CN104035401A - Numerical control thermal forming vulcanization system and control method thereof - Google Patents
Numerical control thermal forming vulcanization system and control method thereof Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention discloses a numerical control thermal forming vulcanization system and a control method thereof. The numerical control thermal forming vulcanization system includes an upper network monitoring control module, a monitoring device module and a thermal forming vulcanization machine module; the upper network monitoring control module comprises a monitoring computer and a switch; the monitoring device module comprises a main control machine, a WiFi module, a GPRS module, a display screen, a PLC, a relay, a data transmitting plate, an electric quantity transmitter, a pressure transmitter, a temperature/humidity transmitter and an electric leakage device; the thermal forming vulcanization machine module comprises an electromagnetic valve, an oil pump, a heating pipe and a motor; and the main control machine is provided with a serial port and a network port. By means of the above manner, the numerical control thermal forming vulcanization system and the control method thereof of the invention can perform data transmission and control data through a wired network, and can simultaneously control a plurality of thermal forming vulcanization machines through a wireless network, and further, can monitor devices and workers, and is advantageous in low computational cost and more convenient use for people.
Description
Technical field
The present invention relates to numerical controlled machinery field, particularly relate to a kind of numerical control heat molding sulfuration system and control method thereof.
Background technology
Thermoforming vulcanizer is the key equipment in rubber production process, and its performance quality has directly affected completing of production task.
Thermoforming vulcanizing machine control system is in the market that the mode that adopts PLC control to add touch display panel is controlled, next group thermoforming vulcanizer of generalized case comprises two statures, by one group of oil pump, controlled, but still there is no in the market the thermoforming vulcanizing machine control system that can network, can only make unit independently controls, so not only can increase the time of operation, increase production cost, and can not be timely, the situation of each vulcanizer of unified acquisition and miscellaneous part, can not adjust timely, so thermoforming vulcanizer that people need to meet the demands more.
Summary of the invention
The technical matters that the present invention mainly solves is to provide a kind of numerical control heat molding sulfuration system and control method thereof, have reliability high, can carry out the advantages such as the network interconnection, simultaneously the application of numerical controlled machinery and universal on have market outlook widely.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is:
A kind of numerical control heat molding sulfuration system is provided, and it comprises: upper network supervision control module, supervising device module and thermoforming vulcanizer module, described upper network supervision control module comprises supervisory control comuter and switch, described monitoring module comprises main control computer, WiFi module, GPRS module, display screen, PLC, relay, data become send plate, electric parameters transducer, pressure unit, temperature/humidity transmitter and electric leakage device, described thermoforming vulcanizer module comprises solenoid valve, oil pump, heating tube and motor, be provided with serial ports and network interface on described main control computer, described supervisory control comuter is connected with described switch by described network interface with described main control computer, described WiFi module, described GPRS module, described display screen, described PLC becomes and send plate to be connected with described main control computer by serial ports with described data, described supervisory control comuter is connected with described main control computer by described WiFi module or described GPRS module, described PLC becomes and send plate to be connected with described main control computer by described serial ports with described data, and described electric parameters transducer, described pressure unit becomes and send plate to be connected with described data, described PLC with described temperature/humidity transmitter, described solenoid valve, described motor and described heating tube and described relay are electrically connected, and described motor, described oil pump and described heating tube and described electric parameters transducer are electrically connected, described temperature/humidity transmitter and described heating tube are electrically connected, described pressure unit is connected with described solenoid valve, described solenoid valve is all connected with described oil pump with described motor, and described data become send plate to be connected with described electric leakage device.
In a preferred embodiment of the present invention; described electric leakage device comprises earth leakage protective device and leakage current transmitter; described earth leakage protective device and described leakage current transmitter and described relay are electrically connected, and described leakage current transmitter becomes and send plate to be connected with described data.
In a preferred embodiment of the present invention, described supervising device module also comprises control cabinet, and described main control computer, display screen, PLC, relay, data become send plate and electric leakage device to be arranged on described control cabinet.
In a preferred embodiment of the present invention, also comprise hydraulic oil filter, described hydraulic oil filter and described pressure unit and described relay are electrically connected.
In a preferred embodiment of the present invention, also comprise travel switch, described travel switch is connected with described PLC.
Numerical control heat molding sulfuration system and a control method thereof, its step comprises: the running parameter that travel switch, relay, electric parameters transducer, pressure unit, temperature/humidity transmitter, electric leakage device, solenoid valve, oil pump, heating tube, hydraulic oil filter and motor are set in PLC; At supervisory control comuter, select to need the main control computer of startup, then by switch, WIFI module or one or more many main control computers of GPRS module controls; Utilize PLC and travel switch, monitor and gather the running state information of relay, electric parameters transducer, pressure unit, temperature/humidity transmitter, electric leakage device, solenoid valve, oil pump, heating tube, hydraulic oil filter and motor; Electric parameters transducer gathers motor and the voltage and current information of each time of heating tube; Pressure unit gathers the pressure information of oil pump and hydraulic oil filter; Temperature/humidity transmitter gathers the humiture information in heating tube and surrounding environment; Real-time time when leakage current transmitter collection complete machine leakage current and leakage current surpass limit value; Electric parameters transducer, pressure unit, temperature/humidity transmitter and leakage current transmitter are sent to data change by the information collecting and send plate; Data become send plate that each information receiving is sent on main control computer; The real-time time of PLC during by the status information of travel switch and state variation sends on main control computer; On main control computer, input production schedule information, production monitoring information and maintaining information; Main control computer receives data and becomes the monitor message of sending plate and PLC to send, then production schedule information, production monitoring information, maintaining information and monitor message is uploaded to supervisory control comuter, and displays by display screen; Carry out the analysis and calculation of production cost; Main control computer is downloaded the production cost calculating, and is shown by display screen.
In a preferred embodiment of the present invention, described running state information comprises idle state, mode transfer state, normal operating conditions, corrective maintenance state, equipment failure state and the state of relieving.
In a preferred embodiment of the present invention, described production schedule information comprises production code member, name of product, mould numbering, planned production quantity.
In a preferred embodiment of the present invention, described production monitoring information comprises mould sequence number and middle machining information, mode transfer management information, inspection management information, the management information of relieving and the production task flowmeter information of each class of producers' information, each class of production.
In a preferred embodiment of the present invention, described in carry out the analysis and calculation of production cost concrete steps comprise: in supervisory control comuter, select the time zone that need to assess the cost; According to described time zone, in production schedule information, production monitoring information, maintaining information and monitor message, inquire about and obtain production quantity, producers' quantity, the electric weight of production and application, the qualified quantity of the project of maintaining and product in this time zone; The information that utilization gets calculate comprise that product percent of pass, producers' wage are shared, the middle cost information of the electricity charge and maintaining expense; Cost information in the middle of supervisory control comuter utilizes, calculates actual production cost.
The invention has the beneficial effects as follows: can carry out with cable network transmission and the control of data, can also control many thermoforming vulcanizers by wireless network simultaneously, in addition, when can monitoring each equipment and personnel, there is the function assessing the cost, convenient people's use.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also according to these accompanying drawings, obtain other accompanying drawing, wherein:
Fig. 1 is the structural representation of numerical control heat molding sulfuration system of the present invention and control method one preferred embodiment thereof;
Fig. 2 is the connection diagram of the module of supervising device described in the present invention and described thermoforming vulcanizer module.
Embodiment
Below the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making all other embodiment that obtain under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 and Fig. 2, the embodiment of the present invention comprises:
A numerical control heat molding sulfuration system, it comprises: upper network supervision control module, supervising device module and thermoforming vulcanizer module, described upper network supervision control module comprises supervisory control comuter and switch, described monitoring module comprises main control computer, WiFi module, GPRS module, display screen, PLC, relay, data become send plate, electric parameters transducer, pressure unit, temperature/humidity transmitter and electric leakage device, described thermoforming vulcanizer module comprises solenoid valve, oil pump, heating tube and motor, be provided with serial ports and network interface on described main control computer, described supervisory control comuter is connected with described switch by described network interface with described main control computer, described WiFi module, described GPRS module, described display screen, described PLC becomes and send plate to be connected with described main control computer by serial ports with described data, described supervisory control comuter is connected with described main control computer by described WiFi module or described GPRS module, described PLC becomes and send plate to be connected with described main control computer by described serial ports with described data, and described electric parameters transducer, described pressure unit becomes and send plate to be connected with described data, described PLC with described temperature/humidity transmitter, described solenoid valve, described motor and described heating tube and described relay are electrically connected, and described motor, described oil pump and described heating tube and described electric parameters transducer are electrically connected, described temperature/humidity transmitter and described heating tube are electrically connected, described pressure unit is connected with described solenoid valve, described solenoid valve is all connected with described oil pump with described motor, and described data become send plate to be connected with described electric leakage device.
Described numerical control heat molding sulfuration system, both can directly introduce, and also can on existing equipment, transform, and handled easily, reduces acquisition cost.
Described supervisory control comuter utilizes described WiFi module or described GPRS module and described main control computer to carry out the network interconnection, also can utilize switch to connect, can deposit in real time every data in relevant database like this, and running parameter is comprised to setup parameter and actual parameter upload, simultaneously can be by production task, technological parameter is downloaded, and can long-rangely operate, can control the thermoforming vulcanizer of many simultaneously, enhance productivity.
PLC is gathered and is stored by serial ports the switch real time state of each equipment, can in main control computer or supervisory control comuter, monitor and administrative analysis, and every operational factor of PLC can be downloaded in supervisory control comuter by network and upload.
Described main control computer adopts the single board computer of technical grade, chip in main control computer adopts technical grade main control chip, there is more perfect framework and operating rate faster, on main control computer, contain the accessories such as 256M DDR RAM, 256M NAND FLASH, audio frequency input/output port, I/C interface, CAN bus interface, USB interface, can also insert jumbo TF card, display screen has adopted the very color technical grade touching display screen of 7 cun or other sizes, and main control computer is supported multiple different operating system.
Described electric leakage device comprises earth leakage protective device and leakage current transmitter, and described earth leakage protective device and described leakage current transmitter and described relay are electrically connected, and described leakage current transmitter becomes and send plate to be connected with described data.
Numerical control heat molding sulfuration system also comprises supply unit, and described supply unit is electrically connected by described earth leakage protective device and described relay.
Described supervising device module also comprises control cabinet, and described main control computer, display screen, PLC, relay, data become send plate and electric leakage device to be arranged on described control cabinet.
Numerical control heat molding sulfuration system also comprises hydraulic oil filter, and described hydraulic oil filter and described pressure unit and described relay are electrically connected.
Numerical control heat molding sulfuration system also comprises travel switch, and described travel switch is connected with described PLC.
Numerical control heat molding sulfuration system and a control method thereof, is characterized in that, step comprises:
The running parameter of travel switch, relay, electric parameters transducer, pressure unit, temperature/humidity transmitter, electric leakage device, solenoid valve, oil pump, heating tube, hydraulic oil filter and motor is set in PLC;
At supervisory control comuter, select to need the main control computer of startup, then by switch, WIFI module or one or more many main control computers of GPRS module controls;
Utilize PLC and travel switch, monitor and gather the running state information of relay, electric parameters transducer, pressure unit, temperature/humidity transmitter, electric leakage device, solenoid valve, oil pump, heating tube, hydraulic oil filter and motor;
Electric parameters transducer gathers motor and the voltage and current information of each time of heating tube; Pressure unit gathers the pressure information of oil pump and hydraulic oil filter; Temperature/humidity transmitter gathers the humiture information in heating tube and surrounding environment; Real-time time when leakage current transmitter gathers complete machine leakage current and leakage current and surpasses limit value, like this can Real-time Collection and store all parameters, so that the machine or upper network management machine are monitored and managed, analyzes;
Electric parameters transducer, pressure unit, temperature/humidity transmitter and leakage current transmitter are sent to data change by the information collecting and send plate;
Data become send plate that each information receiving is sent on main control computer;
The real-time time of PLC during by the status information of travel switch and state variation sends on main control computer;
On main control computer, input production schedule information, production monitoring information and maintaining information;
Main control computer receives data and becomes the monitor message of sending plate and PLC to send, then production schedule information, production monitoring information, maintaining information and monitor message is uploaded to supervisory control comuter, and displays by display screen;
Carry out the analysis and calculation of production cost;
Main control computer is downloaded the production cost calculating, and is shown by display screen.
Described running state information comprises idle state, mode transfer state, normal operating conditions, corrective maintenance state, equipment failure state and the state of relieving.
Described production schedule information comprises production code member, name of product, mould numbering, planned production quantity.
Described production monitoring information comprises mould sequence number and middle machining information, mode transfer management information, inspection management information, the management information of relieving and the production task flowmeter information of each class of producers' information, each class of production.
Producers' information comprises producers' job number, name, the mould sequence number that the mould sequence number of producing and middle machining information comprise production, patrix data, the mould preparation time, the pendulum material time, molding time, this mould starts temperature, medium temperature, end temp, initiation pressure, intermediate pressure, finish pressure, aerial temperature and humidity etc., mode transfer management information comprises the mode transfer start time, end time, the first inspection time, first inspection qualified time etc., inspection management information comprises patrols and examines the start time, end time, test status (qualified defective), defective reason, the management information of relieving comprises the changeover time, this class of modulus, qualified modulus, production task flowmeter information comprises planned production quantity, actual quantity performed, Estimated Time Of Completion.
Described maintaining information comprises: plant maintenance attendance sheet, per tour equipment failure time, failure cause, maintenance content, executor, examinant, service time etc.
Described concrete steps of carrying out the analysis and calculation of production cost comprise: the time zone that selection need to assess the cost in supervisory control comuter; According to described time zone, in production schedule information, production monitoring information, maintaining information and monitor message, inquire about and obtain production quantity, producers' quantity, the electric weight of production and application, the qualified quantity of the project of maintaining and product in this time zone; The information that utilization gets calculate comprise that product percent of pass, producers' wage are shared, the middle cost information of the electricity charge and maintaining expense; Cost information in the middle of supervisory control comuter utilizes, calculates actual production cost.
When production cost is analyzed, can be after relieving the real-time analysis direct cost of producing, also can after completing, production task assess the cost, can also carry out production data statistics, comprise total production time, the mode transfer time simultaneously, molding time, the pendulum material time, proving time, equipment maintenance time etc.
The beneficial effect of numerical control heat molding sulfuration system of the present invention and control method thereof is:
1. reduce stock, reduce back order.
2. shorten purchasing lead time.
3. reduce and hold up work for lack of material.
4. reduce manufacturing cost.
5. raise the management level.
6. improve the quality of products: real time data position production technology and process analysis procedure analysis provide the operational factor of direct preciousness, the analysis of ambient parameter data and product quality closely-related " people-machine-material-Fa-ring " has had substantial technical data to be supported with to help improve product percent of pass.
7. optimizing product technique: for the analysis of production data, can optimize the parameters such as temperature, pressure, time, can effectively reduce the process time, guarantee product quality.
8. historical data analysis: can automatically download and plan actual processing parameter last time for the production schedule, reduce greatly the mode transfer time.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention to do; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. a numerical control heat molding sulfuration system, is characterized in that, comprising: upper network supervision control module, supervising device module and thermoforming vulcanizer module, described upper network supervision control module comprises supervisory control comuter and switch, described monitoring module comprises main control computer, WiFi module, GPRS module, display screen, PLC, relay, data become send plate, electric parameters transducer, pressure unit, temperature/humidity transmitter and electric leakage device, described thermoforming vulcanizer module comprises solenoid valve, oil pump, heating tube and motor, be provided with serial ports and network interface on described main control computer, described supervisory control comuter is connected with described switch by described network interface with described main control computer, described WiFi module, described GPRS module, described display screen, described PLC becomes and send plate to be connected with described main control computer by serial ports with described data, described supervisory control comuter is connected with described main control computer by described WiFi module or described GPRS module, described PLC becomes and send plate to be connected with described main control computer by described serial ports with described data, and described electric parameters transducer, described pressure unit becomes and send plate to be connected with described data, described PLC with described temperature/humidity transmitter, described solenoid valve, described motor and described heating tube and described relay are electrically connected, and described motor, described oil pump and described heating tube and described electric parameters transducer are electrically connected, described temperature/humidity transmitter and described heating tube are electrically connected, described pressure unit is connected with described solenoid valve, described solenoid valve is all connected with described oil pump with described motor, and described data become send plate to be connected with described electric leakage device.
2. numerical control heat molding sulfuration system according to claim 1; it is characterized in that; described electric leakage device comprises earth leakage protective device and leakage current transmitter; described Electrical leakage and described leakage current transmitter and described relay are electrically connected, and described leakage current transmitter becomes and send plate to be connected with described data.
3. numerical control heat molding sulfuration system according to claim 1, is characterized in that, described supervising device module also comprises control cabinet, and described main control computer, display screen, PLC, relay, data become send plate and electric leakage device to be arranged on described control cabinet.
4. numerical control heat molding sulfuration system according to claim 1, is characterized in that, also comprises hydraulic oil filter, and described hydraulic oil filter and described pressure unit and described relay are electrically connected.
5. numerical control heat molding sulfuration system according to claim 1, is characterized in that, also comprises travel switch, and described travel switch is connected with described PLC.
6. a control method for numerical control heat molding sulfuration system, is characterized in that, step comprises:
The running parameter of travel switch, relay, electric parameters transducer, pressure unit, temperature/humidity transmitter, electric leakage device, solenoid valve, oil pump, heating tube, hydraulic oil filter and motor is set in PLC;
At supervisory control comuter, select to need the main control computer of startup, then by switch, WIFI module or one or more many main control computers of GPRS module controls;
Utilize PLC and travel switch, monitor and gather the running state information of relay, electric parameters transducer, pressure unit, temperature/humidity transmitter, electric leakage device, solenoid valve, oil pump, heating tube, hydraulic oil filter and motor;
Electric parameters transducer gathers motor and the voltage and current information of each time of heating tube;
Pressure unit gathers the pressure information of oil pump and hydraulic oil filter;
Temperature/humidity transmitter gathers the humiture information in heating tube and surrounding environment;
Real-time time when leakage current transmitter collection complete machine leakage current and leakage current surpass limit value;
Electric parameters transducer, pressure unit, temperature/humidity transmitter and leakage current transmitter are sent to data change by the information collecting and send plate;
Data become send plate that each information receiving is sent on main control computer;
The real-time time of PLC during by the status information of travel switch and state variation sends on main control computer;
On main control computer, input production schedule information, production monitoring information and maintaining information;
Main control computer receives data and becomes the monitor message of sending plate and PLC to send, then production schedule information, production monitoring information, maintaining information and monitor message is uploaded to supervisory control comuter, and displays by display screen;
Carry out the analysis and calculation of production cost;
Main control computer is downloaded the production cost calculating, and is shown by display screen.
7. numerical control heat molding sulfuration system according to claim 6 and control method thereof, is characterized in that, described running state information comprises idle state, mode transfer state, normal operating conditions, corrective maintenance state, equipment failure state and the state of relieving.
8. numerical control heat molding sulfuration system according to claim 6 and control method thereof, is characterized in that, described production schedule information comprises production code member, name of product, mould numbering, planned production quantity.
9. numerical control heat molding sulfuration system according to claim 6 and control method thereof, it is characterized in that, described production monitoring information comprises mould sequence number and middle machining information, mode transfer management information, inspection management information, the management information of relieving and the production task flowmeter information of each class of producers' information, each class of production.
10. numerical control heat molding sulfuration system according to claim 6 and control method thereof, is characterized in that, described in carry out the analysis and calculation of production cost concrete steps comprise:
In supervisory control comuter, select the time zone that need to assess the cost;
According to described time zone, in production schedule information, production monitoring information, maintaining information and monitor message, inquire about and obtain production quantity, producers' quantity, the electric weight of production and application, the qualified quantity of the project of maintaining and product in this time zone;
The information that utilization gets calculate comprise that product percent of pass, producers' wage are shared, the middle cost information of the electricity charge and maintaining expense;
Cost information in the middle of supervisory control comuter utilizes, calculates actual production cost.
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