CN109204249A - Electric passenger vehicle battery altering station and its battery change method - Google Patents
Electric passenger vehicle battery altering station and its battery change method Download PDFInfo
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- CN109204249A CN109204249A CN201811428320.1A CN201811428320A CN109204249A CN 109204249 A CN109204249 A CN 109204249A CN 201811428320 A CN201811428320 A CN 201811428320A CN 109204249 A CN109204249 A CN 109204249A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 18
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
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Abstract
The present invention relates to a kind of electric passenger vehicle battery altering stations, including positioning and lifting device, lifting device, more changing device, charging rack, charhing unit and monitoring unit, lifting device is set among two groups of charging racks, with positioning and lifting device parallel arrangement and reserved certain space setting charhing unit and monitoring unit, on the long rails that the walking of more changing device is connected between lifting device and positioning and lifting device；Positioning and lifting device are positioned and are lifted and change electric car, more changing device is completed to change the handling of electric power cell of vehicle, and power battery is moved in lifting device, more changing device can laterally be walked by lifting device promotion in charging rack, the exchange of power battery is completed, the power battery after exchange is automatically performed charging in charging rack.Electrical changing station of the present invention, structure is simple, and environmental suitability is strong, and space utilization is abundant, and occupied area is small, and extension is easy, and the popularization for the battery altering mode of electric passenger vehicle provides convenience.
Description
Technical field
The invention belongs to electric car electric charging fields.Specifically, be related to one kind provided by hydraulic way for equipment it is dynamic
The electric passenger vehicle battery altering station of power and its battery change method.
Background technique
With the development of society, limited petroleum resources and environmental problem become to become increasingly conspicuous, this makes new-energy automobile
Increasingly cause the attention of society.Since electric car has the advantages that pollution-free, noise is small, structure is simple, uses and ties up
Shield is convenient, energy conversion efficiency is high, in recent years, with quickling increase for electric car ownership, corresponding charging station and changes
Power station has also obtained quick development.
For existing electrical changing station using motor as power executive component, occupied space is big, noise is big, at high cost, changes electricity
Vehicle round-the-clock running, especially in anomalous weather, rainwater, sludge, ice and snow and sandstone etc. are changed electric car and are brought into often, existing
The problems such as having electrical changing station that can not adapt to, equipment fluctuation of service, operator's maintenance workload is brought to increase therewith.
Summary of the invention
For above situation, the present invention, which provides, a kind of provides the electric passenger vehicle battery of power more for equipment by hydraulic way
Change station, including positioning and lifting device, lifting device, more changing device, charging rack, charhing unit and monitoring unit, the lifting
Device is between charging rack described in two groups, and the lifting device and the positioning and lifting device are arranged in parallel, the lifting
The charhing unit and the monitoring unit, the positioning and lifting device are equipped between device and the positioning and lifting device
Exchange electric car is positioned and is lifted, and the more changing device is between the lifting device and the positioning and lifting device
Long rails movement, the more changing device are completed to change the handling of the upper power battery of electric car, and power battery are moved to described
In lifting device, the more changing device is promoted by the lifting device, and the more changing device can be in the charging rack laterally
Walking, completes the exchange of power battery, the power battery after exchange is automatically performed charging in the charging rack；It is described positioning and
Lifting device includes mounting platform, front-wheel setting arrangement, rear-wheel positioning apparatus, preceding ramp and rear ramp；The lifting device packet
Fixed cell, lifting unit and coiling unit are included, the top of the fixed cell is equipped with hydraulic cylinder and pulley blocks, and the lifting is single
Member is equipped with wirerope and slip ring, and the wirerope is connected by the pulley blocks with the hydraulic cylinder, the coiling unit peace
Mounted in the bottom of the fixed cell；The more changing device includes running part, handling part and float portion, and the running part is equipped with pipe
Cable fixed frame, X-direction traveling wheel and Y-direction traveling wheel, the walking surface of the X-direction traveling wheel and the Y-direction traveling wheel
Walking surface is not on the same horizontal plane；It is the monitoring unit control positioning and lifting device, the lifting device, described
Electric work is changed in more changing device and the charhing unit, the charging and vehicle for completing charging rack internally-powered battery.
Preferably, the top of charging rack each unit arranged in a vertical direction is equipped with 1 charging socket and multiple floating
Dynamic nut, lower part are equipped with cross track, and bottom is equipped with adjustment stabilizer blade.
Preferably, the mounting platform is equipped with long rails, and the mounting platform is equipped with hydraulic station and controller, described
Hydraulic station provides power for the movement of station equipment, and receives the control of the controller.
Preferably, the lifting unit is equipped with cross track, and the fixed cell is equipped with long rails, the cross track
It is mutually perpendicular to the long rails.
Preferably, the cross track of the lifting unit can be maintained at same with the cross track of any unit of the charging rack
On one horizontal plane, specification and the spacing of the cross track are consistent, and specification and the spacing of the long rails are consistent.
Preferably, the coiling unit is equipped with winder, the input terminal of the winder and the monitoring unit and institute
It states hydraulic station to be connected, the output end of the winder is connected by the slip ring with the umbilical fixed frame, realizes that umbilical exists
The flexible and holding of any direction any position.
Preferably, the more changing device can pull umbilical and walk along tri- directions X, Y, Z.
Preferably, the floating platform is equipped with flexible wire ropes, is realized using the gravity of the floating platform itself without dynamic
Power is floated.
Preferably, the adjustable height of the front-wheel setting arrangement and the rear-wheel positioning apparatus can adjust automatically, make to change electricity
Power battery and vehicle body mounting surface keep horizontal to vehicle when replacing battery.
The present invention also provides a kind of application methods at electric passenger vehicle battery altering station, comprising steps of
S1, monitoring unit control the hydraulic station, provide power for the positioning and lifting device, will drive into change station
It changes electric car and is lifted to working depth；
The running part of S2, more changing device moves to battery altering position along the long rails, is increased to working depth simultaneously
The retaining mechanism of dead battery is unlocked, the more changing device drops to moving height, makes dead battery and changes electric Vehicles separation；
S3, the hydraulic cylinder promote the lifting unit to setting height, the Y-direction traveling wheel of the more changing device and institute
Long rails disengaging is stated, X-direction traveling wheel is contacted with the cross track, completes track switching；
S4, the more changing device running part along the cross track, dead battery is transported to charge position, the replacement
Device is increased to working depth and locks on the retaining mechanism to the charging rack of dead battery, and the more changing device drops to fortune
Dynamic height, dead battery are charged on above-mentioned charging rack by the charhing unit；
S5, the more changing device move to full electric battery location along the long rails and the cross track, it is described more
Changing device is increased to working depth and unlocks the retaining mechanism of full electric battery, and the more changing device drops to moving height, will expire
Battery is transported to battery altering position；
S6, the more changing device are increased to working depth and lock full electric battery to changing on electric car, described more to change the outfit
It sets and drops to moving height, move to initial position；
S7, the vehicle for more finishing changing battery is down to moving height, is driven out to change station.
The beneficial effects of the present invention are:
First, including positioning and lifting device, battery altering station uses full hydraulic drive, compared with motor driven
Compared with, to the better adaptability of environment, can under the rigor conditions such as rainwater, sludge, sandstone steady operation；；
Second, lifting device structure is simple, only realizes elevating function with a set of driving element, and the prior art or product have
There are lifting, traversing dual function, at least wants two sets of driving elements, system complex；
Third, more changing device only need a set of driving element that can realize in two mutually perpendicular directions of a plane
Walking, the prior art or product need two sets of driving elements to be just able to achieve；
4th, more changing device uses guide pin positive location, and the gravity of floating platform itself is utilized by flexible wire ropes
Realize unpowered floating, the prior art or product are needed using spring assembly, air bag or air-leg cooperation rolling pair or cunning
Dynamic pair is realized；
5th, the method that the winder and slip ring of battery altering station setting are used cooperatively can make to replace device towing
Umbilical walk in tri- dimensional spaces of X, Y, Z, umbilical can be cable, tracheae or oil pipe and one of work as, can also be with
It is any combination in three；If in this way, more changing device can not add wireless communication using self-contained battery
Mode realizes above-mentioned function, but the system complex of this scheme, volume are big, weight is big, at high cost, stability is poor；
6th, battery altering station is integrated using combination, has scalability, meanwhile, electrical changing station structure is simple, environment
Adaptable, space utilization is abundant, and occupied area is small, and extension is easy, and the popularization for electric passenger vehicle battery altering mode provides
Convenience；
7th, positioning and lifting device front-wheel setting arrangement and rear-wheel positioning apparatus adjustable height can adjust automatically,
Automatic compensation caused influence for changing electric car front and rear suspension height change when power battery is loaded, unloaded, makes to change electric car
Power battery and vehicle body mounting surface keep horizontal during charging, and electrical efficiency is changed in raising, and the prior art or product rely on more changing device
Vehicle is lifted by power battery and is allowed to holding level, is made power battery and vehicle body elder generation localized contact, is be easy to cause power battery
Or the deformation or scuffing of vehicle body, while also increasing the power of more changing device lifting.
Detailed description of the invention
Fig. 1 is the working condition perspective view at electric passenger vehicle battery altering station；
Fig. 2 is the off working state perspective view at electric passenger vehicle battery altering station；
Fig. 3 is the control block diagram at electric passenger vehicle battery altering station；
Fig. 4 is the perspective view of electric passenger vehicle positioning and lifting device；
Fig. 5 is that more changing device is three-dimensional in lifting device and charging rack different location state first；
Fig. 6 is that more changing device is three-dimensional in lifting device and charging rack different location state second；
Fig. 7 is that more changing device is three-dimensional in lifting device and charging rack different location state third；
Fig. 8 is that more changing device is three-dimensional in lifting device and charging rack different location state the 4th；
Fig. 9 is the perspective view of more changing device；
Figure 10 is more changing device internal layout；
Figure 11 is electric passenger vehicle battery altering station floor plan；And
Figure 12 is electric passenger vehicle battery altering station expansion scheme floor plan.
Main appended drawing reference:
Y-direction is that laterally, electric vehicle lengthwise direction is changed in representative；X-direction is longitudinal direction, and electric vehicle-width direction is changed in representative；The side Z
To i.e. vertically, electric vehicle-height direction is changed in representative；
Positioning and lifting device 1；Charging rack 2；Monitoring unit 3；Lifting device 4；More changing device 5；Charhing unit 6；Change electricity
Vehicle 7；
Mounting platform 11；Front-wheel setting arrangement 12；Rear-wheel positioning apparatus 13；Preceding ramp 14；Ramp 15 afterwards；
Assembling structure 111；Controller 112；Hydraulic station 113；Long rails 1114；
V-arrangement roller group 121；First supporting rod 122；First hydraulic cylinder 123；Second hydraulic cylinder 124；First scissors fork 125；
Third hydraulic cylinder 126；
Flat rollers group 131；Second supporting rod 132；4th hydraulic cylinder 133；5th hydraulic cylinder 134；Second scissors fork
135；6th hydraulic cylinder 136；
Charge frame 21；Captive nut 22；Cross track 23；Charging socket 24；Adjust stabilizer blade 25；
Fixed cell 41；Lifting unit 42；Coiling unit 43；
Long rails 411；7th hydraulic cylinder 412；Pulley blocks 413；
Cross track 421；Slip ring 422；Wirerope group 423；
Running part 51；Float portion 52；Handling part 53；Umbilical fixed frame 54；
Pedestal 511；Vertical lifting device 512；Walking unit 513；Go up and down supporter 514；
Loading/unloading platform 521；Unlocking tool 522；Battery guide pin 523；Bracket 524；
Floating platform 531；Floating bracket 532；Flexible wire ropes 533；
Lifting motor 5121；Rigid link chain pair 5122；Axis 5123；Gear pair 5124；
Movable motor 5131；Gear pair 5132；Shaft 5133；X-direction traveling wheel 5134；Y-direction traveling wheel 5135；Bore tooth
Take turns commutator 5136；
Scissors fork 5141；Linear guide 5142.
Specific embodiment
By the technology contents of the detailed present invention, structure feature, reach purpose and efficacy, below with reference to Figure of description
It is described in detail.
A kind of electric passenger vehicle battery altering station, as shown in Fig. 1~Figure 12, Fig. 1 is the electric passenger vehicle battery altering station
Working condition perspective view, Fig. 2 is the off working state perspective view at the electric passenger vehicle battery altering station, and Fig. 3 is that this electronic multiplies
With the control block diagram at vehicle battery altering station, Fig. 4 is the perspective view of the front-wheel setting arrangement of positioning and lifting device, and Fig. 5 is replacement
For device in lifting device and charging rack different location state stereogram 1, Fig. 6 is that more changing device is different from charging rack in lifting device
Location status perspective view 2, Fig. 7 are more changing device in lifting device and charging rack different location state stereogram 3, and Fig. 8 is replacement
For device in lifting device and charging rack different location state stereogram 4, Fig. 9 is the perspective view of more changing device, and Figure 10 is more to change the outfit
Internal layout is set, Figure 11 is electric passenger vehicle battery altering station floor plan, and Figure 12 is electric passenger vehicle battery altering station
Expansion scheme floor plan, Y-direction is that laterally, electric vehicle lengthwise direction is changed in representative in figure, X-direction be it is longitudinal, electricity is changed in representative
Vehicle-width direction.
As shown in Fig. 2, the electric passenger vehicle battery altering station includes positioning and lifting device 1, lifting device 4, more changes the outfit
5, charging rack 2, charhing unit 6 and monitoring unit 3 are set, lifting device 4 is set between two groups of charging racks 2, is filled with positioning and lifting
It sets 1 parallel arrangement and reserved certain space cloth charhing unit 6 and monitoring unit 3, more changing device 5 is walked in lifting device 4 and determined
On the long rails 114 being connected between position and lifting device 1；Positioning and lifting device 1, which are positioned and lifted, changes electric car, more changes the outfit
Set 5 changing between electric car and charging rack 2 load and unload and transport power battery, by lifting device 4 assist complete vertical lifting or
Laterally walking.
As shown in figure 4, positioning and lifting device 1 include mounting platform 11, front-wheel setting arrangement 12, rear-wheel positioning apparatus
13, preceding ramp 14 and rear ramp 15, mounting platform 11 are equipped with hydraulic station 113 and controller 112, hydraulic station 113 and controller 112
It is arranged on assembling structure 111, hydraulic station 113 provides power for station equipment, and receives the instruction of controller 112, installation
Platform 11 is equipped with long rails 114.
As shown in figure 5, lifting device 4 includes fixed cell 41, lifting unit 42 and coiling unit 43, lifting unit 42 is set
There is cross track 421, fixed cell 41 is equipped with long rails 411, and cross track 421 is mutually perpendicular to long rails 411, longitudinal
Track 411 is aligned with long rails 114；Coiling unit 43 is mounted on 41 bottom of fixed cell；It is special that lifting unit 42 is equipped with
Slip ring 422 is equipped with the 7th hydraulic cylinder 412 and pulley blocks 413 above fixed cell 41, and the 7th hydraulic cylinder 412 is by the 5th electromagnetism
Valve individually controls, and lifting unit 42 is additionally provided with wirerope group 423, and wirerope group 423 passes through pulley blocks 413 and the 7th hydraulic cylinder
412 are connected.
As shown in figure 9, more changing device 5 includes running part 51, handling part 52 and float portion 53,53 side of running part is equipped with pipe
Cable fixed frame 54.
The input terminal of the coiling unit 43 of lifting device 4 is connected with monitoring unit 3 and hydraulic station 113, and output end passes through
Slip ring 422 with umbilical fixed frame 54 be connected.
The method that the winder and slip ring of battery altering station setting are used cooperatively, can make replacement device 5 tow pipe
Cable is walked in tri- dimensional spaces of X, Y, Z, and umbilical can be cable, tracheae or oil pipe and one of work as, and is also possible to three
Any combination in person.
The main structure of charging rack 2 is charging frame 21, including several elementary layers arranged in the vertical direction, Mei Yidan
First layer top is equipped with 1 charging socket 24 and 4 captive nut 22, and lower part is equipped with cross track 23, and bottom is additionally provided with adjustment branch
Foot 25.
The specification and spacing of the cross track 421 of the lifting unit 42 of the cross track 23 and lifting device 4 of charging rack 2 are protected
It holds consistent.
It is vertical on the mounting platform 11 of the long rails 411 of the fixed cell 41 of lifting device 4 and positioning and lifting device 1
It is consistent to the specification and spacing of track 1114, and in the operating condition in same level.
Charhing unit 6 provides control by 24 physical connection of charging socket of the realizations and charging rack 2 such as umbilical for power battery
Power supply processed and electrical source of power.
Monitoring unit 3 control positioning and lifting device 1, lifting device 4, more changing device 5 with charhing unit 6, cooperated
Electric work is changed at the charging and vehicle of charging rack 2 internally-powered battery.
As shown in figure 4, positioning and lifting device 1 be trapezoidal shape, including assembling structure 111 and be set to assembling structure
Hydraulic station 113 and controller 112 in 111 cavitys, hydraulic station 113 and controller 112 are arranged side by side, front-wheel setting arrangement 12 with
Rear-wheel positioning apparatus 13 is divided into the two sides of hydraulic station 113 Yu controller 112, and it is flat that preceding ramp 14 and rear ramp 15 are divided into installation
The rear and front end of platform 11, preceding ramp 14 and rear ramp 15 are inclined wedge-shaped, and have vehicle guidance function, facilitate vehicles while passing；
Front-wheel setting arrangement 12 and rear-wheel positioning apparatus 13 are provided by hydraulic station 113 drives power.
Front-wheel setting arrangement 12 includes two groups of V-arrangement roller groups 121 and two the first supporting rods 122, two V-arrangement roller groups
121 are connected with two the first supporting rod 122 one-to-one correspondence, and each V-arrangement roller group 121 includes two V-arrangement rollers, first hydraulic cylinder
123 direction is vertical with roller direction, and first hydraulic cylinder 123 and second hydraulic cylinder 124 are hung down with two the first supporting rods 122 respectively
It is straight to be connected, and V-arrangement roller group 121 is driven by the first supporting rod 122；First scissors fork 125 is set to 121 bottom of V-arrangement roller group,
The bottom of first scissors fork 125 and assembling structure 111 are connected, and the top of the first scissors fork 125 passes through a platform and V-arrangement roller
Group 121 is connected, and third hydraulic cylinder 126 is connected with the first scissors fork 125, and up and down motion and height for the first scissors fork 125
Evolution provides power.
Rear-wheel positioning apparatus 13 includes two groups of flat rollers groups 131 and two the second supporting rods 132, two flat rollers groups
131 are connected with two the second supporting rod 132 one-to-one correspondence, and each flat rollers group 131 includes multiple rollers, flat rollers group 131
In each roller axis it is parallel, the direction of the 4th hydraulic cylinder 133 with roller towards vertical, the 4th hydraulic cylinder 133 and the 5th hydraulic
Cylinder 134 is vertically connected with two the second supporting rods 132 respectively, and drives flat rollers group 31 by the second supporting rod 132；Second
Scissors fork 135 is set to 131 bottom of flat rollers group, and the bottom of the second scissors fork 135 and assembling structure 111 are connected, and second cuts
The top of knife and fork 135 is connected by a platform with flat rollers group 131, and the 6th hydraulic cylinder 136 is connected with the second scissors fork 135,
And power is provided for the up and down motion and height bit map of the second scissors fork 135.First scissors fork 125 and the second scissors fork 135
Structure it is identical, lifting synchronize, the first supporting rod 122 is identical as the structure of the second supporting rod 132, the axis of the first supporting rod 122
Line is overlapped with the axis of the second supporting rod 132.
Front-wheel setting arrangement 12 realizes that vehicle positions in the front-back direction by V-arrangement roller group 121, front-wheel setting arrangement 12,
Rear-wheel positioning apparatus 13 clamps the positioning that tire realizes left and right vehicle wheel direction by the first supporting rod 122, the second supporting rod 132；
Front-wheel setting arrangement 12, rear-wheel positioning apparatus 13 realize vehicle by the lifting that the first scissors pitches the 125, second scissors fork 135 respectively
The positioning of height and horizontal direction.Front-wheel setting arrangement 12 and the adjustable height of rear-wheel positioning apparatus 13 are divided by controller 112
Other independent control, controller 112 are fixed by the movement that front-wheel setting arrangement 12 and rear-wheel positioning apparatus 13 control electric passenger vehicle
Position and lifting leveling, vehicle body and power battery mounting surface can automatically keep horizontality always.
As shown in Figure 9, Figure 10, the vertical lifting device 512 of the running part 51 of more changing device 5, walking unit 513 and liter
Linear guide 5142 in descending branch support body 514 is mounted on pedestal 511, and in rigid connection, vertical lifting device 512 includes lifting
Motor 5121, rigid link chain pair 5122, axis 5123 and gear pair 5124, lifting motor 5121 are driven by connected gear pair 5124
5123 positive and negative rotation of moving axis, axis 5123 drive rigid link chain pair 5122 to move up and down, so that float portion 53 be driven to go up and down.Handling part
52 include loading/unloading platform 521, unlocking tool 522, battery guide pin 523 and bracket 524, float portion 53 include floating platform 531,
Floating bracket 532 and flexible wire ropes 533, floating platform 531 are equipped with flexible wire ropes, utilize the weight of floating platform 531 itself
Power realizes unpowered floating.
Walking unit 513 includes movable motor 5131, walking gear pair 5132, shaft 5133, X-direction traveling wheel 5134, Y
Direction traveling wheel 5135 and bevel gear commutator 5136 drive walking gear pair 5132 by movable motor 5131, drive shaft
5133 rotations, shaft 5133 drive X-direction traveling wheel 5134 to rotate, and drive Y-direction walking by bevel gear commutator 5136
5135 movement of wheel, X-direction traveling wheel 5134,5135 radius of Y-direction traveling wheel are different, are correspondingly provided with X-direction track and Y-direction
Track, although X-direction traveling wheel 5134, Y-direction traveling wheel 5135 are all rotating, synchronization only one can touch phase
Track is answered, realizes movement, and can switch over as needed.
X-direction traveling wheel 5134, Y-direction traveling wheel 5135 are equal with the quantity of bevel gear commutator 5136, and preferably four
A, but be not limited to four, when quantity is four, arrangement mode is in rectangular arranged, and the axis of X-direction traveling wheel 5134
Direction and the axis direction of Y-direction traveling wheel 5135 are mutually perpendicular to.Axis, the Y-direction traveling wheel 5135 of X-direction traveling wheel 5134
Axis and bevel gear commutator 5136 axis in the same plane.
The quantity of scissors fork 5141 is multiple in lifting supporter 514, is divided into equipment two sides, and scissors pitches the first of 5141
End is fixed on pedestal 511, and the second end of scissors fork 5141 is fixed on 531 lower section of floating platform of float portion 53, passes through pedestal 511
On linear guide 5142 be flexibly connected and realized guiding, the end of scissors fork 5141 can set idler wheel to reduce friction.
Unlocking tool 522, battery guide pin 523 and the bracket 524 of handling part 52 are mounted on loading/unloading platform 521, in rigidity
Connection.523 end of battery guide pin is tip, can play guiding role, the lifting supporter 514 of float portion 53 and running part 51
Middle scissors fork 5141, linear guide 5142 are rigidly connected.
One end of flexible wire ropes 533 is fixed on the threaded hole of floating bracket 532, and the other end is fixed on handling part 52
On the threaded hole of bracket 524, the quantity of flexible wire ropes 533 is preferably four, but is not limited to four, and handling part 52 passes through four
A flexible wire ropes 533 link together with float portion 3, in floating state within the scope of certain size, and it is fixed to vehicle to reduce
The requirement of position precision adapts to battery guide pin 523 and is more accurately inserted into the pilot hole of power battery.
Other drive forms can be used in vertical lifting device 512 and walking unit 513, such as hydraulic-driven, electro-hydraulic combined drive
Modes, the attached drawing such as dynamic are only illustrated by taking motor driven as an example.
Electric passenger vehicle battery altering station of the invention, using steps are as follows:
1, electric instruction is changed as shown in Figure 1, changing electric car and being connected to, changes two V that electric car rests in positioning and lifting device 1
In shape roller group 121, the first supporting rod 122 and the second supporting rod 132 movement clamping tire make to change electric car between two parties, and driver gets off
Into waiting area；Monitoring unit 3, which is assigned, changes electric instruction, and hydraulic station 113 is that positioning and lifting device 1 provide power, and lifting is changed
Electric car changes electric working depth needed for rising to.
2, more changing device 5 it is unloaded from setting position along longitudinal direction track 1114 run to change that electric vehicle bottom sets change current potential
It sets, more changing device 5 is increased to working depth, that is, locks or unlock working position, 523 correcting of battery guide pin handling in uphill process
Platform 521, unlocking tool 522 contacts battery locking mechanism, and battery locking mechanism is unlocked, and more changing device 5 drops to movement
Highly, i.e. moving operation position makes dead battery and changes electric Vehicles separation.
3, from electric vehicle bottom is changed, track 1114 runs to lifting device 4 to more changing device 5 along longitudinal direction together with dead battery
Long rails 411 setting position.
4, the 7th hydraulic cylinder 412 movement of lifting device 4 pulls wirerope group 423 to promote lifting unit 42 high to setting
Degree, the Y-direction traveling wheel 5135 of more changing device 5 is detached from long rails 411, X-direction traveling wheel 5134 and cross track 421 at this time
Contact.
5, the running part 51 of more changing device 5 drives X-direction traveling wheel 5134 to rotate, and makes more changing device 5 together with dead battery
Charge position is run to together, and more changing device 5 is increased to working depth, and 523 correcting of battery guide pin handling are flat in uphill process
Battery locking mechanism is locked the captive nut 22 in charging rack 2 by platform 521, unlocking tool 522, and more changing device 5 drops to movement
Height is disengaged with dead battery, and dead battery plug engages with the charging socket 24 on charging rack 2, hand charhing unit 6 control into
Enter charged state.
6, more changing device 5 is back to the setting position of the cross track 421 of lifting device 4, and the 7th of lifting device 4 is hydraulic
The movement of cylinder 412 drives lifting unit 42 to rise or fall to setting operating position.
7, more changing device 5 laterally moves to the full electric battery location of setting, is increased to working depth, unlocks full electric battery, and
Moving height is dropped to, the setting position of the cross track 421 of lifting device 4 is back to.
8, lifting device 4 drops to minimum operating position, at this time the X-direction traveling wheel 5134 and transverse rails of more changing device 5
Road 421 is detached from, and Y-direction traveling wheel 5135 contacts with long rails 411, and track 1114 runs to and changes electricity more changing device 5 along longitudinal direction
Electric position is changed in vehicle bottom setting.
9, more changing device 5 is increased to working depth, and full electric power battery is locked at and is changed on electric car.
10, more changing device 5 drops to moving height, and the initial position for being back to 4 long rails 411 of lifting device is awaited orders.
11, the front-wheel setting arrangement 12 and rear-wheel positioning apparatus 13 of positioning and lifting device 1 are simultaneously declined to moving height,
First supporting rod 122 and the second supporting rod 132 are withdrawn, and are changed electric car and are returned to free position, changing electric current journey terminates.
12, driver, which gets on the bus, is driven out to electrical changing station, into next battery altering process.
The present invention also provides expansion scheme, in expansion scheme, increases in the other side of positioning and lifting device 1 and arrange
4, one groups of one group of lifting device identical with existing scheme more 5, two groups of charging racks 2 of changing device and one group of charhing unit 6.
The specific embodiment of expansion scheme is roughly the same with above embodiment, and difference is in two groups of more changing devices 5
One group of zero load is for dismantle the dead battery for changing electric car, while another group is loaded with battery for for change electric car installation electric
Pond, two groups of more changing devices gradually alternate use.
The above is the preferred embodiment of the application, is not limited the scope of protection of the present invention with this, it is noted that right
For those skilled in the art, under the premise of not departing from this technology principle, can also make it is several improvement and
Retouching, these improvements and modifications also should be regarded as the protection scope of the application.
Claims (10)
1. a kind of electric passenger vehicle battery altering station, including positioning and lifting device, lifting device, more changing device, charging rack, fill
Electric unit and monitoring unit, which is characterized in that
The lifting device is between charging rack described in two groups, lifting device cloth parallel with the positioning and lifting device
It sets, the charhing unit and the monitoring unit is equipped between the lifting device and the positioning and lifting device, it is described fixed
Position and lifting device exchange electric car are positioned and are lifted, and the more changing device is along the lifting device and the positioning and act
Rise the long rails movement between device, the more changing device completes to change the handling of the upper power battery of electric car, and by power electric
Pond is moved in the lifting device, and the more changing device is promoted by the lifting device, and the more changing device can be described
It laterally walks in charging rack, completes the exchange of power battery, the power battery after exchange is automatically performed in the charging rack to be filled
Electricity；
The positioning and lifting device include mounting platform, front-wheel setting arrangement, rear-wheel positioning apparatus, preceding ramp and rear ramp；
The lifting device includes fixed cell, lifting unit and coiling unit, and the top of the fixed cell is equipped with hydraulic cylinder
And pulley blocks, the lifting unit are equipped with wirerope and slip ring, the wirerope passes through the pulley blocks and the hydraulic cylinder
It is connected, the coiling unit is mounted on the bottom of the fixed cell；
The more changing device includes running part, handling part and float portion, and the running part is equipped with umbilical fixed frame, X-direction is walked
The walking surface of wheel and Y-direction traveling wheel, the walking surface of the X-direction traveling wheel and the Y-direction traveling wheel is not in the same water
In plane, and
The monitoring unit controls the positioning and lifting device, the lifting device, the more changing device and the charging are single
Electric work is changed in member, the charging and vehicle for completing charging rack internally-powered battery.
2. electric passenger vehicle battery altering according to claim 1 station, which is characterized in that the charging rack vertical direction cloth
The top of each unit set is equipped with 1 charging socket and multiple captive nuts, and lower part is equipped with cross track, and bottom is equipped with adjustment
Stabilizer blade.
3. electric passenger vehicle battery altering according to claim 1 station, which is characterized in that the mounting platform is equipped with vertical
To track, the mounting platform is equipped with hydraulic station and controller, and the hydraulic station provides power for the movement of station equipment, and connects
By the control of the controller.
4. electric passenger vehicle battery altering according to claim 1 station, which is characterized in that the lifting unit is equipped with laterally
Track, the fixed cell are equipped with long rails, and the cross track is mutually perpendicular to the long rails.
5. according to electric passenger vehicle battery altering station described in claim 2 or 4, which is characterized in that the lifting unit
Cross track can be maintained at the same horizontal plane with the cross track of any unit of the charging rack, the specification of the cross track
It is consistent with spacing, specification and the spacing of the long rails are consistent.
6. electric passenger vehicle battery altering according to claim 1 station, which is characterized in that the coiling unit is equipped with coiling
Device, the input terminal of the winder are connected with the monitoring unit and the hydraulic station, and the output end of the winder passes through
The slip ring is connected with the umbilical fixed frame, realizes that umbilical any position flexible and is kept in any direction.
7. according to electric passenger vehicle battery altering station described in claim 5 or 6, which is characterized in that the more changing device energy
Towing umbilical is walked along tri- directions X, Y, Z.
8. electric passenger vehicle battery altering according to claim 1 station, which is characterized in that the floating platform is equipped with flexibility
Wirerope realizes unpowered floating using the gravity of the floating platform itself.
9. electric passenger vehicle battery altering according to claim 1 station, which is characterized in that the front-wheel setting arrangement and institute
State rear-wheel positioning apparatus adjustable height can adjust automatically, make to change electric car power battery and vehicle body mounting surface when replacing battery
Keep horizontal.
10. a kind of battery replacement of electric automobile carried out using any electric passenger vehicle battery altering station claim 1-9
Method, comprising the following steps:
S1, the monitoring unit control the hydraulic station, provide power for the positioning and lifting device, will drive into change station
It changes electric car and is lifted to working depth；
S2, the more changing device running part move to battery altering position along the long rails, be increased to working depth simultaneously
The retaining mechanism of dead battery is unlocked, the more changing device drops to moving height, makes dead battery and changes electric Vehicles separation；
S3, the hydraulic cylinder promote the lifting unit to setting height, and the Y-direction traveling wheel of the more changing device is indulged with described
It is detached to track, X-direction traveling wheel is contacted with the cross track, completes track switching；
S4, the more changing device running part along the cross track, dead battery is transported to charge position, the more changing device
It is increased to working depth and locks on the retaining mechanism to the charging rack of dead battery, it is high that the more changing device drops to movement
Degree, dead battery are charged on above-mentioned charging rack by the charhing unit；
S5, the more changing device move to full electric battery location along the long rails and the cross track, described more to change the outfit
The retaining mechanism for being increased to working depth and unlocking full electric battery is set, the more changing device drops to moving height, by full electricity electricity
Pond is transported to battery altering position；
S6, the more changing device are increased to working depth and lock full electric battery to changing on electric car, under the more changing device
It is down to moving height, moves to initial position；And
S7, the electric car that changes for more finishing changing battery is down to moving height, is driven out to change station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811428320.1A CN109204249A (en) | 2018-11-27 | 2018-11-27 | Electric passenger vehicle battery altering station and its battery change method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811428320.1A CN109204249A (en) | 2018-11-27 | 2018-11-27 | Electric passenger vehicle battery altering station and its battery change method |
Publications (1)
| Publication Number | Publication Date |
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| CN109204249A true CN109204249A (en) | 2019-01-15 |
Family
ID=64993974
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811428320.1A Pending CN109204249A (en) | 2018-11-27 | 2018-11-27 | Electric passenger vehicle battery altering station and its battery change method |
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