CN104731006A - Press machine control technology based on artificial intelligence - Google Patents

Press machine control technology based on artificial intelligence Download PDF

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Publication number
CN104731006A
CN104731006A CN201510015809.6A CN201510015809A CN104731006A CN 104731006 A CN104731006 A CN 104731006A CN 201510015809 A CN201510015809 A CN 201510015809A CN 104731006 A CN104731006 A CN 104731006A
Authority
CN
China
Prior art keywords
automation controller
programmable automation
servo
information
artificial intelligence
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510015809.6A
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Chinese (zh)
Inventor
肖清雄
李享标
官佳宝
吴礼华
冯积分
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen City Environmental Protection Technology Co Ltd
Original Assignee
Shenzhen City Environmental Protection Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen City Environmental Protection Technology Co Ltd filed Critical Shenzhen City Environmental Protection Technology Co Ltd
Priority to CN201510015809.6A priority Critical patent/CN104731006A/en
Publication of CN104731006A publication Critical patent/CN104731006A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/16Plc to applications
    • G05B2219/163Domotique, domestic, home control, automation, smart, intelligent house
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/40Minimising material used in manufacturing processes

Abstract

The invention discloses a press machine control technology based on artificial intelligence. The technology comprises a sensor, a servo driver, an alternating current servo motor, a power module, an information monitoring module, a data collecting module, a programmable automatic controller, a wireless router and an enterprise production management computer. An external power source is input to the power module, the power module outputs electric energy to supply power, the data collecting module outputs information to the programmable automatic controller, the information monitoring module outputs information to the programmable automatic controller, the sensor outputs sensing information to the programmable automatic controller, the programmable automatic controller outputs control information to the servo driver, the servo driver controls the alternating current servo motor to work, the programmable automatic controller is connected with the wireless router, and the wireless router is connected with the enterprise production management computer through a wireless network.

Description

A kind of pressing machine control technology based on artificial intelligence
Technical field
The present invention discloses a kind of control system, particularly a kind of pressing machine servo-control system based on artificial intelligence technology, and the present invention is mainly used in fire resistive material and forging industry field.
Background technology
At present, Press Control System mainly comprises the formations such as mair motor, motor driver, PLC programmable logic controller (PLC) and man-machine interface.Press Control System can only complete basic production function usually; the data such as non-defective unit quantity, quantity scrapped, production run time, downtime, material loss, electric energy loss, power saving rate, plant efficiency, device status monitoring, fault diagnosis, early warning can not be produced; and when producing replacing product; all will mode transfer again, cause stop time longer.In traditional handicraft; counting for production is all adopt complicate statistics; efficiency is low; material loss can not be understood in time, manufacturing schedule and deadline can not be predicted, equipment running status can not be understood in time; early warning is carried out to equipment; planned maintenance shut-downs maintenance, improve equipment operating efficiency, integrated automation program is low.In recent years, along with global automatic technology is growing, traditional mode of production can not meet the needs of modernization construction.
Summary of the invention
The shortcoming of counting existence is produced for the above-mentioned employing complicate statistics of the prior art mentioned, the invention provides a kind of a kind of pressing machine control technology based on artificial intelligence newly, production data can be transferred to enterprise production management computer by programmable automation controller and wireless router by time, understands the condition of production in time for supvr.
The technical scheme that the present invention solves the employing of its technical matters is: a kind of pressing machine servo-control system based on artificial intelligence technology, system comprises sensor, servo-driver, AC servo motor, power module, information monitoring module, data acquisition module, programmable automation controller, wireless router and enterprise production management computer, external power supply input power module, power module exports electric energy and powers, data acquisition module output information is to programmable automation controller, information monitoring module output information is to programmable automation controller, sensor exports heat transfer agent to programmable automation controller, programmable automation controller exports control information to servo-driver, servo-driver controls AC servo motor work, programmable automation controller is connected with wireless router, wireless router is connected with enterprise production management computer by wireless network.
The technical scheme that the present invention solves the employing of its technical matters further comprises:
Described system also comprises intelligent electric meter, and external power supply carries out electricity counting by intelligent electric meter, and electricity count results is sent to programmable automation controller by intelligent electric meter.
Described system also comprises man-machine interface, and man-machine interface is connected on programmable automation controller.
The invention has the beneficial effects as follows: adopt the present invention greatly can reduce cost of labor, reduce stock material, optimize production procedure, reduce stop time and enterprise cost, enhance productivity.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Accompanying drawing explanation
Fig. 1 is system block diagram of the present invention.
Embodiment
The present embodiment is the preferred embodiment for the present invention, and other its principles all are identical with the present embodiment or approximate with basic structure, all within scope.
Please refer to accompanying drawing 1, the present invention mainly comprises sensor, intelligent electric meter, servo-driver, AC servo motor, mechanical transmission mechanism, power module, information monitoring module, data acquisition module, man-machine interface, programmable automation controller, wireless router and enterprise production management computer, external power supply carries out electricity counting by intelligent electric meter, and electricity count results is sent to programmable automation controller, external power supply input power module, power module exports electric energy to other module for power supply, in the present embodiment, data acquisition module is that the program inside programmable automation controller realizes, for gathering the product non-defective unit quantity that pressure in production process machine is produced, quantity scrapped, the production run time, downtime, material loss, electric energy loss, the information such as power saving rate and plant efficiency, and output it to programmable automation controller, in the present embodiment, information monitoring module is that the program inside programmable automation controller realizes, for gathering the device status monitoring of pressure in production process machine, the information such as fault diagnosis and early warning, and output it to programmable automation controller, sensor is the position signalling sensor of servo-driver inside, this pressing machine principle of work process: before (1) starts working, first by the manufacturing parameter of man-machine interface (as position, speed, level of torque, cycle etc.) download in programmable controller, (2) after starting working, able to programme fill controller by the mode of communication by above parameter (often kind of product is all different) again to servo-driver, (3) after servo-driver receives correlation parameter, work in foolproof mode, such as: controller has been downloaded a position of making servo-driver go to 100 millimeters and stopped, servo driver drives motor can feed back a signal to controller when going to 100 millimeters, represent and gone to 100 millimeters of positions.Namely sensor in the present embodiment is the scrambler above servomotor, current location, the speed of moment feedback servo motor, then feed back in Programmable Logic Controller by servo-driver, programmable automation controller exports control information to servo-driver, servo-driver controls AC servo motor work, AC servo machinery driving mechanical transmission mechanism moves, thus realizes the pressure-operated of pressing machine.Man-machine interface is connected on programmable automation controller, for showing current duty and input operation parameter etc., programmable automation controller is connected with wireless router, for being connected with enterprise production management computer.
The present invention is when applying, through programmable automation controller, dynamic calculation is carried out to the various information of system, statistical study, after process, by wireless WiFi, data are sent to enterprise production management center in real time, production management personnel grasp the change of production scene within the shortest time by data report, make resolution and fast counter-measure accurately, ensure that the production schedule obtains rationally and fast revising, and energy Accurate Prediction manufacturing schedule and deadline schedule forecasting, finally more rationalize, intelligent, Flexible Production, significantly improve production efficiency.Equipment management personnel better can enter maintenance, maintenance, planned shutdown by reasonable arrangement equipment by the equipment state in data report, fault diagnosis, early warning; improve equipment operating efficiency; simultaneously; pressing machine servo-control system possesses production memory function; it is kept in man-machine interface internal memory to the parameter of the product that often kind was produced all automatically; when pressing machine will produce different products; parameter before is only needed again to download in control; without the need to again adjusting machine, effectively save adjusting machine time.The pressing machine servo-control system of artificial intelligence technology totally can improve automatic management level, produces optimum decision scheme, reduces adjusting machine time, and increase the performance of enterprises, it has great economic worth and practical value in fire resistive material and forging industry.
Feature of the present invention is:
1. by the product non-defective unit quantity of on-line monitoring, quantity scrapped, production run time, downtime, make production management personnel can the rapid Optimum production schedule, and manufacturing schedule can be predicted and produce the deadline.
2. by the material loss of on-line monitoring, production manager can be made to make a policy, supplementing fast to raw material, reduce inventory cost.
3. by on-line monitoring electric energy loss, power saving rate, plant efficiency, can dynamic reflection production cost.
4. adopt wireless WiFi communication technology to carry out data transmission and control, avoid the cable construction that conventional data transmission mode is brought, greatly reduce difficulty and the system installation cost of construction; System not only can be installed continuously but also can discretely be installed.
5. by the pressing machine servo-control system of artificial intelligence technology, can optimize production procedure dynamically, reasonable arrangement is produced, and efficiency is far above traditional production management pattern.
6. can remember the data parameters of nearly 20 kinds of products, adjusting machine time be reduced to zero, improves production efficiency.

Claims (3)

1. the pressing machine control technology based on artificial intelligence, it is characterized in that: described control technology comprises sensor, servo-driver, AC servo motor, power module, information monitoring module, data acquisition module, programmable automation controller, wireless router and enterprise production management computer, external power supply input power module, power module exports electric energy and powers, data acquisition module output information is to programmable automation controller, information monitoring module output information is to programmable automation controller, sensor exports heat transfer agent to programmable automation controller, programmable automation controller exports control information to servo-driver, servo-driver controls AC servo motor work, programmable automation controller is connected with wireless router, wireless router is connected with enterprise production management computer by wireless network.
2. the pressing machine control technology based on artificial intelligence according to claim 1, it is characterized in that: described technology also comprises intelligent electric meter, external power supply carries out electricity counting by intelligent electric meter, and electricity count results is sent to programmable automation controller by intelligent electric meter.
3. the pressing machine control technology based on artificial intelligence according to claim 1, it is characterized in that: described technology also comprises man-machine interface, man-machine interface is connected on programmable automation controller.
CN201510015809.6A 2015-01-13 2015-01-13 Press machine control technology based on artificial intelligence Pending CN104731006A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510015809.6A CN104731006A (en) 2015-01-13 2015-01-13 Press machine control technology based on artificial intelligence

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510015809.6A CN104731006A (en) 2015-01-13 2015-01-13 Press machine control technology based on artificial intelligence

Publications (1)

Publication Number Publication Date
CN104731006A true CN104731006A (en) 2015-06-24

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CN201510015809.6A Pending CN104731006A (en) 2015-01-13 2015-01-13 Press machine control technology based on artificial intelligence

Country Status (1)

Country Link
CN (1) CN104731006A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105760625A (en) * 2016-03-18 2016-07-13 济南二机床集团有限公司 Servo press and mechanical press mixed line data management method
CN106873514A (en) * 2017-03-07 2017-06-20 佛山华数机器人有限公司 A kind of flexible punching press on line control system and control method
CN108543848A (en) * 2018-04-25 2018-09-18 佛山聚晨知识产权运营有限公司 A kind of high-precision stamping die intelligent manufacturing system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008118630A1 (en) * 2007-03-23 2008-10-02 Dixie Consumer Products Llc Servo-driven forming press
CN101493688A (en) * 2008-01-24 2009-07-29 周仲初 Control system of numerical control servo press
CN202033637U (en) * 2010-12-29 2011-11-09 江苏扬力集团有限公司 Servo control system of press
CN102896245A (en) * 2011-07-29 2013-01-30 欧立机电株式会社 Material conveyer device used in press machine
CN103660361A (en) * 2013-12-11 2014-03-26 南京航空航天大学 Control system for servo press

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008118630A1 (en) * 2007-03-23 2008-10-02 Dixie Consumer Products Llc Servo-driven forming press
CN101493688A (en) * 2008-01-24 2009-07-29 周仲初 Control system of numerical control servo press
CN202033637U (en) * 2010-12-29 2011-11-09 江苏扬力集团有限公司 Servo control system of press
CN102896245A (en) * 2011-07-29 2013-01-30 欧立机电株式会社 Material conveyer device used in press machine
CN103660361A (en) * 2013-12-11 2014-03-26 南京航空航天大学 Control system for servo press

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105760625A (en) * 2016-03-18 2016-07-13 济南二机床集团有限公司 Servo press and mechanical press mixed line data management method
CN106873514A (en) * 2017-03-07 2017-06-20 佛山华数机器人有限公司 A kind of flexible punching press on line control system and control method
CN106873514B (en) * 2017-03-07 2019-08-20 佛山华数机器人有限公司 A kind of control method of flexibility punching press on line control system
CN108543848A (en) * 2018-04-25 2018-09-18 佛山聚晨知识产权运营有限公司 A kind of high-precision stamping die intelligent manufacturing system

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Application publication date: 20150624