CN108958198A - 3 D intelligent producing line simulates synchronous method and system - Google Patents
3 D intelligent producing line simulates synchronous method and system Download PDFInfo
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- CN108958198A CN108958198A CN201810840092.2A CN201810840092A CN108958198A CN 108958198 A CN108958198 A CN 108958198A CN 201810840092 A CN201810840092 A CN 201810840092A CN 108958198 A CN108958198 A CN 108958198A
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- producing line
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- equipment
- stage
- animation
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T17/00—Three dimensional [3D] modelling, e.g. data description of 3D objects
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses 3 D intelligent producing line simulation synchronous method and systems, and producing line is divided into multiple stages by the operation data of data acquisition equipment collecting device, and according to operation data；Three-dimensional modeling is carried out to the equipment that producing line includes；The stage for being included according to producing line makes multistage animation using 3 d modeling software；The variation in producing line stage is grasped by the monitoring data to data acquisition equipment, and animation play is adjusted according to the data variation.The invention has the advantages that: the production overall processes for capableing of real-time remote monitoring workshop, producing line and product；The parameters that real equipment can be intuitively shown on analog machine, are conducive to digital monitoring equipment；Every operation data of the producing line of acquisition, and carry out data analysis on this basis and excavate；Producing line is simulated to present customers in publicity and sale, intuitively experiences and experiences to client；Fault detection is carried out by analog machine when equipment breaks down, and can realize that long-distance service instructs.
Description
Technical field
The present invention relates to artificial intelligence manufacturing technology fields, it particularly relates to which a kind of simulation of 3 D intelligent producing line synchronizes
Method and system.
Background technique
The physical world of manufacture and the interaction of information world with to merge be to realize industry 4.0, made in China 2025, industry mutually
One of the bottleneck of the strategy such as networking, manufacture based on CPS, production automation process need more intelligent effective monitoring technology
Cooperation.
The monitoring in workshop at present remains in the picture monitoring of camera, and the data of digital collection transposition acquisition are stored in meter
In the equipment such as calculation machine, equipment operating data does not reach good with equipment running status and cooperates with unification, and tradition monitoring is set
It standby captured angle and is limited in scope, solution deeply can not be carried out to running equipment and deducted marks analysis；With manufacturing equipment
Process that is high-grade, precision and advanced and more complicating, production and other business need the operating status for more fully understanding production process and are somebody's turn to do
Various equipment operating parameters under state.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
For above-mentioned technical problem in the related technology, the present invention propose a kind of 3 D intelligent producing line simulation synchronous method and
System, can be realized the two-way real-time mapping of physical plant and virtual workshop with interact, data acquisition and fusion, make actual physical
Equipment is synchronous with analog machine operation.
To realize the above-mentioned technical purpose, the technical scheme of the present invention is realized as follows:
A kind of 3 D intelligent producing line simulation synchronous method, comprising the following steps:
S1 passes through the operation data of data acquisition equipment collecting device, and producing line is divided into multiple stages according to operation data
；
S2 carries out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software；
The stage that S3 is included according to producing line makes multistage animation using 3 d modeling software；
S4 grasps the variation in producing line stage by the monitoring data to data acquisition equipment, and is adjusted and moved according to the data variation
It draws and plays.
Further, have in the step S4 by the variation that the monitoring data to data acquisition equipment grasps the producing line stage
Body includes:
The stage that S41 is included according to producing line, the condition of design phase variation simultaneously make control program；
Collected data are transmitted to control program by S42 data acquisition equipment, and control program compares the data of acquisition and sets in advance
Fixed phase change condition judges the stage locating for current producing line.
Further, operation data described in the step S1 includes but is not limited to equipment running status and equipment position
It sets.
Further, the equipment running status include but is not limited to equipment whether run and equipment operation speed/
Angle.
Further, in the step S4 adjust animation play mode include but is not limited to beginning/stopping playing animation,
The animation that acceleration/deceleration playing animation and switching play.
Another aspect of the present invention provides a kind of 3 D intelligent producing line simulation synchronization system, comprising:
Division module is collected, for by the operation data of data acquisition equipment collecting device, and according to operation data by producing line
It is divided into multiple stages；
Modeling module, for carrying out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software；
Module is made, the stage for being included according to producing line makes multistage animation using 3 d modeling software；
Monitoring module, for grasping the variation in producing line stage by the monitoring data to data acquisition equipment, and according to the data
Variation adjustment animation play.
Further, the monitoring module includes:
Module is designed and produced, the stage for being included according to producing line, the condition of design phase variation simultaneously makes control program；
Collected data are transmitted to control program for data acquisition equipment by comparison module, and control program compares the number of acquisition
The stage locating for current producing line is judged according to preset phase change condition.
Further, the mode of the adjustment animation play includes but is not limited to beginning/stopping playing animation accelerating/subtracts
The animation that fast playing animation and switching play.
Beneficial effects of the present invention:
1, realize the two-way real-time mapping of physical plant and virtual workshop with interact, data acquisition and fusion, set actual physical
It is standby synchronous with analog machine operation；
2, it is capable of the production overall process in real-time remote monitoring workshop, producing line and product；
3, the parameters that real equipment can be intuitively shown on analog machine, are conducive to digital monitoring equipment；
4, every operation data of the producing line acquired, and carry out data analysis on this basis and excavate；
5, producing line is simulated to present customers in publicity and sale, intuitively experiences and experience to client；
6, fault detection is carried out by analog machine when equipment breaks down, and can realizes that long-distance service instructs.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the flow chart of the 3 D intelligent producing line simulation synchronous method described according to embodiments of the present invention；
Fig. 2 is the structural schematic diagram of the 3 D intelligent producing line simulation synchronization system described according to embodiments of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art's every other embodiment obtained belong to what the present invention protected
Range.
As shown in Figure 1, a kind of 3 D intelligent producing line simulates synchronous method according to embodiments of the present invention, including following
Step:
S1 passes through the operation data of data acquisition equipment collecting device, and producing line is divided into multiple stages according to operation data；
Wherein, the operation data by data acquisition equipment collecting device installed by producing line, operation data includes that equipment is
Speed/angle of the locations/devices operation of no operation/equipment, according to some equipment of a certain moment or certain several equipment whether
Whether operation/some equipment, which is in the conditions such as some position, is divided into multiple stages for producing line.
S2 carries out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software, and the equipment that producing line includes can be biography
Send band, lathe；
The stage that S3 is included according to producing line makes multistage animation using 3 d modeling software；
S4 grasps the variation in producing line stage by the monitoring data to data acquisition equipment, and is adjusted and moved according to the data variation
It draws and plays.
In one particular embodiment of the present invention, it is slapped in the step S4 by the monitoring data to data acquisition equipment
The variation for holding the producing line stage specifically includes:
The stage that S41 is included according to producing line, the condition of design phase variation, such as material are moved to some position/lathe and add
Certain a period of time of work etc., and make control program；
Collected data are transmitted to control program at a certain time interval (such as 1 second) by S42 data acquisition equipment, control journey
(such as whether some equipment starts/stops the data and preset phase change condition that sequence compares acquisition, and whether material moves
To some position) judge the stage locating for current producing line.
In one particular embodiment of the present invention, the mode of adjustment animation play includes but is not limited in the step S4
The animation that beginning/stopping playing animation, acceleration/deceleration playing animation and switching play.
As shown in Fig. 2, another aspect of the present invention, provides a kind of 3 D intelligent producing line simulation synchronization system, comprising:
Division module is collected, for by the operation data of data acquisition equipment collecting device, and according to operation data by producing line
It is divided into multiple stages；
Modeling module, for carrying out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software；
Module is made, the stage for being included according to producing line makes multistage animation using 3 d modeling software；
Monitoring module, for grasping the variation in producing line stage by the monitoring data to data acquisition equipment, and according to the data
Variation adjustment animation play.
In one particular embodiment of the present invention, the monitoring module includes:
Module is designed and produced, the stage for being included according to producing line, the condition of design phase variation simultaneously makes control program；
Collected data are transmitted to control program for data acquisition equipment by comparison module, and control program compares the number of acquisition
The stage locating for current producing line is judged according to preset phase change condition.
In one particular embodiment of the present invention, the mode of the adjustment animation play includes but is not limited to start/stop
The only animation that playing animation, acceleration/deceleration playing animation and switching play.
In order to facilitate understanding above-mentioned technical proposal of the invention, below by way of in specifically used mode to of the invention above-mentioned
Technical solution is described in detail.
When specifically used, 3 D intelligent producing line simulation synchronous method according to the present invention and system, producing line include
Mechanical arm, conveyer belt and marking machine, the workflow of producing line are mechanical arm from fixed position crawl material and are placed into material
On conveyer belt, for conveyer belt by material transmission to marking machine, marking machine is on material after mark, then is sent to finished product by conveyer belt and connects
Located.
Above-mentioned producing line can be divided into four-stage:
First stage: material is simultaneously put on conveyer belt by mechanical arm feeding, can by mechanical arm start whether/mechanical arm operation when
Between judge producing line whether into/out stage；
Second stage: material is sent in marking machine by conveyer belt, whether can start/conveyer belt runing time and upper one by conveyer belt
Whether the stage is to judge producing line whether into/out stage the first stage；
Phase III: marking machine mark, whether can be started by marking machine/the mark time judges the whether into/out rank of producing line
Section；
Fourth stage: conveyer belt transmits finished product, whether can be started by conveyer belt/conveyer belt runing time and whether be on last stage
Phase III judges producing line whether into/out stage；
When controlling program and judge into/out some state of producing line, control program can control the stage correspond to the broadcasting of animation/
Stop.
In conclusion by means of above-mentioned technical proposal of the invention, it being capable of real-time remote monitoring workshop, producing line and product
Production overall process；The parameters that real equipment can be intuitively shown on analog machine, are conducive to digital monitoring and set
It is standby；Every operation data of the producing line of acquisition, and carry out data analysis on this basis and excavate；In publicity and sale to
Present customers simulate producing line, intuitively experience and experience to client；Failure is carried out by analog machine when equipment breaks down
Detection, and can realize that long-distance service instructs.
Real-time Data Transmission is carried out to producing line by the data acquisition equipment that producing line is installed, shape is run by the equipment of acquisition
Producing line is divided into multiple stages by state data, carries out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software, according to
The stage that producing line is included makes multistage animation using 3 d modeling software, finally by the real-time prison to data acquisition device
The variation in data grasp producing line stage is controlled, and animation play is adjusted according to the data variation, it is final to realize physical equipment and three-dimensional
Intelligent producing line simulation synchronizes.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of 3 D intelligent producing line simulates synchronous method, which comprises the following steps:
S1 passes through the operation data of data acquisition equipment collecting device, and producing line is divided into multiple stages according to operation data；
S2 carries out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software；
The stage that S3 is included according to producing line makes multistage animation using 3 d modeling software；
S4 grasps the variation in producing line stage by the monitoring data to data acquisition equipment, and is adjusted and moved according to the data variation
It draws and plays.
2. 3 D intelligent producing line according to claim 1 simulates synchronous method, which is characterized in that pass through in the step S4
The variation in producing line stage is grasped to the monitoring data of data acquisition equipment to specifically include:
The stage that S41 is included according to producing line, the condition of design phase variation simultaneously make control program；
Collected data are transmitted to control program by S42 data acquisition equipment, and control program compares the data of acquisition and sets in advance
Fixed phase change condition judges the stage locating for current producing line.
3. 3 D intelligent producing line according to claim 1 simulates synchronous method, which is characterized in that described in the step S1
Operation data includes but is not limited to equipment running status and device location.
4. 3 D intelligent producing line according to claim 3 simulates synchronous method, which is characterized in that the equipment running status
Speed/angle that including but not limited to whether equipment runs and equipment is run.
5. 3 D intelligent producing line according to claim 1 simulates synchronous method, which is characterized in that adjusted in the step S4
The mode of animation play includes but is not limited to the dynamic of beginning/stopping playing animation, acceleration/deceleration playing animation and switching broadcasting
It draws.
6. a kind of 3 D intelligent producing line simulates synchronization system characterized by comprising
Division module is collected, for by the operation data of data acquisition equipment collecting device, and according to operation data by producing line
It is divided into multiple stages；
Modeling module, for carrying out three-dimensional modeling to the equipment that producing line includes using 3 d modeling software；
Module is made, the stage for being included according to producing line makes multistage animation using 3 d modeling software；
Monitoring module, for grasping the variation in producing line stage by the monitoring data to data acquisition equipment, and according to the data
Variation adjustment animation play.
7. 3 D intelligent producing line according to claim 6 simulates synchronization system, which is characterized in that the monitoring module packet
It includes:
Module is designed and produced, the stage for being included according to producing line, the condition of design phase variation simultaneously makes control program；
Collected data are transmitted to control program for data acquisition equipment by comparison module, and control program compares the number of acquisition
The stage locating for current producing line is judged according to preset phase change condition.
8. 3 D intelligent producing line according to claim 6 or 7 simulates synchronization system, which is characterized in that the adjustment animation
The mode of broadcasting includes but is not limited to the animation that beginning/stopping playing animation, acceleration/deceleration playing animation and switching play.
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| CN201810840092.2A CN108958198B (en) | 2018-07-27 | 2018-07-27 | Three-dimensional intelligent production line simulation synchronization method and system |
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| CN113326312A (en) * | 2021-06-30 | 2021-08-31 | 广东电网有限责任公司 | Method and system for managing power transformation equipment and analyzing and displaying data in three-dimensional scene |
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| CN108958198B (en) | 2021-05-04 |
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