CN107677143A - A kind of security alarm control system of material regeneration vacuum smelting furnace - Google Patents
A kind of security alarm control system of material regeneration vacuum smelting furnace Download PDFInfo
- Publication number
- CN107677143A CN107677143A CN201710900392.0A CN201710900392A CN107677143A CN 107677143 A CN107677143 A CN 107677143A CN 201710900392 A CN201710900392 A CN 201710900392A CN 107677143 A CN107677143 A CN 107677143A
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- China
- Prior art keywords
- control device
- smelting furnace
- information
- sensor
- humidity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0014—Devices for monitoring temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/04—Arrangements of indicators or alarms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0006—Monitoring the characteristics (composition, quantities, temperature, pressure) of at least one of the gases of the kiln atmosphere and using it as a controlling value
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D2021/0007—Monitoring the pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
Abstract
The invention discloses a kind of security alarm control system of material regeneration vacuum smelting furnace, it is related to production safety alerting techniques field.The present invention includes control device, temperature sensor, humidity sensor, lambda sensor, baroceptor, input module, electric power system, display device, remote controllers, wireless communication apparatus and alarm device；Temperature sensor, humidity sensor, lambda sensor, baroceptor communicate connection with control device respectively；Control device is coupled by wireless communication apparatus with remote controllers.The present invention controls the working condition of vacuum drying oven by control device, work circumstances safe coefficient when improving existing vacuum smelting furnace production, reduce security incident odds, data in whole production process are all real time datas, it is easy to process analysis, whole production process vacuum smelting furnace working condition on-site supervision, and produced on-site situation and parameter instantaneous transmission are realized into remote control to remote controllers.
Description
Technical field
The invention belongs to production safety alerting techniques field, more particularly to a kind of safety of material regeneration vacuum smelting furnace
Alarm control system.
Background technology
In recent years, with the development of science and technology, countries in the world persistently raise for the demand of tin, the Tin Resources easily picked up
Increasingly reduce, microfine tin ore mud is more and more.These sludges are largely hoarded in mine tailing due to the limitation of recovery technology means
In, not only make it that the rate of recovery of tin in Tin concentrate is relatively low, and also result in dosing increase and production cost lifting.It is existing
It can directly be handled in technology by way of distillation, that is, material is added in vacuum distillation furnace and carries out separated
Afterwards, tin liquor is discharged from tin outputting tube.
Vacuum smelting furnace has melting efficiency high at present, and power savings are good, compact-sized, and overload capacity is strong, around stove
The advantages that temperature is low, flue dust is few, operating environment is good.Operating procedure is simple, melting is reliable, and metal ingredient is uniform, and fusing rises
Warm fast, furnace temperature is easily controlled, production efficiency is high, and stove utilization rate is high, it is convenient to change kind.But in intermediate frequency (IF) smelting at this stage
Stove still belongs to artificial on duty, and existing worker operates at the scene, and the data in whole production process are all instant data.Need to do life
When producing process analysis procedure analysis, creation data can only be recorded in process of production by field worker.Whole production process can only scene in addition
Monitoring, and produced on-site situation and creation data can not be sent to administrative department immediately, it can usually be caused because temperature is higher
Body is damaged, and is triggered security incident, or the equipment of subsequent processing is caused to damage, the temperature monitoring of vacuum drying oven is spent in real time it is low,
The size of temperature, humidity, oxygen content and atmospheric pressure value in vacuum drying oven can all directly influence the safety of production, therefore it provides one
The security alarm control system of kind material regeneration vacuum smelting furnace, solves the above problems.
The content of the invention
It is an object of the invention to provide a kind of security alarm control system of material regeneration vacuum smelting furnace, pass through setting
There are temperature sensor, humidity sensor, lambda sensor, baroceptor, control device, the working condition of vacuum drying oven is supervised in real time
Survey, the working condition of vacuum drying oven is controlled by control device, work circumstances safe when solving existing vacuum smelting furnace production
Coefficient is low, the monitoring of vacuum drying oven working environment is difficult and monitoring range is narrow easily there is the problem of security incident.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions：
The present invention regenerates the security alarm control system of vacuum smelting furnace for a kind of material, including control device, temperature pass
Sensor, humidity sensor, lambda sensor, baroceptor, input module, electric power system, display device, remote controllers, nothing
Line communication device and alarm device；Temperature sensor, humidity sensor, lambda sensor, baroceptor respectively with control device
Communication connection；Control device communicates connection with display device, wireless communication apparatus, electric power system respectively；Input module passes through letter
Number acquisition process and signal converting transmission circuit are connected with control device；Control device passes through wireless communication apparatus and remote control
Device couples.
Further, temperature sensor gathers the temperature information in smelting furnace and passes through data sensor collection and signal conversion
Temperature information is transferred to control device by transport module.
Further, humidity sensor gathers the humidity information in smelting furnace and passes through data sensor collection and signal conversion
Humidity information is transferred to control device by transport module.
Further, lambda sensor gathers the oxygen content information in smelting furnace and passes through data acquisition process and signal conversion
Transport module is by oxygen content information transfer to control device.
Further, baroceptor gathers the pressure information in smelting furnace and passes through data collection and analysis processing and signal
Pressure information is transferred to control device by converting transmission module.
Further, input module includes control button；Control button includes the temperature threshold button in smelting furnace, humidity
Scope button, oxygen content threshold value button and air pressure threshold value button；Control button is connected with control device.
Further, control device receives temperature sensor, humidity sensor, lambda sensor and baroceptor transmission
Temperature information, humidity information, oxygen content information and pressure information；Control device is changed by signal and display output module is with showing
Showing device is connected；
Further, control device receives temperature threshold, humidity range, oxygen content threshold value and the air pressure of input module transmission
Threshold value；Control device driving alarm device sends alarm；Control device driving connection electric power system.
Further, temperature information, humidity information, oxygen content information and the air pressure of display device receiving control device transmission
Information and real-time display.
Further, remote control passes through wireless communication apparatus and control device information exchange.
The invention has the advantages that：
1st, the present invention controls the working condition of vacuum drying oven by control device, work when improving existing vacuum smelting furnace production
Make Environmental security coefficient, reduce security incident odds, the data in whole production process are all real time datas, are easy to give birth to
Production process analysis procedure analysis, whole production process vacuum smelting furnace working condition on-site supervision, and produced on-site situation and parameter is instant
Transmit to remote controllers, realize remote control.
It is 2nd, of the invention by being provided with temperature sensor, humidity sensor, lambda sensor, baroceptor, control device,
The working condition of vacuum drying oven is monitored in real time, the working condition of real-time monitoring vacuum smelting furnace is simultaneously adjusted correspondingly, and is reduced
Energy consumption, the running parameter of vacuum smelting furnace is rationally set, ensures the production safety of vacuum smelting furnace.
Certainly, any product for implementing the present invention it is not absolutely required to reach all the above advantage simultaneously.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, used required for being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability
For the those of ordinary skill of domain, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other attached
Figure.
Fig. 1 is the structural representation for the security alarm control system that material of the present invention regenerates vacuum smelting furnace；
In accompanying drawing, the list of parts representated by each label is as follows：
1- control devices, 2- temperature sensors, 3- humidity sensors, 4- lambda sensors, 5- baroceptors, 6- input moulds
Block, 7- electric power systems, 8- display devices, 9- remote controllers, 10- wireless communication apparatus, 11- alarm devices.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Refer to shown in Fig. 1, the present invention regenerates the security alarm control system of vacuum smelting furnace, including control for a kind of material
It is device 1 processed, temperature sensor 2, humidity sensor 3, lambda sensor 4, baroceptor 5, input module 6, electric power system 7, aobvious
Showing device 8, remote controllers 9, wireless communication apparatus 10 and alarm device 11；Temperature sensor 2, humidity sensor 3, oxygen sensing
Device 4, baroceptor 5 communicate connection with control device 1 respectively；Control device 1 respectively with display device 8, wireless communication apparatus
10th, the communication of electric power system 7 connection；Input module 6 passes through signal acquisition process and signal converting transmission circuit and the phase of control device 1
Connection；Control device 1 is coupled by wireless communication apparatus 10 with remote controllers 9, expands the supervision model to vacuum drying oven working condition
Enclose.
Wherein, temperature sensor 2 gathers the temperature information in smelting furnace and passed by data sensor collection and signal conversion
Temperature information is transferred to control device 1 by defeated module；Humidity sensor 3 gathers the humidity information in smelting furnace and passed by data
Humidity information is transferred to control device 1 by sense collection and signal converting transmission module；The oxygen that lambda sensor 4 is gathered in smelting furnace contains
Measure information and by data acquisition process and signal converting transmission module by oxygen content information transfer to control device 1；Air pressure transmission
Sensor 5 gathers the pressure information in smelting furnace and handled by data collection and analysis and signal converting transmission module is by pressure information
Control device 1 is transferred to, the working condition of vacuum drying oven is monitored in real time, the working condition of vacuum drying oven is controlled by control device 1,
Improve the safety coefficient for smelting environment.
Wherein, input module 6 includes control button；Control button includes temperature threshold button, humidity model in smelting furnace
Enclose button, oxygen content threshold value button and air pressure threshold value button；Control button is connected with control device 1, is set by control button
Temperature, humidity, the threshold range of oxygen content and air pressure, it is easy to manage control.
Wherein, control device 1 receives temperature sensor 2, humidity sensor 3, lambda sensor 4 and baroceptor 5 and transmitted
Temperature information, humidity information, oxygen content information and pressure information；Control device 1 is changed by signal and display output module
It is connected with display device 8；The temperature threshold, humidity range, oxygen content threshold value that control device 1 receives the transmission of input module 6 are gentle
Press threshold value；Control device 1 drives alarm device 11 to send alarm；Control device 1 is used to receive temperature sensor 2, humidity
In temperature information, humidity information, oxygen content information and pressure information that sensor 3, lambda sensor 4 and baroceptor 5 transmit
Any one can drive alarm device 11 to send alarm when exceeding its threshold value or scope；The driving connection power supply of control device 1 system
System 7；Control device 1 can automatically control the electric power system 7 of smelting furnace when receiving any two and exceeding its threshold value or scope
Power-off stops the work of smelting furnace, the working status parameter of the smelting furnace of monitoring collection in real time, and takes corresponding measure to avoid in time
The generation of security incident, reduce loss.
Wherein, the temperature information of the receiving control device 1 of display device 8 transmission, humidity information, oxygen content information and air pressure letter
Simultaneously real-time display is ceased, displays temperature information, humidity information, oxygen content information and pressure information directly perceived, person easy to operation is to vacuum
The supervision of stove working condition.
Wherein, remote control 1 realizes remote control by wireless communication apparatus 10 and the information exchange of control device 1,
The management intensity to vacuum drying oven is increased, ensures the safety of working environment.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
At least one implementation of the present invention is contained in reference to specific features, structure, material or the feature that the embodiment or example describe
In example or example.In this manual, identical embodiment or example are not necessarily referring to the schematic representation of above-mentioned term.
Moreover, specific features, structure, material or the feature of description can close in any one or more embodiments or example
Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help and illustrates the present invention.Preferred embodiment is not detailed
All details are described, it is only described embodiment also not limit the invention.Obviously, according to the content of this specification,
It can make many modifications and variations.This specification is chosen and specifically describes these embodiments, is to preferably explain the present invention
Principle and practical application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only
Limited by claims and its four corner and equivalent.
Claims (9)
1. a kind of security alarm control system of material regeneration vacuum smelting furnace, it is characterised in that including control device (1), temperature
Spend sensor (2), humidity sensor (3), lambda sensor (4), baroceptor (5), input module (6), electric power system (7),
Display device (8), remote controllers (9), wireless communication apparatus (10) and alarm device (11)；
The temperature sensor (2), humidity sensor (3), lambda sensor (4), baroceptor (5) respectively with control device
(1) communication connection；
The control device (1) communicates connection with display device (8), wireless communication apparatus (10), electric power system (7) respectively；
The input module (6) is connected by signal acquisition process and signal converting transmission circuit with control device (1)；
The control device (1) is coupled by wireless communication apparatus (10) with remote controllers (9).
A kind of 2. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
The temperature sensor (2) gathers the temperature information in smelting furnace and will by data sensor collection and signal converting transmission module
Temperature information is transferred to control device (1).
A kind of 3. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
The humidity sensor (3) gathers the humidity information in smelting furnace and will by data sensor collection and signal converting transmission module
Humidity information is transferred to control device (1).
A kind of 4. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
The lambda sensor (4) gathers the oxygen content information in smelting furnace and will by data acquisition process and signal converting transmission module
Oxygen content information transfer gives control device (1).
A kind of 5. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
The baroceptor (5) gathers the pressure information in smelting furnace and passes through data collection and analysis processing and signal converting transmission mould
Pressure information is transferred to control device (1) by block.
A kind of 6. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
The input module (6) includes control button；Temperature threshold button, the humidity range that the control button is included in smelting furnace are pressed
Key, oxygen content threshold value button and air pressure threshold value button；The control button is connected with control device (1).
A kind of 7. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that：
The control device (1) receives temperature sensor (2), humidity sensor (3), lambda sensor (4) and baroceptor (5)
Temperature information, humidity information, oxygen content information and the pressure information of transmission；The control device (1) is changed and shown by signal
Show that output module is connected with display device (8)；
The control device (1) receives temperature threshold, humidity range, oxygen content threshold value and the air pressure threshold of input module (6) transmission
Value；Control device (1) the driving alarm device (11) sends alarm；Control device (1) the driving connection electric power system
(7)。
A kind of 8. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
Temperature information, humidity information, oxygen content information and the pressure information of display device (8) receiving control device (1) transmission are simultaneously
Real-time display.
A kind of 9. security alarm control system of material regeneration vacuum smelting furnace according to claim 1, it is characterised in that
The remote control (1) passes through wireless communication apparatus (10) and control device (1) information exchange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710900392.0A CN107677143A (en) | 2017-09-28 | 2017-09-28 | A kind of security alarm control system of material regeneration vacuum smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710900392.0A CN107677143A (en) | 2017-09-28 | 2017-09-28 | A kind of security alarm control system of material regeneration vacuum smelting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107677143A true CN107677143A (en) | 2018-02-09 |
Family
ID=61139241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710900392.0A Pending CN107677143A (en) | 2017-09-28 | 2017-09-28 | A kind of security alarm control system of material regeneration vacuum smelting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107677143A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108179581A (en) * | 2018-03-08 | 2018-06-19 | 广东溢达纺织有限公司 | Pick-up acquires and alarm system, method and forming machine |
| CN113984125A (en) * | 2021-11-02 | 2022-01-28 | 株洲湘瓷科艺特种陶瓷有限公司 | Ceramic sintering atmosphere state monitoring system |
| CN114675578A (en) * | 2022-03-23 | 2022-06-28 | 深圳市深台科科技有限公司 | Intelligent monitoring system of industrial smelting furnace |
| CN116136674A (en) * | 2023-04-20 | 2023-05-19 | 江苏美特林科特殊合金股份有限公司 | Vacuum induction furnace control system based on remote control of Internet of things |
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| CN1904533A (en) * | 2006-07-28 | 2007-01-31 | 华南农业大学 | Adaptive control system of hot air drying |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108179581A (en) * | 2018-03-08 | 2018-06-19 | 广东溢达纺织有限公司 | Pick-up acquires and alarm system, method and forming machine |
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| CN116136674A (en) * | 2023-04-20 | 2023-05-19 | 江苏美特林科特殊合金股份有限公司 | Vacuum induction furnace control system based on remote control of Internet of things |
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Application publication date: 20180209 |