, need record data and judge that whether qualified spring is, like this and the efficient of the detection of losing time very low.
Production, detection and sorting to ironware in the prior art are separately carried out, at first ironware is produced by production equipment, by manually a large amount of ironwares of producing being detected, be the classification of the ironware of producing being carried out qualified products and substandard product according to testing result at last then.Pattern of the prior art can not realize systematization, continuous-flow type operation, operating efficiency is very low, and be that a large amount of ironwares that go out with the unified mode of manufacture through production equipment are carried out to the detection of ironware, in case appearring in the production equipment of ironware on being provided with, deviation can cause this series-produced ironware a large amount of waste products to occur.Detection to ironware is carried out afterwards, can not realize go wrong in process of production timely corrigendum under the situation of production equipment.
The utility model content
For solve exist in the prior art to ironware detect error big and detection efficiency is low, production, detection and assorting room separately carry out and can not in time detect production process, the timely technical problem of correction, the utility model provides a kind of ironware production testing separation system of full-automation.
The utility model solves the problems of the technologies described above the scheme that is adopted: a kind of ironware production testing separation system is provided, and described production testing separation system comprises: be used for master control set that described production testing separation system is controlled; Be used for process units that described ironware is made; Be used for described ironware is carried out the checkout gear that information is collected; Be used for described ironware is carried out the sorting unit of sorting; Described process units hands over described checkout gear to detect the ironware of producing, the information of the described ironware that described checkout gear will be collected sends to connected described master control set, described detection information is carried out data acquisition and the described information that collects is analyzed by described master control set, hand over described sorting unit to carry out sorting process described analysis result, and, adjust production equipment to described process units feedback substandard product information.
According to a preferred embodiment of the present utility model: described master control set is an industrial computer.
According to a preferred embodiment of the present utility model: described industrial computer comprises main control module, the checkout gear control module that is connected with described main control module respectively, servo-driver control module, production equipment control module, control information input module and data message display module, and wherein said servo-driver control module is connected with described sorting unit control module.
According to a preferred embodiment of the present utility model: described checkout gear is a shadowgraph, and it comprises: be used for microscope that detected described ironware is amplified; Be used for detected described ironware is carried out the camera head of IMAQ; Described microscope is installed in the front end of described camera head.
According to a preferred embodiment of the present utility model: the lighting fixture that can regulate brightness is installed on the described camera head.
According to a preferred embodiment of the present utility model: described sorting unit is that robot device comprises: be used for second robot device that ironware to be detected is sent to first robot device that described checkout gear detects and according to the analysis result of described master control set described ironware is carried out sorting, described first robot device and described second robot device are mounted respectively in the corresponding slideway of servo-driver.
According to a preferred embodiment of the present utility model: described robot device comprises first pivoted arm, second pivoted arm and is used to pick up the manipulator of described ironware; Described first pivoted arm is connected with servo-driver, can slide in the slideway of described servo-driver; Described second pivoted arm is connected with described first pivoted arm, can rotate around Y-axis by described relatively first pivoted arm; Described manipulator is connected with described second pivoted arm, on the described manipulator sucker is installed.
The beneficial effects of the utility model are: amplify and gather by the image to detected ironware, and detect automatically according to the image information that collects, resulting testing result is reliable and stable, is not subjected to the interference of human factor, and detected data are more accurate; And all be to finish by automation equipment from the sorting that detects detected product of equipment, only need the operator in advance detection system to be set once order accordingly, native system can long-time continual work, need not the operator and carry out the repeatedly duplication of labour, improved the operating efficiency of detection and sorting greatly; Native system adopts incorporate pipeline system structural design to improve operating efficiency greatly from producing to the sorting that detects again to the end, and production equipment is subjected to the control of native system master control set, master control set can in time be corrected the deviation that is provided with of production equipment according to the testing result of the product of having produced, greatly reduces percent defective like this.
Description of drawings
Fig. 1. detect separation system in the utility model a kind of ironware production testing separation system and the method and respectively install the assembly relation structural representation;
Fig. 2. production testing separation system overall structure schematic diagram;
Fig. 3. master control set modular structure schematic diagram;
Fig. 4. ironware production testing analytical method flow chart.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and embodiments.
See also in Fig. 1 a kind of ironware production testing separation system and the method and to detect separation system and respectively install assembly relation structural representation and Fig. 2 production testing separation system overall structure schematic diagram.As Fig. 1 or shown in Figure 2, described production testing separation system comprises: be used for master control set 101 that described production testing separation system is controlled; Be used for process units 102 that described ironware is made; Be used for described ironware is carried out the checkout gear 103 that information is collected; Be used for described ironware is carried out the sorting unit 104 of sorting; Described process units 102 hands over described checkout gear 103 to detect the ironware of producing, the information of the described ironware that described checkout gear 103 will be collected sends to connected described master control set 101, carry out data transaction and the described information that collects is analyzed by 101 pairs of described detection information of described master control set, hand over described sorting unit 104 to carry out sorting process described analysis result, and, adjust production equipment to described process units 102 feedback substandard product information.
Described in the present embodiment master control set 101 is that industrial computer, described checkout gear 103 is shadowgraph, and this shadowgraph 103 comprises: be used for microscope 108 that detected described ironware is amplified; Be used for detected described ironware is carried out the camera head 107 of IMAQ; Described microscope 108 is installed in the front end of described camera head 107.The lighting fixture (not shown) that can regulate brightness is installed on described camera head 107, this lighting fixture is installed is made camera head 107 when detected ironware is carried out IMAQ, can obtain more distinct image data, make the analysis of 101 pairs of images of master control set industrial computer more accurate.Described sorting unit 104 in the present embodiment comprises for the pneumatic machinery arm device: be used for second robot device 115 that ironware to be detected is sent to first robot device 114 that described checkout gear detects and according to the analysis result of described master control set 101 described ironware is carried out sorting, described first robot device 114 and described second robot device 115 are mounted respectively in the corresponding slideway 113,116 of servo-driver.Described robot device comprises first pivoted arm 109, second pivoted arm 110 and is used to pick up the manipulator 111 of described ironware; Described first pivoted arm 109 is connected with servo-driver 112, can slide in the slideway 113,116 of described servo-driver 112; Described second pivoted arm 110 is connected with described first pivoted arm 109, can be described relatively first pivoted arm 109 rotate around Y-axis; Described manipulator 111 is connected with described second pivoted arm 110, on the described manipulator 111 sucker 117 is installed.
Detection separation system provided by the utility model also comprises being connected with master control set industrial computer 101 and is used to control the display screen 106 that the production testing separation system carries out system's operation control panel 105 of work and is used to show testing result and system monitoring process.
See also Fig. 3. master control set modular structure schematic diagram; Master control set industrial computer 101 comprises the control core main control module 301 of system, the checkout gear control module 302, servo-driver control module 303, production equipment control module 304, control information input module 306 and the data message display module 305 that are connected with described main control module 301 respectively in this production testing separation system as shown in Figure 3, and described servo-driver control module 303 is connected with described sorting unit control module 307.
Wherein checkout gear control module 302 is used to connect checkout gear, and the control command of reception main control module 301 is controlled checkout gear; Servo-driver control module 303 is used to connect servo-driver and drives servo-driver work according to the instruction of main control module 301; Production equipment control module 304 and 301 two-way connections of main control module, production equipment control module 304 sends to main control module 301 with the situation and the production information of production equipment, main control module 301 can be given production equipment with the feedback information of substandard product simultaneously, and the control production equipment is adjusted; Control information input module 306 is used for control information is sent to main control module 301; Data message display module 305 is used for display monitoring information, production equipment parameter information and program information; Sorting unit control module 307 is connected with servo-driver control module 303, drives 307 pairs of ironwares of sorting unit control module by servo-driver control module 303 and carries out the sorting of certified products and defective work.
See also Fig. 4. ironware production testing analytical method flow chart.Described as shown in Figure 4 production testing analytical method comprises step: the first, with ironware according to preset parameters 402 machine-shapings 403; The second, the ironware to moulding carries out IMAQ 405; Three, described collected image is detected automatically, obtain detecting data 406; Four, described detection data and predefined standard items parameter value are compared and judge 409; Five, described ironware is carried out the sorting 410 of certified products or defective work according to described comparison and judged result.Six, to described process units feedback substandard product information, adjust production equipment 413.
Electing embodiment as with the production testing branch of spring in the utility model further specifies the production testing analytical method: the first step, need to make the needed parameters numerical value of spring by control panel input, for example information such as the diameter of spring, length, line footpath, line footpath spacing and number of active coils send to the spring production equipment with described parameter information by industrial computer and carry out production; Second step, the spring friendship checkout gear shadowgraph that the spring production equipment is produced by first manipulator carry out IMAQ, the process of IMAQ is at first amplified by the microscope that is installed in the shadowgraph, by the video camera in the shadowgraph spring after handling through amplification is taken pictures then and finish IMAQ, and the image information that collects is sent to the master control set industrial computer; The 3rd step, master control set industrial computer convert the image information that receives to digital information; The 4th step, the master control set industrial computer is compared every data parameters of the certified products of digital information and its storage inside one by one and judge, draws the judgement conclusion; The 5th step, master control set industrial computer send to servo-driver with judged result and control second manipulator spring is sent to certified products storage area or defective work storage area; The error message that can there be substandard product in the 6th step, master control set industrial computer simultaneously be corrected, and the information after will correcting sends to production equipment and re-executes.
Amplify and gather by the image to detected ironware, and detect automatically according to the image information that collects, resulting testing result is reliable and stable, is not subjected to the interference of human factor, and detected data are more accurate; And all be to finish by automation equipment from the sorting that detects detected product of equipment, only need the operator in advance detection system to be set once order accordingly, native system can long-time continual work, need not the operator and carry out the repeatedly duplication of labour, improved the operating efficiency of detection and sorting greatly; Native system adopts incorporate pipeline system structural design to improve operating efficiency greatly from producing to the sorting that detects again to the end, and production equipment is subjected to the control of native system master control set, master control set can in time be corrected the deviation that is provided with of production equipment according to the testing result of the product of having produced, greatly reduces percent defective like this.
Above content be in conjunction with concrete preferred implementation to further describing that the utility model is done, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, under the prerequisite that does not break away from the utility model design, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (7)
1. ironware production testing separation system, it is characterized in that: described production testing separation system comprises:
Be used for master control set (101) that described detection separation system is controlled;
Be used for process units (102) that described ironware is made;
Be used for described ironware is carried out the checkout gear (103) that information is collected;
Be used for described ironware is carried out the sorting unit (104) of sorting;
Described process units (102) hands over described checkout gear (103) to detect the ironware of producing, the information of the described ironware that described checkout gear (103) will be collected sends to connected described master control set (101), described detection information is carried out data acquisition and the described information that collects is analyzed by described master control set (101), hand over described sorting unit (104) to carry out sorting process described analysis result, and, adjust manufacturing parameter to described process units (102) feedback substandard product information.
2. production testing separation system according to claim 1 is characterized in that: described master control set (101) is an industrial computer.
3. production testing separation system according to claim 2, it is characterized in that: described industrial computer (101) comprises main control module (301), the checkout gear control module (302) that is connected with described main control module (301) respectively, servo-driver control module (303), production equipment control module (304), control information input module (306) and data message display module (305), and wherein said servo-driver control module (303) is connected with described sorting unit control module (307).
4. production testing separation system according to claim 1 is characterized in that: described checkout gear (103) is a shadowgraph, and it comprises:
Be used for microscope (108) that detected described ironware is amplified;
Be used for detected described ironware is carried out the camera head (107) of IMAQ;
Described microscope (108) is installed in the front end of described camera head (107).
5. detection separation system according to claim 4 is characterized in that: described camera head is equipped with the lighting fixture that can regulate brightness on (107).
6. detection separation system according to claim 1, it is characterized in that: described sorting unit (104) is a robot device, comprise: be used for second robot device (115) that ironware to be detected is sent to first robot device (114) that described checkout gear (103) detects and according to the analysis result of described master control set (101) described ironware is carried out sorting, described first robot device (114) and described second robot device (115) are mounted respectively in the corresponding slideway (113,116) of servo-driver (112).
7. detection separation system according to claim 6 is characterized in that: described robot device (114,115) comprises first pivoted arm (109), second pivoted arm (110) and is used to pick up the manipulator (111) of described ironware; Described first pivoted arm (109) is connected with servo-driver (112), can slide in the slideway (113,116) of described servo-driver (112); Described second pivoted arm (110) is connected with described first pivoted arm (109), can rotate around Y-axis by described relatively first pivoted arm (109); Described manipulator (111) is connected with described second pivoted arm (110), and sucker (117) is installed on the described manipulator (111).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201214535U CN201086066Y (en) | 2007-07-10 | 2007-07-10 | Production detection sorting system for metal fittings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201214535U CN201086066Y (en) | 2007-07-10 | 2007-07-10 | Production detection sorting system for metal fittings |
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| Publication Number | Publication Date |
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| CN201086066Y true CN201086066Y (en) | 2008-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201214535U Expired - Lifetime CN201086066Y (en) | 2007-07-10 | 2007-07-10 | Production detection sorting system for metal fittings |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170459A (en) * | 2013-03-19 | 2013-06-26 | 万新光学集团有限公司 | Spectacle lens flaw detection system |
| CN101347779B (en) * | 2008-08-29 | 2013-07-24 | 北京希地码科技有限公司 | Method for cascading and sharing eliminating device of automatic production line |
| CN105964559A (en) * | 2016-06-24 | 2016-09-28 | 无锡欧诺锁业有限公司 | Hardware component sorting machine |
| CN109581942A (en) * | 2019-01-28 | 2019-04-05 | 上海太易检测技术有限公司 | A kind of weight sorting system and method for alleviating host pressure |
-
2007
- 2007-07-10 CN CNU2007201214535U patent/CN201086066Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101347779B (en) * | 2008-08-29 | 2013-07-24 | 北京希地码科技有限公司 | Method for cascading and sharing eliminating device of automatic production line |
| CN103170459A (en) * | 2013-03-19 | 2013-06-26 | 万新光学集团有限公司 | Spectacle lens flaw detection system |
| CN105964559A (en) * | 2016-06-24 | 2016-09-28 | 无锡欧诺锁业有限公司 | Hardware component sorting machine |
| CN109581942A (en) * | 2019-01-28 | 2019-04-05 | 上海太易检测技术有限公司 | A kind of weight sorting system and method for alleviating host pressure |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20080716 |