CN110129955A - 一种防污抗菌双层高支高密羽绒被面料加工工艺 - Google Patents
一种防污抗菌双层高支高密羽绒被面料加工工艺 Download PDFInfo
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Abstract
本发明涉及家纺产品的技术领域,特别是涉及一种防污抗菌双层高支高密羽绒被面料加工工艺,其可以提高面料的吸湿排气效果,具有防污抗菌的作用,并且可以减少对人体皮肤健康状况的影响;包括以下步骤:(1)纱线选择:选择DTY50D细旦多孔涤纶长丝作为经纱,选择精梳紧密纺60S全棉纱线作为纬纱;(2)整经处理;(3)浆纱处理;(4)面料织造;(5)面料修整;(6)面料后整理;(7)制备杂化处理溶液:使用多巴胺为生物粘合剂,以多糖微晶作为偶联剂,并结合含氨基的聚乙二醇,制备出杂化处理溶液;(8)面料处理:将经过后整理后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系;(9)面料裁剪。
Description
技术领域
本发明涉及家纺产品的技术领域,特别是涉及一种防污抗菌双层高支高密羽绒被面料加工工艺。
背景技术
随着社会的发展和科技的进步,传统产品也要不断的推陈出新,满足时代和消费者的需求,被子作为生活的必需品,不仅需要保暖,还需要给人们带来舒适感,被子中常用的填充物为棉花,但是由于棉花被重量较高,因此,不适合患高血压、心脏病、血液循环不良的人及老人,鉴于此,市场上常羽绒作为高级的被子填充材料,由于其轻盈蓬松,保暖透气,越来越受消费者欢迎,随着人们消费水平的提高,具有基本保暖性的传统被子已经不能满足时尚消费者的多元化需求,羽绒被由被壳面料和填充物组成,吸湿透气的被壳面料是保证被子舒适性的基本元素,聚酯纤维面料是目前位置,使用率最高的防羽面料,其轻薄、组织紧密,具有较高的强度和弹性回复能力,坚牢耐用,且高经纬密的聚酯面料,轻薄,组织紧密,具有很好的防跑绒的效果,因而被子的保暖效果得到的很好的保证,然而,传统聚酯纤维,由于其吸湿性较差,不易透气,所以会有不服帖和容易起静电的缺点,长时间使用容易出现污渍,并且容易滋生细菌,由于被壳面料直接与人体接触,因此容易影响人体皮肤的健康状况。
发明内容
为解决上述技术问题,本发明提供一种可以提高面料的吸湿排气效果,具有防污抗菌的作用,并且可以减少对人体皮肤健康状况的影响的防污抗菌双层高支高密羽绒被面料加工工艺。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,包括以下步骤:
(1)纱线选择:选择DTY50D细旦多孔涤纶长丝作为经纱,选择精梳紧密纺60S全棉纱线作为纬纱;
(2)整经处理:采用小张力、中车速的工艺原则对经纱进行整经处理;
(3)浆纱处理:使用配制好的浆料采用两高一低的上浆工艺对经纱进行浆纱处理,并将纱线进行烘干处理;
(4)面料织造:采用剑杆340多臂织机进行织造,门幅为106”,采用表里换层的双层织造工艺,织造出双层平纹面料;
(5)面料修整:对织造完成后的面料进行及时检验,并对织疵进行修整;
(6)面料后整理:对织造完成后的面料依次进行烧毛、退浆、漂白、丝光、拉幅定型和预缩处理;
(7)制备杂化处理溶液:使用多巴胺为生物粘合剂,以多糖微晶作为偶联剂,并结合含氨基的聚乙二醇,制备出杂化处理溶液;
(8)面料处理:将经过后整理后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系;
(9)面料裁剪:将面料裁剪成合适的大小并进行后续填充处理。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(2)中整经处理的整经速度为410m/min,整经张力为19CN,边纱张力设置为22CN,卷绕密度为0.48g/cm3。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(3)中的浆料的配方为DM-891 50kg、PVA 12.5kg、乳化油2kg、NaOH 0.5kg、2-萘酚0.2kg,在浆料配制过程中浆桶含固率10.5%,浆桶温度98℃。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(3)中浆纱处理时,砂浆车的速度为45m/min~50m/min,浆槽的温度为98℃,浆槽粘度10S~12S,烘干处理时烘房湿区温度为110℃~120℃,干区温度为100℃~110℃,退绕张力350N,卷绕1500N,经轴侧压力6KB-12KN,烘房测6KB-15KN,回潮6%-8%,含固率11%-12%,上浆率13.5%。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(4)中的面料织造车速为220转/min。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(4)中对面料进行织造时,经纱织造密度为1181根/10cm,纬纱织造密度为1181根/10cm。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(4)中表里换层的双层织造工艺需要20页综,每页综综丝的排列顺序为(1.2)*90+(3)*14+(4)*4+(5)*702+(7.9.11.13.15.17.19)*715+(6.8.10.12.14.16.18.20)*3230。
本发明的一种防污抗菌双层高支高密羽绒被面料加工工艺,所述步骤(9)中面料裁剪的规格为230cm*240cm。
与现有技术相比本发明的有益效果为:
1、使用本发明的加工工艺生产出的面料采用细旦多孔涤纶长丝和棉纱线作为经纱和纬纱进行织造,棉纤维具有良好的吸湿性,在正常情况下可以向周围的大气中吸收水分,接触人的皮肤,使人感到柔软而不僵硬,并且棉纤维本身具有多孔性,弹性高的优点,纤维之间能积存大量空气,由于空气是热和垫的不良导体,因此棉纤维也是热和电的不良导体,热传导系数极低,具有良好的保温性,细旦多孔涤纶长丝强度高,光泽好,手感柔软,回潮率较普通涤纶长丝高,所以其吸湿性能比普通涤纶长丝好,可织造高密度的织物,因其线密度小,因此可以织造更加紧密的面料,由于空隙较多,具有良好的吸湿排汗功能,同时增加了面料的透气性。
2、采用细旦多孔涤纶长丝和紧密纺全棉纱线织造的高支高密的被壳面料,其面料不仅防窜绒效果好,强力高,透气性和吸湿性也较好,采用本发明的面料制作出的羽绒被手感蓬松,保暖,轻盈透气,无异味,具有较强的实用性和美观性。
3、本发明的加工工艺在对面料进行加工生产过程中,将织造完成后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系,从而完成对面料表面的亲水/亲油调控,使面料表面既能达到抗菌防污又具有良好的机械性能和舒适度。
具体实施方式
下面结合实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。
实施例1
选择DTY50D细旦多孔涤纶长丝作为经纱,选择精梳紧密纺60S全棉纱线作为纬纱;
采用小张力、中车速的工艺原则对经纱进行整经处理,整经速度为410m/min,整经张力为19CN,边纱张力设置为22CN,卷绕密度为0.48g/cm3,根据浆料的配方对浆料进行配置,其配方为DM-891 50kg、PVA 12.5kg、乳化油2kg、NaOH 0.5kg、2-萘酚0.2kg,在浆料配制过程中浆桶含固率10.5%,浆桶温度98℃,使用配制好的浆料采用两高一低的上浆工艺对经纱进行浆纱处理,砂浆车的速度为45m/min,浆槽的温度为98℃,浆槽粘度10S,并将纱线进行烘干处理,烘干处理时烘房湿区温度为115℃,干区温度为105℃,退绕张力350N,卷绕1500N,经轴侧压力6KB-12KN,烘房测6KB-15KN,回潮6%-8%,含固率11%-12%,上浆率13.5%;
采用剑杆340多臂织机进行织造,门幅为106”,采用表里换层的双层织造工艺,织造出双层平纹面料,经纱织造密度为1181根/10cm,纬纱织造密度为1181根/10cm,面料织造车速为220转/min,采用表里换层双层组织,直接织造出一次成型可充绒的被壳面料,表经与表纬交织织造上层面料,里经和里纬交织,织造下层面料,表经与里纬交织织造封锁处,通过组织的设计,织造中采取一系列的公关措施,整个面料呈现出细腻的外观,表里换层的双层织造工艺需要20页综,每页综综丝的排列顺序为(1.2)*90+(3)*14+(4)*4+(5)*702+(7.9.11.13.15.17.19)*715+(6.8.10.12.14.16.18.20)*3230;
对织造完成后的面料进行及时检验,并对织疵进行修整,并对织造完成后的面料依次进行烧毛、退浆、漂白、丝光、拉幅定型和预缩处理,烧毛温度和烧毛车速需要控制得当,减少纤维损伤,采用淀粉酶和高温水洗的作用,除去织物上的浆料,浆后经过充分的热水洗、冷水洗、烘干,使织物的手感和光泽得到更好的改善;通过拉幅定型和预缩工艺,使面料的缩水率控制在要求范围内,且使布面的甲醛含量降低到75mg/kg以下;
使用多巴胺为生物粘合剂,以多糖微晶作为偶联剂,并结合含氨基的聚乙二醇,制备出杂化处理溶液,将经过后整理后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系,从而完成对面料表面的亲水/亲油调控,使面料表面既能达到抗菌防污又具有良好的机械性能和舒适度;
将面料裁剪成合适的大小并进行后续填充处理,裁剪的规格为230cm*240cm,并对面料进行剪口,在其内部填充95%的白鹅绒,填充克重为1400g,手感蓬松,保暖,轻盈透气,无异味,具有较强的实用性和美观性。
实施例2
选择DTY50D细旦多孔涤纶长丝作为经纱,选择精梳紧密纺60S全棉纱线作为纬纱;
采用小张力、中车速的工艺原则对经纱进行整经处理,整经速度为410m/min,整经张力为19CN,边纱张力设置为22CN,卷绕密度为0.48g/cm3,根据浆料的配方对浆料进行配置,其配方为DM-891 50kg、PVA 12.5kg、乳化油2kg、NaOH 0.5kg、2-萘酚0.2kg,在浆料配制过程中浆桶含固率10.5%,浆桶温度98℃,使用配制好的浆料采用两高一低的上浆工艺对经纱进行浆纱处理,砂浆车的速度为50m/min,浆槽的温度为98℃,浆槽粘度12S,并将纱线进行烘干处理,烘干处理时烘房湿区温度为120℃,干区温度为110℃,退绕张力350N,卷绕1500N,经轴侧压力6KB-12KN,烘房测6KB-15KN,回潮6%-8%,含固率11%-12%,上浆率13.5%;
采用剑杆340多臂织机进行织造,门幅为106”,采用表里换层的双层织造工艺,织造出双层平纹面料,经纱织造密度为1181根/10cm,纬纱织造密度为1181根/10cm,面料织造车速为220转/min,采用表里换层双层组织,直接织造出一次成型可充绒的被壳面料,表经与表纬交织织造上层面料,里经和里纬交织,织造下层面料,表经与里纬交织织造封锁处,通过组织的设计,织造中采取一系列的公关措施,整个面料呈现出细腻的外观,表里换层的双层织造工艺需要20页综,每页综综丝的排列顺序为(1.2)*90+(3)*14+(4)*4+(5)*702+(7.9.11.13.15.17.19)*715+(6.8.10.12.14.16.18.20)*3230;
对织造完成后的面料进行及时检验,并对织疵进行修整,并对织造完成后的面料依次进行烧毛、退浆、漂白、丝光、拉幅定型和预缩处理,烧毛温度和烧毛车速需要控制得当,减少纤维损伤,采用淀粉酶和高温水洗的作用,除去织物上的浆料,浆后经过充分的热水洗、冷水洗、烘干,使织物的手感和光泽得到更好的改善;通过拉幅定型和预缩工艺,使面料的缩水率控制在要求范围内,且使布面的甲醛含量降低到75mg/kg以下;
使用多巴胺为生物粘合剂,以多糖微晶作为偶联剂,并结合含氨基的聚乙二醇,制备出杂化处理溶液,将经过后整理后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系,从而完成对面料表面的亲水/亲油调控,使面料表面既能达到抗菌防污又具有良好的机械性能和舒适度;
将面料裁剪成合适的大小并进行后续填充处理,裁剪的规格为230cm*240cm,并对面料进行剪口,在其内部填充95%的白鹅绒,填充克重为1400g,手感蓬松,保暖,轻盈透气,无异味,具有较强的实用性和美观性。
实施例3
选择DTY50D细旦多孔涤纶长丝作为经纱,选择精梳紧密纺60S全棉纱线作为纬纱;
采用小张力、中车速的工艺原则对经纱进行整经处理,整经速度为410m/min,整经张力为19CN,边纱张力设置为22CN,卷绕密度为0.48g/cm3,根据浆料的配方对浆料进行配置,其配方为DM-891 50kg、PVA 12.5kg、乳化油2kg、NaOH 0.5kg、2-萘酚0.2kg,在浆料配制过程中浆桶含固率10.5%,浆桶温度98℃,使用配制好的浆料采用两高一低的上浆工艺对经纱进行浆纱处理,砂浆车的速度为48m/min,浆槽的温度为98℃,浆槽粘度11S,并将纱线进行烘干处理,烘干处理时烘房湿区温度为110℃,干区温度为100℃,退绕张力350N,卷绕1500N,经轴侧压力6KB-12KN,烘房测6KB-15KN,回潮6%-8%,含固率11%-12%,上浆率13.5%;
采用剑杆340多臂织机进行织造,门幅为106”,采用表里换层的双层织造工艺,织造出双层平纹面料,经纱织造密度为1181根/10cm,纬纱织造密度为1181根/10cm,面料织造车速为220转/min,采用表里换层双层组织,直接织造出一次成型可充绒的被壳面料,表经与表纬交织织造上层面料,里经和里纬交织,织造下层面料,表经与里纬交织织造封锁处,通过组织的设计,织造中采取一系列的公关措施,整个面料呈现出细腻的外观,表里换层的双层织造工艺需要20页综,每页综综丝的排列顺序为(1.2)*90+(3)*14+(4)*4+(5)*702+(7.9.11.13.15.17.19)*715+(6.8.10.12.14.16.18.20)*3230;
对织造完成后的面料进行及时检验,并对织疵进行修整,并对织造完成后的面料依次进行烧毛、退浆、漂白、丝光、拉幅定型和预缩处理,烧毛温度和烧毛车速需要控制得当,减少纤维损伤,采用淀粉酶和高温水洗的作用,除去织物上的浆料,浆后经过充分的热水洗、冷水洗、烘干,使织物的手感和光泽得到更好的改善;通过拉幅定型和预缩工艺,使面料的缩水率控制在要求范围内,且使布面的甲醛含量降低到75mg/kg以下;
使用多巴胺为生物粘合剂,以多糖微晶作为偶联剂,并结合含氨基的聚乙二醇,制备出杂化处理溶液,将经过后整理后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系,从而完成对面料表面的亲水/亲油调控,使面料表面既能达到抗菌防污又具有良好的机械性能和舒适度;
将面料裁剪成合适的大小并进行后续填充处理,裁剪的规格为230cm*240cm,并对面料进行剪口,在其内部填充95%的白鹅绒,填充克重为1400g,手感蓬松,保暖,轻盈透气,无异味,具有较强的实用性和美观性。
对采用本发明的防污抗菌双层高支高密羽绒被面料加工工艺加工出的羽绒被面料在加工成羽绒被后进行检测,其基本质量指标如下:
使用本发明的加工工艺生产出的面料采用细旦多孔涤纶长丝和棉纱线作为经纱和纬纱进行织造,棉纤维具有良好的吸湿性,在正常情况下可以向周围的大气中吸收水分,接触人的皮肤,使人感到柔软而不僵硬,并且棉纤维本身具有多孔性,弹性高的优点,纤维之间能积存大量空气,由于空气是热和垫的不良导体,因此棉纤维也是热和电的不良导体,热传导系数极低,具有良好的保温性,细旦多孔涤纶长丝强度高,光泽好,手感柔软,回潮率较普通涤纶长丝高,所以其吸湿性能比普通涤纶长丝好,可织造高密度的织物,因其线密度小,因此可以织造更加紧密的面料,由于空隙较多,具有良好的吸湿排汗功能,同时增加了面料的透气性。
采用细旦多孔涤纶长丝和紧密纺全棉纱线织造的高支高密的被壳面料,其面料不仅防窜绒效果好,强力高,透气性和吸湿性也较好,采用本发明的面料制作出的羽绒被手感蓬松,保暖,轻盈透气,无异味,具有较强的实用性和美观性。
本发明的加工工艺在对面料进行加工生产过程中,将织造完成后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系,从而完成对面料表面的亲水/亲油调控,使面料表面既能达到抗菌防污又具有良好的机械性能和舒适度。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。
Claims (8)
1.一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,包括以下步骤:
(1)纱线选择:选择DTY50D细旦多孔涤纶长丝作为经纱,选择精梳紧密纺60S全棉纱线作为纬纱;
(2)整经处理:采用小张力、中车速的工艺原则对经纱进行整经处理;
(3)浆纱处理:使用配制好的浆料采用两高一低的上浆工艺对经纱进行浆纱处理,并将纱线进行烘干处理;
(4)面料织造:采用剑杆340多臂织机进行织造,门幅为106”,采用表里换层的双层织造工艺,织造出双层平纹面料;
(5)面料修整:对织造完成后的面料进行及时检验,并对织疵进行修整;
(6)面料后整理:对织造完成后的面料依次进行烧毛、退浆、漂白、丝光、拉幅定型和预缩处理;
(7)制备杂化处理溶液:使用多巴胺为生物粘合剂,以多糖微晶作为偶联剂,并结合含氨基的聚乙二醇,制备出杂化处理溶液;
(8)面料处理:将经过后整理后的面料加入杂化处理溶液中进行表面处理,在面料表面形成二氧化钛/聚多巴胺杂化体系;
(9)面料裁剪:将面料裁剪成合适的大小并进行后续填充处理。
2.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,所述步骤(2)中整经处理的整经速度为410m/min,整经张力为19CN,边纱张力设置为22CN,卷绕密度为0.48g/cm3。
3.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,所述步骤(3)中的浆料的配方为DM-891 50kg、PVA12.5kg、乳化油2kg、NaOH0.5kg、2-萘酚0.2kg,在浆料配制过程中浆桶含固率10.5%,浆桶温度98℃。
4.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,所述步骤(3)中浆纱处理时,砂浆车的速度为45m/min~50m/min,浆槽的温度为98℃,浆槽粘度10S~12S,烘干处理时烘房湿区温度为110℃~120℃,干区温度为100℃~110℃,退绕张力350N,卷绕1500N,经轴侧压力6KB-12KN,烘房测6KB-15KN,回潮6%-8%,含固率11%-12%,上浆率13.5%。
5.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,所述步骤(4)中的面料织造车速为220转/min。
6.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,所述步骤(4)中对面料进行织造时,经纱织造密度为1181根/10cm,纬纱织造密度为1181根/10cm。
7.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,所述步骤(4)中表里换层的双层织造工艺需要20页综,每页综综丝的排列顺序为(1.2)*90+(3)*14+(4)*4+(5)*702+(7.9.11.13.15.17.19)*715+(6.8.10.12.14.16.18.20)*3230。
8.如权利要求1所述的一种防污抗菌双层高支高密羽绒被面料加工工艺,其特征在于,还包括所述步骤(9)中面料裁剪的规格为230cm*240cm。
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