The remote live control device of on-site mixed explosives truck
Technical field
The utility model relates to a kind of control device of explosive production, especially a kind of long-range control device of on-site mixed explosives truck.
Background technology
Technical progress direction and the quick-fried industry of the people " 12 " development plan according to China's commercial explosive materials article industry; Commercial explosive is accelerated to develop to on-site mixed direction; And on-site mixed explosives truck will becoming one operation a kind of principal mode; For promoting the transformation of this management mode; Further improve the essential safety production level; Prevent that on-site mixed explosives truck from " four surpassing " generation of (overfulfil a production target, excess, overcrowding, overtime) and " three is illegal " (operate against regulations, give directions against regulations, violate labor discipline), on-site mixed explosives truck respectively is equipped with enterprise and has formulated targetedly rules and regulations specially and adopted multiple technologies means and KXG, auxiliary enterprises and management organization of governments at all levels realization security management and control.
Remote and fixing owing to the operating location of on-site mixed explosives truck; Existing ladder of management to its safety in production system that observes all regulations of one's own free will when mainly depending on operating personnel's site work; Generation for the violation situation can't realize effective supervision; Each enterprise is directed against the technological means that different explosives mix-load trucks has been introduced auxiliary management at present, for site mixed emulsified explosive car, the vehicle-mounted standalone version control desk and the Big Dipper/GPS location bimodulus both-way communication positioning equipment is installed; Can realize manually controlling the startup of producing and stopping; The real time inspection yield data and the Big Dipper/GPS locator data, but these data can only the scene check or manual registration, can't store automatically, related comparison and management control; For on-site mixed ammonium nitrate fuel oil mixture car, the error in dipping of its yield data is greater than 2%, and all do not adopt the information-based supervision of computer software and hardware Platform Implementation.In sum, also can't realize long-range, real-time production management and control for the site work of on-site mixed explosives truck at present.
It is thus clear that there are defective in existing administrative skill and method, are further improved.
Summary of the invention
The purpose of the utility model is: the long-range control device that a kind of on-site mixed explosives truck is provided; It can make the real-time working information of on-site mixed explosives truck carry out remote monitoring; And can be through the starting or stoping of its production of Long-distance Control, to overcome the deficiency of prior art.
The utility model is achieved in that the remote live control device of on-site mixed explosives truck, comprises on-site mixed explosives truck, and explosives mix-load truck is provided with vehicle intelligent management and control platform at the scene; The vehicle-mounted industrial computer that the composition of vehicle intelligent management and control platform has comprised the control middleware integrated is connected with solid flow sensor, humiture probe, panoramic video monitoring network camera, pressure transducer, gravity sensor, two-way satellite communication positioning equipment, RF Reader and vehicle-mounted data interactive module on vehicle-mounted industrial computer; Vehicle intelligent management and control platform plays force control device with the production that is used to control on-site mixed explosives truck production and is connected, and vehicle intelligent management and control platform is connected with long-distance management device.
Vehicle intelligent management and control platform and long-distance management device are wireless connections.
Produced force control device and comprised single-chip microcomputer, power module, on single-chip microcomputer, be connected with communication module, power module is connected with single-chip microcomputer and communication module respectively, and single-chip microcomputer detects with passage through the access detection signal processing module and control module is connected; On passage detection and control module, be connected with passage load module and passage output module; Communication module is connected with vehicle-mounted management and control platform.
On single-chip microcomputer, be connected with tamper detection module and clock module.
Passage detects and the passage control module is more than one.
Single-chip microcomputer: the various functions of whole this device of control, like state-detection, Control on Communication etc.
Power module: can adapt to the vehicle-mounted DC voltage that is input as 8~36V, for single-chip microcomputer, communication module and the module that is connected with single-chip microcomputer provide power supply.
Communication module: the TTL interface signal of single-chip microcomputer is converted into the RS-232 signal output of computer standard.
Passage detects and control module: detect the state of each passage, promptly each channel circuit is to break off or closure; And according to instructing the circuit of initiatively disconnection or closed each passage to connect.
The passage load module: the circuit-line that plays the power related load with the production of on-site mixed explosives truck inserts.
The passage output module: the circuit-line that plays the power related load with the production of on-site mixed explosives truck picks out.
The tamper detection module: contactor, the external shell state that can detect vehicle-mounted intelligent console (case) is for opening still locking.
Clock module: the year of production standard, the moon, Time of Day are used for the record and the storage of incident.
Owing to adopted above-mentioned technical scheme; Compared with prior art; The utility model adopts the vehicle intelligent management and control platform of having preset the assigned work parameter; Utilize vehicle intelligent management and control platform that the running parameter of on-site mixed explosives truck is gathered, and itself and assigned work parameter are compared, control the production status of on-site mixed explosives truck according to the result of contrast; And just real-time working information writes down and feeds back, and can revise preset assigned work parameter in the vehicle intelligent management and control platform through long-distance management device, has improved the dirigibility and the security of producing.The utility model way to manage is not limited by the region, and security and real-time are all very high, can effectively manage the production that is in the on-site mixed explosives truck in the remote production, and result of use is very good.
Description of drawings
Accompanying drawing 1 is the structural representation of the utility model;
Accompanying drawing 2 is the structural representation of the remote control of the utility model;
Accompanying drawing 3 is the structural representation of the vehicle intelligent management and control platform of the utility model;
Accompanying drawing 4 plays the structural representation of force control device for the production of the utility model;
Accompanying drawing 5 is a circuit diagram of having produced the single-chip microcomputer of force control device;
Accompanying drawing 6 is a circuit diagram of having produced the power module of force control device;
Accompanying drawing 7 is a circuit diagram of having produced the access detection signal processing module of force control device;
Accompanying drawing 8 is a circuit diagram of having produced the clock module of force control device;
Accompanying drawing 9 is to have produced the passage detection of force control device and the circuit diagram of control module;
Accompanying drawing 10 is a circuit diagram of having produced the passage load module of force control device;
Accompanying drawing 11 is a circuit diagram of having produced the passage output module of force control device;
Accompanying drawing 12 is a circuit diagram of having produced the tamper detection module of force control device.
Embodiment
The embodiment of the utility model: the structure of the remote live control device of on-site mixed explosives truck is as shown in Figure 1, comprises on-site mixed explosives truck 1, and explosives mix-load truck 1 is provided with vehicle intelligent management and control platform 2 at the scene; The vehicle-mounted industrial computer 3 that the composition of vehicle intelligent management and control platform 2 has comprised the control middleware integrated; On vehicle-mounted industrial computer 3, be connected with solid flow sensor 4, humiture probe 5, panoramic video monitoring network camera 6, pressure transducer 7, gravity sensor 8, two-way satellite communication positioning equipment 9, RF Reader 10 and vehicle-mounted data interactive module 11, and on vehicle intelligent management and control platform 2, be provided with signal encryption module 14 and authentication module 15; Vehicle intelligent management and control platform 2 be used to control production that on-site mixed explosives truck 1 produces and play force control device 12 (structure of having produced force control device 12 is as shown in Figure 4; Its circuit diagram such as Fig. 5 are to shown in Figure 12) connect; And vehicle intelligent management and control platform 2 adopts the two-way mode of the Big Dipper/GPS bimodulus to carry out wireless connections with long-distance management device 13, can also adopt modes such as GPRS, WIFI to connect.
Produce force control device 12 and comprised single-chip microcomputer 1-1, power module 1-2; On single-chip microcomputer 1-1, be connected with communication module 1-3; Power module 1-2 is connected with single-chip microcomputer 1-1 and communication module 1-3 respectively, and single-chip microcomputer 1-1 detects with 7 passages through access detection signal processing module 1-4 and control module 1-5 is connected; On passage detection and control module 1-5, be connected with passage load module 1-6 and passage output module 1-7; Communication module 1-3 is connected with vehicle-mounted management and control platform 4; On single-chip microcomputer 1-1, be connected with tamper detection module 1-8 and clock module 9.
The described real-time working parameter of collecting and standard operation parameter are compared is; The surplus of the explosive produced of amount of producing explosive that collects and appointment is compared, and whether the amount of having produced explosive more exceeds the surplus of the explosive produced of appointment.If do not exceed, then meet the requirements, vehicle intelligent management and control platform automatically starts the production that is used to control on-site mixed explosives truck production and plays power apparatus, otherwise then undesirable, vehicle intelligent management and control platform carries out interlocked control to having produced power apparatus automatically; Comprise that also the area coordinate with satellite positioning coordinate that collects and given production place compares, relatively whether the real-time satellite elements of a fix of on-site mixed explosives truck exceed the area coordinate in given production place; Staff's identity information with staff's identity information that collects and appointment compares simultaneously, determines whether that all assigned work personnel are in the production scene; Condition of work parameters such as the also input and output material of collection site explosives mix-load truck metering, working environment humiture, internal pressure and vehicle inclination angle situation in addition.
Long-distance management device 13 for can write down, the computer of analysis and feed back on-site explosives mix-load truck 1 running parameter.It can be the work computer that authority is arranged and enterprise internal management computer of land station of enterprise management and control platform, relevant industrial department etc.The user of remote control terminal can login through the RFID initialization module 16 on the long-distance management device 13, and the vehicle intelligent management and control platform 2 through data interaction module 20 (GPRS, wifi, GSM or Beidou satellite communication device etc.) and on-site mixed explosives truck carries out data interaction; In conjunction with application management module 18 and GIS comprehensive management module 21 (can adopt positioning equipment, satellite electron map etc.) situation of on-site mixed explosives truck 1 is carried out real-time tracking; Can make amendment through assigned work parameter preset in 17 pairs of vehicle intelligent management and control of module platform 2 is set in management parameters.
Relevant industrial departments at different levels like this can pass through network management platform; Establish the reinforced total amount of land station and each item safety management index in real time, finally obtain no manual intervention's land station in real time through land station of enterprise management and control platform and get into land station explosives mix-load truck multidate information and explosives mix-load truck reinforced carried out direct security management and control.