CN109294122A - 一种透明皮层共挤板及其加工方法 - Google Patents

一种透明皮层共挤板及其加工方法 Download PDF

Info

Publication number
CN109294122A
CN109294122A CN201811178014.7A CN201811178014A CN109294122A CN 109294122 A CN109294122 A CN 109294122A CN 201811178014 A CN201811178014 A CN 201811178014A CN 109294122 A CN109294122 A CN 109294122A
Authority
CN
China
Prior art keywords
transparent
cortex
transparent cortex
extrusion plate
core layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811178014.7A
Other languages
English (en)
Inventor
蔡泽
廖秀生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Mingcrwon Industry Polytron Technologies Inc
Original Assignee
Fujian Mingcrwon Industry Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujian Mingcrwon Industry Polytron Technologies Inc filed Critical Fujian Mingcrwon Industry Polytron Technologies Inc
Priority to CN201811178014.7A priority Critical patent/CN109294122A/zh
Publication of CN109294122A publication Critical patent/CN109294122A/zh
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06—Homopolymers or copolymers of vinyl chloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014—Use of organic additives
    • C08J9/0023—Use of organic additives containing oxygen
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066—Use of inorganic compounding ingredients
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102—Azo-compounds
    • C08J9/103—Azodicarbonamide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0235—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/584—Scratch resistance
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00—Foams characterised by the foaming process
    • C08J2201/02—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
    • C08J2201/03—Extrusion of the foamable blend
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00—Foams characterized by the expanding agent
    • C08J2203/04—N2 releasing, ex azodicarbonamide or nitroso compound
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04—Homopolymers or copolymers of ethene
    • C08J2423/06—Polyethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/26—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • C08J2423/28—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2491/00—Characterised by the use of oils, fats or waxes; Derivatives thereof
    • C08J2491/06—Waxes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02—Organic and inorganic ingredients
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2237—Oxides; Hydroxides of metals of titanium
    • C08K2003/2241—Titanium dioxide
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/265—Calcium, strontium or barium carbonate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098—Metal salts of carboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/10—Esters; Ether-esters
    • C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/10—Transparent films; Clear coatings; Transparent materials

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Emergency Medicine (AREA)
  • General Chemical & Material Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本发明提供一种透明皮层共挤板及其加工方法，所述透明皮层共挤板包括透明皮层一、发泡芯层和透明皮层二，所述发泡芯层设置在透明皮层一和透明皮层二之间并与透明皮层一和透明皮层二形成固定连接，所述加工方法包括：透明皮层配料；发泡芯层配料；热混；冷混；筛选；挤出成型；冷却定型；切割；成品。本发明的一种透明皮层共挤板加工成本低，省工省力，由两台挤出机共挤，一次成型挤出，不需要二次加工贴亚克力，美观，大方，高档，用灯光投影时有立体感效果。

Description

一种透明皮层共挤板及其加工方法
技术领域
本发明属于板材工艺领域，特别涉及一种透明皮层共挤板及其加工方法。
背景技术
在为房屋装修时，装饰板是常用的板材之一，装饰板是一种人造板材，它是用多种材料经过化学处理后，用高温高压胶合剂制成的热固性层积塑料，板面具有各种木纹或图案，光亮平整，色泽鲜艳美观，同时具有较高的耐磨、耐热、耐寒、防火等良好的物理性能，许多高级房舍的墙壁、屋顶，制作讲究的柜、橱、桌、床，精密仪器的工作台，现在市场上用亚克力板贴合PVC发泡板的装饰板生产成本较高，并且加工时费工费力，为此，本发明提出一种透明皮层共挤板及其加工方法。
发明内容
为了解决现有技术存在的问题，本发明提供了一种透明皮层共挤板及其加工方法，本发明的一种透明皮层共挤板加工成本低，省工省力，由两台挤出机共挤，一次成型挤出，不需要二次加工贴亚克力，美观，大方，高档，用灯光投影时有立体感效果。
为了实现上述目的，本发明是通过如下的技术方案来实现：一种透明皮层共挤板，包括透明皮层一、发泡芯层和透明皮层二，所述发泡芯层设置在透明皮层一和透明皮层二之间并与透明皮层一和透明皮层二形成固定连接。
所述加工方法包括以下步骤：
步骤一：透明皮层配料；取用PVC：100份；稳定剂3.2份；加工助剂2份；DOP：3.5份；MBS：3份；润滑剂①：0.6份；润滑剂②：0.7份；
步骤二：发泡芯层配料；取用PVC(SG5)100份；三碱式硫酸铅2.5份；二碱式亚磷酸铅0.4份份；DOP 1.8份；硬脂酸铅0.2份；硬脂酸0.5份；石蜡0.3份；碳酸钙2.5份；偶氮二甲酰胺0.68份；二碱式硬脂酸铅0.5份；CPE7份；硬脂酸钙0.4份；聚乙烯蜡0.2份；钛白粉1.8份；
步骤三：热混；将透明皮层的原料和发泡芯层的原料按照各自的原料配比称量后分别放入热混锅中搅拌均匀；
步骤四：冷混；步骤三中的两种混合原料分别放入冷混锅中搅拌冷却，然后取出放入不同的容器中备用；
步骤五：筛选；将冷却后的两种混合原料分别使用筛分机进行筛选，然后备用；
步骤六：挤出成型；使用两台挤出机共挤，其中一台挤出机挤出透明皮层混合料，在共挤出机头中将料流分成两股，这两股熔融的料流形成透明皮层共挤板的透明皮层一和透明皮层二，另一台挤出机将发泡芯层混合料输入到同一共挤出机头中，处于透明皮层一和透明皮层二的中间，即为发泡芯层；
步骤七：冷却定型；将步骤六中挤出机挤出的共挤板立刻放入定型套冷却定型,然后再进入水箱进一步冷却；
步骤八：切割；将充分冷却的共挤板根据需要切割为一定长度的产品；
步骤九：成品；将切割好的共挤板进行产品检验，然后得到合格的透明皮层共挤板成品。
作为本发明的一种优选方式，所述步骤三中的当物料温度达到125℃时进行步骤四的冷混。
作为本发明的一种优选方式，所述步骤四的冷混温度为50℃左右，以防止结块和发泡剂过早分解而影响发泡倍率，造成产品密度增大。
作为本发明的一种优选方式，所述透明皮层共挤板的厚度为10mm-20mm。
作为本发明的一种优选方式，所述透明皮层一和透明皮层二的厚度均为0.2mm-1.5mm。
作为本发明的一种优选方式，所述步骤六中粉末状的发泡芯层混合料从挤出线上的料斗进入挤出机后,随着不断地前移及挤出过程中所发生的温度变化, 发泡芯层混合料慢慢从固态转化为黏流态,发泡剂开始分解，由于挤出机及模具内的压力非常高,发泡剂分解放出的气体在高压下溶入PVC熔体中,当熔体被挤出模具后,由于熔体突然失去压力,溶解在熔体中的气体迅速膨胀发泡。
本发明的有益效果为：
1、本发明的一种透明皮层共挤板上下两层面料为半透明状，材质为PVC透明不发泡层，表面光洁耐划伤，环保，能够代替市面上用亚克力板贴合PVC发泡板的装饰板。
2、本发明一种透明皮层共挤板生产成本低，省工省力，由两台挤出机一次挤出成型，不需要二次加工贴亚克力，能够节省亚克力成本和贴合亚克力板的胶水费。
3、本发明一种透明皮层共挤板能够广泛用于家具、浴柜和橱柜等的装饰，并且用灯光投影时有立体感效果，美观，大方，高档。
附图说明
图1为一种透明皮层共挤板及其加工方法的制备流程图；
图2为一种透明皮层共挤板的结构示意图；
图中：1-透明皮层一、2-发泡芯层、3-透明皮层二。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
请参阅图1，本发明提供一种技术方案：一种透明皮层共挤板，包括透明皮层一1、发泡芯层2和透明皮层二3，所述发泡芯层2设置在透明皮层一1和透明皮层二3之间并与透明皮层一1和透明皮层二3形成固定连接。
所述加工方法包括以下步骤：
步骤一：透明皮层配料；取用PVC：100份；稳定剂3.2份；加工助剂2份；DOP：3.5份；MBS：3份；润滑剂①：0.6份；润滑剂②：0.7份；
步骤二：发泡芯层配料；取用PVC(SG5)100份；三碱式硫酸铅2.5份；二碱式亚磷酸铅0.4份份；DOP 1.8份；硬脂酸铅0.2份；硬脂酸0.5份；石蜡0.3份；碳酸钙2.5份；偶氮二甲酰胺0.68份；二碱式硬脂酸铅0.5份；CPE7份；硬脂酸钙0.4份；聚乙烯蜡0.2份；钛白粉1.8份；
步骤三：热混；将透明皮层的原料和发泡芯层的原料按照各自的原料配比称量后分别放入热混锅中搅拌均匀；
步骤四：冷混；步骤三中的两种混合原料分别放入冷混锅中搅拌冷却，然后取出放入不同的容器中备用；
步骤五：筛选；将冷却后的两种混合原料分别使用筛分机进行筛选，然后备用；
步骤六：挤出成型；使用两台挤出机共挤，其中一台挤出机挤出透明皮层混合料，在共挤出机头中将料流分成两股，这两股熔融的料流形成透明皮层共挤板的透明皮层一1和透明皮层二3，另一台挤出机将发泡芯层混合料输入到同一共挤出机头中，处于透明皮层一1和透明皮层二3的中间，即为发泡芯层2；
步骤七：冷却定型；将步骤六中挤出机挤出的共挤板立刻放入定型套冷却定型,然后再进入水箱进一步冷却；
步骤八：切割；将充分冷却的共挤板根据需要切割为一定长度的产品；
步骤九：成品；将切割好的共挤板进行产品检验，然后得到合格的透明皮层共挤板成品。
作为本发明的一种优选方式，所述步骤三中的当物料温度达到125℃时进行步骤四的冷混。
作为本发明的一种优选方式，所述步骤四的冷混温度为50℃左右，以防止结块和发泡剂过早分解而影响发泡倍率，造成产品密度增大。
作为本发明的一种优选方式，所述透明皮层共挤板的厚度为10mm-20mm。
作为本发明的一种优选方式，所述透明皮层一1和透明皮层二3的厚度均为0.2mm-1.5mm。
作为本发明的一种优选方式，所述步骤六中粉末状的发泡芯层混合料从挤出线上的料斗进入挤出机后,随着不断地前移及挤出过程中所发生的温度变化, 发泡芯层混合料慢慢从固态转化为黏流态,发泡剂开始分解，由于挤出机及模具内的压力非常高,发泡剂分解放出的气体在高压下溶入PVC熔体中,当熔体被挤出模具后,由于熔体突然失去压力,溶解在熔体中的气体迅速膨胀发泡。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点，对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (7)

1.一种透明皮层共挤板，其特征在于，包括透明皮层一（1）、发泡芯层（2）和透明皮层二（3），所述发泡芯层（2）设置在透明皮层一（1）和透明皮层二（3）之间并与透明皮层一（1）和透明皮层二（3）形成固定连接。
2.一种透明皮层共挤板及其加工方法，其特征在于，所述加工方法包括以下步骤：
步骤一：透明皮层配料；取用PVC：100份；稳定剂3.2份；加工助剂2份；DOP：3.5份；MBS：3份；润滑剂①：0.6份；润滑剂②：0.7份；
步骤二：发泡芯层配料；取用PVC(SG5)100份；三碱式硫酸铅2.5份；二碱式亚磷酸铅0.4份份；DOP 1.8份；硬脂酸铅0.2份；硬脂酸0.5份；石蜡0.3份；碳酸钙2.5份；偶氮二甲酰胺0.68份；二碱式硬脂酸铅0.5份；CPE7份；硬脂酸钙0.4份；聚乙烯蜡0.2份；钛白粉1.8份；
步骤三：热混；将透明皮层的原料和发泡芯层的原料按照各自的原料配比称量后分别放入热混锅中搅拌均匀；
步骤四：冷混；步骤三中的两种混合原料分别放入冷混锅中搅拌冷却，然后取出放入不同的容器中备用；
步骤五：筛选；将冷却后的两种混合原料分别使用筛分机进行筛选，然后备用；
步骤六：挤出成型；使用两台挤出机共挤，其中一台挤出机挤出透明皮层混合料，在共挤出机头中将料流分成两股，这两股熔融的料流形成透明皮层共挤板的透明皮层一（1）和透明皮层二（3），另一台挤出机将发泡芯层混合料输入到同一共挤出机头中，处于透明皮层一（1）和透明皮层二（3）的中间，即为发泡芯层（2）；
步骤七：冷却定型；将步骤六中挤出机挤出的共挤板立刻放入定型套冷却定型,然后再进入水箱进一步冷却；
步骤八：切割；将充分冷却的共挤板根据需要切割为一定长度的产品；
步骤九：成品；将切割好的共挤板进行产品检验，然后得到合格的透明皮层共挤板成品。
3.根据权利要求2所述的一种透明皮层共挤板及其加工方法，其特征在于，所述步骤三中的当物料温度达到125℃时进行步骤四的冷混。
4.根据权利要求2所述的一种透明皮层共挤板及其加工方法，其特征在于，所述步骤四的冷混温度为50℃左右，以防止结块和发泡剂过早分解而影响发泡倍率，造成产品密度增大。
5.根据权利要求1所述的一种透明皮层共挤板及其加工方法，其特征在于，所述透明皮层共挤板的厚度为10mm-20mm。
6.根据权利要求1所述的一种透明皮层共挤板及其加工方法，其特征在于，所述透明皮层一（1）和透明皮层二（3）的厚度均为0.2mm-1.5mm。
7.根据权利要求2所述的一种透明皮层共挤板及其加工方法，其特征在于，所述步骤六中粉末状的发泡芯层混合料从挤出线上的料斗进入挤出机后,随着不断地前移及挤出过程中所发生的温度变化, 发泡芯层混合料慢慢从固态转化为黏流态,发泡剂开始分解，由于挤出机及模具内的压力非常高,发泡剂分解放出的气体在高压下溶入PVC熔体中,当熔体被挤出模具后,由于熔体突然失去压力,溶解在熔体中的气体迅速膨胀发泡。
CN201811178014.7A 2018-10-10 2018-10-10 一种透明皮层共挤板及其加工方法 Pending CN109294122A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811178014.7A CN109294122A (zh) 2018-10-10 2018-10-10 一种透明皮层共挤板及其加工方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811178014.7A CN109294122A (zh) 2018-10-10 2018-10-10 一种透明皮层共挤板及其加工方法

Publications (1)

Publication Number Publication Date
CN109294122A true CN109294122A (zh) 2019-02-01

Family

ID=65162126

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811178014.7A Pending CN109294122A (zh) 2018-10-10 2018-10-10 一种透明皮层共挤板及其加工方法

Country Status (1)

Country Link
CN (1) CN109294122A (zh)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490427A (zh) * 2011-12-06 2012-06-13 山东博拓塑业股份有限公司 聚氯乙烯共挤发泡板材及其制备方法
CN106366501A (zh) * 2016-08-30 2017-02-01 桂林全州燎原科技有限责任公司 一种pvc共挤装饰发泡板及其制备方法
CN108384156A (zh) * 2018-04-09 2018-08-10 山东汇丰木塑型材股份有限公司 聚氯乙烯共挤发泡家具板及其制备方法

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102490427A (zh) * 2011-12-06 2012-06-13 山东博拓塑业股份有限公司 聚氯乙烯共挤发泡板材及其制备方法
CN106366501A (zh) * 2016-08-30 2017-02-01 桂林全州燎原科技有限责任公司 一种pvc共挤装饰发泡板及其制备方法
CN108384156A (zh) * 2018-04-09 2018-08-10 山东汇丰木塑型材股份有限公司 聚氯乙烯共挤发泡家具板及其制备方法

Similar Documents

Publication Publication Date Title
CA2910369C (en) Pvc composite material, foam board, production method and apparatus thereof, and flooring
CN101100555B (zh) 一种竹塑复合型材
CN102040785A (zh) 聚氯乙烯/氯化聚氯乙烯结皮发泡板材及其制备方法
CN103358629A (zh) 秸秆木塑复合板
CN102108168A (zh) Pvc发泡木塑窗型材的制备方法
CN103540049A (zh) 一种pvc木塑生态家具、隔断板及生产方法
CN103362272A (zh) 抗菌pvc复合墙面板
CN104292696A (zh) Pvc 发泡板材及其制备方法
CN107031136A (zh) 树脂复合板材及其生产方法
CN203257038U (zh) 秸秆木塑复合板
CN103895202A (zh) 一种用物理发泡工艺一次性挤出成型生产xps装饰条异型材檐板的方法
CN110406222A (zh) 一种发泡pvc共挤耐候花箱型材及其制备方法
CN103434240B (zh) 一种聚丙烯物理发泡复合板及其制造工艺
CN104735603A (zh) 用于喇叭网罩的膜贴合工艺
CN109591419B (zh) Pvc发泡耐折板及其制备方法
CN109181165A (zh) 低成本聚氯乙烯隔音板
CN109294122A (zh) 一种透明皮层共挤板及其加工方法
CN105415839B (zh) 一种聚氯乙烯共挤木塑板及其制备方法
CN102501525A (zh) 一种人造木材及其制造方法
CN104890340A (zh) 一种户外高耐候性高强度共挤塑木复合地板及其制造工艺
CN108297369A (zh) 一种无甲醛高强度家居板材及其制备方法
CN113201167A (zh) 一种空心epe粒子制备方法及泡沫体生产工艺
CN115593056A (zh) 一种透明皮层共挤板及加工方法
CN111004458A (zh) 高强度聚氯乙烯耐折板及其制备方法
CN109804007A (zh) 一种发泡塑料板材及其生产工艺

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20190201

RJ01 Rejection of invention patent application after publication