CN202748855U - Intelligent monitoring system for loading mechanical operation - Google Patents
Intelligent monitoring system for loading mechanical operation Download PDFInfo
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- CN202748855U CN202748855U CN 201220435771 CN201220435771U CN202748855U CN 202748855 U CN202748855 U CN 202748855U CN 201220435771 CN201220435771 CN 201220435771 CN 201220435771 U CN201220435771 U CN 201220435771U CN 202748855 U CN202748855 U CN 202748855U
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- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract 1
- 238000012795 verification Methods 0.000 description 6
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- 238000003780 insertion Methods 0.000 description 2
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Abstract
The utility model discloses an intelligent monitoring system for loading mechanical operation. The system comprises a computer, an IC (Integrated Circuit) read-write card, a first transceiver, a central processing unit, an IC card reader, a second transceiver, an electronic scale, an alarm device, an ultrasonic transducer and a radio plant at least capable of sending a radio signal, the signal end of the ultrasonic transducer is correspondingly connected to the signal end of the radio plant; the relative signal end of the central processing unit is correspondingly connected to the signal ends of the IC card reader, the electronic scale and the second transceiver respectively; and the corresponding signal end of the computer is correspondingly connected to the signal ends of the IC read-write card and the first transceiver. The system can effectively standardize loading operation management, remotely control the speed of detection operation in real time, improve the precision and the efficiency of the loading operation, ensure operation safety, reduce operators' labor intensity and the probability of wrong loading, and promote the effective utilization ratio of transport resources and transport efficiency.
Description
Technical field
The utility model relates to the communication management device of wireless monitor loader working condition, particularly loader operation intelligent monitor system.
Background technology
At present, the intelligent degree of existing electronic scale for loader is not very high, the tonnage demand of every joint (train) loading body can not be underload, can not overload, because shovel loader but can't be judged (train) loading body and whether be about to fully loaded situation, cause the last loading operation complex procedures of shovel loader, reduced loading operation efficient, solving overload or underload problem need to independently be solved by the loader engineer, statistical management also needs manually-operated to finish, if all too many levels of execute-in-place by loader engineer's manual control, not only occur in violation of rules and regulations artificial easily, phenomenon of loading violating the regulations, and can not realize intellectuality, the function of robotization machine control.Shovel loader if exist overloading potential safety hazard can occur, if there is underload phenomenon, then not only makes client's economic profit sustain a loss, but also has wasted valuable transport resource when loading loading body.
The utility model content
The purpose of this utility model is to provide a kind of loader operation intelligent monitor system, effectively standard loading operation management, remote real_time control detect operating speed, improve loading operation precision and efficient, guarantee job safety, the probability that reduces operating personnel's labour intensity and make mistakes and load, improve the transport resource effective rate of utilization, improve conevying efficiency.
The purpose of this utility model is achieved in that a kind of loader operation intelligent monitor system, comprises computing machine, IC card reader/writer, the first radio receiver-transmitter, central processing unit, IC card reader, the second radio receiver-transmitter, electronic scales, warning device, ultrasonic transmitter-receiver and can send at least the radio device of radio signal; The corresponding signal end that connects radio device of its signal end of ultrasonic transmitter-receiver, the feedback ultrasonic signal data wireless that radio device is sensed ultrasonic transmitter-receiver sends the second radio receiver-transmitter and/or the first radio receiver-transmitter to; Central processing unit corresponding signal end is connected respectively the IC card reader, electronic scales, warning device and the second radio receiver-transmitter signal end separately, central processing unit receives the information data that the IC card reader reads from IC-card, the weight data that the electronic scales induction takes by weighing and the feedback ultrasonic signal data of sensing by the second radio receiver-transmitter and radio device reception ultrasonic transmitter-receiver, according to the recognition result of feedback ultrasonic signal data and/or electronic scales is responded to the comparative result of the normal data that the weight data that takes by weighing and IC card reader read from IC-card, to judge whether that starting warning device sends warning, the warning message that the second radio receiver-transmitter warning device that central processing unit is temporary sends, electronic scales is responded to the weight data that takes by weighing and is wirelessly sent to the first radio receiver-transmitter; Corresponding IC card reader/writer and the first radio receiver-transmitter signal end separately of connecting of the corresponding signal end of computing machine, computing machine receives information data that the IC card reader/writer reads from IC-card or the work of control IC card reader/writer with information data typing IC-card, and responds to the weight data that takes by weighing by warning message and electronic scales that the warning device that the first radio receiver-transmitter and the second radio receiver-transmitter receive, the record central processing unit keep in sends.
Data acquisition system (DAS) of the present utility model (comprising computing machine, IC card reader/writer and the first radio receiver-transmitter) is installed in the control room; Machine control system (central processing unit, IC card reader, the second radio receiver-transmitter, electronic scales, warning device) is arranged on the shovel loader, it is indoor that central processing unit wherein, IC card reader and warning device are positioned at loader drive, the second radio receiver-transmitter is packed on the loader cab vehicle window, and electronic scales is installed in loading shovel bottom (loading shovel generally all carries the electronic scales of induction scraper bowl load capacity); Ultrasonic transmitter-receiver is fixed on outer (setting) tank wall of row (train) every joint loading body one side, ultrasonic transmitter-receiver at first sends ultrasound wave in loading body, the ultrasonic signal that is fed back to by loading body of again it being sensed is wirelessly sent to machine control system by radio device, machine control system is assert this loading body, identification, therefore, ultrasonic transmitter-receiver only plays loading body is identified, the effect of confirming, only being loaded into the goods of a joint in the loading body reaches in the specified airlift numerical range, machine control system just can save loading body identification to next by ultrasonic transmitter-receiver, and (passing through sounding component) prompting operating personnel (shovel loader operation driver) carries out loading operation to next joint loading body.
Operation notice of the present utility model: 1. operating personnel (shovel loader operation driver) is before operation begins, swipe the card and to process among the input information CPU (central processing unit) such as job number, date, time, operation sequence number, charging capacity, corresponding license number and by CPU, after operation is complete, again actual job parameter etc. is write in the IC-card, in order to microcomputer (computing machine) reading out data and information processing; 2. when the shovel loader operation, electronic scales can be according to the bearing capacity output continuous data of scraper bowl, electronic scales sends the load capacity data to CPU, CPU can obtain weight and the time of each loading operation, and shows single shovel weight, cumulative weight and the information such as single operation time, accumulating time by display; 3. CPU is according to task and each charging capacity, can calculate single shovel weight and the cumulative weight of this subjob, when this subjob adds up charging capacity near task amount, can show in real time that loading difference amount and (passing through sounding component) send voice suggestion; 4. when job or single charging capacity changed, the running parameters such as CPU can number shovel loader, operating personnel's job number, task number, license number, this charging capacity, accumulative total charging capacity uploaded to the data acquisition system (DAS) (comprising computing machine, IC card reader/writer and the first radio receiver-transmitter) that is positioned at the control room by wireless transport module (accordingly radio receiver-transmitter); 5. data acquisition system (DAS) receives the data that each loader controller is sent in real time, sends to microcomputer after processing, gathering, and sends query statement, steering order to relevant loader controller at any time.
The utility model (also being referred to as shovel loader operation tonnage prompt system) adopts advanced, intelligent software synthesis management platform, use Modernized Information Technology, so that the utility model can be given the situation of shovel loader operation driver prompting (train) loading body residue tonnage automatically, the operational circumstances that simultaneously its wireless communication networking technology that adopts can the real time record operating personnel helps to improve the standardized administration level of site work.If the situation of overload appears in certain joint (train) loading body, the utility model (by the warning device of sounding component) is given shovel loader operation driver voice suggestion, automatically lock current task by supervisory routine, to avoid the people for makeing mistakes, shovel loader stops the operation of travelling, must have the release personnel to supervise removes the overload of this joint (train) loading body part (weight) and the manual unlocking IC-card, could begin next joint (train) loading body is carried out loading work, if underload situation appears in certain joint (train) loading body, the utility model (passing through display) demonstration shovel loader operation driver works as the loading task of last joint (train) loading body and does not finish, can not begin the work of next joint (train) loading body loading, shovel loader stops the operation of travelling.Special circumstances are arranged, shovel loader operation driver needs premature termination to load task, then the related personnel sends the premature termination request to control center (pulpit), after request is received by control center, send instruction to being arranged at the indoor CPU of loader drive, shovel loader operation driver can the premature termination current task, can guarantee like this that every joint loading body loads all to finish in the error allowed band.
The utility model makes the load factor of loading body near 100%, stops overload, underload phenomenon, and people, machine, car can organically be linked together.Operating personnel (shovel loader operation driver) is when turning out for work, hold first the ID (identity number) card (IC-card: Integrated Circuit Card) of mandate, plug-in card in the IC card reader and central processing unit obtain after the information pre-stored in the IC-card by the IC card reader, just can make shovel loader get electric startup, and utilize shovel loader to carry electric energy and force to power to start electronic scales work to electronic scales.After opening shovel loader, at first need carry out school scale program, after the electronic scales verification is qualified, can carry out loading operation; When the scale of school, according in advance by the software synthesis management platform on the computing machine, the school scale tonnage of typing on IC-card, the electronic scales school is claimed to count IC-card after the data check and correction, the school scale tonnage of typing IC-card and the actual tonnage of weighing of electronic scales are compared, if the school scale tonnage of actual weigh tonnage and the IC-card of electronic scales subtracts each other difference not in setting difference range, warning device begins audio alert, can not carry out the operation mandate, only have the school scale tonnage of actual weigh tonnage and the IC-card of electronic scales to subtract each other difference in setting difference range, shovel loader operation driver could obtain to the production scheduling chamber IC-card mandate of carrying out loading operation, during mandate with the information (car number of per car of operation, tons loaded, the early warning tonnage, operator numbering etc.) by computing machine typing IC-card.Subsequently, shovel loader operation driver inserts IC-card the machine control system (central processing unit of shovel loader (pilothouse), the IC card reader, the second radio receiver-transmitter, electronic scales, warning device), the car number that selection was authorized, the detailed data of record loading operation, early warning tonnage according to machine control system prompt, guiding operation driver finishes the loading work of current single-unit (train) loading body, reach the standard tonnage until make when last joint (train) loading body carries tonnage, appearance overload and underload phenomenon all can not be carried out the loading and unloading operation to next joint (train) loading body.After loading operation is all finished, operating personnel (shovel loader operation driver) takes the control room with IC-card, gives the yardman, inserts the IC card reader/writer by the yardman, after extracting data by computing machine in the IC-card, just can finish the diligent work of moving back of this shovel loader operation driver.
In sum, effectively standard loading operation management of the utility model, remote real_time control detect operating speed, improve loading operation precision and efficient, guarantee job safety, the probability that reduces operating personnel's labour intensity and make mistakes and load improves the transport resource effective rate of utilization, improves conevying efficiency.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing.
Fig. 1 is the total attachment structure synoptic diagram of the utility model.
Embodiment
A kind of loader operation intelligent monitor system, as shown in Figure 1: comprise computing machine 11, IC card reader/writer 9, the first radio receiver-transmitter 12, central processing unit 10, IC card reader 7, the second radio receiver-transmitter 8, electronic scales 6, warning device 5, ultrasonic transmitter-receiver 3 and can send at least the radio device of radio signal; The corresponding signal end that connects radio device of ultrasonic transmitter-receiver 3 its signal ends, the feedback ultrasonic signal data wireless that radio device is sensed ultrasonic transmitter-receiver 3 sends the second radio receiver-transmitter 8 and/or the first radio receiver-transmitter 12 to; Central processing unit 10 corresponding signal ends are connected respectively IC card reader 7, electronic scales 6, warning device 5 and the second radio receiver-transmitter 8 signal end separately, central processing unit 10 receives the information data that IC card reader 7 reads from IC-card, the weight data that electronic scales 6 inductions take by weighing and the feedback ultrasonic signal data of sensing by the second radio receiver-transmitter 8 and radio device reception ultrasonic transmitter-receiver 3, according to the recognition result of feedback ultrasonic signal data and/or electronic scales 6 is responded to the comparative result of the normal data that the weight data that takes by weighing and IC card reader 7 read from IC-card, to judge whether that starting warning device 5 sends warning, the warning message that the second radio receiver-transmitter 8 sends central processing unit 10 temporary warning devices 5, electronic scales 6 respond to the weight data that takes by weighing and be wirelessly sent to the first radio receiver-transmitter 12; Corresponding IC card reader/writer 9 and the first radio receiver-transmitter 12 signal end separately of connecting of the corresponding signal end of computing machine 11, computing machine 11 receives information data that IC card reader/writers 9 read from IC-card or 9 work of control IC card reader/writer with information data typing IC-card, and responds to the weight data that takes by weighing by warning message and electronic scales 6 that the first radio receiver-transmitter 12 and the second warning device 5 that radio receiver-transmitter 8 receives, record central processing unit 10 keep in send.
Described the second radio receiver-transmitter 8 also can be divided into two independent radio transceivers, one of them radio transceiver and the 3rd radio receiver-transmitter 4 send corresponding radio signal mutually, and another radio transceiver and the first radio receiver-transmitter 12 send corresponding radio signal mutually.
As shown in Figure 1: radio device is radio transmission apparatus 1 or the 3rd radio receiver-transmitter 4.
As shown in Figure 1: the shell wall at ultrasonic transmitter-receiver 3 is fixed with magnet piece 2, and magnet piece 2 can be adsorbed on ultrasonic transmitter-receiver 3 on outer (setting) tank wall of loading body one side.
Basic function of the present utility model is: one, system management: maintenance schedule personal information and operating personnel (shovel loader operation driver) information, arrange electronic scales basic parameter and shovel loader basic parameter, train or other have loading body trailer the fundamental type parameter and load the parameters such as tonnage or early warning tonnage to make things convenient for management and running, make the operation situation of the relevant shovel loader of log recording etc.Two, turn out for work and swipe the card: operating personnel (shovel loader operation driver's) attendance record, the situation of using shovel loader, the situation of using electronic scales, the information such as situation of loading (train) are provided; The software synthesis management platform that the utlity model has can provide statistics, gather function, such as operating personnel (the shovel loader operation driver) attendance rate, each electronic scales shovel loader utilization rate etc.Three, verification electronic scale for loader: the software synthesis management platform can provide normal process for the shovel loader operation, after control school scale is qualified, could au-thorization job personnel (shovel loader operation driver) operate the shovel loader operation, only have the IC-card insertion machine control system (IC card reader) of mandate can start electronic scales and shovel loader work, so that reaching the loading gross tonnage (GT) of appointment, the single-unit loading body just can begin next joint loading body is carried out loading operation, after all loading operations are finished, just can move back diligent grade for work; The accuracy rating data communication device of relevant school scale carrying tonnage can be crossed IC card reader/writer (module of swiping the card) and write IC-card, if the electronic scale weighing verification is qualified, machine control system then by sounding component remind this electronic scales qualified, can carry out shovel loader operation mandate, use the qualified electronic scales of this verification, if the electronic scale weighing verification is defective, machine control system then this electronic scales of voice reminder defective, can not operation license the defective electronic scales of this verification, and record school scale weighing data.Four, repair prompt: the utility model is reminded electronic scales, the shovel loader that needs repairing according to the data of the defective school scale data that record and shovel loader, and the Macro or mass analysis table of relevant electronic scales, shovel loader operating position is provided.Five, record Global Operation mission bit stream: the software synthesis management platform can be preserved the information such as Global Operation task gross tonnage (GT), cargo type and title, goods supply unit, add up the performance of this overall tasks and performance not, with convenient next step loading task that arranges.Six, establishment authorization tasks: workout content has shovel loader numbering, (train) loading body numbering, operating personnel (shovel loader operation driver) numbering, (train) loading body payload ratings, early warning tonnage, goods information etc., authorization tasks information is write IC-card, so that above-mentioned institute establishment information is shown by machine control system.Seven, the insertion IC-card starts electronic scales and shovel loader: machine control system starts by chip (CPU) control shovel loader, electronic scales, shields original hand switch, only has IC-card ability bootload machine and the electronic scales work of mandate.Eight, transmit the loading monitor message: machine control system can in time be wirelessly sent to the pulpit with the loading gross weight of every joint loading body of packing into, the overload situation of machine control system is wirelessly sent to the control room, the control room can be monitored performance and the overload situation of shovel loader job task at any time, in order in time take corresponding measure.Nine, the overload of early warning loading operation, underload situation: in case the overload situation occurs, machine control system in time is wirelessly sent to the control room with the overload situation, and open the early warning to operating personnel (shovel loader operation driver) by warning device, lock simultaneously current task, shovel loader stops the operation of travelling, namely can not save loading body to next and carry out loading operation, wait for that the scheduling related personnel supervises operating personnel (shovel loader operation driver) and uninstalls redundance, just can save loading body to next behind the release IC-card again loads, simultaneously, machine control system log (SYSLOG) overload tonnage and time, relevant overload tonnage and the information of time with machine control system log (SYSLOG) sends the control room to again, to make things convenient for assignment statistics personnel (shovel loader operation driver's) overloading ratio; In case underload situation occurs, machine control system can prevent that then operating personnel (shovel loader operation driver) from selecting next joint loading body loading operation task (shovel loader stops the operation of travelling), and begin by warning device operating personnel (shovel loader operation driver) early warning, simultaneously underload situation (about the underload tonnage of system log (SYSLOG) and the information of time) is wirelessly sent to the control room, to make things convenient for dispatcher's assignment statistics personnel (shovel loader operation driver's) underload rate.Ten, identify arbitrarily appointment current being loaded (train) loading body by ultrasonic transmitter-receiver: the function that selection (train) loading body can be provided, select first first operation, but can only be contained in operation to a row more piece loading body of the utility model (data acquisition system (DAS)) appointment.11, move back diligent prompting: make warning device remind operating personnel's (shovel loader operation driver) loading task performance, if the loading task is not finished, operating personnel (shovel loader operation driver) pulls out card and independently moves back duty, and the loading task that machine control system alert operating personnel (shovel loader operation driver) should finish is not finished; In addition, the utility model also has the function of prompting shovel loader job task performance: how many loading tasks finished, also had how many loading tasks not finish and current finishing of task.12, automatically real time record, calculate loading tonnage and (train) loading body residue tonnage of the current and accumulative total of shovel loader.13, calculate when loading tonnage, can be by ultrasonic transmitter-receiver identification by certain joint (train) loading body of certain joint (train) loading body of normal load with the on-the-spot cleaning of quilt.14, automatic report generation, printing reports: according to keyword query statisticss such as time period, shovel loader numbering, shovel loader operation driver, working bill, names of article, generate according to demand different forms, such as bonus form, running hours sheet, workload form, load factor, underload rate etc.15, real time record operating personnel's (shovel loader operation driver) operational circumstances, the standardized administration level of raising site work.
Claims (3)
1. loader operation intelligent monitor system is characterized in that: comprise computing machine (11), IC card reader/writer (9), the first radio receiver-transmitter (12), central processing unit (10), IC card reader (7), the second radio receiver-transmitter (8), electronic scales (6), warning device (5), ultrasonic transmitter-receiver (3) and can send at least the radio device of radio signal; The corresponding signal end that connects radio device of its signal end of ultrasonic transmitter-receiver (3), the feedback ultrasonic signal data wireless that radio device is sensed ultrasonic transmitter-receiver (3) sends the second radio receiver-transmitter (8) and/or the first radio receiver-transmitter (12) to; Central processing unit (10) corresponding signal end is connected respectively IC card reader (7), electronic scales (6), warning device (5) and the second radio receiver-transmitter (8) signal end separately, central processing unit (10) receives the information data that IC card reader (7) reads from IC-card, the weight data that electronic scales (6) induction takes by weighing and the feedback ultrasonic signal data of sensing by the second radio receiver-transmitter (8) and radio device reception ultrasonic transmitter-receiver (3), according to the recognition result of feedback ultrasonic signal data and/or electronic scales (6) is responded to the comparative result of the normal data that the weight data that takes by weighing and IC card reader (7) read from IC-card, to judge whether that starting warning device (5) sends warning, the warning message that the second radio receiver-transmitter (8) warning device (5) that central processing unit (10) is temporary sends, electronic scales (6) respond to the weight data that takes by weighing and be wirelessly sent to the first radio receiver-transmitter (12); Corresponding (IC) card reader/writer (9) and the first radio receiver-transmitter (12) signal end separately of connecting of the corresponding signal end of computing machine (11), computing machine (11) receives information data that IC card reader/writer (9) reads from IC-card or control IC card reader/writer (9) work with information data typing IC-card, and by the first radio receiver-transmitter (12) and the second radio receiver-transmitter (8) reception, the weight data that the warning message that the warning device (5) that record central processing unit (10) is kept in sends and electronic scales (6) induction take by weighing.
2. loader operation intelligent monitor system according to claim 1, it is characterized in that: radio device is radio transmission apparatus (1) or the 3rd radio receiver-transmitter (4).
3. loader operation intelligent monitor system according to claim 1, it is characterized in that: the shell wall at ultrasonic transmitter-receiver (3) is provided with magnet piece (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220435771 CN202748855U (en) | 2012-08-30 | 2012-08-30 | Intelligent monitoring system for loading mechanical operation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220435771 CN202748855U (en) | 2012-08-30 | 2012-08-30 | Intelligent monitoring system for loading mechanical operation |
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| CN202748855U true CN202748855U (en) | 2013-02-20 |
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| CN 201220435771 Expired - Fee Related CN202748855U (en) | 2012-08-30 | 2012-08-30 | Intelligent monitoring system for loading mechanical operation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110992228A (en) * | 2019-12-09 | 2020-04-10 | 哈尔滨新中新电子股份有限公司 | Campus security identification management system and management method thereof |
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2012
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110992228A (en) * | 2019-12-09 | 2020-04-10 | 哈尔滨新中新电子股份有限公司 | Campus security identification management system and management method thereof |
| CN110992228B (en) * | 2019-12-09 | 2024-01-23 | 哈尔滨新中新电子股份有限公司 | Campus security identification management system and management method thereof |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160720 Address after: 830011, room 1, unit 1, new star garden, No. 65, Beijing Middle Road, No. 2504, Urumqi Middle Road, Xinshi District, the Xinjiang Uygur Autonomous Region Patentee after: URUMQI CHENHUI ELECTRONIC TECHNOLOGY CO., LTD. Address before: 830011, No. 1, building 1, building 65, middle Beijing Road, Xinshi District, the Xinjiang Uygur Autonomous Region, Urumqi, 2504 Patentee before: Li Chenhui |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20190830 |
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| CF01 | Termination of patent right due to non-payment of annual fee |