CN202677159U - Tyre sulfuration group control system - Google Patents
Tyre sulfuration group control system Download PDFInfo
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- CN202677159U CN202677159U CN2012202513643U CN201220251364U CN202677159U CN 202677159 U CN202677159 U CN 202677159U CN 2012202513643 U CN2012202513643 U CN 2012202513643U CN 201220251364 U CN201220251364 U CN 201220251364U CN 202677159 U CN202677159 U CN 202677159U
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- 238000005987 sulfurization reaction Methods 0.000 title abstract description 7
- 238000012544 monitoring process Methods 0.000 claims abstract description 29
- 230000002159 abnormal effect Effects 0.000 claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 11
- 101100286571 Mus musculus Pyhin1 gene Proteins 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000013480 data collection Methods 0.000 claims description 5
- 241001269238 Data Species 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007405 data analysis Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 27
- 238000000034 method Methods 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 14
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 3
- 238000010304 firing Methods 0.000 abstract 1
- 229910052717 sulfur Inorganic materials 0.000 abstract 1
- 239000011593 sulfur Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 16
- 238000004073 vulcanization Methods 0.000 description 8
- 230000002950 deficient Effects 0.000 description 5
- 235000012054 meals Nutrition 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- 239000005864 Sulphur Substances 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 3
- 230000002354 daily effect Effects 0.000 description 3
- 230000003203 everyday effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000005486 sulfidation Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a tyre sulfuration group control system. Through an acquisition module, an analog conversion module, a PLC programming module, a communication module, a main control PLC module, an Ethernet module database system, and an information query module, remote monitoring query function is realized; the whole process of tyre sulfuration production is monitored; temperature, pressure, sulfur addition time, firing times and abnormal data are monitored in real time; exception code mail notification is extracted; daily sulfuration data is backed up; abnormal summary sheets automatically generate daily reports; single shift production reports is generated simultaneously; and Web platform query is provided. The tyre sulfuration group control system has the advantages of saving detection cost and time for an enterprise, improving detection efficiency, achieving high efficiency full control state production, effectively improving the quality of the tyre products, saving cost for the production enterprise, improving efficiency and reducing appearance of abandonment and disqualification.
Description
Technical field
The utility model relates to a kind of supervisory system, is specifically related to a kind of tyre vulcanizing group control system.
Background technology
Current tyre production enterprise, more and more higher to quality requirements, expect finished product from former, each link all needs corresponding quality monitoring technology.Only in this way, the quality of tire product just can ensure to some extent, and client's safety could ensure to some extent.Traditional quality monitoring mechanism, just the production technology key element is inspected by random samples, can not the full-scope safeguards quality requirements, also lack necessary data for improved flow and rely on, the traditional quality detection means can't be controlled environmental factor, energy conveying, valve pipe factor and apparatus control system itself tyre vulcanizing is caused direct or indirect quality impact.Produce high quality of products, depend quality department alone and be nowhere near, need each relevant unit to pull together to cooperate, process real-time and just can break off the defective products outflow.The QC gimmick can't realize quality management and control truly in the past, and its unfavorable factor: processing power is low, and efficient is poor, and the equipment and technology parameter can't be provided comprehensively, and the processing problem is untimely; Can't find out and cause the abnormal quality true cause, improve countermeasure, cure the symptoms, not the disease; Manufacturing cost is high, and scrappage is high, and the visitor tells many, and quality problems are serious.
The utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of tyre vulcanizing group control system, can Real-Time Monitoring tyre vulcanization overall process, can intelligent control, to satisfy the tyre vulcanizing quality requirements, promote quality of item, the prevention defective products occurs, and follows the tracks of for abnormal information is convenient, and the interception defective products flows out, reach the processing procedure analysis and improve countermeasure, the science data foundation is provided.
For achieving the above object, the technical solution of the utility model is as follows: a kind of tyre vulcanizing group control system comprises the acquisition module that the real time datas such as the outer temperature of each mould, external pressure, Nei Wennei pressure are gathered;
Be used for the analog quantity that acquisition module collects is converted to the analog quantity modular converter of digital quantity;
Be used for the PLC programming module that the digital quantity with the output of analog quantity modular converter carries out logical operation, data collection and analysis, data transmission etc.;
Be used for the concentric cable on-link mode (OLM) and set up the communication module of system local area network;
The main control PLC module that is used for receive data and transformational analysis;
Be used for setting up the ethernet module of master station and server communication;
Use OPC to carry out PLC and be connected with the PC data, and pass through the Database Systems that the IFix framework is set up;
For the information inquiry module that real time data and the abnormal information of monitored device are inquired about and controlled.
Preferably, also comprise for PLC programming module inside programming is analyzed the man-machine display module that data are carried out output display.
Preferably, described acquisition module comprises for the temperature sensor of temperature acquisition and is used for the pressure transducer of pressure acquisition.
Preferably, described information inquiry module comprises for the receiving platform of enterprises customer information with for the WEB platform of realizing remote monitoring function.
Adopt the beneficial effect of the technical program to be: by acquisition module, analog quantity modular converter, PLC programming module, communication module, main control PLC module, ethernet module Database Systems, information inquiry module; realize the remote monitoring query function; the monitoring tyre vulcanization is produced all processes; Real-Time Monitoring temperature, pressure, add the sulphur time, cook a meal time, abnormal data; extract the abnormality code mail notification; vulcanize data backup every day; unusual summary sheet generates daily sheet automatically; generate simultaneously split run output form, the inquiry of Web platform is provided.For enterprise saves testing cost, time, improve monitoring efficient.Thereby reach efficient full control state production, the quality of Effective Raise tire product for manufacturing enterprise saves cost, is raised the efficiency, and reduces and scraps and bad generation.
Description of drawings
In order to be illustrated more clearly in the technical scheme in the utility model embodiment technology, the below will do to introduce simply to the accompanying drawing of required use in the embodiment technical description, apparently, accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is process flow diagram of the present utility model.
Fig. 3 is IFix Organization Chart of the present utility model.
Embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, a kind of tyre vulcanizing group control system comprises the acquisition module that the real time datas such as the outer temperature of each mould, external pressure, Nei Wennei pressure are gathered; Be used for the analog quantity that acquisition module collects is converted to the analog quantity modular converter of digital quantity; Be used for the PLC programming module that the digital quantity with the output of analog quantity modular converter carries out logical operation, data collection and analysis, data transmission etc.; Be used for the concentric cable on-link mode (OLM) and set up the communication module of system local area network; The main control PLC module that is used for receive data and transformational analysis; Be used for setting up the ethernet module of master station and server communication; Use OPC to carry out PLC and be connected with the PC data, and pass through the Database Systems that the IFix framework is set up; For the information inquiry module that real time data and the abnormal information of monitored device are inquired about and controlled.
Also comprise for PLC programming module inside programming is analyzed the man-machine display module that data are carried out output display.Acquisition module comprises for the temperature sensor of temperature acquisition and is used for the pressure transducer of pressure acquisition.The information inquiry module comprises for the receiving platform of enterprises customer information with for the WEB platform of realizing remote monitoring function.
The analog quantity modular converter carries out analog quantity by Q68ADI analog to digital conversion module and converts digital quantity to.Communication module is set up the board LAN (Local Area Network) by the QJ71BR11 module by the concentric cable on-link mode (OLM).Ethernet module is by QJ71E71-100 Module Links telecommunication network.OPC is an industrial standard, and OPC comprises the regular set of a whole set of interface, attribute and method, is used for process control and automated manufacturing system.For bridge has been set up in application program and field process control application based on Windows.IFix is that GE intelligent platform (GE-IP) provides the robotization hardware and software solution, and process visualization, data acquisition and the data monitoring of production operation is provided.IFix can accurately monitor, the production control process, and optimizes production equipment and ERP.It can reflect fast to the production event, reduces raw materials consumption, boosts productivity, thereby accelerates product to the reaction velocity in market, improves user's income.
As shown in Figure 2, tyre vulcanizing group control system is that industrial automation control system becomes digital signal with analog signal conversion, the collecting device operation information, various parameters change under the transfer equipment running status in real time, abnormal signal is identified, judge and encode and be sent to main frame, the IFix platform collates the minutes the equipment real-time dynamic data in terminal database by OPC, while analog machine real-time running state and each monitor data variable condition on terminating machine, mail mass-sending abnormal information and abnormal section historical data, verify countermeasure and share reported information for relevant responsible person, the IFix platform also is responsible for simultaneously the every data of each equipment of synchronous recording in database and is automatically generated historical data report on the same day, the same day abnormal data form, the same day yield data form, man-machine platform information output is read, industrial network is set up, local area network platform, the OPC information, the PC platform program is write, network platform programming, Web information issuance, combine the industrial automation technology, the PC technology, network technology transmits real time data and the abnormal information of monitored device in real-time mode, information speed is accurate to and is unit second, so that tire product is in sulfidation, up-to-standard rate is constantly soaring, and realized efficient full control state production, the super tire product, for manufacturing enterprise saves cost, raise the efficiency, reduce and scrap and bad generation.And be that customer satisfaction improves Reliable guarantee, the outflow of every tires all can actively be ask, tyre vulcanizing group control system not only possesses above function, and whenever cook a meal actuation time under time various states, output, standby time, specifications parameter temperature, pressure curve etc. of record improve the foundation that processing procedure provides science to engineering department and administration and supervision authorities simultaneously.
As shown in Figure 3, IFix Organization Chart, DIT are the driver map list, and SAC is scanning, warning, control, and PDB is the process data bank, and IFix WorkSpace designs and carry out the district for formula.
Equipment end realizes that by Programmable Logic Controller logic control has reached the Data Collection transmitting function by temperature sensor, pressure transducer, all kinds of switch valve group component devices hardware members; QJ71BR11 network linking assembly is responsible for the remote address link, sends data to the PLC of main website; QJ71E71-100 Ethernet assembly, the link telecommunication network; The IFix platform collates the minutes the equipment real-time dynamic data in terminal database by OPC, while analog machine real-time running state and each monitor data variable condition on terminating machine, mail mass-sending abnormal information and abnormal section historical data, verify countermeasure and share reported information for relevant responsible person, the IFix platform also is responsible for simultaneously the every data of each equipment of synchronous recording in database and is automatically generated historical data report on the same day, same day abnormal data form, same day yield data form.Research and development of the present utility model are the industry energy conservation consumption reduction, for the tire product sulfidation realizes rapidly and efficiently full inspection, guarantee that the tire production process quality is comprehensively qualified.Provide reliable guarantee for producing enterprise product quality and product image.
By acquisition module, analog quantity modular converter, PLC programming module, communication module, main control PLC module, ethernet module Database Systems, information inquiry module; realize the remote monitoring query function; the monitoring tyre vulcanization is produced all processes; Real-Time Monitoring temperature, pressure, add the sulphur time, cook a meal time, abnormal data; extract the abnormality code mail notification, vulcanize data backup every day, unusual summary sheet generates daily sheet automatically; generate simultaneously split run output form, the inquiry of Web platform is provided.For enterprise saves testing cost, time, improve monitoring efficient.Thereby reach efficient full control state production, the quality of Effective Raise tire product for manufacturing enterprise saves cost, is raised the efficiency, and reduces and scraps and bad generation.
By to real time data inspecting, prevent ahead of time the defective products output to reach; Mailing list is received: promote the abnormal failure processing speed, specific aim proposes to improve countermeasure; The inquiry of historical data: poor prognostic cause analysis reaches the sulfuration process improved flow, and scientific basis is provided; Abnormal information gathers: search hidden danger root magic weapon; Total production statistics: make things convenient for production unit to follow the trail of production information, each work unit production information of scientific statistics; Network platform issue: make things convenient for each relevant unit in time to understand current production specification, production quantity, defective products produces the information such as number, abnormal article generating source of cooking a meal, and provides and improves foundation.
The used technology of tyre vulcanizing group control system comprises the industrial automatic control technology, many technological synthesis technology such as PLC programming technique, network construction technology, Ethernet application technology, PC programming technique, information platform application technology.
Tyre vulcanizing group control system belongs to the Real-Time Monitoring Abnormal returns, the monitoring technique in the process monitoring technique field that Data Collection, network inquiry are integrated; be specifically related to utilize the analog quantity conversion; the PLC programming, industrial local network group key, OPC data acquisition; realize pattern; display device running real-time status, network platform enquiry of historical data and remote supervisory and control(ling) equipment real-time motion situation, using method is simple; only needing needs the information of inquiry just to represent in the network platform according to the network address operation of authorizing.
Tyre vulcanizing group control system is by the machine station information of stand-alone device with required collections such as analog quantity, switching values, put into specific address, by industrial network group key, the field apparatus network is networked with corporate server again, information is published on the network platform, to realize remote monitoring function, native system is the complex art that industrial automation is combined with computer technology.
The using method of tyre vulcanizing group control system is: convert digital signal to by the every key element with sulfuration process, realize a kind of method of watch-dog state, main monitoring target is the outer temperature of each mould, external pressure, the real time datas such as Nei Wennei pressure, the temperature monitoring means are temperature-sensitive device temperature sensors, pressure transducer, technical requirement changes into the 4-20mA current signal with resistance signal by transmitter, 0 ℃ ~ 200 ℃ of measurement ranges, pressure transducer measurement range 0mpa-40mpa, current signal: 4-20mA, again the 4-20mA current signal is passed through the AD module, convert the digital signal of 0-4000 to, passing ratio is reduced into actual temperature pressure to PLC again, and other external valve group signal then can be realized transmitting by programming code, by PC end code is reduced the board actual act again, to realize remote monitoring function.
Tyre vulcanizing group control system is greatly saved human resources and is dropped into, and the tire vulcanization process quality promotes significantly, and process improving has had hard objectives, Effective Raise the work efficiency improved of tyre vulcanizing.Real-time monitoring system, in tire vulcanization process, play considerable effect, every tyre vulcanization index in strict management and control, strictly supervising the quality of tire vulcanization process, for enterprise saves testing cost, time, improve monitoring efficient, the prestige of product quality and yield and quality provides reliable assurance.
Adopt the beneficial effect of the technical program to be: by acquisition module, analog quantity modular converter, PLC programming module, communication module, main control PLC module, ethernet module Database Systems, information inquiry module; realize the remote monitoring query function; the monitoring tyre vulcanization is produced all processes; Real-Time Monitoring temperature, pressure, add the sulphur time, cook a meal time, abnormal data; extract the abnormality code mail notification; vulcanize data backup every day; unusual summary sheet generates daily sheet automatically; generate simultaneously split run output form, the inquiry of Web platform is provided.For enterprise saves testing cost, time, improve monitoring efficient.Thereby reach efficient full control state production, the quality of Effective Raise tire product for manufacturing enterprise saves cost, is raised the efficiency, and reduces and scraps and bad generation.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from spirit or scope of the present utility model, in other embodiments realization.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (4)
1. a tyre vulcanizing group control system is characterized in that, comprises the acquisition module that the real time datas such as the outer temperature of each mould, external pressure, Nei Wennei pressure are gathered;
Be used for the analog quantity that acquisition module collects is converted to the analog quantity modular converter of digital quantity;
Be used for the PLC programming module that the digital quantity with the output of analog quantity modular converter carries out logical operation, data collection and analysis, data transmission etc.;
Be used for the concentric cable on-link mode (OLM) and set up the communication module of system local area network;
The main control PLC module that is used for receive data and transformational analysis;
Be used for setting up the ethernet module of master station and server communication;
Use OPC to carry out PLC and be connected with the PC data, and pass through the Database Systems that the IFix framework is set up;
For the information inquiry module that real time data and the abnormal information of monitored device are inquired about and controlled.
2. a kind of tyre vulcanizing group control system according to claim 1 is characterized in that, also comprises for PLC programming module inside programming is analyzed the man-machine display module that data are carried out output display.
3. a kind of tyre vulcanizing group control system according to claim 1 and 2 is characterized in that, described acquisition module comprises for the temperature sensor of temperature acquisition and is used for the pressure transducer of pressure acquisition.
4. a kind of tyre vulcanizing group control system according to claim 3 is characterized in that, described information inquiry module comprises for the receiving platform of enterprises customer information with for the WEB platform of realizing remote monitoring function.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012202513643U CN202677159U (en) | 2012-05-31 | 2012-05-31 | Tyre sulfuration group control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012202513643U CN202677159U (en) | 2012-05-31 | 2012-05-31 | Tyre sulfuration group control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103454987A (en) * | 2012-05-31 | 2013-12-18 | 建大橡胶（中国）有限公司 | Tire vulcanization group control system |
| CN104227043A (en) * | 2013-06-18 | 2014-12-24 | 建大橡胶（中国）有限公司 | Repair system and repair method for relieving radial excessive glue of tire segment mold |
| CN104794555A (en) * | 2014-12-20 | 2015-07-22 | 佛山市多谱光电科技有限公司 | LED production and test data management system based on Internet of things |
| CN112822057A (en) * | 2021-02-07 | 2021-05-18 | 佛山职业技术学院 | Product quality detection system and control method thereof |
-
2012
- 2012-05-31 CN CN2012202513643U patent/CN202677159U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103454987A (en) * | 2012-05-31 | 2013-12-18 | 建大橡胶（中国）有限公司 | Tire vulcanization group control system |
| CN103454987B (en) * | 2012-05-31 | 2015-05-13 | 建大橡胶（中国）有限公司 | Tire vulcanization group control system |
| CN104227043A (en) * | 2013-06-18 | 2014-12-24 | 建大橡胶（中国）有限公司 | Repair system and repair method for relieving radial excessive glue of tire segment mold |
| CN104794555A (en) * | 2014-12-20 | 2015-07-22 | 佛山市多谱光电科技有限公司 | LED production and test data management system based on Internet of things |
| CN104794555B (en) * | 2014-12-20 | 2019-11-29 | 佛山市多谱光电科技有限公司 | A kind of LED production and test data management system based on Internet of Things |
| CN112822057A (en) * | 2021-02-07 | 2021-05-18 | 佛山职业技术学院 | Product quality detection system and control method thereof |
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