CN112187917A - Data acquisition monitoring system and method based on industrial internet - Google Patents
Data acquisition monitoring system and method based on industrial internet Download PDFInfo
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- CN112187917A CN112187917A CN202011031801.6A CN202011031801A CN112187917A CN 112187917 A CN112187917 A CN 112187917A CN 202011031801 A CN202011031801 A CN 202011031801A CN 112187917 A CN112187917 A CN 112187917A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/10—Protocols in which an application is distributed across nodes in the network
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L69/00—Network arrangements, protocols or services independent of the application payload and not provided for in the other groups of this subclass
- H04L69/18—Multiprotocol handlers, e.g. single devices capable of handling multiple protocols
Abstract
The invention discloses a data acquisition monitoring system based on industrial internet, which comprises: intelligent wireless gateway: the data uploading device is used for uploading data of different types of equipment to the server; an operation distribution module: the device is used for counting the specific geographical position distribution, the number of devices and the current state of the devices; the data statistical analysis module: the data analysis module is used for analyzing the statistical data of the operation distribution module and displaying the statistical data in a chart form; the data acquisition monitoring module: the monitoring system interface is used for releasing customized monitoring system interfaces for different types of different equipment: cloud free configuration module: and constructing real-time remote monitoring equipment for the monitoring system interface in the form of a webpage or APP equipment in the PC terminal or the mobile terminal. The implementation method provided by the invention can upload information such as the online number of the equipment, the total number of the equipment, the geographic position, the use condition and the like, archive data information and trace data, achieve data transparency and realize unified management and control of the equipment.
Description
Technical Field
The invention relates to a data acquisition monitoring system and method based on an industrial internet, and belongs to the technical field of industrial internet.
Background
In recent years, the industrial internet in China develops rapidly, and the market scale is expanded rapidly, so that a great amount of industrial internet application technology talent demands are generated. In order to meet the requirement of talent culture, the culture of industrial internet composite skill talents is imperative, and meanwhile, whether a relevant industrial internet technology integrated data acquisition monitoring practical training system can meet the teaching requirement is very important.
The existing data acquisition monitoring system is almost developed and designed aiming at several fixed devices in a certain training room, the data acquisition monitoring system is deployed in a local server or a local controller, the running states and data of different types of teaching training devices are almost independently dispersed and can not be fused with the internet technology, so that users and maintenance personnel can observe and acquire related data only at the device site, and a large amount of manpower and material resources are needed to redesign the whole system when devices are added at the later stage. Therefore, a uniform data acquisition monitoring system is not provided for different types of equipment, management and operation cannot be effectively controlled, and the defects of data information loss, data incapability of tracing, untimely management execution and the like exist. And the information such as the installation place, the use condition, the upgrading maintenance, the equipment fault state and the like of the equipment can not be effectively monitored and tracked.
Disclosure of Invention
The invention aims to provide a data acquisition monitoring system and a data acquisition monitoring method based on an industrial internet, which aim to solve the defects that the prior art has no uniform data acquisition monitoring system for different types of equipment, cannot be effectively controlled in management and operation, and has data information loss, data cannot be traced back and management execution is not timely.
An industrial internet-based data acquisition monitoring system, the system comprising:
intelligent wireless gateway: the data uploading device is used for uploading data of different types of equipment to the server;
an operation distribution module: the device is used for counting the specific geographical position distribution, the number of devices and the current state of the devices;
the data statistical analysis module: the data analysis module is used for analyzing the statistical data of the operation distribution module and displaying the statistical data in a chart form;
the data acquisition monitoring module: the monitoring system interface is used for releasing customized monitoring system interfaces for different types of different equipment;
cloud free configuration module: and constructing real-time remote monitoring equipment for the monitoring system interface in the form of a webpage or APP equipment in the PC terminal or the mobile terminal.
Furthermore, the intelligent wireless gateway is connected with the cloud server in the forms of 4G, Ethernet and Wifi.
Further, the intelligent wireless gateway sends data to the cloud server through an MQTT protocol or an HJ212 protocol.
Furthermore, the cloud free configuration module encapsulates various image processing algorithms into a graphic control based on a graphical configuration image processing system of the PaaS platform layer, and a user forms an assembly drawing in a dragging mode to perform visual display and reverse writing of data.
Furthermore, the data acquisition monitoring module is deployed in a cloud server through a B/S framework, and performs interconnection access and monitoring through a PC browser or a mobile terminal.
A data acquisition monitoring method based on industrial Internet comprises the following steps:
collecting relevant data of equipment through an intelligent gateway, and sending the collected data to a cloud server;
the cloud server sends the collected data to a pre-constructed operation distribution module, and counts the specific geographical position distribution of the equipment, the number of the equipment and the current state of the equipment;
analyzing and processing the result counted by the operation distribution module, and displaying the processed result in a chart form;
the visualization and real-time remote management and monitoring of different equipment and running states are realized by constructing an equipment control configuration interface in the PC terminal or the mobile terminal.
Compared with the prior art, the invention has the following beneficial effects:
1. the method is different from the traditional development software in development, compiling and downloading, and is based on a pure Web method, so that the problem that the current school teaching practical training equipment lacks a uniform data acquisition monitoring system is solved, the gap between the traditional industrial teaching field and the Internet teaching field is broken, and the related knowledge of the two fields can be innovatively fused;
2. the intelligent wireless gateway can support more than 300 industrial communication protocols, can be quickly connected with bottom layer equipment, and can transmit data to the cloud server through the MQTT protocol, so that the complicated work of data protocol conversion and the like aiming at different industrial communication protocols used by different bottom layer equipment systems is not needed.
3. The implementation method provided by the invention can upload information such as the online number of the equipment, the total number of the equipment, the geographic position, the use condition and the like, archive data information and trace data, achieve data transparency and realize unified management and control of the equipment. Meanwhile, the equipment can be remotely and visually monitored, and the interconnection access, monitoring, maintenance and upgrading can be carried out through a PC browser or a mobile terminal, so that the behaviors of operating, maintaining and the like of the equipment in an industrial field in a traditional mode are distinguished.
Drawings
Fig. 1 is a system architecture diagram of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, disclosed is an industrial internet-based data acquisition monitoring system, which comprises:
intelligent wireless gateway: the data uploading device is used for uploading data of different types of equipment to the server; by adding the intelligent wireless gateway on the practical training equipment, the problems that the practical training equipment of different types cannot be connected to the internet due to various different industrial communication protocols, and data cannot be uploaded to a cloud server or cannot receive data information of the cloud server are solved.
An operation distribution module: the device is used for counting the specific geographical position distribution, the number of devices and the current state of the devices; the method solves the problems of the distribution of the specific geographic positions of the practical training equipment, the statistics of the quantity of the equipment and the current offline statistics of the equipment.
The data statistical analysis module: the data analysis module is used for analyzing the statistical data of the operation distribution module and displaying the statistical data in a chart form; the data analysis such as energy consumption, working hours, utilization rate, qualification rate, fault statistics and the like is realized by analyzing and processing the collected related data, and the data analysis is displayed in a chart form.
The data acquisition monitoring module: the monitoring system interface is used for releasing customized monitoring system interfaces for different types of different equipment;
cloud free configuration module: constructing real-time remote monitoring equipment for a monitoring system interface in a form of a webpage or APP equipment in a PC (personal computer) end or a mobile end; the graphical configuration image processing system based on the PaaS platform layer encapsulates various image processing algorithms into graphical controls, and users can form an assembly diagram in a dragging mode to perform visual display and reverse writing of data.
The invention also discloses a data acquisition monitoring method based on the industrial Internet, which specifically comprises the following steps:
step 1: the teaching training device is different in type, such as different types of devices for process control, motion control, robots, machine tools, new energy and the like, which are developed or newly developed in a school training room.
Step 2: and (4) connecting the intelligent wireless gateway with different types of equipment controllers in the step one, and transmitting the relevant data of the equipment acquired by the intelligent wireless gateway to a cloud server by using an MQTT protocol or an HJ212 protocol.
And step 3: an operation distribution module is constructed through an application development platform connected with a cloud server, and the current geographical position distribution, the total number of the equipment and the online state statistics of the equipment are realized.
And 4, step 4: and cloud free configuration, namely, the equipment visualization and real-time remote monitoring of the running state are realized by constructing an equipment control configuration interface in the PC terminal or the mobile terminal.
And 5: and data statistics and analysis, namely analyzing and processing the collected related data to realize data analysis such as energy consumption, working hours, utilization rate, qualification rate, fault statistics and the like, and displaying the data in a chart form.
Step 6: after the steps are completed, the data acquisition monitoring system is issued for different types of different equipment, and different equipment is managed and monitored.
The different types of teaching training equipment are edge layers of a data acquisition monitoring system, such as different types of teaching training equipment for process control, motion control, robots, machine tools, new energy and the like, and mainly comprise actuating mechanisms or components and parts such as a PLC (programmable logic controller), a single chip microcomputer, a sensor, a motor, a robot and the like.
The intelligent wireless gateway can support more than 300 industrial communication protocols, supports different industrial communication protocols used by different devices, has a unified data quick interface, can quickly acquire data of the bottom layer teaching practical training device, and then sends the data to the cloud server in an MQTT protocol or an HJ212 protocol in the forms of 4G, Ethernet and Wifi. And the intelligent wireless gateway can realize the remote downloading, uploading, upgrading and maintaining operation of the equipment program.
The operation distribution construction is a management system for operation distribution data oriented to the production and manufacturing process, is mainly a general overview of the equipment, and can be edited and configured to show overviews of the position distribution of the positioning equipment on a map, the total quantity of the equipment, the online quantity of the current equipment and other information, the operation state of the equipment and the like.
The cloud free configuration module is a graphical configuration image processing system based on a PaaS platform layer, various image processing algorithms are packaged into graphical controls, and a user can form an assembly drawing in a dragging mode to visually display and reversely write data.
The data statistical analysis is used for analyzing and processing the collected related data, realizing data statistics and analysis such as energy consumption, working hours, utilization rate, qualification rate, fault statistics and the like, monitoring, responding, analyzing and adjusting key indexes of system operation, supporting managers to make accurate decision response when dealing with operation problems, reducing production loss, improving equipment efficiency, feeding back analysis results to system industrial control, and forming a closed loop of monitoring, judging, deciding and action control of the industrial internet system. And can be more intuitively displayed in the form of charts such as index cards, lists, line graphs, columns and the like.
The data acquisition monitoring system is released by releasing a customized monitoring system interface aiming at different types of different equipment after the steps are completed, and finally the monitoring system is deployed in a server in a B/S (browser/server) architecture and can be interconnected, accessed and monitored through a PC (personal computer) browser or a mobile terminal. Different from the development, compilation and downloading of traditional configuration software, the cloud free configuration module is a solution based on pure Web, and after any modification and storage, the client only needs to refresh the page, so that the latest software function can be used, the software can be compiled and used immediately, the system is greatly convenient for non-WEB development professionals, can quickly respond to the demand change on various mobile devices such as a PC (personal computer) end or a mobile end, and the development speed is much higher than that of the traditional program mode. Therefore, the deep fusion of an Operation Technology (OT) pair and an Information Technology (IT) pair is achieved, an integrated system platform for equipment management, data acquisition, analysis and control based on the industrial Internet is constructed, the effects of management unification, data transparence, operation visualization and analysis decision intelligence are achieved, and a complete set of solution method for the data acquisition monitoring system based on the industrial Internet is provided.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A data acquisition monitoring system based on industrial internet, the system comprising:
intelligent wireless gateway: the data uploading device is used for uploading data of different types of equipment to the server;
an operation distribution module: the device is used for counting the specific geographical position distribution, the number of devices and the current state of the devices;
the data statistical analysis module: the data analysis module is used for analyzing the statistical data of the operation distribution module and displaying the statistical data in a chart form;
the data acquisition monitoring module: the monitoring system interface is used for releasing customized monitoring system interfaces for different types of different equipment;
cloud free configuration module: and constructing real-time remote monitoring equipment for the monitoring system interface in the form of a webpage or APP equipment in the PC terminal or the mobile terminal.
2. The industrial internet-based data acquisition and monitoring system as claimed in claim 1, wherein the intelligent wireless gateway is connected with the cloud server in the form of 4G, ethernet, Wifi.
3. The industrial internet-based data acquisition and monitoring system according to claim 1, wherein the intelligent wireless gateway transmits data to the cloud server via MQTT protocol or HJ212 protocol.
4. The industrial internet-based data acquisition and monitoring system according to claim 1, wherein the cloud free configuration module is based on a graphical configuration image processing system of a PaaS platform layer, various image processing algorithms are packaged into graphical controls, and a user forms an assembly drawing by dragging to perform visual display and reverse writing of data.
5. The industrial internet-based data acquisition and monitoring system according to claim 1, wherein the data acquisition and monitoring module is deployed in a cloud server through a B/S architecture, and performs interconnection access and monitoring through a PC browser or a mobile terminal.
6. A data acquisition monitoring method based on industrial Internet is characterized by comprising the following steps:
collecting relevant data of equipment through an intelligent gateway, and sending the collected data to a cloud server;
the cloud server sends the collected data to a pre-constructed operation distribution module, and counts the specific geographical position distribution of the equipment, the number of the equipment and the current state of the equipment;
analyzing and processing the result counted by the operation distribution module, and displaying the processed result in a chart form;
the visualization and real-time remote management and monitoring of different equipment and running states are realized by constructing an equipment control configuration interface in the PC terminal or the mobile terminal.
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Cited By (5)
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| CN113536154A (en) * | 2021-07-19 | 2021-10-22 | 苏州知研信息技术有限公司 | Method for realizing man-machine interaction by applying mobile terminal to industrial internet |
| CN113676400A (en) * | 2021-08-17 | 2021-11-19 | 国网湖南省电力有限公司 | Cloud gateway system for Internet of things access of environment-friendly data acquisition equipment |
| CN114124648A (en) * | 2021-11-09 | 2022-03-01 | 国药控股上海生物医药有限公司 | Operation and maintenance platform with function of fully tracing state of Internet of things hardware equipment |
| CN115145789A (en) * | 2022-07-01 | 2022-10-04 | 北京瑞风协同科技股份有限公司 | Complex equipment test integrated system |
| CN115174732A (en) * | 2022-04-18 | 2022-10-11 | 哈尔滨理工大学 | Machine tool energy consumption monitoring system based on APP |
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