CN109277179A - A kind of jaw intelligent crushing machine having internet of things functional - Google Patents
A kind of jaw intelligent crushing machine having internet of things functional Download PDFInfo
- Publication number
- CN109277179A CN109277179A CN201711375891.9A CN201711375891A CN109277179A CN 109277179 A CN109277179 A CN 109277179A CN 201711375891 A CN201711375891 A CN 201711375891A CN 109277179 A CN109277179 A CN 109277179A
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- CN
- China
- Prior art keywords
- jaw
- data
- intelligent
- internet
- crushing machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
- B02C1/025—Jaw clearance or overload control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
- B02C1/04—Jaw crushers or pulverisers with single-acting jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
- B02C1/10—Shape or construction of jaws
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses a kind of intelligent jaw crusher for having internet of things functional, including rack, fly dynamic jaw assembly in sheave and rack, eccentric shaft, hydraulic device, spring pull rod device, bracket and bracket pad, protective plate and dust excluding plate, transmission and basic system；It further include several sensors, transmitter, machine side equipment and intelligent numerical control server.Sensor and transmitter generate the truthful data information of host, and equipment will pass to intelligent numerical control server by fieldbus after the acquisition of these data by machine, and the GPR in intelligent numerical control server, which divides, embedded is transferred to background data server for local data.The function that the present invention may be implemented includes long-range monitoring, data analysis, optimization production structure etc.；More accurately and effectively information and scheme can be provided for the production maintenance of producing line, reduce the management cost and production maintenance cost of enterprise.
Description
Technical field
The present invention relates to field of cracking machine, espespecially a kind of jaw intelligent crushing machine for having internet of things functional.
Background technique
Jaw crusher, abbreviation jaw is broken, has reduction ratio big, and product granularity is uniform, and structure is simple, reliable operation, maintenance
The features such as simplicity, running cost is economic.Jaw is broken plays breaking ores woollen in entire producing line, can according to the difference that jaw breaks model
It is the first choice of primary breakup equipment to be crushed the ore woollen of the different-diameter upper limit.It is traditional in industrial 4.0 the internet of things era
Machine industry is also badly in need of upgrading；Traditional jaw crusher is in maintenance mainly by the experience of worker, and quarter
The periodic maintenance of plate is difficult to estimate to the true complete state of host；In production and operation, it is also difficult to it is latent to reach excavation producing line
The effect that can, promote producing line yield, reduce production cost.Intelligent jaw crusher realizes main machine status information real-time monitoring, example
Such as host electric current, bearing temperature, bearing revolving speed, bracket the abrasion loss parameter closely related with production and operation；By these data
Cloudization centralized processing feeds back to each terminal, such as cell phone intelligent equipment end, computer terminal, live human-computer interaction end etc. again
Deng.The monitoring, maintenance, operation management etc. that intellectualized reconstruction breaks host and entire producing line to jaw are of great significance.
Summary of the invention
The shortcomings that the technical problem to be solved by the present invention is to overcome the prior arts provides a kind of jaw for having internet of things functional
Formula intelligent crushing machine.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a kind of to have internet of things functional
Jaw intelligent crushing machine, including motor, rack, the winged sheave of frame upper end, bearing block, the eccentric shaft being mounted in winged sheave and
The bottom end of dynamic jaw, dynamic jaw connects adjusting seat by bracket and pull rod, adjusting seat are built-in with mandril, and the other end of pull rod extends to machine
Frame is outer and connects compression spring；The surface of dynamic jaw is provided with swing tooth plate, and the opposite of swing tooth plate is equipped with fixed tooth plate, and
The top for the cavity that swing tooth plate and fixed tooth plate are formed is provided with side backplate；Crusher further includes the number that body side is arranged in
According to acquisition equipment, several sensors, transmitter and intelligent numerical control server matched with data acquisition equipment；Intelligent numerical control clothes
Device be engaged in comprising using PLC as the engine control system of core and GPRS embedded module；Embedded module is that main website reads intelligence
The data of PLC in numerical control server are transferred to data background server by GPRS signal；PLC in intelligent numerical control server
Data just the data of all devices are acquired by fieldbus.
As a preferred technical solution of the present invention, data acquisition equipment is that customization electric cabinet is fixed on by machine.
As a preferred technical solution of the present invention, data acquisition equipment is small automatically controlled using the stainless steel material of customization
Case, electric cabinet are provided with 35mm standard rail, and the PLC and transmitter that data acquisition equipment includes are mounted in the standard rail of 35mm
On.
As a preferred technical solution of the present invention, data acquisition equipment is provided with the hole location of a dustproof and waterproof；It is broken
Sensor on broken machine is installed with cable concentrator, is connect with data acquisition equipment by the jack of heavy-duty connector.It increases anti-
Dirt waterproofing design only has a multi-core cable with linking for the sensor on host, so a dustproof and waterproof need to only be arranged
Hole location；It is installed with cable concentrator on host, is real by the jack of heavy-duty connector with linking for data acquisition equipment by machine
It is existing, it is solid and reliable.
As a preferred technical solution of the present invention, sensor includes temperature sensor, close switch, abrasion sensing
Device.The functional character of embodiment includes bearing temperature detection, and boss rod holds tachometric survey, the abrasion loss detection of bracket.
As a preferred technical solution of the present invention, temperature sensor is designed using pressure spring coupling formula, and temperature sensor is solid
It is scheduled on a diameter of thread 10mm, deep 15mm, in the metal circular tube of screw pitch 1mm, tail portion outlet is by having the spring of clamping screw
Pipe is fixed, and is broken in jaw and is welded with the pedestal of same size screw hole on host bearing measure of axle-temperature can be realized.
As a preferred technical solution of the present invention, Simple steel knot is fixed on by its two included bolt close to switch
On structure, steel construction is fixed on the bearing block of eccentric shaft.Steel construction carries defencive function, prevents from approaching switching and be smashed by falling rocks.
As a preferred technical solution of the present invention, the abrasion loss data that wear sensor generates are digital quantity, are passed through
The transmission of Modbus communications protocol.The abrasion loss of bracket is judged by actual sensor abrasion loss, wear sensor is in agreement
In belong to slave station.
As a preferred technical solution of the present invention, transmitter is the temperature transmitter for measuring axis temperature, is directly generated
For temperature value floating number by 485 cable transmissions in the PLC into intelligent numerical control server, stability is stronger.
The present invention will run relevant data in real time to crusher and pass through network using network technology more flourishing now
Technology is sent to background data server, feeds back to each service terminal again after server process is analyzed；Such as mobile phone intelligence
Energy equipment end, computer terminal, other man-machine interaction devices etc..
The beneficial effects obtained by the present invention are as follows being: bearing temperature of the present invention protection alarm is shut down, Bearing Temperature can
It can be the reason is that lubricating grease be insufficient or dirty；Bearing clearance is not suitable for or bearing touch is bad or bearing damage.It is broken that jaw may be implemented
Eccentric shaft tachometric survey, when motor V-belt has skidded or when the case where belt fracture, the revolving speed of eccentric shaft will appear different
Often, it can timely detect fault message and timely feedback, Field Force is reminded to overhaul.The measurement of bracket abrasion loss,
When bracket abrasion to a certain extent when can prompting changing bracket, or the bracket that turns upside down continues to produce with one end is not worn.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is jaw crusher part assembling drawing of the present invention；
Fig. 2 is present system structure flow chart；
Figure label: 1, fly sheave；2, bearing block；3, eccentric shaft；4, rack；5, jaw is moved；6, adjusting seat；7, mandril；8,
Pull rod；9, compression spring；10, side backplate；11, fixed tooth plate；12, swing tooth plate；13, bracket pad；14, bracket；20, it senses
Device；30, host；40, data acquisition equipment；50, intelligent numerical control server；60, data background server；70, Web terminal；80,
Man-machine interaction interface.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
In the description of the present invention, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal"
Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It is not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one
Connect to body；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be indirect by intermediary
It is connected, can be the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Embodiment: as shown in Figs. 1-2, the present invention provides a kind of jaw intelligent crushing machine for having internet of things functional, including
Motor, rack 4, the winged sheave 1 of 4 upper end of rack, bearing block 2, the eccentric shaft 3 and dynamic jaw 5 being mounted in winged sheave 1 move jaw 5
Bottom end connects adjusting seat 6 by bracket 14 and pull rod 8, adjusting seat 6 are built-in with mandril 7, and the other end of pull rod 8 extends to rack 4
Outside and connect compression spring 9；The surface of dynamic jaw 5 is provided with swing tooth plate 12, and the opposite of swing tooth plate 12 is equipped with fixed tooth
Plate 11, and the top of swing tooth plate 12 and the cavity of the formation of fixed tooth plate 11 is provided with side backplate 10；Crusher further includes setting
In the data acquisition equipment 40 of body side, several sensors 20, transmitter and intelligence matched with data acquisition equipment 40
Numerical control server 50；Intelligent numerical control server 50 includes using PLC as the engine control system of core and the embedded mould of GPRS
Block；Embedded module is the data that main website reads PLC in intelligent numerical control server 50, is transferred to data backstage by GPRS signal
Server 60；The data of PLC in intelligent numerical control server 50 are just acquired the data of all devices by fieldbus.
The status information data of several sensor collection host equipments, the temperature of temperature sensor measurement bearing；It is close to open
Close the revolving speed for being mounted on and measuring bearing on bearing block；Wear sensor is mounted on the degree of wear that bracket is measured on bracket.
Transmitter is mounted on the temperature sensor electrical communication by machine in equipment, with scene, and sensor transmits electric signal
To transmitter, transmitter is mounted on by machine in equipment.
Equipment is equipped with transmitter, PLC by machine, is responsible for the running state information data of acquisition host equipment, and by existing
Field bus passes to intelligent numerical control server.
Intelligent numerical control server is provided with PLC control system relevant to equipment starting, and relevant to data transmission
Plc data in intelligent numerical control server is passed to rear number of units as main website by GPRS embedded module, embedded module together
It is analyzed and processed according to server.
By adopting the above-described technical solution, the technical effect that can achieve includes: that bearing temperature protection alarm is shut down, axis
Holding the excessively high possible cause of temperature is that lubricating grease is insufficient or dirty；Bearing clearance is not suitable for or bearing touch is bad or bearing damages
It is bad.The effect that can achieve while including: that the present invention may be implemented jaw and break eccentric shaft tachometric survey, when motor V-belt is beaten
When the case where sliding or belt fracture, the revolving speed of eccentric shaft will appear exception, and technical solution of the present invention can be detected timely
Fault message simultaneously timely feedbacks, and Field Force is reminded to overhaul.The technical effect that the invention can achieve is simultaneously further include: elbow
The measurement of plate abrasion loss, when bracket abrasion to a certain extent when can prompting changing bracket, or the bracket that turns upside down is not with wearing
Continue to produce in one end.
Finally, it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although
Present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, still can be right
Technical solution documented by foregoing embodiments is modified or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (9)
1. a kind of jaw intelligent crushing machine for having internet of things functional, which is characterized in that including motor, rack (4), rack (4)
The winged sheave (1) of upper end, bearing block (2), the eccentric shaft (3) and dynamic jaw (5) being mounted in winged sheave (1) move the bottom end of jaw (5)
It is built-in with mandril (7) by bracket (14) connection adjusting seat (6) and pull rod (8), adjusting seat (6), the other end of pull rod (8) extends
Outside and compression spring (9) are connected to rack (4)；The surface of dynamic jaw (5) is provided with swing tooth plate (12), pair of swing tooth plate (12)
Facade is equipped with fixed tooth plate (11), and the top of swing tooth plate (12) and the cavity of fixed tooth plate (11) formation is provided with side shield
Plate (10)；Crusher further include the data acquisition equipment (40) that body side is set, several sensors (20), transmitter and
The matched intelligent numerical control server (50) with data acquisition equipment (40)；Intelligent numerical control server (50) includes using PLC as core
Engine control system and GPRS embedded module；Embedded module is that main website reads intelligent numerical control server (50) interior PLC
Data, data background server (60) are transferred to by GPRS signal；The data of PLC in intelligent numerical control server (50) are logical
Fieldbus is crossed just to acquire the data of all devices.
2. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 1, which is characterized in that data are adopted
Collection equipment (40) is that customization electric cabinet is fixed on by machine.
3. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 2, which is characterized in that data are adopted
Collect equipment (40) using the small electric cabinet of stainless steel material of customization, electric cabinet is provided with 35mm standard rail, data acquisition equipment
(40) PLC and transmitter for including are on the standard rail of 35mm.
4. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 3, which is characterized in that the number
The hole location of a dustproof and waterproof is provided with according to acquisition equipment (40)；Sensor on crusher is installed with cable concentrator, with data
Equipment (40) are acquired to connect by the jack of heavy-duty connector.
5. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 4, which is characterized in that the biography
Sensor includes temperature sensor, close switch, wear sensor.
6. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 5, which is characterized in that the temperature
Sensor is spent using the design of pressure spring coupling formula, and temperature sensor is fixed on a diameter of thread 10mm, deep 15mm, the gold of screw pitch 1mm
Belong in round tube, tail portion outlet is fixed by the bourdon tube with clamping screw, is broken in jaw and is welded with same size spiral shell on host bearing
The pedestal in hole.
7. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 5, which is characterized in that described to connect
Nearly switch is fixed on Simple steel structure by its two included bolt, and steel construction is fixed on the bearing block (2) of eccentric shaft (3)
On.
8. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 5, which is characterized in that the mill
Damaging the abrasion loss data that sensor generates is digital quantity, is transmitted by Modbus communications protocol.
9. a kind of jaw intelligent crushing machine for having internet of things functional according to claim 1, which is characterized in that the change
Sending device is the temperature transmitter for measuring axis temperature, and directly generation temperature value floating number is taken by 485 cable transmissions to intelligent numerical control
It is engaged in the PLC in device (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711375891.9A CN109277179A (en) | 2017-12-19 | 2017-12-19 | A kind of jaw intelligent crushing machine having internet of things functional |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711375891.9A CN109277179A (en) | 2017-12-19 | 2017-12-19 | A kind of jaw intelligent crushing machine having internet of things functional |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109277179A true CN109277179A (en) | 2019-01-29 |
Family
ID=65185566
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711375891.9A Pending CN109277179A (en) | 2017-12-19 | 2017-12-19 | A kind of jaw intelligent crushing machine having internet of things functional |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109277179A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201760303U (en) * | 2010-09-04 | 2011-03-16 | 湖北枝江峡江矿山机械有限责任公司 | V-shaped breaking cavity jaw breaker |
| CN202735796U (en) * | 2012-06-21 | 2013-02-13 | 桂林易创精益信息技术有限公司 | Intelligent industrial monitoring device |
| CN105289795A (en) * | 2015-07-27 | 2016-02-03 | 上海辰渝机电成套设备有限公司 | Remotely monitored cone crusher |
| US20160045877A1 (en) * | 2014-08-15 | 2016-02-18 | Charles Truan | Material mixing system |
| CN205797467U (en) * | 2016-05-23 | 2016-12-14 | 天津银山水泥有限公司 | A kind of cooling water circulation control system of cement grinding mill bearing shell |
| CN106292509A (en) * | 2016-08-23 | 2017-01-04 | 中信重工机械股份有限公司 | A kind of except haze tower control system and control method thereof |
| CN206474213U (en) * | 2016-12-26 | 2017-09-08 | 上海云统创申智能科技有限公司 | A kind of crusher jaw and the jaw crusher provided with the jaw |
-
2017
- 2017-12-19 CN CN201711375891.9A patent/CN109277179A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201760303U (en) * | 2010-09-04 | 2011-03-16 | 湖北枝江峡江矿山机械有限责任公司 | V-shaped breaking cavity jaw breaker |
| CN202735796U (en) * | 2012-06-21 | 2013-02-13 | 桂林易创精益信息技术有限公司 | Intelligent industrial monitoring device |
| US20160045877A1 (en) * | 2014-08-15 | 2016-02-18 | Charles Truan | Material mixing system |
| CN105289795A (en) * | 2015-07-27 | 2016-02-03 | 上海辰渝机电成套设备有限公司 | Remotely monitored cone crusher |
| CN205797467U (en) * | 2016-05-23 | 2016-12-14 | 天津银山水泥有限公司 | A kind of cooling water circulation control system of cement grinding mill bearing shell |
| CN106292509A (en) * | 2016-08-23 | 2017-01-04 | 中信重工机械股份有限公司 | A kind of except haze tower control system and control method thereof |
| CN206474213U (en) * | 2016-12-26 | 2017-09-08 | 上海云统创申智能科技有限公司 | A kind of crusher jaw and the jaw crusher provided with the jaw |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190129 |
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| RJ01 | Rejection of invention patent application after publication |