CN202735796U - Intelligent industrial monitoring device - Google Patents
Intelligent industrial monitoring device Download PDFInfo
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- CN202735796U CN202735796U CN2012202968278U CN201220296827U CN202735796U CN 202735796 U CN202735796 U CN 202735796U CN 2012202968278 U CN2012202968278 U CN 2012202968278U CN 201220296827 U CN201220296827 U CN 201220296827U CN 202735796 U CN202735796 U CN 202735796U
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- programmable logic
- logic controller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides an intelligent industrial monitoring device, comprising a programmable logic controller PLC and one or several of temperature sensors, humidity sensors, pressure sensors, gas-concentration sensors and flow sensors. Every type of sensors is one or more. Each sensor is respectively connected with a sensing transmitter and then passes by an A/D converter and is connected with a PLC input terminal. A PLC output terminal passes by a D/A converter and a power driving control apparatus and is connected with a corresponding heating apparatus or a ventilation apparatus or an electromagnetic valve of a fluid pipeline in order to adjust correlative parameters, thereby keeping each parameter to be an optimum state in the production process. The PLC is connected with a display screen for displaying each present parameter, connected with an alarm apparatus for alarming when the parameter exceeds an early-warning value and connected with a server for sending the present parameter value in order to information storage query and statistical analysis. The device effectively performs real time monitoring and optimum maintenance to the production correlative parameters, thereby being beneficent to raise product quality and yield and reduce recording personnel and artificial accidents.
Description
(1) technical field
The utility model relates to the automatic control technology field, is specially a kind of intelligent industrial watch-dog.
(2) background technology
Development along with industrial technology, the development that the process complexity of industrial circle is also made in the restriction commercial production, the variation of key process parameter and related physical quantity in on-line monitoring industrial environment parameter and the production run, adjust in real time the control technological parameter, guarantee that process route in accordance with regulations produces, avoid the process conditions the change of divergence to affect Quality and yield, cause loss.
In various manufacturing enterprise, technological process be subjected to environment temperature, weather, pressure and other parameters variable effect, industrial control process is in time regulated in the real-time variation of capturing ambient parameter, the Quality and yield that guarantee is final.
The project of industrial monitoring is a lot of at present, comprise temperature, humidity, pressure, gas concentration, flow etc., artificial timing is tabled look-up, not only need to arrange the special messenger to be responsible for, and be difficult to find in the very first time variation of parameter, can't in time regulate and control relevant apparatus, guarantee industrial processes safety and product quality.
In order to satisfy the processing quality needs, improve the level of automated production, need the equipment of multiple key parameter in a kind of Real-Time Monitoring production run, and this equipment can not affect enterprise core business production.
(3) utility model content
The purpose of this utility model is a kind of intelligent industrial watch-dog of design, comprise the multiple testing environment parameter of programmable logic controller (PLC) and connection thereof or the sensor of technological parameter, programmable logic controller (PLC) also connects corresponding regulation device, can be by the real-time signal control regulation device of each sensor, each related parameter values is in optimum condition in the production run to keep.
The intelligent industrial watch-dog of the utility model design comprises programmable logic controller (PLC), also have in temperature sensor, humidity sensor, pressure transducer, gas concentration sensor, the flow sensor any or appoint several, every type sensor is one or more, each sensor accesses respectively sensing transducer, the signal that sensor is received is converted to electric signal, accessing A/D converter, is digital signal with analog signal conversion again, accesses at last the programmable logic controller (PLC) input end.The output terminal of programmable logic controller (PLC) connects D/A converter, be simulating signal with the instruction transformation of programmable logic controller (PLC), the access power driving control device, the power drive control device then connects the solenoid valve of corresponding heating arrangement or ventilation unit or fluid line, with regulate temperature, humidity, pressure, gas concentration, flow isoparametric any one or more, keep that each related parameter values is in optimum condition in the production run.
Programmable logic controller (PLC) is connected to display screen, can show current each environmental parameter and/or technological parameter that each sensor receives.Described display screen can be touch-screen, is the human-computer interaction interface that shows and control panel is integrated in one, and can set the early warning value of various parameters, selects displaying contents etc.
Described programmable logic controller (PLC) also is connected to warning device, and described warning device comprises pilot lamp and/or the hummer of a plurality of different colours.Different pilot lamp represent respectively current each environmental parameter and/or technological parameter is normal, abnormality; When certain environmental parameter and/or technological parameter surpass early warning value, programmable logic controller (PLC) is connected warning device, the unusual pilot lamp flicker that this extraordinary parameter is corresponding, and hummer sounds the alarm.
Programmable logic controller (PLC) is connected with server, each environmental parameter and/or technological parameter currency can be sent to server, so that the storage of information, inquiry, statistical study are made effective adjustment decision-making for enterprise.Programmable logic controller (PLC) is furnished with bus interface, is connected with server through network.
The advantage of the utility model intelligent industrial watch-dog is: 1, effectively production environment and key process parameter are carried out Real Time Monitoring, both improved production automation degree, guarantee again to keep suitable environment parameter and technological parameter in the production run, be conducive to improve product quality and yield; 2, reduced the record that checks meter of correlate meter, also avoided the generation of the product quality accident that human factor causes in the instrument management and security incident, thereby effectively reduced manufacturing cost, increased work efficiency; 3, during data exception, the optoacoustic of warning device is reported to the police and can be allowed operating personnel in time process; 4, the environmental parameter in the production run and technological parameter all can deposit database in, are convenient to inquiry and statistical study.
(4) description of drawings
Fig. 1 is this intelligent industrial watch-dog example structure block diagram.
(5) embodiment
This intelligent industrial watch-dog embodiment is for being used for the baking finish for car stove, and its structured flowchart as shown in Figure 1.2 temperature sensors and 1 gas concentration sensor are through sensing transducer and A/D converter access programmable logic controller (PLC) (PLC controller) input end, 2 temperature sensors are installed on the different parts of paint baking oven, temperature in the subregion monitoring stove, gas concentration sensor is installed in the workshop, paint baking oven place.The output terminal of PLC controller connects the power drive control device through D/A converter, and the power drive control device then connects heating arrangement and the ventilation unit of corresponding paint baking oven.
Programmable logic controller (PLC) is connected to touch-screen, also is connected to warning device.
This routine warning device comprises pilot lamp and the hummer of 3 group of three look.2 groups represent respectively 2 respective regions state of temperatures in the current paint baking oven in 3 groups of pilot lamp, and tri coloured lantern represents that respectively temperature normally, is heating up and temperature anomaly; 1 group of CONCENTRATION STATE that represents baking vanish volatilization gas in this workshop in addition, tri coloured lantern represent that respectively gas concentration normally, ventilate unusually and.When certain temperature parameter or gas concentration parameter surpass early warning value, programmable logic controller (PLC) is connected warning device, the unusual pilot lamp flicker that this extraordinary parameter is corresponding, and hummer sounds the alarm.
Programmable logic controller (PLC) is furnished with bus interface, is connected with server through network.
Described PLC controller, it is the core of this intelligent industrial watch-dog, be stored with respective regions optimised process temperature range in the paint baking oven, also store poor proportion integration differentiation (PID) program of controlling the heating arrangement power of paint baking oven according to Current Temperatures and optimised process temperature.The temperature signal that temperature sensor gathers zones of different in the paint baking oven obtains electric signal through sensing transducer, be the digital signal that the PLC controller can read through A/D converter with analog signal conversion again, PLC controller accordingly signal is carried out the PID control program, analyzing and processing, the digital signal that output power drives, be converted to the simulating signal of power drive by DA, send into the heating arrangement of paint baking oven and regulate its power, guarantee that temperature is the optimised process temperature value in the stove, realize the intelligent monitoring of furnace temperature, namely finish self-adaptation and regulate control.Similarly, the PLC controller is according to the signal of gas concentration sensor, and the power of regulating and controlling ventilation unit keeps in the workshop air normal, the Real Time Monitoring of realization surrounding air.If do not meet the technique initialization requirement because certain factor causes the temperature of paint baking oven, the PLC controller just starts warning device, in time reminds the operator by sound and light alarm.Touch-screen shows parameter currency and the heating arrangement ventilation unit duty that each sensor detects, and touch-screen also is used for arranging the early warning value of temperature and the gas concentration of PLC controller.This routine PLC controller is connected with server by network, the data that collect is stored in the database of server, and also available server is carried out remote monitoring.
This watch-dog can be used for the multiple commercial production such as machinery manufacturing industry, chemical industry, packing business, and the kinds of processes parameters such as temperature, pressure, flow, gas concentration, humidity or environmental parameter are carried out intelligent monitoring.
Above-described embodiment only is the specific case that the purpose of this utility model, technical scheme and beneficial effect are further described, and the utility model is not to be defined in this.All any modifications of within scope of disclosure of the present utility model, making, be equal to replacement, improvement etc., all be included within the protection domain of the present utility model.
Claims (7)
1. the intelligent industrial watch-dog comprises programmable logic controller (PLC), it is characterized in that:
Also comprise in temperature sensor, humidity sensor, pressure transducer, gas concentration sensor, the flow sensor any or appoint several, every type sensor is one or more, each sensor accesses respectively sensing transducer, access again A/D converter, access at last the programmable logic controller (PLC) input end; The output terminal of programmable logic controller (PLC) connects D/A converter, access power driving control device again, and the power drive control device then connects the solenoid valve of corresponding heating arrangement or ventilation unit or fluid line.
2. intelligent industrial watch-dog according to claim 1 is characterized in that:
Described programmable logic controller (PLC) is connected to display screen.
3. intelligent industrial watch-dog according to claim 2 is characterized in that:
Described display screen can be touch-screen.
4. each described intelligent industrial watch-dog in 3 according to claim 1 is characterized in that:
Described programmable logic controller (PLC) also is connected to warning device.
5. intelligent industrial watch-dog according to claim 4 is characterized in that:
Described warning device comprises pilot lamp and/or the hummer of a plurality of different colours.
6. each described intelligent industrial watch-dog in 3 according to claim 1 is characterized in that:
Described programmable logic controller (PLC) is connected with server.
7. intelligent industrial watch-dog according to claim 6 is characterized in that:
Described programmable logic controller (PLC) is furnished with bus interface, is connected with server through network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202968278U CN202735796U (en) | 2012-06-21 | 2012-06-21 | Intelligent industrial monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202968278U CN202735796U (en) | 2012-06-21 | 2012-06-21 | Intelligent industrial monitoring device |
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| Publication Number | Publication Date |
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| CN202735796U true CN202735796U (en) | 2013-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012202968278U Expired - Fee Related CN202735796U (en) | 2012-06-21 | 2012-06-21 | Intelligent industrial monitoring device |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105424584A (en) * | 2015-11-20 | 2016-03-23 | 威海新隆德电气有限公司 | Device for hydrogen sulfide high-pressure corrosion resistance test |
| CN106094925A (en) * | 2016-06-02 | 2016-11-09 | 安瑞装甲材料（芜湖）科技有限公司 | Bulletproof glass production technology temperature control system |
| CN106090628A (en) * | 2016-06-14 | 2016-11-09 | 东莞市联洲知识产权运营管理有限公司 | A kind of gas pipe leakage location test system and localization method thereof |
| CN106403152A (en) * | 2016-08-31 | 2017-02-15 | 山东耘威医疗科技有限公司 | Pathological air quality control equipment and system |
| CN107677143A (en) * | 2017-09-28 | 2018-02-09 | 安徽省金鸿再生资源科技有限公司 | A kind of security alarm control system of material regeneration vacuum smelting furnace |
| CN107718533A (en) * | 2017-10-13 | 2018-02-23 | 北京恒创增材制造技术研究院有限公司 | A kind of FDM three-dimensional printers on-line intelligence detecting and controlling system |
| CN107908201A (en) * | 2017-09-25 | 2018-04-13 | 湖南工业大学 | A kind of mixed gas flow intelligence control system and method |
| CN108179581A (en) * | 2018-03-08 | 2018-06-19 | 广东溢达纺织有限公司 | Pick-up acquires and alarm system, method and forming machine |
| CN109277173A (en) * | 2018-01-18 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent mobile Crushing Station with remote monitoring function |
| CN109277179A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of jaw intelligent crushing machine having internet of things functional |
| CN109277147A (en) * | 2018-01-18 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent vertical flour mill with remote monitoring function |
| CN109277126A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function |
| CN113984125A (en) * | 2021-11-02 | 2022-01-28 | 株洲湘瓷科艺特种陶瓷有限公司 | Ceramic sintering atmosphere state monitoring system |
| CN114365052A (en) * | 2019-10-10 | 2022-04-15 | 舍弗勒技术股份两合公司 | Device and method for connecting production machines and for monitoring processes of production machines |
| CN115319003A (en) * | 2022-08-26 | 2022-11-11 | 上海长江云息数字科技有限公司 | Automatic counting and controlling system for forging |
-
2012
- 2012-06-21 CN CN2012202968278U patent/CN202735796U/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105424584A (en) * | 2015-11-20 | 2016-03-23 | 威海新隆德电气有限公司 | Device for hydrogen sulfide high-pressure corrosion resistance test |
| CN106094925A (en) * | 2016-06-02 | 2016-11-09 | 安瑞装甲材料（芜湖）科技有限公司 | Bulletproof glass production technology temperature control system |
| CN106094925B (en) * | 2016-06-02 | 2018-08-03 | 安瑞装甲材料（芜湖）科技有限公司 | Bulletproof glass production technology temperature control system |
| CN106090628A (en) * | 2016-06-14 | 2016-11-09 | 东莞市联洲知识产权运营管理有限公司 | A kind of gas pipe leakage location test system and localization method thereof |
| CN106403152A (en) * | 2016-08-31 | 2017-02-15 | 山东耘威医疗科技有限公司 | Pathological air quality control equipment and system |
| CN107908201A (en) * | 2017-09-25 | 2018-04-13 | 湖南工业大学 | A kind of mixed gas flow intelligence control system and method |
| CN107677143A (en) * | 2017-09-28 | 2018-02-09 | 安徽省金鸿再生资源科技有限公司 | A kind of security alarm control system of material regeneration vacuum smelting furnace |
| CN107718533A (en) * | 2017-10-13 | 2018-02-23 | 北京恒创增材制造技术研究院有限公司 | A kind of FDM three-dimensional printers on-line intelligence detecting and controlling system |
| CN109277179A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of jaw intelligent crushing machine having internet of things functional |
| CN109277126A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function |
| CN109277173A (en) * | 2018-01-18 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent mobile Crushing Station with remote monitoring function |
| CN109277147A (en) * | 2018-01-18 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent vertical flour mill with remote monitoring function |
| CN108179581A (en) * | 2018-03-08 | 2018-06-19 | 广东溢达纺织有限公司 | Pick-up acquires and alarm system, method and forming machine |
| CN108179581B (en) * | 2018-03-08 | 2024-01-30 | 广东溢达纺织有限公司 | Rolling surplus rate acquisition and alarm system, rolling surplus rate acquisition and alarm method and setting machine |
| CN114365052A (en) * | 2019-10-10 | 2022-04-15 | 舍弗勒技术股份两合公司 | Device and method for connecting production machines and for monitoring processes of production machines |
| CN113984125A (en) * | 2021-11-02 | 2022-01-28 | 株洲湘瓷科艺特种陶瓷有限公司 | Ceramic sintering atmosphere state monitoring system |
| CN115319003A (en) * | 2022-08-26 | 2022-11-11 | 上海长江云息数字科技有限公司 | Automatic counting and controlling system for forging |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130213 Termination date: 20160621 |