CN104407576A - Realization method for general type production and manufacturing unit and control system thereof - Google Patents

Realization method for general type production and manufacturing unit and control system thereof Download PDF

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Publication number
CN104407576A
CN104407576A CN201410569938.5A CN201410569938A CN104407576A CN 104407576 A CN104407576 A CN 104407576A CN 201410569938 A CN201410569938 A CN 201410569938A CN 104407576 A CN104407576 A CN 104407576A
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unit
production
data acquisition
cell
product
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CN104407576B (en
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吴俊麑
孙小炎
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SHANGHAI YINDAO INFORMATION TECHNOLOGY Co Ltd
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SHANGHAI YINDAO INFORMATION TECHNOLOGY Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41845Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention relates to a realization method for a general type production and manufacturing unit control system. Different technical control processes of product production and manufacturing are decomposed into multiple independent production process computer input and output operation control units which are then substituted by one general virtual control device. The realization method comprises the following steps that one general virtual control device is established; a product technical process preset module is established; a production quality inspection preset module; a work plan setting module is established; and corresponding unit operation performed in a unit data acquisition controller according to a set sequence requirement is performed, stylized information exchange is performed, the related information is outputted to the next control unit and all the preset superimposed unit operation is completed so that the whole product production process is completed. Computer process control difficulty of manufacturing industry intermittence type and discrete type production is mainly solved by the method and the system so that system applicability and work efficiency are enhanced and product technical cost is reduced.

Description

A kind of implementation method of universal manufacturing unit and control system
Technical field
The present invention relates to information-based industry application, particularly relate in manufacturing informatization the method and system of the manufacturing control software design realization of manufacturing executive system Manufacturing Execution System (MES).
Background technology
Country is devoted to construction that the is information-based and fusion of the industrialization degree of depth, to guarantee accelerated development and the sustainable development of China's manufacturing industry.In the informatization of manufacturing enterprise, generally adopt ERP (Enterprise Resource Planning Enterprise Resources Planning), MES (Manufacturing Execution System manufacturing execution system), FCS (Field Control System field control system) three layers of informatization framework cover whole production management process.Want the integrated and real time implementation information systems integrated with the manufacturing of fusion of round Realization ERP-MES-FCS tri-aspects, wherein MES system is the core of this individual system, is also the key realizing the information transmission exchange Seamless integration-that the production operation of whole enterprise from the business administration on upper strata to lower floor controls.Effect is distribution and the management (comprising people, machine, thing) of workshop resource; The production schedule arranges and scheduling; The management of the quality of production and control; The optimization of production technology; The collection of production each side information data, analyze, gather; The formation etc. of various production document.And the final practicable point of above-mentioned effect is each processing step in process of producing product.
At present, manufacturing process control software system both at home and abroad in MES is mainly used in the strong industry of technique selectivity, the industries such as such as iron and steel, oil, electric power, or be that special product processes process is customized, comprising flowing water type manufacture process.There is no the case that can be applied to all product manufacturing.The technological process manufactured is numerous and complicated, the especially production process of batch-type and discrete type.The effect of above-mentioned MES will be converted into the mode of computer information, existing method is carried out technical Analysis according to different product process flow models and is write personalized computer source program.The shortcoming of this mode is: 1) if user needs the technological process of change or newly-increased product, just must revise or the newly organized source program corresponding with specific product manufacturing process flow, and compiling target program is to adapt to different demands.2) in concrete production practices, user does not have the autonomous ability changing and add product process flow in the operation interface of target program, has system clearly to use limitation.3) developer needs to make long-term individual demand exploitation tracking and maintenance to program, with high costs.4) system does not have versatility, is unfavorable for promoting transplanting.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of universal manufacturing control system and its implementation are provided.The present invention's universal manufacturing control system and its implementation will improve user to the capacity of will of adaptive demand and efficiency, thus reduce the participation of technological development side, the applicability developed skill, become single function into multi-functional, reduce the development difficulty of software, software development realizes modularization, reduces cost of development.
In order to reach foregoing invention object, the technical scheme that patent of the present invention provides is as follows:
A kind of implementation method of universal manufacturing unit control system, it is characterized in that, production is manufactured different process control procedures by the method, be decomposed into the process computer input-output operation control module that several are independent, these unit are substituted by a general virtual device for control, this universal manufacturing unit control system adopts modular making mode to be cured to adapt to the operation of multiple manufacturing unit, and its concrete methods of realizing includes following detailed step:
The first step, set up a general virtual device for control, this virtual device for control is cell data acquisition controller, the terminal interface taking the form of a productive unit operating personnel execute-in-place of cell data acquisition controller, the important document column that this terminal interface comprises has workshop, technology type, operation, and this unit process place, production task, production control condition, material circulation control, job information collection and input, the relevant information of this production product, unit monitors, this batch of product material use information;
Second step, set up the product process flow presetting module of cell data acquisition controller outside, the setting work technology type of specific product, superpositing unit quantity, unit title and order, supplies of unit transmitting-receiving rule and whether adopt projection electronic weighing or electronic recognition means, every cellular manufacture original record template is formulated, every cellular manufacture uses equipment and the counting and parameter of collection or control, every cell process controls choosing of plug-in unit, and every cell process controls the formulation of reference documents;
3rd step, sets up the production quality test presetting module of cell data acquisition controller outside, sets the censorship node of specific product, Interventions Requested and control method;
4th step, sets up the production plan setting module of cell data acquisition controller outside, specifies the product batch number of specific product, packing specification, turnout, workshop, unit process place, unit process time;
5th step, corresponding unit operations can be carried out according to setting order requirements in cell data acquisition controller after front four steps complete, in each unit operations, productive unit operating personnel carry out stylizing man-machine interaction by unit foresee steps at cell data acquisition controller, production equipment and other information-based entity apparatus are preset according to unit and are connected, in cell data acquisition controller, carry out stylizing message exchange, export relevant information to next control module, the unit operations all presetting superposition completes and can complete a production flow process.
In the implementation method of the universal manufacturing unit control system of the present invention, the product attribute that project demand content basis the 4th step preset in described second step is specified maps or is connected in cell data acquisition controller, makes the attribute containing specific product in the process of cell data acquisition controller.
In the implementation method of the universal manufacturing unit control system of the present invention, the production node that the production quality test project important document preset in the 3rd described step can be specified according to the 4th step triggers inspection by sampling request in cell data acquisition controller, and can perform default disposal route.
In the implementation method of the universal manufacturing unit control system of the present invention, in the 5th described step, cell data acquisition controller accepts pseudoinstruction and starts cell operation and end unit running.
In the implementation method of the universal manufacturing unit control system of the present invention, the transmitting-receiving quantity of material, time and personal information in the automatic record cell of cell data acquisition controller in the 5th described step, relatively fixing type and measurement unit of receiving and dispatching material.
In the implementation method of the universal manufacturing unit control system of the present invention, according to the cellular manufacture original record template of second step setting in the 5th described step, personnel fill in record content in real time in cell data acquisition controller.
In the implementation method of the universal manufacturing unit control system of the present invention, the data acquisition and control rule of the information-based entity apparatus that the unit set according to second step in the 5th described step connects, on the backstage of cell data acquisition controller, the production equipment used, detecting instrument, environment operation, data such as operation video, the consumption for the energy sources etc. are managed, controlled and record, and carry out necessary foreground display.
In the implementation method of the universal manufacturing unit control system of the present invention, control plug-in unit according to the cell process of second step setting in the 5th described step, backstage is connected to cell controller, and control unit production operates.
In the implementation method of the universal manufacturing unit control system of the present invention, according to the technology controlling and process reference documents of second step setting in the 5th described step, backstage is connected to cell controller, and guide unit production operates.
In the implementation method of the universal manufacturing unit control system of the present invention, in the 5th described step, cell data acquisition controller comprises process inspection and quality check controls.
A universal manufacturing unit control system, it is characterized in that, this system includes:
Product process flow presetting module, for setting technology type, the superpositing unit quantity of specific product, the material issues and receipts rule of unit title (operation) and order, every unit and whether adopt projection electronic weighing or electronic recognition means, every cellular manufacture original record template is formulated, every cellular manufacture uses equipment and the counting and parameter of collection or control, every cell process controls choosing of plug-in unit, the formulation of per unit technology controlling and process reference documents;
Production quality test presetting module, for setting censorship node, Interventions Requested, the control method of specific product;
Production plan setting module, is used to specify the product batch number of specific product, packing specification, turnout, workshop, unit process place and unit process time;
Cell data acquisition controller, cell data acquisition controller is referred to as cell controller, it takes the form of the terminal interface of a productive unit operating personnel execute-in-place, comprise important document column and have workshop, technology type, operation, this unit process place, production task, production control condition (start produce, completed product run), material circulation control (receive material, drop into material), job information collection and input, unit monitors (process inspection, quality check, quality inspection), this batch of product material use information.Important document column set by this cell controller is in an initial condition without specific product attribute information;
In every unit operations, personnel carry out stylizing man-machine interaction by unit foresee steps in cell controller, production equipment and other information-based entity apparatus are pressed unit and are preset connection, in cell controller, carry out stylizing message exchange, export relevant information to next control module, the unit operations all presetting superposition completes and namely completes whole production flow process.
In the manufacturing unit control system that the present invention is universal, described job information collection and input include and produce that raw readings, personnel register, production equipment, control document, this operating location job-shop, video information, these all the other operation unit information of product of producing.
In the manufacturing unit control system that the present invention is universal, this relevant information of producing product includes production code member, name of product, batch number, packing specification, production ordering, date of manufacture and turnout.
Based on technique scheme, patent of the present invention achieves following technique effect in practical application:
1. adopt the industries process control system of patented method of the present invention establishment need not make an amendment changes to source program, need not recompilate the application that target program just can adapt to different product production run, reach the object of program development simplification.
2. the user of control system of the present invention can independently change and add product simulation technological process, autonomous superposing control unit in the operation interface of target program, presets unit controls information, solves user operation independence and the circumscribed problem of software application.
3. control system of the present invention adopts the frequency that the basic module device solidified reduces amendment and upgrades, and its application and cost of development greatly reduce, and the modular system with versatility transplants the condition providing necessity for informationalized spread.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of a kind of universal manufacturing unit control system of the present invention and its implementation.
Fig. 2 is the schematic flow sheet of a kind of universal manufacturing unit control system of the present invention and its implementation specific embodiment.
Fig. 3 is cell data acquisition controller schematic diagram of device in a kind of universal manufacturing unit control system of the present invention.
Embodiment
We are elaborated further the method and system that the present invention manufactures control software design control realization with specific embodiment by reference to the accompanying drawings below; understand Method And Principle of the present invention and structure composition in the hope of more clear, but can not limit the scope of the invention with this.
So the invention belongs to the new method to manufacturing Process Control System Development and compilation, the object of the method is in source program creation process, set up a set of simple fixing pattern, improves the work efficiency of source program creation.In target program use procedure, strengthen versatility and opening, adapt to the application of full production manufacture process.
Fig. 1 is the schematic flow sheet of a kind of universal manufacturing unit control system of the present invention and its implementation, and as shown in the figure, the method for the universal manufacturing control software design of the present invention comprises the steps:
Step S110, set up a general virtual device for control-cell data acquisition controller (referred to as cell controller), this cell controller takes the form of the terminal interface of a productive unit operating personnel execute-in-place, comprise important document column and have workshop, technology type, operation, this unit process place, production task, production control condition (starts to produce, completed product run), material circulation controls (to receive material, drop into material), job information gathers and input (produces raw readings, personnel register, production equipment, control document, this operating location job-shop, video information, these all the other operation unit information of product etc. of producing), this produces the relevant information (production code member of product, name of product, batch number, packing specification, production ordering, date of manufacture, turnout), unit monitors (process inspection, quality check, quality inspection), this batch of product material uses information.Important document column set by this cell controller is in an initial condition without specific product attribute information;
Step S120, set up the product process flow presetting module of cell controller outside, technology type, the superpositing unit quantity of setting specific product, the material issues and receipts rule of unit title (operation) and order, every unit and whether adopt projection electronic weighing or electronic recognition means, every cellular manufacture original record template is formulated, every cellular manufacture uses equipment and the counting and parameter of collection or control, every cell process controls choosing of plug-in unit, the formulation of per unit technology controlling and process reference documents;
Step S130, set up the production quality test presetting module of cell controller outside, censorship node, Interventions Requested, the control method of setting specific product;
Step S140, set up the production plan setting module of cell controller outside, specify the product batch number of specific product, packing specification, turnout, workshop, unit process place, unit process time.
The corresponding units operation carried out in cell controller by setting order requirements can be carried out after step S150, current four steps complete, in every unit operations, personnel carry out stylizing man-machine interaction by unit foresee steps in cell controller, production equipment and other information-based entity apparatus are pressed unit and are preset connection, in cell controller, carry out stylizing message exchange, export relevant information to next control module, the unit operations all presetting superposition completes and namely completes whole production flow process.
As shown in Figure 2, below by way of specific embodiment, the present invention is explained:
First stage S210, in product process flow presetting module, technology type, the superpositing unit quantity of setting specific product, the material issues and receipts rule of unit title (operation) and order, every unit and whether adopt projection electronic weighing or electronic recognition means, every cellular manufacture original record template is formulated, every cellular manufacture uses equipment and the counting and parameter of collection or control, every cell process controls choosing of plug-in unit, the formulation of per unit technology controlling and process reference documents;
Subordinate phase S220, in production quality test presetting module, censorship node, Interventions Requested, the control method of setting specific product;
Phase III S230, in production plan setting module, specifies the product batch number of specific product, packing specification, turnout, workshop, unit process place, unit process time.
Fourth stage S240, the control information that the specific product attribute of being specified the phase III corresponding first stage and subordinate phase are preset imports the cell controller of presetting order requirements, in every unit operations, personnel carry out stylizing man-machine interaction by unit foresee steps in unit operations interface, production equipment and other information-based entity apparatus are pressed unit and are preset connection, in cell controller, carry out stylizing message exchange, export relevant information to next control module, the unit operations all presetting superposition completes and namely completes whole production flow process.
On the basis of said method embodiment, present invention also offers a kind of universal manufacturing control system, this system can simulate whole manufacturing process by superposition, as shown in Figure 3, comprising:
Product information, process control parameter and plug-in unit receiver module 310, for obtaining default product information (name of product, batch number, packing specification, workshop, operation title, turnout, supplementary material demand schedule, material issues and receipts rule, operating location, activity duration, production original record template, technology controlling and process reference documents, related process control plug-in unit, relevant entity apparatus collection and controling parameters etc.), by the information displaying of acquisition on foreground or to be stored in backstage for subsequent use.
Human-computer interactive control module 320, (produce for transmitting, accepting and control man-machine conversation information and to start and END instruction, personnel register, material issues and receipts confirms, produce raw readings fills in, technology controlling and process reference documents consult with technology controlling and process plug-in unit man-machine should equity), control the operation needing human-computer interaction, the scope of data input.Trigger process, quality control personnel participate in information interaction, and trigger quality checking information is mutual.
Entity apparatus exchanges data control module 330, for entity apparatus or system data acquisition and control (production equipment, detecting instrument, environment run, operation video, the consumption for the energy sources etc.), make entity apparatus or system information corresponding with the unit time period.
Aggregation of data analysis and processing module 340, for preset requirement and the information compare of analysis immediately to obtain, instant alarming, deviation error correction.
Data output processing module 350, for according to preset requirement collection unit information, export to pass to and manufacture executive system (MES), is aggregated into complete process of producing product record and document by this system string.
The industries process control system adopting the method for patent of the present invention to work out can adapt to the application of different product production run, solve user operation independence and system uses circumscribed problem, the frequency reducing amendment and upgrade, its application and cost of development greatly reduce, and are conducive to informationalized spread and transplant.

Claims (10)

1. the implementation method of a universal manufacturing unit control system, it is characterized in that, this universal manufacturing unit control system adopts modular making mode to be cured to adapt to the operation of multiple manufacturing unit, and its concrete methods of realizing includes following detailed step:
The first step, set up a general virtual device for control, this virtual device for control is cell data acquisition controller, the terminal interface taking the form of a productive unit operating personnel execute-in-place of cell data acquisition controller, the important document column that this terminal interface comprises has workshop, technology type, operation, and this unit process place, production task, production control condition, material circulation control, job information collection and input, the relevant information of this production product, unit monitors, this batch of product material use information;
Second step, set up the product process flow presetting module of cell data acquisition controller outside, the setting work technology type of specific product, superpositing unit quantity, unit title and order, supplies of unit transmitting-receiving rule and whether adopt projection electronic weighing or electronic recognition means, every cellular manufacture original record template is formulated, every cellular manufacture uses equipment and the counting and parameter of collection or control, every cell process controls choosing of plug-in unit, and every cell process controls the formulation of reference documents;
3rd step, sets up the production quality test presetting module of cell data acquisition controller outside, sets the censorship node of specific product, Interventions Requested and control method;
4th step, sets up the production plan setting module of cell data acquisition controller outside, specifies the product batch number of specific product, packing specification, turnout, workshop, unit process place, unit process time;
5th step, corresponding unit operations can be carried out according to setting order requirements in cell data acquisition controller after front four steps complete, in each unit operations, productive unit operating personnel carry out stylizing man-machine interaction by unit foresee steps at cell data acquisition controller, production equipment and other information-based entity apparatus are preset according to unit and are connected, in cell data acquisition controller, carry out stylizing message exchange, export relevant information to next control module, the unit operations all presetting superposition completes and can complete a production flow process.
2. the implementation method of a kind of universal manufacturing unit control system according to claim 1, it is characterized in that, the product attribute that project demand content basis the 4th step preset in described second step is specified maps or is connected in cell data acquisition controller, makes the attribute containing specific product in the process of cell data acquisition controller.
3. the implementation method of a kind of universal manufacturing unit control system according to claim 1, it is characterized in that, the production node that the production quality test project important document preset in the 3rd described step can be specified according to the 4th step triggers inspection by sampling request in cell data acquisition controller, and can perform default disposal route.
4. the implementation method of a kind of universal manufacturing unit control system according to claim 1, it is characterized in that, in the 5th described step cell data acquisition controller accept pseudoinstruction start cell operation and end unit running, cell data acquisition controller comprises process inspection and quality check controls, the transmitting-receiving quantity of material, time and personal information in the automatic record cell of cell data acquisition controller, relatively fixing type and measurement unit of receiving and dispatching material.
5. the implementation method of a kind of universal manufacturing unit control system according to claim 1, it is characterized in that, according to the cellular manufacture original record template of second step setting in the 5th described step, personnel fill in record content in real time in cell data acquisition controller.
6. the implementation method of a kind of universal manufacturing unit control system according to claim 1, it is characterized in that, the data acquisition and control rule of the information-based entity apparatus that the unit set according to second step in the 5th described step connects, on the backstage of cell data acquisition controller, the production equipment used, detecting instrument, environment operation, data such as operation video, the consumption for the energy sources etc. are managed, controlled and record, and carry out necessary foreground display.
7. the implementation method of a kind of universal manufacturing unit control system according to claim 1, it is characterized in that, control plug-in unit according to the cell process of second step setting in the 5th described step, backstage is connected to cell controller and the operation of control unit production; The technology controlling and process reference documents of setting, backstage is connected to the operation of cell controller guide unit production.
8., according to a kind of universal manufacturing unit control system utilizing implementation method described in claim 1, it is characterized in that, this system includes:
Product process flow presetting module, for setting technology type, the superpositing unit quantity of specific product, the material issues and receipts rule of unit title and order, every unit and whether adopt projection electronic weighing or electronic recognition means, every cellular manufacture original record template is formulated, every cellular manufacture uses equipment and the counting and parameter of collection or control, every cell process controls choosing of plug-in unit, the formulation of per unit technology controlling and process reference documents;
Production quality test presetting module, for setting censorship node, Interventions Requested, the control method of specific product;
Production plan setting module, is used to specify the product batch number of specific product, packing specification, turnout, workshop, unit process place and unit process time;
Cell data acquisition controller, cell data acquisition controller is referred to as cell controller, it takes the form of the terminal interface of a productive unit operating personnel execute-in-place, comprise important document column and have workshop, technology type, operation, this unit process place, production task, production control condition, material circulation control, job information collection and input, unit monitors, this batch of product material use information, and important document column set by this cell controller is in an initial condition without specific product attribute information;
In every unit operations, personnel carry out stylizing man-machine interaction by unit foresee steps in cell controller, production equipment and other information-based entity apparatus are pressed unit and are preset connection, in cell controller, carry out stylizing message exchange, export relevant information to next control module, the unit operations all presetting superposition completes and namely completes whole production flow process.
9. according to a kind of universal manufacturing unit control system utilized described in claim 8, it is characterized in that, described job information collection and input include and produce that raw readings, personnel register, production equipment, control document, this operating location job-shop, video information, these all the other operation unit information of product of producing.
10. according to a kind of universal manufacturing unit control system utilized described in claim 8, it is characterized in that, this relevant information of producing product includes production code member, name of product, batch number, packing specification, production ordering, date of manufacture and turnout.
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