WO2021148030A1 - Battery replacement control method and system, electronic device, and storage medium - Google Patents

Battery replacement control method and system, electronic device, and storage medium Download PDF

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Publication number
WO2021148030A1
WO2021148030A1 PCT/CN2021/073637 CN2021073637W WO2021148030A1 WO 2021148030 A1 WO2021148030 A1 WO 2021148030A1 CN 2021073637 W CN2021073637 W CN 2021073637W WO 2021148030 A1 WO2021148030 A1 WO 2021148030A1
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WO
WIPO (PCT)
Prior art keywords
battery
swapping
power
swap
height
Prior art date
Application number
PCT/CN2021/073637
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French (fr)
Chinese (zh)
Inventor
张建平
黄春华
Original Assignee
奥动新能源汽车科技有限公司
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Publication of WO2021148030A1 publication Critical patent/WO2021148030A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the present invention relates to the field of power exchange control, in particular to a power exchange control method and system, electronic equipment and storage medium.
  • the direct charging type requires a charging pile to charge the electric vehicle, but the charging time is longer and the efficiency is low.
  • the battery swapping type needs to set up a swap station, which can be achieved by replacing the battery pack of the electric vehicle to achieve rapid battery swapping, which shortens a long time compared with the direct charging type.
  • the battery swapping process includes removing the battery pack and installing the battery pack, and there is still battery pack replacement time Longer, the problem of lower power exchange efficiency.
  • An existing battery replacement method is bottom battery replacement, that is, the battery replacement device that disassembles the battery pack is removed from the bottom of the vehicle and the battery pack is installed.
  • the vehicle needs to drive on a vehicle platform with a fixed height, so as to provide enough space under the vehicle for the battery pack to be disassembled and assembled.
  • the height of this vehicle loading platform is fixed, only the replacement equipment can be raised and lowered in the height direction. Therefore, the entire replacement process places a heavy burden on the replacement equipment and requires higher requirements, and there is further optimization and improvement. Space for electrical efficiency.
  • the technical problem to be solved by the present invention is to overcome the fixed height of the vehicle-carrying platform in the prior art and only the power replacement equipment can lift in the height direction, which causes the entire power replacement process to have a large burden on the power replacement equipment and higher requirements. Disadvantages, it provides a method and system, electronic equipment and storage medium that can further optimize the battery swap process and improve the battery swap control efficiency.
  • a power exchange control method which is realized by the cooperation of a car clamping lane and a power exchange device, the car clamping lane has a liftable car carrying plane, and the clamping lane is provided with a vehicle for the power exchange equipment to travel.
  • the battery-swap equipment walking plane is provided with a battery-swap position in the walking plane;
  • the power exchange control method includes:
  • the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
  • the first height is higher than the initial height
  • the controlling the vehicle-carrying plane to reach the first height includes:
  • the vehicle-carrying plane is raised to the first height, so that the vehicle The height difference between the plane of the vehicle and the traveling plane of the power swap device exceeds the height of the power swap device.
  • the controlling the battery swapping device to reach the battery swapping position to remove the battery pack includes:
  • the method further includes:
  • the vehicle loading plane is controlled to reach the second height, so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds that of the battery pack.
  • the controlling the battery swapping device to reach the battery swapping position to install the battery pack includes:
  • the posture of the battery swapping device is adjusted to install the battery pack loaded by the battery swapping device in an electric vehicle.
  • the method further includes:
  • the adjusting the posture of the battery replacement device to remove the battery pack from the electric vehicle includes:
  • the battery swapping device is controlled to perform a battery removal action, and the battery removal action is used to remove the battery pack from the electric vehicle.
  • the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
  • the adjusting the relative positional relationship in the vertical direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery removal condition includes:
  • said adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery removal conditions including:
  • the adjusting the posture of the battery swapping device to install the battery pack loaded by the battery swapping device in the electric vehicle includes:
  • the battery replacement device is controlled to perform a battery loading operation, and the battery loading operation is used to install the loaded battery pack in the electric vehicle.
  • the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
  • the adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the vehicle-carrying plane in the vertical direction to meet the battery loading conditions includes:
  • said adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery loading conditions including:
  • the first height is less than or equal to the second height.
  • the fourth height is lower than the initial height.
  • the sixth height is lower than the initial height.
  • the switching control method further includes:
  • the battery swapping platform is restored to the initial position without the battery pack.
  • controlling the battery replacement device to unload the battery pack removed from the electric vehicle specifically includes: controlling the battery replacement device to drive to the battery rack and remove the battery from the electric vehicle The package is returned to the battery rack.
  • a first track for the battery replacement device to travel is arranged in the traveling plane of the battery replacement device, and the first track is connected to the battery rack and the battery replacement position;
  • the switching control method further includes:
  • the power swapping device traveling to the power swapping position through the first track, it is determined whether the power swapping device has reached a preset first positioning point, and the first positioning point is located at the power swapping position. If it is on the traveling path of the device, control the power-swap device to slow down and walk until it reaches the power-swap position, and then stop.
  • the switching control method further includes:
  • a power-swap control system that controls a lane and a power-swap device.
  • the lane has a liftable car-carrying plane, and the lane is provided with a walking plane for the power-swap device to travel.
  • a battery swap position is provided in the traveling plane of the battery swap device;
  • the power exchange control system includes:
  • the battery removal control module is used to control the vehicle-carrying plane to reach the first height, control the power swap device to reach the power swap position to remove the battery pack, control the power swap device to move away from the power swap position, and control The battery replacement device unloads the battery pack removed from the electric vehicle;
  • the battery pack control module is used to control the battery pack to load the battery pack matching the electric vehicle, control the battery pack device to reach the battery pack position to install the battery pack, and control the battery pack device to leave the place
  • the switch position is used to control the vehicle-carrying plane to return to the initial height.
  • the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
  • the first height is higher than the initial height
  • Controlling the vehicle-carrying plane to reach the first height includes:
  • the vehicle-carrying plane is raised to the first height, so that the vehicle The height difference between the plane of the vehicle and the traveling plane of the power swap device exceeds the height of the power swap device.
  • controlling the battery swapping device to reach the battery swapping position to remove the battery pack includes:
  • the battery removal control module is also used to control the battery replacement device to move away from the battery replacement position:
  • the vehicle loading plane is controlled to reach the second height so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds all levels.
  • the second height is higher than the initial height.
  • controlling the battery swapping device to reach the battery swapping position to install the battery pack includes:
  • the posture of the battery swapping device is adjusted to install the battery pack loaded by the battery swapping device in an electric vehicle.
  • the battery loading control module is also used to control the battery swapping device to reach the battery swapping position for installing the battery pack, and before controlling the battery swapping device to move away from the battery swapping position:
  • adjusting the posture of the battery replacement device to remove the battery pack from the electric vehicle includes:
  • the battery swapping device is controlled to perform a battery removal action, and the battery removal action is used to remove the battery pack from the electric vehicle.
  • the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
  • Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the vertical direction to meet the battery removal conditions including:
  • adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal direction to meet the battery removal conditions including:
  • adjusting the posture of the battery swapping device to install the battery pack loaded by the battery swapping device in the electric vehicle includes:
  • the battery replacement device is controlled to perform a battery loading operation, and the battery loading operation is used to install the loaded battery pack in the electric vehicle.
  • the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
  • Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the vertical direction to meet the battery loading conditions includes:
  • adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery loading conditions including:
  • the first height is less than or equal to the second height.
  • the fourth height is lower than the initial height.
  • the sixth height is lower than the initial height.
  • the battery removal control module is also used for restoring the battery swapping platform to the initial position without the battery pack after the battery swapping device has finished removing the battery pack and before moving away from the swapping position;
  • the battery loading control module is also used for restoring the battery swapping platform to the initial position without the battery pack after the battery pack is installed on the battery swapping device and before moving away from the battery swapping position.
  • controlling the battery swapping device to unload the battery pack removed from the electric vehicle specifically includes: controlling the battery swapping device to drive to the battery rack and returning the battery pack removed from the electric vehicle Give the battery rack.
  • a first track for the battery replacement device to travel is arranged in the traveling plane of the battery replacement device, and the first track is connected to the battery rack and the battery replacement position;
  • the battery removal control module and the battery installation control module are also used for:
  • the power swapping device traveling to the power swapping position through the first track, it is determined whether the power swapping device has reached a preset first positioning point, and the first positioning point is located at the power swapping position. If it is on the traveling path of the device, control the power-swap device to slow down and walk until it reaches the power-swap position, and then stop.
  • the battery removal control module and the battery installation control module are also used for:
  • An electronic device includes a memory, a processor, and a computer program that is stored on the memory and can run on the processor, and the processor implements the above-mentioned method when the program is executed.
  • a computer-readable storage medium has a computer program stored thereon, and when the program is executed by a processor, the steps of the method described above are realized.
  • the positive and progressive effect of the present invention is that: the present invention changes the height of the vehicle plane through the control of the lane clamping and the battery swapping equipment, and changes the height of the vehicle's bottom in accordance with the progress of the battery swap, thereby realizing the overall process of removing and installing battery packs It saves the time for battery replacement of the vehicle and improves the efficiency of battery replacement.
  • Figure 1 is a schematic top view of the lanes and the layout of power-swap equipment.
  • Fig. 2 is a flowchart of a power exchange control method according to Embodiment 1 of the present invention.
  • Fig. 3 is a side view of the vehicle carrying plane reaching the initial height according to the first embodiment of the present invention.
  • Fig. 4 is a side view of the mid-car plane reaching the first height according to the first embodiment of the present invention.
  • Fig. 5 is a flowchart of step S2 in the power exchange control method according to Embodiment 1 of the present invention.
  • Fig. 6 is a schematic diagram of a process in which a power swapping device reaches a power swapping position according to Embodiment 1 of the present invention.
  • Fig. 7 is a side view of the power swapping device after reaching the power swapping position according to Embodiment 1 of the present invention.
  • Fig. 8 is a side view of the power exchange platform according to Embodiment 1 of the present invention after reaching a third height.
  • Fig. 9 is a side view of the mid-car plane after reaching the fourth height according to the first embodiment of the present invention.
  • Fig. 10 is a side view of the battery exchange platform returning to the initial position after carrying the battery pack according to the first embodiment of the present invention, and the plane of the car is raised to a second height.
  • Fig. 11 is a flowchart of step S6 in the power exchange control method according to Embodiment 1 of the present invention.
  • Fig. 12 is a side view of the battery swapping device in the first embodiment of the present invention after it reaches the battery swapping position after loading the battery pack.
  • Fig. 13 is a side view of the power exchange platform according to Embodiment 1 of the present invention after reaching a fifth height.
  • Fig. 14 is a side view of the mid-car plane after reaching the sixth height according to the first embodiment of the present invention.
  • Fig. 15 is a side view of the battery exchange platform returning to the initial position after the battery pack is installed according to Embodiment 1 of the present invention, and the vehicle carrying plane is raised to the first height.
  • Fig. 16 is a schematic diagram of modules of a power exchange control system according to Embodiment 2 of the present invention.
  • Fig. 17 is a schematic structural diagram of an electronic device according to Embodiment 3 of the present invention.
  • the lane 1 is a device used in disassembling and installing battery packs. It is usually used in substations. Its main function is to adjust the height of the vehicle according to the bottom power exchange method, thereby providing Sufficient space at the bottom of the vehicle for battery replacement.
  • the lane 1 has a car-carrying plane 11, which is used to carry the electric vehicle 9 and can be raised and lowered in the height direction.
  • the raising and lowering can be realized by a related lifting mechanism. Since the mechanical structure of the lifting mechanism is not the focus of the present invention, No specific explanation here.
  • the car-carrying plane 11 is not a continuous and complete plane, but is segmented, that is, there are two car-carrying planes 11 on both sides that can carry wheels 91, and the hollow area in the middle of the two car-carrying planes 11 can be called
  • the battery replacement station is used to power the motor vehicle 9 to replace the battery pack.
  • the battery pack at the bottom of the vehicle (located in the outer box of the battery pack as shown in the figure) is aligned with the battery replacement station.
  • the two car-carrying planes 11 are controlled synchronously, that is, they rise or fall at the same time and the height is always the same.
  • the battery swapping device 2 is a bottom battery swapping device, used to remove and install the battery pack from the bottom of the vehicle, and has a liftable battery swap platform, a lifting mechanism that controls the lifting of the battery swap platform, and other components.
  • On the clamping lane 1 is provided a battery-swap device walking plane 12 for the battery-swap device 2 to travel.
  • a battery swap position is provided in the walking plane 12 of the battery swap device.
  • the switch position corresponds to the switch station up and down, that is, when the switch device 2 is in the switch position, the switch device 2 only needs to adjust the height of the switch platform up and down, and coordinate with a small amount of horizontal movement or no horizontal movement.
  • the battery exchange platform passes through the battery exchange station to reach the bottom of the vehicle, thereby completing the disassembly or installation of the battery pack.
  • a first track for the power swap device to travel can also be arranged in the walking plane 12 of the power swap device. One end of the first rail leads to the switching position, and the other end can lead to the battery rack or other positions near the battery rack.
  • the arrow in Figure 1 is a feasible walking route for the battery swapping device 2, that is, from one end of the battery swapping device walking plane 12 into the vehicle bottom, and then drive out of the bottom of the vehicle from the other end.
  • the battery swapping device 2 can also be used
  • the other walking route is to enter the bottom of the vehicle from one end of the walking plane 12 of the battery replacement device, and then retreat from the same end to exit the bottom of the vehicle.
  • This embodiment provides a control method for battery replacement, which is implemented by cooperating with a lane clamping and a battery replacement device.
  • Fig. 2 shows a flowchart of this embodiment. Referring to Fig. 2, the power exchange control method of this embodiment includes:
  • S2 Control the battery swapping equipment to reach the battery swapping position to remove the battery pack
  • the initial height h0 is the height of the car-carrying plane 11 when it is not raised or lowered.
  • the car-carrying plane 11 When the car-carrying plane 11 is at the initial height h0, it can be on the same plane as the walking plane 12 of the power exchange equipment and the plane of the clamping lane. Before the electric vehicle enters the lane, the loading plane is always at the initial height to facilitate the vehicle's entry.
  • Step S1 may specifically include the step of raising the plane to the first height h1 after the electric vehicle is parked on the plane of the vehicle and the battery pack on the bottom of the electric vehicle is aligned with the battery exchange station, so that the plane of the vehicle is exchanged with electricity.
  • the height difference between the traveling planes of the equipment exceeds the height of the battery swapping device, so that the battery swapping device without the battery pack can smoothly reach the battery swapping position located below the car-carrying plane, and perform the operation of removing the battery pack for the electric vehicle.
  • step S2 specifically includes:
  • the process of controlling the battery swapping device to move to the battery swapping position in step S21 it may specifically include the step of judging whether the battery swapping device has reached the preset first positioning point, as shown in FIG. 6 (the car is omitted in the figure). ), the first positioning point P1 is located on the travel path of the power swapping device 2 (that is, in the direction indicated by the arrow). If it is determined that the power swapping device 2 has reached the preset first positioning point P1, the power swapping device 2 will be controlled to decelerate and walk until The step of reaching the battery replacement position, and then the step of controlling the stop of the battery replacement device 2 is executed.
  • the total distance L0 of the track can be pre-stored (if the first track starts from the battery rack, the total distance of the first track is the total distance from the battery rack to the switch position) and the battery rack to the first
  • the first distance L1 of the locating point P1 may specifically include:
  • the first speed v1 is greater than the second speed v2.
  • the battery swapping device first drives to the first positioning point at a higher speed, and then drives to the swap position at a lower speed, that is, the battery swaps
  • the device first drives to the first positioning point adjacent to the battery swap position, and then continuously adjusts and judges the position of the battery swap device with a slightly smaller second distance, so that the battery swap device can be accurately positioned at the battery swap position.
  • the battery replacement device travels at the second speed
  • the second distance may be less than the difference between the total distance of the first track and the first distance. Even if an error occurs during the first distance of walking, the error generated before can be compensated by multiple times of walking for the second distance to ensure that the replacement equipment accurately reaches the replacement position.
  • a visual method can be used to determine whether the battery swapping device is accurately positioned at the battery swapping position.
  • the battery swapping device can be equipped with a vision camera to take pictures of the power swapping device while it is walking. Based on the comparison result of the first actual image of the car at the battery swapping station and the first standard image corresponding to the battery swapping device at the battery swapping position, it can be determined whether the battery swapping device is accurately positioned at the battery swapping position.
  • FIG. 7 shows a schematic diagram of the power swapping device 2 after reaching the power swapping position.
  • step S22 may specifically include the step of adjusting the relative positional relationship in the vertical direction between the power swap platform of the power swap device and the car-carrying plane to meet the battery removal conditions. Specifically, it may include controlling the power swap platform to reach the third Height steps ( Figure 8 shows a schematic diagram of the battery swapping platform 221 after reaching the third height), and the steps of controlling the carriage plane to reach the fourth height ( Figure 9 shows the steps after the carriage plane 11 reaches the fourth height h4) Schematic diagram), so that the distance between the battery swapping platform and the bottom of the electric vehicle is a negative distance to meet the battery removal height condition.
  • the height of the battery removal condition needs to be determined according to the operation process of the battery replacement device when the battery is removed.
  • the battery swapping platform reaches the third height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position.
  • the fourth height may be lower than the first height, or even lower than the initial height.
  • Step S22 may specifically include the step of adjusting the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the horizontal direction to meet the battery removal conditions. Specifically, it may include the step of controlling the horizontal movement of the battery swapping platform to Make the battery replacement platform align with the battery pack on the electric vehicle to meet the alignment conditions for battery removal.
  • the alignment conditions for battery removal also need to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the outer box of the battery pack). Align vertically with the locking mechanism on the outer box of the battery pack and other requirements.
  • Step S22 specifically includes the step of controlling the battery replacement device to perform a battery removal action, wherein the battery removal action is used to remove the battery pack from the electric vehicle.
  • the battery removal action needs to be determined according to the operation process of the battery replacement device when the battery is removed, and may include the translation of the battery replacement platform, so that the battery unlocking mechanism can unlock the battery pack.
  • the battery swap control method of this embodiment may also include reverting the battery pack. Steps for the electric platform to the initial position without the battery pack.
  • the battery swap control method of this embodiment may also include controlling the load.
  • the battery swapping platform returns to the initial position, and the car-carrying plane 11 is lifted to the second height h2.
  • the second height h2 is higher than the initial height h0, the battery swapping device corresponding to the first height h1 does not carry a battery pack but the electric vehicle carries a battery pack, and the battery swapping device corresponding to the second height h2 carries a battery pack but the electric vehicle does not carry There is a battery pack, and also, the chassis of the electric vehicle with the battery pack is lower than the chassis of the electric vehicle without the battery pack, so the first height h1 is less than or equal to the second height h2.
  • step S3 after the battery pack is removed by the battery swapping device and before moving away from the battery swap position, the battery swap platform is restored to the initial position without the battery pack.
  • step S4 the battery replacement device is controlled to drive to the battery rack and the battery pack removed from the electric vehicle is returned to the battery rack.
  • the return can be the battery pack being directly put into the battery rack by the battery replacement device, or indirectly, that is, the battery pack is put into the battery rack through a transfer device (such as a palletizer).
  • the car-carrying plane can be controlled to maintain the second height, so that the height difference between the car-carrying plane and the walking plane of the battery pack exceeds that after the battery pack is loaded by the battery pack. the height of.
  • the battery replacement device in step S5, can directly take the battery pack to be installed on the electric vehicle from the battery rack that returns the battery pack or indirectly, that is, take it through a transfer device (such as a palletizer).
  • a transfer device such as a palletizer.
  • the battery pack to be installed on the electric vehicle; the battery replacement device can also drive to other battery racks to directly or indirectly fetch the battery pack to be installed on the electric vehicle.
  • step S6 specifically includes:
  • the power-swap device in the process of controlling the power-swap device to move to the power-swap position in step S61, the power-swap device can be accurately positioned at the power-swap position by means of the first positioning point as in step S21 described above.
  • Fig. 12 shows a schematic diagram after the battery pack is reloaded by the battery replacement device and reaches the battery replacement position.
  • step S62 may specifically include the step of adjusting the relative positional relationship between the power-swap platform of the power-swap equipment and the vehicle-carrying plane in the vertical direction to meet the battery loading conditions. Specifically, it may include controlling the power-swap platform to reach the fifth Height steps ( Figure 13 shows a schematic diagram of the battery swapping platform 221 after reaching the fifth height), and the steps of controlling the carriage plane to reach the sixth height ( Figure 14 shows the steps after the carriage plane 11 reaches the sixth height h6) Schematic diagram), so that the distance between the battery swapping platform and the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition.
  • the battery height conditions need to be determined according to the operation process of the battery replacement equipment when the battery is installed. It is usually necessary to meet the battery pack structure in the height direction.
  • the battery pack on the battery pack platform is enough to fit into the battery pack outer box under the vehicle. Require.
  • the battery swapping platform reaches the fifth height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position.
  • the sixth height may be lower than the second height, or even lower than the initial height.
  • Step S62 may specifically include the step of adjusting the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the horizontal direction to meet the battery loading conditions. Specifically, it may include the step of controlling the horizontal movement of the battery swapping platform to The battery replacement platform is aligned with the outer box of the battery pack on the electric vehicle to meet the battery alignment conditions.
  • the alignment conditions of the battery installation also need to be determined according to the operation process of the battery replacement equipment when the battery is installed, and usually need to meet the battery installation structure on the battery replacement platform (such as the battery lock that locks the battery pack in the outer box of the battery pack).
  • Mechanism can be vertically aligned with the requirements of the locking mechanism on the outer box of the battery pack.
  • Step S62 specifically includes the step of controlling the battery replacement device to perform a battery loading action, wherein the battery loading action is used to install the loaded battery pack in the electric vehicle.
  • the battery loading action needs to be determined according to the operation process of the battery replacement device when the battery is installed, and may include a translational battery replacement platform so that the battery locking mechanism can lock the battery pack.
  • the power swap control method of this embodiment may also include restoring the battery pack. Steps for the electric platform to the initial position without the battery pack.
  • the battery swap control method of this embodiment may further include controlling the load.
  • the step of the vehicle plane reaching the first height so that the height difference between the vehicle-carrying plane and the walking plane of the power-swap equipment exceeds the height of the power-swap equipment.
  • the battery pack returns to the initial position after the battery pack is installed on the battery swapping platform, and the vehicle-carrying plane 11 is lifted to the first height h1.
  • step S8 is used to restore the car-carrying plane to the initial state before the power exchange.
  • This embodiment realizes the overall process of battery removal and battery installation through the control of lane clamping and power replacement equipment, which saves the time for vehicle power replacement and improves the efficiency of power replacement.
  • FIG. 16 shows a schematic diagram of modules of this embodiment.
  • the power replacement control system of this embodiment includes: a battery removal control module 41 and a battery installation control module 42.
  • the battery removal control module 41 is used to control the vehicle plane to reach the first height, control the battery replacement equipment to reach the battery replacement position to remove the battery pack, control the battery replacement equipment to drive away from the battery replacement position, and control the battery replacement equipment to be unloaded and removed from the electric vehicle Battery pack.
  • the battery loading control module 42 is used to control the battery swapping equipment to load battery packs that match the electric vehicle, control the swapping equipment to reach the swap position to install the battery pack, control the swapping equipment to move away from the swap position, and control the loading plane to return to the original high.
  • the initial height is the height where the vehicle loading plane is when it is not raised or lowered.
  • the vehicle loading plane When the vehicle loading plane is at the initial height, it can be located on the same plane as the walking plane of the battery swapping equipment and the plane of the lane. Before the electric vehicle enters the lane, the loading plane is always at the initial height to facilitate the vehicle's entry.
  • the first height is higher than the initial height.
  • Control the vehicle plane to reach the first height including:
  • the battery swapping device that does not carry the battery pack can smoothly reach the swapping position located below the car-carrying plane, and the battery pack removal operation of the electric vehicle can be performed.
  • controlling the battery swapping device to reach the battery swapping position to remove the battery pack specifically includes:
  • the battery removal control module 41 is also used to:
  • the battery swapping device moving to the battery swapping position through the first track, it is judged whether the battery swapping device has reached the preset first positioning point.
  • the first positioning point is located on the travel path of the battery swapping device. If so, control the battery swapping
  • the equipment slows down and walks until it reaches the power-swap position, and then stops.
  • the battery removal control module 41 can pre-store the total distance of the first track and the first distance from the battery rack to the first positioning point; control the battery replacement device to travel the first distance at the first speed, and control the battery replacement device to travel the first distance at the first speed.
  • the second speed travels the second distance, judge whether the battery replacement device reaches the battery replacement position, if so, control the battery replacement device to stop walking, if otherwise, control the battery replacement device to travel the second distance at the second speed again and determine whether the battery replacement device reaches the battery replacement position Position, the cycle repeats until the replacement equipment reaches the replacement position.
  • the first speed is greater than the second speed.
  • the power-swap device first drives to the first positioning point at a higher speed, and then drives to the power-swap position at a lower speed, that is, the power-swap device first Drive to the first positioning point adjacent to the battery swap position, and then continuously adjust and determine the position of the battery swap device with a slightly smaller second distance, so that the battery swap device can be accurately positioned at the battery swap position.
  • the battery replacement device travels at the second speed
  • the second distance may be less than the difference between the total distance of the first track and the first distance. Even if an error occurs during the first distance of walking, the error generated before can be compensated by multiple times of walking for the second distance to ensure that the replacement equipment accurately reaches the replacement position.
  • a visual method can be used to determine whether the battery swapping device is accurately positioned at the battery swapping position.
  • the battery swapping device can be equipped with a vision camera to take pictures of the power swapping device while it is walking. Based on the comparison result of the first actual image of the car at the battery swapping station and the first standard image corresponding to the battery swapping device at the battery swapping position, it can be determined whether the battery swapping device is accurately positioned at the battery swapping position.
  • adjusting the posture of the battery replacement device to remove the battery pack from the electric vehicle includes:
  • the battery replacement device controls the battery replacement device to perform the battery removal action, which is used to remove the battery pack from the electric vehicle.
  • the battery removal action is used to remove the battery pack from the electric vehicle.
  • the battery removal action needs to be determined according to the operation process of the battery replacement device when the battery is removed, and may include the translation of the battery replacement platform so that the battery unlocking mechanism can unlock the battery pack.
  • Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the vertical direction to meet the battery removal conditions including:
  • the vehicle carrying plane is controlled to reach the fourth height, so that the battery exchange platform passes through the battery exchange station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery removal height condition.
  • the height of the battery removal condition needs to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the battery pack outer box) in the height direction The outer box of the battery pack that has enough contact with the bottom of the vehicle is required.
  • the battery swapping platform reaches the third height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position. In order to cooperate with the third height, the fourth height may be lower than the first height, or even lower than the initial height.
  • Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the plane of the vehicle in the horizontal direction to meet the battery removal conditions including:
  • the alignment conditions for battery removal also need to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the outer box of the battery pack). Align vertically with the locking mechanism on the outer box of the battery pack and other requirements.
  • the battery removal control module 41 is also used to control the battery replacement device to restore the battery replacement platform to the initial position without the battery pack after removing the battery pack from the electric vehicle and before controlling the battery replacement device to drive away from the battery replacement position.
  • the battery removal control module 41 is also used to control the battery replacement device to move away from the battery replacement position:
  • the vehicle loading plane is controlled to reach the second height, so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds the height after the battery pack is loaded by the battery swapping device. 2.
  • the height is higher than the initial height.
  • the battery removal control module 41 is also used to control the battery replacement device to unload the battery pack removed from the electric vehicle, which specifically includes: controlling the battery replacement device to drive to the battery rack and remove the battery from the electric vehicle Return the bag to the battery rack.
  • the return can be that the battery pack is directly placed in the battery rack by the battery replacement device, or indirectly, that is, the battery pack is placed into the battery rack through a transfer device (such as a palletizer).
  • the battery loading control module 42 controls the vehicle loading plane to be maintained at the second height during the period when the battery replacement device is controlled to move away from the battery replacement position and the new battery pack is reloaded back to the battery replacement position, so that the vehicle loading plane is maintained at the second height.
  • the height difference between the walking planes of the equipment exceeds the height of the replacement equipment after the battery pack is loaded.
  • the battery replacement equipment can directly take the battery pack to be installed on the electric vehicle from the battery rack that returns the battery pack or indirectly, that is, take the battery pack to be installed on the electric vehicle through a transfer device (such as a palletizer);
  • the electrical equipment can also drive to other battery racks to directly or indirectly fetch the battery pack to be installed on the electric vehicle.
  • controlling the battery swapping device to arrive at the battery swapping position to install the battery pack includes:
  • the battery loading control module 42 is also used for:
  • the battery swapping device moving to the battery swapping position through the first track, it is judged whether the battery swapping device has reached the preset first positioning point.
  • the first positioning point is located on the travel path of the battery swapping device. If so, control the battery swapping
  • the equipment slows down and walks until it reaches the power-swap position, and then stops.
  • the battery control module is also used for:
  • the device travels at the second speed again for a second distance and judges whether the swapping device reaches the swapping position. The cycle repeats until the swapping device reaches the swapping position.
  • the first speed is greater than the second speed, and the second distance is less than the total distance of the first track. The difference from the first distance.
  • adjusting the posture of the battery swapping device to install the battery pack loaded by the battery swapping device in an electric vehicle includes:
  • the battery replacement equipment controls the battery replacement equipment to perform the battery loading action, which is used to install the loaded battery pack in the electric vehicle.
  • the battery loading action needs to be determined according to the operation process of the battery replacement device when the battery is installed, and may include a translational battery replacement platform so that the battery locking mechanism can lock the battery pack.
  • Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the vertical direction to meet the battery installation conditions including:
  • the vehicle loading plane is controlled to reach the sixth height, so that the battery exchange platform passes through the battery exchange station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition.
  • the battery height conditions need to be determined according to the operation process of the battery replacement equipment when the battery is installed. It is usually necessary to meet the battery pack structure in the height direction.
  • the battery pack on the battery pack platform is enough to fit into the battery pack outer box under the vehicle. Require.
  • the battery swapping platform reaches the fifth height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position. In order to cooperate with the fifth height, the sixth height may be lower than the second height, or even lower than the initial height.
  • Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal direction to meet the battery loading conditions including:
  • the alignment conditions of the battery installation also need to be determined according to the operation process of the battery replacement equipment when the battery is installed, and usually need to meet the battery installation structure on the battery replacement platform (such as the battery lock that locks the battery pack in the outer box of the battery pack).
  • Mechanism can be vertically aligned with the requirements of the locking mechanism on the outer box of the battery pack.
  • the battery loading control module 42 is also used for restoring the battery swapping platform to the initial position without the battery pack after the battery pack is installed on the battery swapping device and before the battery pack is moved away.
  • the battery loading control module 42 is also used to control the battery swapping device to reach the battery swapping position to install the battery pack, and before controlling the battery swapping device to move away from the battery swapping position:
  • the battery pack returns to the initial position after the battery pack is installed on the battery swapping platform, and the plane of the vehicle is raised to the first height.
  • This embodiment realizes the overall process of battery removal and battery installation through the control of lane clamping and battery replacement equipment, which saves vehicle battery replacement time and improves battery replacement efficiency.
  • FIG. 17 is a schematic structural diagram of an electronic device according to Embodiment 3 of the present invention.
  • the electronic device includes a memory, a processor, and a computer program that is stored on the memory and can run on the processor, and the processor implements a method of Embodiment 1 when the processor executes the program.
  • the electronic device 50 shown in FIG. 17 is only an example, and should not bring any limitation to the function and application scope of the embodiment of the present invention.
  • the electronic device 50 may be in the form of a general-purpose computing device, for example, it may be a server device.
  • the components of the electronic device 50 may include, but are not limited to: the aforementioned at least one processor 51, the aforementioned at least one memory 52, and a bus 53 connecting different system components (including the memory 52 and the processor 51).
  • the bus 53 includes a data bus, an address bus, and a control bus.
  • the memory 52 may include a volatile memory, such as a random access memory (RAM) 521 and/or a cache memory 522, and may further include a read-only memory (ROM) 523.
  • RAM random access memory
  • ROM read-only memory
  • the memory 52 may also include a program/utility tool 525 having a set of (at least one) program module 525.
  • program module 524 includes but is not limited to: an operating system, one or more application programs, other program modules, and program data. Each of the examples or some combination may include the realization of a network environment.
  • the processor 51 executes various functional applications and data processing by running a computer program stored in the memory 52, such as the method provided in Embodiment 1 of the present invention.
  • the electronic device 50 may also communicate with one or more external devices 54 (such as keyboards, pointing devices, etc.). This communication can be performed through an input/output (I/O) interface 55.
  • the model-generated device 50 can also communicate with one or more networks (for example, a local area network (LAN), a wide area network (WAN), and/or a public network, such as the Internet) through the network adapter 56. As shown in FIG. 17, the network adapter 56 communicates with other modules of the device 50 generated by the model through the bus 53.
  • networks for example, a local area network (LAN), a wide area network (WAN), and/or a public network, such as the Internet
  • This embodiment provides a computer-readable storage medium on which a computer program is stored, and when the program is executed by a processor, the steps of a method provided in Embodiment 1 are implemented.
  • the readable storage medium may more specifically include but not limited to: portable disk, hard disk, random access memory, read only memory, erasable programmable read only memory, optical storage device, magnetic storage device or any of the above The right combination.
  • the present invention can also be implemented in the form of a program product, which includes program code.
  • program product runs on a terminal device
  • the program code is used to make the terminal device execute the implementation. Steps in any of the methods described in Example 1.
  • program code used to execute the present invention can be written in any combination of one or more programming languages, and the program code can be completely executed on the user equipment, partially executed on the user equipment, as an independent
  • the software package is executed, partly on the user’s device, partly on the remote device, or entirely on the remote device.

Abstract

A battery replacement control method and system, an electronic device, and a storage medium. The battery replacement control method is achieved by means of cooperation between a vehicle clamping lane (1) and a battery replacement device (2); the vehicle clamping lane (1) has a liftable vehicle loading platform (11); a battery replacement device traveling platform (12) for traveling of the battery replacement device (2) is provided on the vehicle clamping lane (1), and a battery replacement position is provided in the battery replacement device traveling platform (12). The method comprises: controlling the vehicle loading platform (11) to reach a first height; controlling the battery replacement device (2) to reach the battery replacement position for removal of a battery pack; controlling the battery replacement device (2) to drive off the battery replacement position; controlling the battery replacement device (2) to unload the battery pack removed from an electric vehicle; controlling the battery replacement device (2) to load a battery pack matching with the electric vehicle; controlling the battery replacement device (2) to reach the battery replacement position for installation of the battery pack; controlling the battery replacement device (2) to drive off the battery replacement position; and controlling the vehicle loading platform (11) to restore to an initial height. By means of control on the vehicle clamping lane (1) and the battery replacement device (2), the process of removing a battery and installing a battery is integrated, the battery replacement time of a vehicle is saved, and the battery replacement efficiency is improved.

Description

换电控制方法及系统、电子设备及存储介质Switching control method and system, electronic equipment and storage medium
本申请要求申请日为2020/1/23的中国专利申请2020100769175的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application 2020100769175 whose filing date is 2020/1/23. This application quotes the full text of the aforementioned Chinese patent application.
技术领域Technical field
本发明涉及换电控制领域,尤其涉及一种换电控制方法及系统、电子设备及存储介质。The present invention relates to the field of power exchange control, in particular to a power exchange control method and system, electronic equipment and storage medium.
背景技术Background technique
现有的电动汽车主要有两种充电方式,一种是直充式,另一种是快换式。其中,直充式需要设置充电桩来对电动汽车进行充电,但充电时间较长,效率较低。换电式需要设置换电站,通过对电动汽车更换电池包来实现快速换电,相对直充式缩短了很长时间,但换电过程包括拆卸电池包与安装电池包,仍然存在电池包更换时间较长,换电效率较低的问题。There are mainly two charging methods for existing electric vehicles, one is a direct charging type, and the other is a quick-change type. Among them, the direct charging type requires a charging pile to charge the electric vehicle, but the charging time is longer and the efficiency is low. The battery swapping type needs to set up a swap station, which can be achieved by replacing the battery pack of the electric vehicle to achieve rapid battery swapping, which shortens a long time compared with the direct charging type. However, the battery swapping process includes removing the battery pack and installing the battery pack, and there is still battery pack replacement time Longer, the problem of lower power exchange efficiency.
现有的一种换电方式为底部换电,即拆装电池包的换电设备从车辆的底部拆卸及安装电池包。在底部换电的过程中,车辆需要驶上具有固定高度的载车平台,从而提供足够换电设备拆装电池包的车底空间。但是,由于这种载车平台的高度是固定的,只有换电设备才能在高度方向上进行升降,所以整个换电过程对换电设备的负担较大、要求较高,存在进一步优化、提升换电效率的空间。An existing battery replacement method is bottom battery replacement, that is, the battery replacement device that disassembles the battery pack is removed from the bottom of the vehicle and the battery pack is installed. In the process of battery replacement at the bottom, the vehicle needs to drive on a vehicle platform with a fixed height, so as to provide enough space under the vehicle for the battery pack to be disassembled and assembled. However, because the height of this vehicle loading platform is fixed, only the replacement equipment can be raised and lowered in the height direction. Therefore, the entire replacement process places a heavy burden on the replacement equipment and requires higher requirements, and there is further optimization and improvement. Space for electrical efficiency.
发明内容Summary of the invention
本发明要解决的技术问题是为了克服现有技术中载车平台高度固定且只有换电设备才能在高度方向上进行升降而导致整个换电过程对换电设备的负担较大、要求较高的缺陷,提供一种可进一步优化换电过程、提高换电效率的换电控制方法及系统、电子设备及存储介质。The technical problem to be solved by the present invention is to overcome the fixed height of the vehicle-carrying platform in the prior art and only the power replacement equipment can lift in the height direction, which causes the entire power replacement process to have a large burden on the power replacement equipment and higher requirements. Disadvantages, it provides a method and system, electronic equipment and storage medium that can further optimize the battery swap process and improve the battery swap control efficiency.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种换电控制方法,所述换电控制方法通过夹车道和换电设备配合实现,所述夹车道具有可升降的载车平面,所述夹车道上设有供所述换电设备行走的换电设备行走平面,所述换电设备行走平面内设有换电位置;A power exchange control method, which is realized by the cooperation of a car clamping lane and a power exchange device, the car clamping lane has a liftable car carrying plane, and the clamping lane is provided with a vehicle for the power exchange equipment to travel. The battery-swap equipment walking plane is provided with a battery-swap position in the walking plane;
所述换电控制方法包括:The power exchange control method includes:
控制所述载车平面到达第一高度;Controlling the vehicle-carrying plane to reach the first height;
控制所述换电设备到达所述换电位置进行拆卸电池包;Controlling the battery swapping device to reach the battery swapping position to remove the battery pack;
控制所述换电设备驶离所述换电位置;Controlling the power swapping device to move away from the power swapping position;
控制所述换电设备卸载从电动汽车上取下的电池包;Controlling the battery swapping device to unload the battery pack removed from the electric vehicle;
控制所述换电设备装载与所述电动汽车匹配的电池包;Controlling the battery swapping device to load a battery pack that matches the electric vehicle;
控制所述换电设备到达所述换电位置进行安装电池包;Controlling the battery swapping device to reach the battery swapping position to install the battery pack;
控制所述换电设备驶离所述换电位置;Controlling the power swapping device to move away from the power swapping position;
控制所述载车平面恢复至初始高度。Control the vehicle loading plane to return to the initial height.
较佳地,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;Preferably, there is a battery swapping station in the plane of the vehicle, the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
所述第一高度高于所述初始高度;The first height is higher than the initial height;
所述控制所述载车平面到达第一高度,包括:The controlling the vehicle-carrying plane to reach the first height includes:
在所述电动汽车停泊于所述载车平面且所述电动汽车车底的电池包对准所述换电工位后,举升所述载车平面至所述第一高度,以使得所述载车平面与所述换电设备行走平面之间的高度差超过所述换电设备的高度。After the electric vehicle is parked on the vehicle-carrying plane and the battery pack under the electric vehicle is aligned with the power exchange station, the vehicle-carrying plane is raised to the first height, so that the vehicle The height difference between the plane of the vehicle and the traveling plane of the power swap device exceeds the height of the power swap device.
较佳地,所述控制所述换电设备到达所述换电位置进行拆卸电池包,包括:Preferably, the controlling the battery swapping device to reach the battery swapping position to remove the battery pack includes:
控制所述换电设备以未载电池包的状态到达所述换电位置;Controlling the battery swapping device to reach the swapping position without a battery pack;
调整所述换电设备的姿态,以从电动汽车取下电池包。Adjust the posture of the battery replacement device to remove the battery pack from the electric vehicle.
较佳地,所述控制所述换电设备驶离换电位置之前,还包括:Preferably, before said controlling said battery swapping device to move away from the battery swapping position, the method further includes:
在所述换电设备从电动汽车取下电池包后,控制所述载车平面到达第二高度,以使得所述载车平面与所述换电设备行走平面之间的高度差超过所述换电设备装载电池包之后的高度,所述第二高度高于所述初始高度。After the battery pack is removed from the electric vehicle by the battery swapping device, the vehicle loading plane is controlled to reach the second height, so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds that of the battery pack. The height of the electrical device after the battery pack is loaded, the second height being higher than the initial height.
较佳地,所述控制所述换电设备到达所述换电位置进行安装电池包,包括:Preferably, the controlling the battery swapping device to reach the battery swapping position to install the battery pack includes:
控制所述换电设备到达所述换电位置;Controlling the power swapping device to reach the power swapping position;
调整所述换电设备的姿态,以将所述换电设备装载的电池包安装于电动汽车。The posture of the battery swapping device is adjusted to install the battery pack loaded by the battery swapping device in an electric vehicle.
较佳地,所述控制所述换电设备到达所述换电位置进行安装电池包之后,且控制所述换电设备驶离所述换电位置之前,还包括:Preferably, after controlling the battery swapping device to reach the battery swapping position to install the battery pack, and before controlling the battery swapping device to move away from the battery swapping position, the method further includes:
控制所述载车平面到达所述第一高度。Controlling the vehicle-carrying plane to reach the first height.
较佳地,所述调整所述换电设备的姿态,以从所述电动汽车取下电池包,包括:Preferably, the adjusting the posture of the battery replacement device to remove the battery pack from the electric vehicle includes:
调整所述换电设备的换电平台和所述载车平面在水平和/或竖直方向上的相对位置关系,以满足拆电池条件;Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal and/or vertical directions to meet the battery removal conditions;
控制所述换电设备执行拆电池动作,所述拆电池动作用于从所述电动汽车上取下电池包。The battery swapping device is controlled to perform a battery removal action, and the battery removal action is used to remove the battery pack from the electric vehicle.
较佳地,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;Preferably, there is a battery swapping station in the plane of the vehicle, the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
所述调整所述换电设备的换电平台和所述载车平面在竖直方向上的相对位置关系,以满足拆电池条件,包括:The adjusting the relative positional relationship in the vertical direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery removal condition includes:
控制所述换电平台到达第三高度;Controlling the power exchange platform to reach the third height;
控制所述载车平面到达第四高度,以使得所述换电平台穿过所述换电工位且与所述电动汽车的车底之间的距离为负距离,满足拆电池高度条件;Controlling the vehicle-carrying plane to reach the fourth height, so that the battery swapping platform passes through the battery swapping station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery removal height condition;
和/或,所述调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足拆电池条件,包括:And/or, said adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery removal conditions, including:
控制所述换电平台水平移动,以使得所述换电平台与所述电动汽车上的电池包对位,满足拆电池对位条件。Control the horizontal movement of the battery swapping platform so that the battery swapping platform and the battery pack on the electric vehicle are aligned to meet the battery removal alignment condition.
较佳地,所述调整所述换电设备的姿态,以将所述换电设备装载的电池包安装于所述电动汽车,包括:Preferably, the adjusting the posture of the battery swapping device to install the battery pack loaded by the battery swapping device in the electric vehicle includes:
调整所述换电设备的换电平台和所述载车平面在水平和/或竖直方向上的相对位置关系,以满足装电池条件;Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal and/or vertical directions to meet the battery loading conditions;
控制所述换电设备执行装电池动作,所述装电池动作用于将装载的电池包安装于所述电动汽车。The battery replacement device is controlled to perform a battery loading operation, and the battery loading operation is used to install the loaded battery pack in the electric vehicle.
较佳地,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;Preferably, there is a battery swapping station in the plane of the vehicle, the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
所述调整所述换电设备的换电平台和所述载车平面在竖直方向上的相对位置关系,以满足装电池条件,包括:The adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the vehicle-carrying plane in the vertical direction to meet the battery loading conditions includes:
控制所述换电平台到达第五高度;Controlling the power exchange platform to reach the fifth height;
控制所述载车平面到达第六高度,以使得所述换电平台穿过所述换电工位且与所述电动汽车的车底之间的距离为负距离,满足装电池高度条件;Controlling the vehicle-carrying plane to reach the sixth height, so that the battery swapping platform passes through the battery swapping station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition;
和/或,所述调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足装电池条件,包括:And/or, said adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery loading conditions, including:
控制所述换电平台水平移动,以使得所述换电平台与所述电动汽车上的电池包外箱对位,满足装电池对位条件。Control the horizontal movement of the battery swapping platform so that the battery swapping platform is aligned with the outer box of the battery pack on the electric vehicle to meet the battery-installation alignment condition.
较佳地,所述第一高度小于或等于所述第二高度。Preferably, the first height is less than or equal to the second height.
较佳地,所述第四高度低于所述初始高度。Preferably, the fourth height is lower than the initial height.
较佳地,所述第六高度低于所述初始高度。Preferably, the sixth height is lower than the initial height.
较佳地,所述换电控制方法还包括:Preferably, the switching control method further includes:
在所述换电设备拆卸电池包完成后且驶离所述换电位置之前,还原所述换电平台至未载电池包的初始位置;After the battery pack is removed by the battery swap device and before leaving the battery swap position, restore the battery swap platform to the initial position without the battery pack;
和/或,在所述换电设备安装电池包完成后且驶离所述换电位置之前,还原所述换电平台至未载电池包的初始位置。And/or, after the battery pack is installed on the battery swapping device and before moving away from the battery swapping position, the battery swapping platform is restored to the initial position without the battery pack.
较佳地,所述控制所述换电设备卸载从所述电动汽车上卸下的电池包,具体包括:控制所述换电设备驶向电池架并将从所述电动汽车上取下的电池包交还给所述电池架。Preferably, the controlling the battery replacement device to unload the battery pack removed from the electric vehicle specifically includes: controlling the battery replacement device to drive to the battery rack and remove the battery from the electric vehicle The package is returned to the battery rack.
较佳地,所述换电设备行走平面内布设有供所述换电设备行走的第一轨道,所述第一轨道连接所述电池架和所述换电位置;Preferably, a first track for the battery replacement device to travel is arranged in the traveling plane of the battery replacement device, and the first track is connected to the battery rack and the battery replacement position;
所述换电控制方法还包括:The switching control method further includes:
在所述换电设备通过所述第一轨道驶向所述换电位置的过程中,判断所述换电设备是否到达预设的第一定位点,所述第一定位点位于所述换电设备的行进路径上,若是,则控制所述换电设备减速行走直至到达所述换电位置,然后停止。During the process of the power swapping device traveling to the power swapping position through the first track, it is determined whether the power swapping device has reached a preset first positioning point, and the first positioning point is located at the power swapping position. If it is on the traveling path of the device, control the power-swap device to slow down and walk until it reaches the power-swap position, and then stop.
较佳地,所述换电控制方法还包括:Preferably, the switching control method further includes:
预存所述第一轨道的总距离和所述电池架到所述第一定位点的第一距离;Pre-stored the total distance of the first track and the first distance from the battery rack to the first positioning point;
控制所述换电设备以第一速度行走所述第一距离,控制所述换电设备以第二速度行走第二距离,判断所述换电设备是否到达所述换电位置,若是则控制所述换电设备停止行走,若否则控制所述换电设备再次以第二速度行走所述第二距离并判断所述换电设备是否到达所述换电位置,循环反复直至所述换电设备到达所述换电位置,所述第一速度大于所述第二速度,所述第二距离小于所述第一轨道的总距离与所述第一距离之差。Control the power-swap device to travel the first distance at a first speed, control the power-swap device to travel a second distance at a second speed, determine whether the power-swap device reaches the power-swap position, and if so, control the substation The battery swapping device stops walking, if otherwise, the battery swapping device is controlled to travel the second distance at the second speed again and it is judged whether the battery swapping device reaches the battery swapping position, and the cycle is repeated until the battery swapping device reaches In the switching position, the first speed is greater than the second speed, and the second distance is less than the difference between the total distance of the first track and the first distance.
一种换电控制系统,对夹车道和换电设备进行控制,所述夹车道具有可升降的载车平面,所述夹车道上设有供所述换电设备行走的换电设备行走平面,所述换电设备行走平面内设有换电位置;A power-swap control system that controls a lane and a power-swap device. The lane has a liftable car-carrying plane, and the lane is provided with a walking plane for the power-swap device to travel. , A battery swap position is provided in the traveling plane of the battery swap device;
所述换电控制系统包括:The power exchange control system includes:
拆电池控制模块,用于控制所述载车平面到达第一高度,控制所述换电设备到达所述换电位置进行拆卸电池包,控制所述换电设备驶离所述换电位置,控制所述换电设备卸载从电动汽车上取下的电池包;The battery removal control module is used to control the vehicle-carrying plane to reach the first height, control the power swap device to reach the power swap position to remove the battery pack, control the power swap device to move away from the power swap position, and control The battery replacement device unloads the battery pack removed from the electric vehicle;
装电池控制模块,用于控制所述换电设备装载与所述电动汽车匹配的电池包,控制所述换电设备到达所述换电位置进行安装电池包,控制所述换电设备驶离所述换电位置, 控制所述载车平面恢复至初始高度。The battery pack control module is used to control the battery pack to load the battery pack matching the electric vehicle, control the battery pack device to reach the battery pack position to install the battery pack, and control the battery pack device to leave the place The switch position is used to control the vehicle-carrying plane to return to the initial height.
较佳地,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;Preferably, there is a battery swapping station in the plane of the vehicle, the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
所述第一高度高于所述初始高度;The first height is higher than the initial height;
控制所述载车平面到达第一高度,包括:Controlling the vehicle-carrying plane to reach the first height includes:
在所述电动汽车停泊于所述载车平面且所述电动汽车车底的电池包对准所述换电工位后,举升所述载车平面至所述第一高度,以使得所述载车平面与所述换电设备行走平面之间的高度差超过所述换电设备的高度。After the electric vehicle is parked on the vehicle-carrying plane and the battery pack under the electric vehicle is aligned with the power exchange station, the vehicle-carrying plane is raised to the first height, so that the vehicle The height difference between the plane of the vehicle and the traveling plane of the power swap device exceeds the height of the power swap device.
较佳地,控制所述换电设备到达所述换电位置进行拆卸电池包,包括:Preferably, controlling the battery swapping device to reach the battery swapping position to remove the battery pack includes:
控制所述换电设备以未载电池包的状态到达所述换电位置;Controlling the battery swapping device to reach the swapping position without a battery pack;
调整所述换电设备的姿态,以从电动汽车取下电池包。Adjust the posture of the battery replacement device to remove the battery pack from the electric vehicle.
较佳地,所述拆电池控制模块还用于在控制所述换电设备驶离换电位置之前:Preferably, the battery removal control module is also used to control the battery replacement device to move away from the battery replacement position:
在所述换电设备从所述电动汽车取下电池包后,控制所述载车平面到达第二高度,以使得所述载车平面与所述换电设备行走平面之间的高度差超过所述换电设备装载电池包之后的高度,所述第二高度高于所述初始高度。After the battery pack is removed from the electric vehicle by the battery swapping device, the vehicle loading plane is controlled to reach the second height so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds all levels. For the height of the battery pack after the battery pack is loaded, the second height is higher than the initial height.
较佳地,控制所述换电设备到达所述换电位置进行安装电池包,包括:Preferably, controlling the battery swapping device to reach the battery swapping position to install the battery pack includes:
控制所述换电设备到达所述换电位置;Controlling the power swapping device to reach the power swapping position;
调整所述换电设备的姿态,以将所述换电设备装载的电池包安装于电动汽车。The posture of the battery swapping device is adjusted to install the battery pack loaded by the battery swapping device in an electric vehicle.
较佳地,所述装电池控制模块还用于在控制所述换电设备到达所述换电位置进行安装电池包之后,且控制所述换电设备驶离所述换电位置之前:Preferably, the battery loading control module is also used to control the battery swapping device to reach the battery swapping position for installing the battery pack, and before controlling the battery swapping device to move away from the battery swapping position:
控制所述载车平面到达所述第一高度。Controlling the vehicle-carrying plane to reach the first height.
较佳地,调整所述换电设备的姿态,以从所述电动汽车取下电池包,包括:Preferably, adjusting the posture of the battery replacement device to remove the battery pack from the electric vehicle includes:
调整所述换电设备的换电平台和所述载车平面在水平和/或竖直方向上的相对位置关系,以满足拆电池条件;Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal and/or vertical directions to meet the battery removal conditions;
控制所述换电设备执行拆电池动作,所述拆电池动作用于从所述电动汽车上取下电池包。The battery swapping device is controlled to perform a battery removal action, and the battery removal action is used to remove the battery pack from the electric vehicle.
较佳地,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;Preferably, there is a battery swapping station in the plane of the vehicle, the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
调整所述换电设备的换电平台和所述载车平面在竖直方向上的相对位置关系,以满足拆电池条件,包括:Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the vertical direction to meet the battery removal conditions, including:
控制所述换电平台到达第三高度;Controlling the power exchange platform to reach the third height;
控制所述载车平面到达第四高度,以使得所述换电平台穿过所述换电工位且与所述电动汽车的车底之间的距离为负距离,满足拆电池高度条件;Controlling the vehicle-carrying plane to reach the fourth height, so that the battery swapping platform passes through the battery swapping station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery removal height condition;
和/或,调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足拆电池条件,包括:And/or, adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal direction to meet the battery removal conditions, including:
控制所述换电平台水平移动,以使得所述换电平台与所述电动汽车上的电池包对位,满足拆电池对位条件。Control the horizontal movement of the battery swapping platform so that the battery swapping platform and the battery pack on the electric vehicle are aligned to meet the battery removal alignment condition.
较佳地,调整所述换电设备的姿态,以将所述换电设备装载的电池包安装于所述电动汽车,包括:Preferably, adjusting the posture of the battery swapping device to install the battery pack loaded by the battery swapping device in the electric vehicle includes:
调整所述换电设备的换电平台和所述载车平面在水平和/或竖直方向上的相对位置关系,以满足装电池条件;Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal and/or vertical directions to meet the battery loading conditions;
控制所述换电设备执行装电池动作,所述装电池动作用于将装载的电池包安装于所述电动汽车。The battery replacement device is controlled to perform a battery loading operation, and the battery loading operation is used to install the loaded battery pack in the electric vehicle.
较佳地,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;Preferably, there is a battery swapping station in the plane of the vehicle, the battery swapping station is used to power the electric vehicle to replace the battery pack, and the battery swapping station corresponds to the battery swapping position up and down;
调整所述换电设备的换电平台和所述载车平面在竖直方向上的相对位置关系,以满足装电池条件,包括:Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the vertical direction to meet the battery loading conditions includes:
控制所述换电平台到达第五高度;Controlling the power exchange platform to reach the fifth height;
控制所述载车平面到达第六高度,以使得所述换电平台穿过所述换电工位且与所述电动汽车的车底之间的距离为负距离,满足装电池高度条件;Controlling the vehicle-carrying plane to reach the sixth height, so that the battery swapping platform passes through the battery swapping station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition;
和/或,调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足装电池条件,包括:And/or, adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery loading conditions, including:
控制所述换电平台水平移动,以使得所述换电平台与所述电动汽车上的电池包外箱对位,满足装电池对位条件。Control the horizontal movement of the battery swapping platform so that the battery swapping platform is aligned with the outer box of the battery pack on the electric vehicle to meet the battery-installation alignment condition.
较佳地,所述第一高度小于或等于所述第二高度。Preferably, the first height is less than or equal to the second height.
较佳地,所述第四高度低于所述初始高度。Preferably, the fourth height is lower than the initial height.
较佳地,所述第六高度低于所述初始高度。Preferably, the sixth height is lower than the initial height.
较佳地,所述拆电池控制模块还用于在所述换电设备拆卸电池包完成后且驶离所述换电位置之前,还原所述换电平台至未载电池包的初始位置;Preferably, the battery removal control module is also used for restoring the battery swapping platform to the initial position without the battery pack after the battery swapping device has finished removing the battery pack and before moving away from the swapping position;
和/或,所述装电池控制模块还用于在所述换电设备安装电池包完成后且驶离所述换电位置之前,还原所述换电平台至未载电池包的初始位置。And/or, the battery loading control module is also used for restoring the battery swapping platform to the initial position without the battery pack after the battery pack is installed on the battery swapping device and before moving away from the battery swapping position.
较佳地,控制所述换电设备卸载从所述电动汽车上卸下的电池包,具体包括:控制 所述换电设备驶向电池架并将从所述电动汽车上取下的电池包交还给所述电池架。Preferably, controlling the battery swapping device to unload the battery pack removed from the electric vehicle specifically includes: controlling the battery swapping device to drive to the battery rack and returning the battery pack removed from the electric vehicle Give the battery rack.
较佳地,所述换电设备行走平面内布设有供所述换电设备行走的第一轨道,所述第一轨道连接所述电池架和所述换电位置;Preferably, a first track for the battery replacement device to travel is arranged in the traveling plane of the battery replacement device, and the first track is connected to the battery rack and the battery replacement position;
所述拆电池控制模块和所述装电池控制模块还用于:The battery removal control module and the battery installation control module are also used for:
在所述换电设备通过所述第一轨道驶向所述换电位置的过程中,判断所述换电设备是否到达预设的第一定位点,所述第一定位点位于所述换电设备的行进路径上,若是,则控制所述换电设备减速行走直至到达所述换电位置,然后停止。During the process of the power swapping device traveling to the power swapping position through the first track, it is determined whether the power swapping device has reached a preset first positioning point, and the first positioning point is located at the power swapping position. If it is on the traveling path of the device, control the power-swap device to slow down and walk until it reaches the power-swap position, and then stop.
较佳地,所述拆电池控制模块和所述装电池控制模块还用于:Preferably, the battery removal control module and the battery installation control module are also used for:
预存所述第一轨道的总距离和所述电池架到所述第一定位点的第一距离;Pre-stored the total distance of the first track and the first distance from the battery rack to the first positioning point;
控制所述换电设备以第一速度行走所述第一距离,控制所述换电设备以第二速度行走第二距离,判断所述换电设备是否到达所述换电位置,若是则控制所述换电设备停止行走,若否则控制所述换电设备再次以第二速度行走所述第二距离并判断所述换电设备是否到达所述换电位置,循环反复直至所述换电设备到达所述换电位置,所述第一速度大于所述第二速度,所述第二距离小于所述第一轨道的总距离与所述第一距离之差。Control the power swapping device to travel the first distance at a first speed, control the power swapping device to travel a second distance at a second speed, determine whether the power swapping device reaches the power swap position, and if so, control the substation The battery swapping device stops walking, if otherwise, the battery swapping device is controlled to travel the second distance at the second speed again and it is judged whether the battery swapping device reaches the battery swapping position, and the cycle is repeated until the battery swapping device reaches In the switching position, the first speed is greater than the second speed, and the second distance is less than the difference between the total distance of the first track and the first distance.
一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现如上所述的方法。An electronic device includes a memory, a processor, and a computer program that is stored on the memory and can run on the processor, and the processor implements the above-mentioned method when the program is executed.
一种计算机可读存储介质,其上存储有计算机程序,所述程序被处理器执行时实现如上所述的方法的步骤。A computer-readable storage medium has a computer program stored thereon, and when the program is executed by a processor, the steps of the method described above are realized.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred embodiments of the present invention.
本发明的积极进步效果在于:本发明通过对夹车道和换电设备的控制,配合换电进度改变载车平面的高度,从而改变车辆底部高度,实现了拆电池包和装电池包的整体流程,节省了车辆的换电时间,提高了换电效率。The positive and progressive effect of the present invention is that: the present invention changes the height of the vehicle plane through the control of the lane clamping and the battery swapping equipment, and changes the height of the vehicle's bottom in accordance with the progress of the battery swap, thereby realizing the overall process of removing and installing battery packs It saves the time for battery replacement of the vehicle and improves the efficiency of battery replacement.
附图说明Description of the drawings
图1为夹车道和换电设备布局的俯视示意图。Figure 1 is a schematic top view of the lanes and the layout of power-swap equipment.
图2为根据本发明实施例1的换电控制方法的流程图。Fig. 2 is a flowchart of a power exchange control method according to Embodiment 1 of the present invention.
图3为根据本发明实施例1中载车平面到达初始高度的侧视图。Fig. 3 is a side view of the vehicle carrying plane reaching the initial height according to the first embodiment of the present invention.
图4为根据本发明实施例1中载车平面到达第一高度的侧视图。Fig. 4 is a side view of the mid-car plane reaching the first height according to the first embodiment of the present invention.
图5为根据本发明实施例1的换电控制方法中步骤S2的流程图。Fig. 5 is a flowchart of step S2 in the power exchange control method according to Embodiment 1 of the present invention.
图6根据本发明实施例1中换电设备到达换电位置的过程示意图。Fig. 6 is a schematic diagram of a process in which a power swapping device reaches a power swapping position according to Embodiment 1 of the present invention.
图7为根据本发明实施例1中换电设备到达换电位置后的侧视图。Fig. 7 is a side view of the power swapping device after reaching the power swapping position according to Embodiment 1 of the present invention.
图8为根据本发明实施例1中换电平台到达第三高度后的侧视图。Fig. 8 is a side view of the power exchange platform according to Embodiment 1 of the present invention after reaching a third height.
图9为根据本发明实施例1中载车平面到达第四高度后的侧视图。Fig. 9 is a side view of the mid-car plane after reaching the fourth height according to the first embodiment of the present invention.
图10为根据本发明实施例1中换电平台承载电池包之后回归初始位置,载车平面举升至第二高度的侧视图。Fig. 10 is a side view of the battery exchange platform returning to the initial position after carrying the battery pack according to the first embodiment of the present invention, and the plane of the car is raised to a second height.
图11为根据本发明实施例1的换电控制方法中步骤S6的流程图。Fig. 11 is a flowchart of step S6 in the power exchange control method according to Embodiment 1 of the present invention.
图12为根据本发明实施例1中换电设备装载电池包后到达换电位置后的侧视图。Fig. 12 is a side view of the battery swapping device in the first embodiment of the present invention after it reaches the battery swapping position after loading the battery pack.
图13为根据本发明实施例1中换电平台到达第五高度后的侧视图。Fig. 13 is a side view of the power exchange platform according to Embodiment 1 of the present invention after reaching a fifth height.
图14为根据本发明实施例1中载车平面到达第六高度后的侧视图。Fig. 14 is a side view of the mid-car plane after reaching the sixth height according to the first embodiment of the present invention.
图15为根据本发明实施例1中换电平台安装电池包之后回归初始位置,载车平面举升至第一高度的侧视图。Fig. 15 is a side view of the battery exchange platform returning to the initial position after the battery pack is installed according to Embodiment 1 of the present invention, and the vehicle carrying plane is raised to the first height.
图16为根据本发明实施例2的换电控制系统的模块示意图。Fig. 16 is a schematic diagram of modules of a power exchange control system according to Embodiment 2 of the present invention.
图17为根据本发明实施例3的一种电子设备的结构示意图。Fig. 17 is a schematic structural diagram of an electronic device according to Embodiment 3 of the present invention.
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention will be further described by way of examples below, but the present invention is not limited to the scope of the described examples.
在具体说明本发明的各实施例之前,先对夹车道和换电设备做简要说明。如图1所示,夹车道1是一种在拆卸电池包和安装电池包中所使用的设备,通常用于换电站中,其主要的作用是针对底部换电方式调整车辆的高度,从而提供充足的车辆底部空间进行换电。Before describing the embodiments of the present invention in detail, a brief description will be given of lane clamping and power exchange equipment. As shown in Figure 1, the lane 1 is a device used in disassembling and installing battery packs. It is usually used in substations. Its main function is to adjust the height of the vehicle according to the bottom power exchange method, thereby providing Sufficient space at the bottom of the vehicle for battery replacement.
夹车道1具有载车平面11,载车平面11用于承载电动汽车9且在高度方向可升降,其升降可由相关的举升机构实现,由于举升机构的机械结构不是本发明的重点,故在此不作具体说明。图中,载车平面11并非一种连续的完整平面,而是分段式的,即两边有可承载车轮91的两段载车平面11,两段载车平面11中间的镂空区域可称作换电工位,用于供电动汽车9进行电池包的更换。当车辆停泊于载车平面11时,车辆底部的电池包(位于图中所示电池包外箱之内)对准换电工位。下述实施例中两段载车平面11为同步控制,即同时上升或下降且高度始终相同。The lane 1 has a car-carrying plane 11, which is used to carry the electric vehicle 9 and can be raised and lowered in the height direction. The raising and lowering can be realized by a related lifting mechanism. Since the mechanical structure of the lifting mechanism is not the focus of the present invention, No specific explanation here. In the figure, the car-carrying plane 11 is not a continuous and complete plane, but is segmented, that is, there are two car-carrying planes 11 on both sides that can carry wheels 91, and the hollow area in the middle of the two car-carrying planes 11 can be called The battery replacement station is used to power the motor vehicle 9 to replace the battery pack. When the vehicle is parked on the vehicle loading plane 11, the battery pack at the bottom of the vehicle (located in the outer box of the battery pack as shown in the figure) is aligned with the battery replacement station. In the following embodiments, the two car-carrying planes 11 are controlled synchronously, that is, they rise or fall at the same time and the height is always the same.
换电设备2是一种底部换电设备,用于从车辆的底部拆卸电池包和安装电池包,具有可升降的换电平台、控制换电平台升降的举升机构等部件。夹车道1上设有供换电设备2行走的换电设备行走平面12。换电设备行走平面12内设有换电位置。换电位置与换 电工位上下对应,即,当换电设备2位于换电位置时,换电设备2仅需要上下调整换电平台的高度,配合小幅度的水平移动或无需水平移动,即可使换电平台穿过换电工位从而到达车辆底部,从而完成电池包的拆卸或安装。换电设备行走平面12内还可以布设供换电设备行走的第一轨道。第一轨道的一端引向换电位置,另一端可以引向电池架或电池架附近的其它位置。The battery swapping device 2 is a bottom battery swapping device, used to remove and install the battery pack from the bottom of the vehicle, and has a liftable battery swap platform, a lifting mechanism that controls the lifting of the battery swap platform, and other components. On the clamping lane 1 is provided a battery-swap device walking plane 12 for the battery-swap device 2 to travel. A battery swap position is provided in the walking plane 12 of the battery swap device. The switch position corresponds to the switch station up and down, that is, when the switch device 2 is in the switch position, the switch device 2 only needs to adjust the height of the switch platform up and down, and coordinate with a small amount of horizontal movement or no horizontal movement. The battery exchange platform passes through the battery exchange station to reach the bottom of the vehicle, thereby completing the disassembly or installation of the battery pack. A first track for the power swap device to travel can also be arranged in the walking plane 12 of the power swap device. One end of the first rail leads to the switching position, and the other end can lead to the battery rack or other positions near the battery rack.
图1中的箭头为换电设备2的一种可行的行走路线,即从换电设备行走平面12的一端进入车底,再从另一端驶出车底,当然,换电设备2也可采用其他行走路线,即从换电设备行走平面12的一端进入车底,再从同一端后退驶出车底。The arrow in Figure 1 is a feasible walking route for the battery swapping device 2, that is, from one end of the battery swapping device walking plane 12 into the vehicle bottom, and then drive out of the bottom of the vehicle from the other end. Of course, the battery swapping device 2 can also be used The other walking route is to enter the bottom of the vehicle from one end of the walking plane 12 of the battery replacement device, and then retreat from the same end to exit the bottom of the vehicle.
需要说明的是,上述内容及附图只是示意性地给出了一种可适用于以下实施例的夹车道及换电设备,但是并不表示以下实施例仅能使用于上述结构或样式的夹车道及换电设备,与其功能、换电原理相同或类似的夹车道及换电设备同样适用于以下实施例。It should be noted that the above content and the drawings only schematically show a lane and power exchange device applicable to the following embodiments, but it does not mean that the following embodiments can only be used for the above-mentioned structure or style of clamping Lanes and power-swap equipment, lanes and power-swap equipment with the same or similar functions and power-swap principles are also applicable to the following embodiments.
实施例1Example 1
本实施例提供一种换电控制方法,通过夹车道和换电设备配合实现。图2示出了本实施例的流程图,参照图2,本实施例的换电控制方法包括:This embodiment provides a control method for battery replacement, which is implemented by cooperating with a lane clamping and a battery replacement device. Fig. 2 shows a flowchart of this embodiment. Referring to Fig. 2, the power exchange control method of this embodiment includes:
S1:控制载车平面到达第一高度;S1: Control the plane of the vehicle to reach the first height;
S2:控制换电设备到达换电位置进行拆卸电池包;S2: Control the battery swapping equipment to reach the battery swapping position to remove the battery pack;
S3:控制换电设备驶离换电位置;S3: Control the swapping equipment to move away from the swapping position;
S4:控制换电设备卸载从电动汽车上取下的电池包;S4: Control the battery replacement equipment to unload the battery pack removed from the electric vehicle;
S5:控制换电设备装载与电动汽车匹配的电池包;S5: Control the battery pack that matches the electric vehicle to be loaded in the battery swapping equipment;
S6:控制换电设备到达换电位置进行安装电池包;S6: Control the replacement equipment to reach the replacement position to install the battery pack;
S7:控制换电设备驶离换电位置;S7: Control the swapping equipment to move away from the swapping position;
S8:控制载车平面恢复至初始高度。S8: Control the plane of the vehicle to return to the initial height.
其中,如图3所示,初始高度h0为载车平面11未升降时所在的高度,载车平面11位于初始高度h0时可以与换电设备行走平面12、夹车道所在平面位于同一平面。在电动汽车驶入夹车道之前,载车平面一直处于初始高度,以便于车辆的驶入。Wherein, as shown in Fig. 3, the initial height h0 is the height of the car-carrying plane 11 when it is not raised or lowered. When the car-carrying plane 11 is at the initial height h0, it can be on the same plane as the walking plane 12 of the power exchange equipment and the plane of the clamping lane. Before the electric vehicle enters the lane, the loading plane is always at the initial height to facilitate the vehicle's entry.
如图4所示,第一高度h1高于初始高度h0。步骤S1具体可以包括,在电动汽车停泊于载车平面且电动汽车车底的电池包对准换电工位后,举升载车平面至第一高度h1的步骤,以使得载车平面与换电设备行走平面之间的高度差超过换电设备的高度,进而使得未载电池包的换电设备能够顺利到达位于载车平面下方的换电位置,并对电动汽车进行拆卸电池包的操作。As shown in Fig. 4, the first height h1 is higher than the initial height h0. Step S1 may specifically include the step of raising the plane to the first height h1 after the electric vehicle is parked on the plane of the vehicle and the battery pack on the bottom of the electric vehicle is aligned with the battery exchange station, so that the plane of the vehicle is exchanged with electricity. The height difference between the traveling planes of the equipment exceeds the height of the battery swapping device, so that the battery swapping device without the battery pack can smoothly reach the battery swapping position located below the car-carrying plane, and perform the operation of removing the battery pack for the electric vehicle.
图5示出了步骤S2的流程图,参照图5,步骤S2具体包括:Fig. 5 shows a flowchart of step S2. Referring to Fig. 5, step S2 specifically includes:
S21、控制换电设备以未载电池包的状态到达换电位置;S21. Control the battery replacement equipment to reach the battery replacement position without carrying the battery pack;
S22、调整换电设备的姿态,以从电动汽车取下电池包。S22. Adjust the posture of the battery replacement device to remove the battery pack from the electric vehicle.
具体地,在步骤S21中控制换电设备驶向换电位置的过程中,具体可以包括判断换电设备是否到达预设的第一定位点的步骤,如图6所示(图中省略了汽车),第一定位点P1位于换电设备2的行进路径(即箭头所指方向)上,若判断换电设备2到达预设的第一定位点P1,则执行控制换电设备2减速行走直至到达换电位置的步骤,然后执行控制换电设备2停止的步骤。Specifically, in the process of controlling the battery swapping device to move to the battery swapping position in step S21, it may specifically include the step of judging whether the battery swapping device has reached the preset first positioning point, as shown in FIG. 6 (the car is omitted in the figure). ), the first positioning point P1 is located on the travel path of the power swapping device 2 (that is, in the direction indicated by the arrow). If it is determined that the power swapping device 2 has reached the preset first positioning point P1, the power swapping device 2 will be controlled to decelerate and walk until The step of reaching the battery replacement position, and then the step of controlling the stop of the battery replacement device 2 is executed.
在本实施例中,可以预存轨道的总距离L0(若第一轨道以电池架为起点,则第一轨道的总距离即为从电池架到换电位置的总距离)和电池架到第一定位点P1的第一距离L1,上述步骤具体可以包括:In this embodiment, the total distance L0 of the track can be pre-stored (if the first track starts from the battery rack, the total distance of the first track is the total distance from the battery rack to the switch position) and the battery rack to the first The first distance L1 of the locating point P1, the foregoing steps may specifically include:
控制换电设备2以第一速度v1行走第一距离L1(到达图6中的P1),控制换电设备2以第二速度v2行走第二距离L2(如到达图6中的P1’),判断换电设备2是否到达换电位置,若是则控制换电设备2停止行走,若否则控制换电设备2再次以第二速度v2行走第二距离L2(如到达图6中的P1”)并判断换电设备2是否到达换电位置,循环反复直至换电设备2到达换电位置。Control the battery swapping device 2 to travel the first distance L1 at the first speed v1 (to P1 in Figure 6), and control the battery swapping device 2 to travel the second distance L2 at the second speed v2 (such as reaching P1' in Figure 6), Determine whether the battery swapping device 2 has reached the battery swapping position, if so, control the battery swapping device 2 to stop walking, if not, control the battery swapping device 2 to travel the second distance L2 again at the second speed v2 (such as reaching P1" in Figure 6) and It is judged whether the power swapping device 2 reaches the power swapping position, and the cycle is repeated until the power swapping device 2 reaches the power swapping position.
其中,第一速度v1大于第二速度v2,在本实施例中,换电设备首先以较高速度驶向第一定位点,之后以较低的速度驶向换电位置,也即,换电设备先驶向邻近换电位置的第一定位点,再以稍小的第二距离不断调整判断换电设备的位置,以使得换电设备能够精准定位在换电位置。Wherein, the first speed v1 is greater than the second speed v2. In this embodiment, the battery swapping device first drives to the first positioning point at a higher speed, and then drives to the swap position at a lower speed, that is, the battery swaps The device first drives to the first positioning point adjacent to the battery swap position, and then continuously adjusts and judges the position of the battery swap device with a slightly smaller second distance, so that the battery swap device can be accurately positioned at the battery swap position.
又有,考虑到换电设备的高速行驶,当判断换电设备到达第一定位点时,存在换电设备实际行走的距离大于第一距离的情形,由此,换电设备以第二速度行走的第二距离可能小于第一轨道的总距离与第一距离之差。即便在行走第一距离的过程中产生了误差,也可通过多次第二距离的行走弥补之前产生的误差,保证换电设备准确到达换电位置。Also, considering the high-speed driving of the battery replacement device, when it is judged that the battery replacement device reaches the first positioning point, there is a situation that the actual distance traveled by the battery replacement device is greater than the first distance. Therefore, the battery replacement device travels at the second speed The second distance may be less than the difference between the total distance of the first track and the first distance. Even if an error occurs during the first distance of walking, the error generated before can be compensated by multiple times of walking for the second distance to ensure that the replacement equipment accurately reaches the replacement position.
又有,在本实施例中,可以采用视觉方式来判断换电设备是否精准定位在换电位置,例如,换电设备上可以载有视觉相机,用以在换电设备的行走过程中拍摄电动汽车位于换电工位上的第一实际图像,基于第一实际图像与换电设备在换电位置时对应的第一标准图像的比较结果,可以判断换电设备是否精准定位在换电位置。In addition, in this embodiment, a visual method can be used to determine whether the battery swapping device is accurately positioned at the battery swapping position. For example, the battery swapping device can be equipped with a vision camera to take pictures of the power swapping device while it is walking. Based on the comparison result of the first actual image of the car at the battery swapping station and the first standard image corresponding to the battery swapping device at the battery swapping position, it can be determined whether the battery swapping device is accurately positioned at the battery swapping position.
图7示出了换电设备2到达换电位置后的示意图。FIG. 7 shows a schematic diagram of the power swapping device 2 after reaching the power swapping position.
具体地,步骤S22具体可以包括调整换电设备的换电平台和载车平面在竖直方向上的相对位置关系的步骤,以满足拆电池条件,具体地,可以包括控制换电平台到达第三高度的步骤(图8示出了换电平台221到达第三高度之后的示意图),以及控制载车平面 到达第四高度的步骤(图9示出了载车平面11到达第四高度h4之后的示意图),以使得换电平台与电动汽车的车底之间的距离为负距离,满足拆电池高度条件。其中的拆电池高度条件需要根据拆电池时换电设备的操作过程而定,通常需要满足换电平台上的拆电池结构(如将电池包从电池包外箱解锁的电池解锁机构)在高度方向上足够接触到车底的电池包外箱等要求。换电平台到达第三高度超过换电平台的初始位置,即相对初始位置有一个向上的举升。为了与第三高度相配合,第四高度可以低于第一高度,甚至低于初始高度。Specifically, step S22 may specifically include the step of adjusting the relative positional relationship in the vertical direction between the power swap platform of the power swap device and the car-carrying plane to meet the battery removal conditions. Specifically, it may include controlling the power swap platform to reach the third Height steps (Figure 8 shows a schematic diagram of the battery swapping platform 221 after reaching the third height), and the steps of controlling the carriage plane to reach the fourth height (Figure 9 shows the steps after the carriage plane 11 reaches the fourth height h4) Schematic diagram), so that the distance between the battery swapping platform and the bottom of the electric vehicle is a negative distance to meet the battery removal height condition. The height of the battery removal condition needs to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the battery pack outer box) in the height direction The outer box of the battery pack that has enough contact with the bottom of the vehicle is required. The battery swapping platform reaches the third height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position. In order to cooperate with the third height, the fourth height may be lower than the first height, or even lower than the initial height.
步骤S22具体还可以包括调整换电设备的换电平台和载车平面在水平方向上的相对位置关系的步骤,以满足拆电池条件,具体地,可以包括控制换电平台水平移动的步骤,以使得换电平台与电动汽车上的电池包对位,满足拆电池对位条件。其中的拆电池对位条件也需要根据拆电池时换电设备的操作过程而定,通常需要满足换电平台上的拆电池结构(如将电池包从电池包外箱解锁的电池解锁机构)能够竖直对准电池包外箱上的锁止机构等要求。Step S22 may specifically include the step of adjusting the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the horizontal direction to meet the battery removal conditions. Specifically, it may include the step of controlling the horizontal movement of the battery swapping platform to Make the battery replacement platform align with the battery pack on the electric vehicle to meet the alignment conditions for battery removal. The alignment conditions for battery removal also need to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the outer box of the battery pack). Align vertically with the locking mechanism on the outer box of the battery pack and other requirements.
步骤S22具体还包括控制换电设备执行拆电池动作的步骤,其中,拆电池动作用于从电动汽车上取下电池包。其中的拆电池动作需要根据拆电池时换电设备的操作过程而定,可能包括平移换电平台,以使得电池解锁机构实现解锁电池包。Step S22 specifically includes the step of controlling the battery replacement device to perform a battery removal action, wherein the battery removal action is used to remove the battery pack from the electric vehicle. The battery removal action needs to be determined according to the operation process of the battery replacement device when the battery is removed, and may include the translation of the battery replacement platform, so that the battery unlocking mechanism can unlock the battery pack.
在本实施例中,在步骤S2中控制换电设备从电动汽车取下电池包之后并且在步骤S3控制换电设备驶离换电位置之前,本实施例的换电控制方法还可以包括还原换电平台至未载电池包的初始位置的步骤。In this embodiment, after controlling the battery swapping device to remove the battery pack from the electric vehicle in step S2 and before controlling the battery swapping device to drive away from the battery swapping position in step S3, the battery swap control method of this embodiment may also include reverting the battery pack. Steps for the electric platform to the initial position without the battery pack.
在本实施例中,在步骤S2中控制换电设备从电动汽车取下电池包之后并且在步骤S3控制换电设备驶离换电位置之前,本实施例的换电控制方法还可以包括控制载车平面到达第二高度的步骤,以使得载车平面与换电设备行走平面之间的高度差超过换电设备装载电池包之后的高度。其中,如图10所示,换电平台承载电池包之后回归初始位置,载车平面11举升至第二高度h2。第二高度h2高于初始高度h0,第一高度h1对应的换电设备未载有电池包而电动汽车载有电池包,第二高度h2对应的换电设备载有电池包而电动汽车未载有电池包,又有,载有电池包的电动汽车的底盘低于未载有电池包的电动汽车的底盘,于是有第一高度h1小于或等于第二高度h2。In this embodiment, after controlling the battery swapping device to remove the battery pack from the electric vehicle in step S2 and before controlling the battery swapping device to drive away from the battery swap position in step S3, the battery swap control method of this embodiment may also include controlling the load. The step of the vehicle level reaching the second height, so that the height difference between the vehicle-carrying level and the walking plane of the power replacement device exceeds the height of the power replacement device after the battery pack is loaded. Wherein, as shown in Fig. 10, after the battery pack is loaded, the battery swapping platform returns to the initial position, and the car-carrying plane 11 is lifted to the second height h2. The second height h2 is higher than the initial height h0, the battery swapping device corresponding to the first height h1 does not carry a battery pack but the electric vehicle carries a battery pack, and the battery swapping device corresponding to the second height h2 carries a battery pack but the electric vehicle does not carry There is a battery pack, and also, the chassis of the electric vehicle with the battery pack is lower than the chassis of the electric vehicle without the battery pack, so the first height h1 is less than or equal to the second height h2.
在本实施例中,在步骤S3中,在换电设备拆卸电池包完成后且驶离所述换电位置之前,还原换电平台至未载电池包的初始位置。In this embodiment, in step S3, after the battery pack is removed by the battery swapping device and before moving away from the battery swap position, the battery swap platform is restored to the initial position without the battery pack.
在本实施例中,在步骤S4中,控制换电设备驶向电池架并将从电动汽车上取下的电池包交还给电池架。此处的交还,可以是换电设备直接将电池包放入电池架,也可以是 换电设备间接,即通过某一中转设备(如码垛机),将电池包放入电池架。In this embodiment, in step S4, the battery replacement device is controlled to drive to the battery rack and the battery pack removed from the electric vehicle is returned to the battery rack. The return here can be the battery pack being directly put into the battery rack by the battery replacement device, or indirectly, that is, the battery pack is put into the battery rack through a transfer device (such as a palletizer).
至此,完成了对电动汽车进行拆卸电池包的操作,后续可以对电动汽车进行安装电池包的操作。So far, the operation of disassembling the battery pack of the electric vehicle is completed, and the operation of installing the battery pack can be performed on the electric vehicle later.
具体地,在本实施例步骤S4之后,步骤S6之前,可以控制载车平面保持在第二高度,以使得载车平面与换电设备行走平面之间的高度差超过换电设备装载电池包之后的高度。Specifically, after step S4 in this embodiment and before step S6, the car-carrying plane can be controlled to maintain the second height, so that the height difference between the car-carrying plane and the walking plane of the battery pack exceeds that after the battery pack is loaded by the battery pack. the height of.
在本实施例中,在步骤S5中,换电设备可以从交还电池包的电池架上直接取将要安装在电动汽车上的电池包或间接,即通过某一中转设备(如码垛机)取将要安装在电动汽车上的电池包;换电设备也可以驶向其他的电池架直接或间接取将要安装在电动汽车上的电池包。In this embodiment, in step S5, the battery replacement device can directly take the battery pack to be installed on the electric vehicle from the battery rack that returns the battery pack or indirectly, that is, take it through a transfer device (such as a palletizer). The battery pack to be installed on the electric vehicle; the battery replacement device can also drive to other battery racks to directly or indirectly fetch the battery pack to be installed on the electric vehicle.
图11示出了步骤S6的流程图,参照图11,步骤S6具体包括:Fig. 11 shows a flowchart of step S6. Referring to Fig. 11, step S6 specifically includes:
S61、控制换电设备到达换电位置;S61. Control the replacement equipment to reach the replacement position;
S62、调整换电设备的姿态,以将换电设备装载的电池包安装于电动汽车。S62. Adjust the posture of the battery replacement device to install the battery pack loaded in the battery replacement device in the electric vehicle.
具体地,在步骤S61中控制换电设备驶向换电位置的过程中,可以如上述的步骤S21一样,借助于第一定位点将换电设备精准定位在换电位置。图12示出了换电设备重新装载电池包后到达换电位置之后的示意图。Specifically, in the process of controlling the power-swap device to move to the power-swap position in step S61, the power-swap device can be accurately positioned at the power-swap position by means of the first positioning point as in step S21 described above. Fig. 12 shows a schematic diagram after the battery pack is reloaded by the battery replacement device and reaches the battery replacement position.
具体地,步骤S62具体可以包括调整换电设备的换电平台和载车平面在竖直方向上的相对位置关系的步骤,以满足装电池条件,具体地,可以包括控制换电平台到达第五高度的步骤(图13示出了换电平台221到达第五高度之后的示意图),以及控制载车平面到达第六高度的步骤(图14示出了载车平面11到达第六高度h6之后的示意图),以使得换电平台与电动汽车的车底之间的距离为负距离,满足装电池高度条件。其中的装电池高度条件需要根据装电池时换电设备的操作过程而定,通常需要满足装电池结构在高度方向上将换电平台上的电池包足够放入到车底的电池包外箱等要求。换电平台到达第五高度超过换电平台的初始位置,即相对初始位置有一个向上的举升。为了与第五高度相配合,第六高度可以低于第二高度,甚至低于初始高度。Specifically, step S62 may specifically include the step of adjusting the relative positional relationship between the power-swap platform of the power-swap equipment and the vehicle-carrying plane in the vertical direction to meet the battery loading conditions. Specifically, it may include controlling the power-swap platform to reach the fifth Height steps (Figure 13 shows a schematic diagram of the battery swapping platform 221 after reaching the fifth height), and the steps of controlling the carriage plane to reach the sixth height (Figure 14 shows the steps after the carriage plane 11 reaches the sixth height h6) Schematic diagram), so that the distance between the battery swapping platform and the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition. The battery height conditions need to be determined according to the operation process of the battery replacement equipment when the battery is installed. It is usually necessary to meet the battery pack structure in the height direction. The battery pack on the battery pack platform is enough to fit into the battery pack outer box under the vehicle. Require. The battery swapping platform reaches the fifth height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position. In order to cooperate with the fifth height, the sixth height may be lower than the second height, or even lower than the initial height.
步骤S62具体还可以包括调整换电设备的换电平台和载车平面在水平方向上的相对位置关系的步骤,以满足装电池条件,具体地,可以包括控制换电平台水平移动的步骤,以使得换电平台与电动汽车上的电池包外箱对位,满足装电池对位条件。其中的装电池对位条件也需要根据装电池时换电设备的操作过程而定,通常需要满足换电平台上的装电池结构(如将电池包锁止在电池包外箱内的电池锁止机构)能够竖直对准电池包外箱上的锁止机构等要求。Step S62 may specifically include the step of adjusting the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the horizontal direction to meet the battery loading conditions. Specifically, it may include the step of controlling the horizontal movement of the battery swapping platform to The battery replacement platform is aligned with the outer box of the battery pack on the electric vehicle to meet the battery alignment conditions. The alignment conditions of the battery installation also need to be determined according to the operation process of the battery replacement equipment when the battery is installed, and usually need to meet the battery installation structure on the battery replacement platform (such as the battery lock that locks the battery pack in the outer box of the battery pack). Mechanism) can be vertically aligned with the requirements of the locking mechanism on the outer box of the battery pack.
步骤S62具体还包括控制换电设备执行装电池动作的步骤,其中,装电池动作用于将装载的电池包安装于电动汽车。其中的装电池动作需要根据装电池时换电设备的操作过程而定,可能包括平移换电平台,以使得电池锁止机构实现锁止电池包。Step S62 specifically includes the step of controlling the battery replacement device to perform a battery loading action, wherein the battery loading action is used to install the loaded battery pack in the electric vehicle. The battery loading action needs to be determined according to the operation process of the battery replacement device when the battery is installed, and may include a translational battery replacement platform so that the battery locking mechanism can lock the battery pack.
在本实施例中,在步骤S6控制换电设备到达换电位置进行安装电池包之后并且在步骤S7控制换电设备驶离换电位置之前,本实施例的换电控制方法还可以包括还原换电平台至未载电池包的初始位置的步骤。In this embodiment, after controlling the battery swapping device to reach the swapping position to install the battery pack in step S6 and before controlling the battery swapping device to move away from the swapping position in step S7, the power swap control method of this embodiment may also include restoring the battery pack. Steps for the electric platform to the initial position without the battery pack.
在本实施例中,在步骤S6控制换电设备到达换电位置进行安装电池包之后并且在步骤S7控制换电设备驶离换电位置之前,本实施例的换电控制方法还可以包括控制载车平面到达第一高度的步骤,以使得载车平面与换电设备行走平面之间的高度差超过换电设备的高度。其中,如图15所示,换电平台安装电池包之后回归初始位置,载车平面11举升至第一高度h1。In this embodiment, after controlling the battery swapping device to reach the battery swapping position for installing the battery pack in step S6 and before controlling the battery swapping device to drive away from the battery swapping position in step S7, the battery swap control method of this embodiment may further include controlling the load. The step of the vehicle plane reaching the first height, so that the height difference between the vehicle-carrying plane and the walking plane of the power-swap equipment exceeds the height of the power-swap equipment. Wherein, as shown in FIG. 15, the battery pack returns to the initial position after the battery pack is installed on the battery swapping platform, and the vehicle-carrying plane 11 is lifted to the first height h1.
至此,完成了对电动汽车进行安装电池包的操作。So far, the operation of installing the battery pack on the electric vehicle is completed.
最后,通过步骤S8使载车平面恢复换电前的初始状态。Finally, step S8 is used to restore the car-carrying plane to the initial state before the power exchange.
本实施例通过对夹车道和换电设备的控制,实现了拆电池和装电池的整体流程,节省了车辆的换电时间,提高了换电效率。This embodiment realizes the overall process of battery removal and battery installation through the control of lane clamping and power replacement equipment, which saves the time for vehicle power replacement and improves the efficiency of power replacement.
实施例2Example 2
本实施例提供一种换电控制系统,对夹车道和换电设备进行控制。图16示出了本实施例的模块示意图,参照图16,本实施例的换电控制系统包括:拆电池控制模块41和装电池控制模块42。This embodiment provides a power swap control system, which controls lane clamping and power swap equipment. FIG. 16 shows a schematic diagram of modules of this embodiment. Referring to FIG. 16, the power replacement control system of this embodiment includes: a battery removal control module 41 and a battery installation control module 42.
拆电池控制模块41用于控制载车平面到达第一高度,控制换电设备到达换电位置进行拆卸电池包,控制换电设备驶离换电位置,控制换电设备卸载从电动汽车上取下的电池包。The battery removal control module 41 is used to control the vehicle plane to reach the first height, control the battery replacement equipment to reach the battery replacement position to remove the battery pack, control the battery replacement equipment to drive away from the battery replacement position, and control the battery replacement equipment to be unloaded and removed from the electric vehicle Battery pack.
装电池控制模块42用于控制换电设备装载与电动汽车匹配的电池包,控制换电设备到达换电位置进行安装电池包,控制换电设备驶离换电位置,控制载车平面恢复至初始高度。The battery loading control module 42 is used to control the battery swapping equipment to load battery packs that match the electric vehicle, control the swapping equipment to reach the swap position to install the battery pack, control the swapping equipment to move away from the swap position, and control the loading plane to return to the original high.
其中,初始高度为载车平面未升降时所在的高度,载车平面位于初始高度时可以与换电设备行走平面、夹车道所在平面位于同一平面。在电动汽车驶入夹车道之前,载车平面一直处于初始高度,以便于车辆的驶入。Among them, the initial height is the height where the vehicle loading plane is when it is not raised or lowered. When the vehicle loading plane is at the initial height, it can be located on the same plane as the walking plane of the battery swapping equipment and the plane of the lane. Before the electric vehicle enters the lane, the loading plane is always at the initial height to facilitate the vehicle's entry.
本实施例中,第一高度高于初始高度。控制载车平面到达第一高度,具体包括:In this embodiment, the first height is higher than the initial height. Control the vehicle plane to reach the first height, including:
在电动汽车停泊于载车平面且电动汽车车底的电池包对准换电工位后,举升载车平面至所述第一高度,以使得载车平面与换电设备行走平面之间的高度差超过换电设备的 高度。进而使得未载电池包的换电设备能够顺利到达位于载车平面下方的换电位置,并对电动汽车进行拆卸电池包的操作。After the electric vehicle is parked on the car-carrying plane and the battery pack under the electric car is aligned with the battery swapping station, lift the car-carrying plane to the first height, so that the height between the car-carrying plane and the walking plane of the battery-swapping equipment The difference exceeds the height of the replacement equipment. In turn, the battery swapping device that does not carry the battery pack can smoothly reach the swapping position located below the car-carrying plane, and the battery pack removal operation of the electric vehicle can be performed.
本实施例中,控制换电设备到达换电位置进行拆卸电池包,具体包括:In this embodiment, controlling the battery swapping device to reach the battery swapping position to remove the battery pack specifically includes:
控制换电设备以未载电池包的状态到达换电位置;Control the battery swapping equipment to reach the battery swap position without carrying the battery pack;
调整换电设备的姿态,以从电动汽车取下电池包。Adjust the posture of the battery replacement device to remove the battery pack from the electric vehicle.
为了控制换电设备准确到达换电位置,拆电池控制模块41还用于:In order to control the replacement equipment to accurately reach the replacement position, the battery removal control module 41 is also used to:
在换电设备通过第一轨道驶向换电位置的过程中,判断换电设备是否到达预设的第一定位点,第一定位点位于换电设备的行进路径上,若是,则控制换电设备减速行走直至到达换电位置,然后停止。During the process of the battery swapping device moving to the battery swapping position through the first track, it is judged whether the battery swapping device has reached the preset first positioning point. The first positioning point is located on the travel path of the battery swapping device. If so, control the battery swapping The equipment slows down and walks until it reaches the power-swap position, and then stops.
本实施例中,拆电池控制模块41可以预存第一轨道的总距离和电池架到第一定位点的第一距离;控制换电设备以第一速度行走第一距离,控制换电设备以第二速度行走第二距离,判断换电设备是否到达换电位置,若是则控制换电设备停止行走,若否则控制换电设备再次以第二速度行走第二距离并判断换电设备是否到达换电位置,循环反复直至换电设备到达换电位置。In this embodiment, the battery removal control module 41 can pre-store the total distance of the first track and the first distance from the battery rack to the first positioning point; control the battery replacement device to travel the first distance at the first speed, and control the battery replacement device to travel the first distance at the first speed. The second speed travels the second distance, judge whether the battery replacement device reaches the battery replacement position, if so, control the battery replacement device to stop walking, if otherwise, control the battery replacement device to travel the second distance at the second speed again and determine whether the battery replacement device reaches the battery replacement position Position, the cycle repeats until the replacement equipment reaches the replacement position.
其中,第一速度大于第二速度,在本实施例中,换电设备首先以较高速度驶向第一定位点,之后以较低的速度驶向换电位置,也即,换电设备先驶向邻近换电位置的第一定位点,再以稍小的第二距离不断调整判断换电设备的位置,以使得换电设备能够精准定位在换电位置。Wherein, the first speed is greater than the second speed. In this embodiment, the power-swap device first drives to the first positioning point at a higher speed, and then drives to the power-swap position at a lower speed, that is, the power-swap device first Drive to the first positioning point adjacent to the battery swap position, and then continuously adjust and determine the position of the battery swap device with a slightly smaller second distance, so that the battery swap device can be accurately positioned at the battery swap position.
又有,考虑到换电设备的高速行驶,当判断换电设备到达第一定位点时,存在换电设备实际行走的距离大于第一距离的情形,由此,换电设备以第二速度行走的第二距离可能小于第一轨道的总距离与第一距离之差。即便在行走第一距离的过程中产生了误差,也可通过多次第二距离的行走弥补之前产生的误差,保证换电设备准确到达换电位置。Also, considering the high-speed driving of the battery replacement device, when it is judged that the battery replacement device reaches the first positioning point, there is a situation that the actual distance traveled by the battery replacement device is greater than the first distance. Therefore, the battery replacement device travels at the second speed The second distance may be less than the difference between the total distance of the first track and the first distance. Even if an error occurs during the first distance of walking, the error generated before can be compensated by multiple times of walking for the second distance to ensure that the replacement equipment accurately reaches the replacement position.
又有,在本实施例中,可以采用视觉方式来判断换电设备是否精准定位在换电位置,例如,换电设备上可以载有视觉相机,用以在换电设备的行走过程中拍摄电动汽车位于换电工位上的第一实际图像,基于第一实际图像与换电设备在换电位置时对应的第一标准图像的比较结果,可以判断换电设备是否精准定位在换电位置。In addition, in this embodiment, a visual method can be used to determine whether the battery swapping device is accurately positioned at the battery swapping position. For example, the battery swapping device can be equipped with a vision camera to take pictures of the power swapping device while it is walking. Based on the comparison result of the first actual image of the car at the battery swapping station and the first standard image corresponding to the battery swapping device at the battery swapping position, it can be determined whether the battery swapping device is accurately positioned at the battery swapping position.
具体地,调整换电设备的姿态,以从电动汽车取下电池包,具体包括:Specifically, adjusting the posture of the battery replacement device to remove the battery pack from the electric vehicle includes:
调整换电设备的换电平台和载车平面在水平和/或竖直方向上的相对位置关系,以满足拆电池条件;Adjust the horizontal and/or vertical relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane to meet the battery removal conditions;
控制换电设备执行拆电池动作,拆电池动作用于从电动汽车上取下电池包。其中,拆电池动作用于从电动汽车上取下电池包。其中的拆电池动作需要根据拆电池时换电设 备的操作过程而定,可能包括平移换电平台,以使得电池解锁机构实现解锁电池包。Control the battery replacement device to perform the battery removal action, which is used to remove the battery pack from the electric vehicle. Among them, the battery removal action is used to remove the battery pack from the electric vehicle. The battery removal action needs to be determined according to the operation process of the battery replacement device when the battery is removed, and may include the translation of the battery replacement platform so that the battery unlocking mechanism can unlock the battery pack.
调整换电设备的换电平台和载车平面在竖直方向上的相对位置关系,以满足拆电池条件,具体包括:Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the vertical direction to meet the battery removal conditions, including:
控制换电平台到达第三高度;Control the power exchange platform to reach the third height;
控制载车平面到达第四高度,以使得换电平台穿过换电工位且与电动汽车的车底之间的距离为负距离,满足拆电池高度条件。其中的拆电池高度条件需要根据拆电池时换电设备的操作过程而定,通常需要满足换电平台上的拆电池结构(如将电池包从电池包外箱解锁的电池解锁机构)在高度方向上足够接触到车底的电池包外箱等要求。换电平台到达第三高度超过换电平台的初始位置,即相对初始位置有一个向上的举升。为了与第三高度相配合,第四高度可以低于第一高度,甚至低于初始高度。The vehicle carrying plane is controlled to reach the fourth height, so that the battery exchange platform passes through the battery exchange station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery removal height condition. The height of the battery removal condition needs to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the battery pack outer box) in the height direction The outer box of the battery pack that has enough contact with the bottom of the vehicle is required. The battery swapping platform reaches the third height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position. In order to cooperate with the third height, the fourth height may be lower than the first height, or even lower than the initial height.
调整换电设备的换电平台和载车平面在水平方向上的相对位置关系,以满足拆电池条件,具体包括:Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the plane of the vehicle in the horizontal direction to meet the battery removal conditions, including:
控制换电平台水平移动,以使得换电平台与电动汽车上的电池包对位,满足拆电池对位条件。其中的拆电池对位条件也需要根据拆电池时换电设备的操作过程而定,通常需要满足换电平台上的拆电池结构(如将电池包从电池包外箱解锁的电池解锁机构)能够竖直对准电池包外箱上的锁止机构等要求。Control the horizontal movement of the battery swapping platform so that the battery swapping platform aligns with the battery pack on the electric vehicle and meets the alignment conditions for battery removal. The alignment conditions for battery removal also need to be determined according to the operation process of the battery replacement device when the battery is removed. It usually needs to meet the battery removal structure on the battery replacement platform (such as the battery unlocking mechanism that unlocks the battery pack from the outer box of the battery pack). Align vertically with the locking mechanism on the outer box of the battery pack and other requirements.
在本实施例中,拆电池控制模块41还用于控制换电设备从电动汽车取下电池包之后并且控制换电设备驶离换电位置之前,还原换电平台至未载电池包的初始位置。In this embodiment, the battery removal control module 41 is also used to control the battery replacement device to restore the battery replacement platform to the initial position without the battery pack after removing the battery pack from the electric vehicle and before controlling the battery replacement device to drive away from the battery replacement position. .
在本实施例中,拆电池控制模块41还用于在控制换电设备驶离换电位置之前:In this embodiment, the battery removal control module 41 is also used to control the battery replacement device to move away from the battery replacement position:
在换电设备从电动汽车取下电池包后,控制载车平面到达第二高度,以使得载车平面与换电设备行走平面之间的高度差超过换电设备装载电池包之后的高度,第二高度高于初始高度。在本实施例中,拆电池控制模块41还用于控制换电设备卸载从电动汽车上卸下的电池包,具体包括:控制换电设备驶向电池架并将从电动汽车上取下的电池包交还给电池架。此处的交还,可以是换电设备直接将电池包放入电池架,也可以是换电设备间接,即通过某一中转设备(如码垛机),将电池包放入电池架。After the battery pack is removed from the electric vehicle by the battery swapping device, the vehicle loading plane is controlled to reach the second height, so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds the height after the battery pack is loaded by the battery swapping device. 2. The height is higher than the initial height. In this embodiment, the battery removal control module 41 is also used to control the battery replacement device to unload the battery pack removed from the electric vehicle, which specifically includes: controlling the battery replacement device to drive to the battery rack and remove the battery from the electric vehicle Return the bag to the battery rack. The return here can be that the battery pack is directly placed in the battery rack by the battery replacement device, or indirectly, that is, the battery pack is placed into the battery rack through a transfer device (such as a palletizer).
至此,完成了对电动汽车进行拆卸电池包的操作,后续可以对电动汽车进行安装电池包的操作。So far, the operation of disassembling the battery pack of the electric vehicle is completed, and the operation of installing the battery pack can be performed on the electric vehicle later.
具体地,装电池控制模块42在控制换电设备驶离换电位置且重新装载新的电池包回到换电位置期间,控制载车平面保持在第二高度,以使得载车平面与换电设备行走平面之间的高度差超过换电设备装载电池包之后的高度。Specifically, the battery loading control module 42 controls the vehicle loading plane to be maintained at the second height during the period when the battery replacement device is controlled to move away from the battery replacement position and the new battery pack is reloaded back to the battery replacement position, so that the vehicle loading plane is maintained at the second height. The height difference between the walking planes of the equipment exceeds the height of the replacement equipment after the battery pack is loaded.
换电设备可以从交还电池包的电池架上直接取将要安装在电动汽车上的电池包或间 接,即通过某一中转设备(如码垛机)取将要安装在电动汽车上的电池包;换电设备也可以驶向其他的电池架直接或间接取将要安装在电动汽车上的电池包。The battery replacement equipment can directly take the battery pack to be installed on the electric vehicle from the battery rack that returns the battery pack or indirectly, that is, take the battery pack to be installed on the electric vehicle through a transfer device (such as a palletizer); The electrical equipment can also drive to other battery racks to directly or indirectly fetch the battery pack to be installed on the electric vehicle.
本实施例中,控制换电设备到达换电位置进行安装电池包,包括:In this embodiment, controlling the battery swapping device to arrive at the battery swapping position to install the battery pack includes:
控制换电设备到达换电位置;Control the replacement equipment to reach the replacement position;
调整换电设备的姿态,以将换电设备装载的电池包安装于电动汽车。Adjust the posture of the battery swapping device to install the battery pack loaded on the battery swapping device in an electric vehicle.
具体地,装电池控制模块42还用于:Specifically, the battery loading control module 42 is also used for:
在换电设备通过第一轨道驶向换电位置的过程中,判断换电设备是否到达预设的第一定位点,第一定位点位于换电设备的行进路径上,若是,则控制换电设备减速行走直至到达换电位置,然后停止。During the process of the battery swapping device moving to the battery swapping position through the first track, it is judged whether the battery swapping device has reached the preset first positioning point. The first positioning point is located on the travel path of the battery swapping device. If so, control the battery swapping The equipment slows down and walks until it reaches the power-swap position, and then stops.
装电池控制模块还用于:The battery control module is also used for:
预存第一轨道的总距离和电池架到所述第一定位点的第一距离;Prestore the total distance of the first track and the first distance from the battery rack to the first positioning point;
控制换电设备以第一速度行走第一距离,控制换电设备以第二速度行走第二距离,判断换电设备是否到达换电位置,若是则控制换电设备停止行走,若否则控制换电设备再次以第二速度行走第二距离并判断换电设备是否到达换电位置,循环反复直至换电设备到达换电位置,第一速度大于第二速度,第二距离小于第一轨道的总距离与第一距离之差。Control the battery replacement device to travel the first distance at the first speed, control the battery replacement device to travel the second distance at the second speed, determine whether the battery replacement device reaches the battery replacement position, if so, control the battery replacement device to stop walking, if not, control the battery replacement The device travels at the second speed again for a second distance and judges whether the swapping device reaches the swapping position. The cycle repeats until the swapping device reaches the swapping position. The first speed is greater than the second speed, and the second distance is less than the total distance of the first track. The difference from the first distance.
具体地,调整换电设备的姿态,以将换电设备装载的电池包安装于电动汽车,包括:Specifically, adjusting the posture of the battery swapping device to install the battery pack loaded by the battery swapping device in an electric vehicle includes:
调整换电设备的换电平台和载车平面在水平和/或竖直方向上的相对位置关系,以满足装电池条件;Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the plane of the vehicle in the horizontal and/or vertical directions to meet the battery loading conditions;
控制换电设备执行装电池动作,装电池动作用于将装载的电池包安装于电动汽车。其中的装电池动作需要根据装电池时换电设备的操作过程而定,可能包括平移换电平台,以使得电池锁止机构实现锁止电池包。Control the battery replacement equipment to perform the battery loading action, which is used to install the loaded battery pack in the electric vehicle. The battery loading action needs to be determined according to the operation process of the battery replacement device when the battery is installed, and may include a translational battery replacement platform so that the battery locking mechanism can lock the battery pack.
调整换电设备的换电平台和载车平面在竖直方向上的相对位置关系,以满足装电池条件,包括:Adjust the relative positional relationship between the battery swapping platform of the battery swapping equipment and the car-carrying plane in the vertical direction to meet the battery installation conditions, including:
控制换电平台到达第五高度;Control the battery exchange platform to reach the fifth height;
控制载车平面到达第六高度,以使得换电平台穿过换电工位且与电动汽车的车底之间的距离为负距离,满足装电池高度条件。其中的装电池高度条件需要根据装电池时换电设备的操作过程而定,通常需要满足装电池结构在高度方向上将换电平台上的电池包足够放入到车底的电池包外箱等要求。换电平台到达第五高度超过换电平台的初始位置,即相对初始位置有一个向上的举升。为了与第五高度相配合,第六高度可以低于第二高度,甚至低于初始高度。The vehicle loading plane is controlled to reach the sixth height, so that the battery exchange platform passes through the battery exchange station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition. The battery height conditions need to be determined according to the operation process of the battery replacement equipment when the battery is installed. It is usually necessary to meet the battery pack structure in the height direction. The battery pack on the battery pack platform is enough to fit into the battery pack outer box under the vehicle. Require. The battery swapping platform reaches the fifth height above the initial position of the battery swapping platform, that is, there is an upward lift relative to the initial position. In order to cooperate with the fifth height, the sixth height may be lower than the second height, or even lower than the initial height.
调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足装电池条件,包括:Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal direction to meet the battery loading conditions, including:
控制换电平台水平移动,以使得换电平台与电动汽车上的电池包外箱对位,满足装电池对位条件。其中的装电池对位条件也需要根据装电池时换电设备的操作过程而定,通常需要满足换电平台上的装电池结构(如将电池包锁止在电池包外箱内的电池锁止机构)能够竖直对准电池包外箱上的锁止机构等要求。Control the horizontal movement of the battery exchange platform so that the battery exchange platform is aligned with the outer box of the battery pack on the electric vehicle to meet the battery alignment conditions. The alignment conditions of the battery installation also need to be determined according to the operation process of the battery replacement equipment when the battery is installed, and usually need to meet the battery installation structure on the battery replacement platform (such as the battery lock that locks the battery pack in the outer box of the battery pack). Mechanism) can be vertically aligned with the requirements of the locking mechanism on the outer box of the battery pack.
本实施例中,装电池控制模块42还用于在换电设备安装电池包完成后且驶离换电位置之前,还原换电平台至未载电池包的初始位置。In this embodiment, the battery loading control module 42 is also used for restoring the battery swapping platform to the initial position without the battery pack after the battery pack is installed on the battery swapping device and before the battery pack is moved away.
本实施例中,装电池控制模块42还用于在控制换电设备到达换电位置进行安装电池包之后,且控制换电设备驶离换电位置之前:In this embodiment, the battery loading control module 42 is also used to control the battery swapping device to reach the battery swapping position to install the battery pack, and before controlling the battery swapping device to move away from the battery swapping position:
控制载车平面到达第一高度,以使得载车平面与换电设备行走平面之间的高度差超过换电设备的高度。其中,换电平台安装电池包之后回归初始位置,载车平面举升至第一高度。Control the vehicle carrying plane to reach the first height, so that the height difference between the vehicle carrying plane and the walking plane of the power exchange equipment exceeds the height of the power exchange equipment. Among them, the battery pack returns to the initial position after the battery pack is installed on the battery swapping platform, and the plane of the vehicle is raised to the first height.
至此,完成了对电动汽车进行安装电池包的操作。So far, the operation of installing the battery pack on the electric vehicle is completed.
最后,使载车平面恢复换电前的初始状态。Finally, restore the car-carrying plane to the initial state before the power change.
本实施例通过对夹车道和换电设备的控制,实现了拆电池和装电池的整体流程,节省了车辆的换电时间,提高了换电效率。This embodiment realizes the overall process of battery removal and battery installation through the control of lane clamping and battery replacement equipment, which saves vehicle battery replacement time and improves battery replacement efficiency.
实施例3Example 3
图17为本发明实施例3提供的一种电子设备的结构示意图。电子设备包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现实施例1的一种方法。图17显示的电子设备50仅仅是一个示例,不应对本发明实施例的功能和使用范围带来任何限制。FIG. 17 is a schematic structural diagram of an electronic device according to Embodiment 3 of the present invention. The electronic device includes a memory, a processor, and a computer program that is stored on the memory and can run on the processor, and the processor implements a method of Embodiment 1 when the processor executes the program. The electronic device 50 shown in FIG. 17 is only an example, and should not bring any limitation to the function and application scope of the embodiment of the present invention.
如图17所示,电子设备50可以以通用计算设备的形式表现,例如其可以为服务器设备。电子设备50的组件可以包括但不限于:上述至少一个处理器51、上述至少一个存储器52、连接不同系统组件(包括存储器52和处理器51)的总线53。As shown in FIG. 17, the electronic device 50 may be in the form of a general-purpose computing device, for example, it may be a server device. The components of the electronic device 50 may include, but are not limited to: the aforementioned at least one processor 51, the aforementioned at least one memory 52, and a bus 53 connecting different system components (including the memory 52 and the processor 51).
总线53包括数据总线、地址总线和控制总线。The bus 53 includes a data bus, an address bus, and a control bus.
存储器52可以包括易失性存储器,例如随机存取存储器(RAM)521和/或高速缓存存储器522,还可以进一步包括只读存储器(ROM)523。The memory 52 may include a volatile memory, such as a random access memory (RAM) 521 and/or a cache memory 522, and may further include a read-only memory (ROM) 523.
存储器52还可以包括具有一组(至少一个)程序模块525的程序/实用工具525,这样的程序模块524包括但不限于:操作系统、一个或者多个应用程序、其它程序模块以及程序数据,这些示例中的每一个或某种组合中可能包括网络环境的实现。The memory 52 may also include a program/utility tool 525 having a set of (at least one) program module 525. Such program module 524 includes but is not limited to: an operating system, one or more application programs, other program modules, and program data. Each of the examples or some combination may include the realization of a network environment.
处理器51通过运行存储在存储器52中的计算机程序,从而执行各种功能应用以及数据处理,例如本发明实施例1所提供的方法。The processor 51 executes various functional applications and data processing by running a computer program stored in the memory 52, such as the method provided in Embodiment 1 of the present invention.
电子设备50也可以与一个或多个外部设备54(例如键盘、指向设备等)通信。这种通信可以通过输入/输出(I/O)接口55进行。并且,模型生成的设备50还可以通过网络适配器56与一个或者多个网络(例如局域网(LAN),广域网(WAN)和/或公共网络,例如因特网)通信。如图17所示,网络适配器56通过总线53与模型生成的设备50的其它模块通信。应当明白,尽管图中未示出,可以结合模型生成的设备50使用其它硬件和/或软件模块,包括但不限于:微代码、设备驱动器、冗余处理器、外部磁盘驱动阵列、RAID(磁盘阵列)系统、磁带驱动器以及数据备份存储系统等。The electronic device 50 may also communicate with one or more external devices 54 (such as keyboards, pointing devices, etc.). This communication can be performed through an input/output (I/O) interface 55. In addition, the model-generated device 50 can also communicate with one or more networks (for example, a local area network (LAN), a wide area network (WAN), and/or a public network, such as the Internet) through the network adapter 56. As shown in FIG. 17, the network adapter 56 communicates with other modules of the device 50 generated by the model through the bus 53. It should be understood that although not shown in the figure, other hardware and/or software modules can be used in conjunction with the device 50 generated by the model, including but not limited to: microcode, device drivers, redundant processors, external disk drive arrays, RAID (disk Array) systems, tape drives, and data backup storage systems.
应当注意,尽管在上文详细描述中提及了电子设备的若干单元/模块或子单元/模块,但是这种划分仅仅是示例性的并非强制性的。实际上,根据本发明的实施方式,上文描述的两个或更多单元/模块的特征和功能可以在一个单元/模块中具体化。反之,上文描述的一个单元/模块的特征和功能可以进一步划分为由多个单元/模块来具体化。It should be noted that although several units/modules or sub-units/modules of the electronic device are mentioned in the above detailed description, this division is only exemplary and not mandatory. In fact, according to the embodiments of the present invention, the features and functions of two or more units/modules described above can be embodied in one unit/module. Conversely, the features and functions of one unit/module described above can be further divided into multiple units/modules to be embodied.
实施例4Example 4
本实施例提供了一种计算机可读存储介质,其上存储有计算机程序,所述程序被处理器执行时实现实施例1所提供的一种方法的步骤。This embodiment provides a computer-readable storage medium on which a computer program is stored, and when the program is executed by a processor, the steps of a method provided in Embodiment 1 are implemented.
其中,可读存储介质可以采用的更具体可以包括但不限于:便携式盘、硬盘、随机存取存储器、只读存储器、可擦拭可编程只读存储器、光存储器件、磁存储器件或上述的任意合适的组合。Among them, the readable storage medium may more specifically include but not limited to: portable disk, hard disk, random access memory, read only memory, erasable programmable read only memory, optical storage device, magnetic storage device or any of the above The right combination.
在可能的实施方式中,本发明还可以实现为一种程序产品的形式,其包括程序代码,当所述程序产品在终端设备上运行时,所述程序代码用于使所述终端设备执行实现实施例1所述的任意一种方法中的步骤。In a possible implementation manner, the present invention can also be implemented in the form of a program product, which includes program code. When the program product runs on a terminal device, the program code is used to make the terminal device execute the implementation. Steps in any of the methods described in Example 1.
其中,可以以一种或多种程序设计语言的任意组合来编写用于执行本发明的程序代码,所述程序代码可以完全地在用户设备上执行、部分地在用户设备上执行、作为一个独立的软件包执行、部分在用户设备上部分在远程设备上执行或完全在远程设备上执行。Wherein, the program code used to execute the present invention can be written in any combination of one or more programming languages, and the program code can be completely executed on the user equipment, partially executed on the user equipment, as an independent The software package is executed, partly on the user’s device, partly on the remote device, or entirely on the remote device.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.

Claims (20)

  1. 一种换电控制方法,其特征在于,所述换电控制方法通过夹车道和换电设备配合实现,所述夹车道具有可升降的载车平面,所述夹车道上设有供所述换电设备行走的换电设备行走平面,所述换电设备行走平面内设有换电位置;A power swap control method, characterized in that the power swap control method is realized by the cooperation of a car clamping lane and a power swap device, the car clamping lane has a liftable car carrying plane, and the car clamping lane is provided with A battery-swap device walking plane on which the battery-swap device travels, and a battery-swap position is provided in the battery-swap device walking plane;
    所述换电控制方法包括:The power exchange control method includes:
    控制所述载车平面到达第一高度;Controlling the vehicle-carrying plane to reach the first height;
    控制所述换电设备到达所述换电位置进行拆卸电池包;Controlling the battery swapping device to reach the battery swapping position to remove the battery pack;
    控制所述换电设备驶离所述换电位置;Controlling the power swapping device to move away from the power swapping position;
    控制所述换电设备卸载从电动汽车上取下的电池包;Controlling the battery swapping device to unload the battery pack removed from the electric vehicle;
    控制所述换电设备装载与所述电动汽车匹配的电池包;Controlling the battery swapping device to load a battery pack that matches the electric vehicle;
    控制所述换电设备到达所述换电位置进行安装电池包;Controlling the battery swapping device to reach the battery swapping position to install the battery pack;
    控制所述换电设备驶离所述换电位置;Controlling the power swapping device to move away from the power swapping position;
    控制所述载车平面恢复至初始高度。Control the vehicle loading plane to return to the initial height.
  2. 如权利要求1所述的换电控制方法,其特征在于,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;The power replacement control method according to claim 1, wherein a power replacement station is provided in the plane of the vehicle, and the power replacement station is used to power the electric vehicle to replace the battery pack, and the power replacement station is compatible with The switch positions correspond up and down;
    所述第一高度高于所述初始高度;The first height is higher than the initial height;
    所述控制所述载车平面到达第一高度,包括:The controlling the vehicle-carrying plane to reach the first height includes:
    在所述电动汽车停泊于所述载车平面且所述电动汽车车底的电池包对准所述换电工位后,举升所述载车平面至所述第一高度,以使得所述载车平面与所述换电设备行走平面之间的高度差超过所述换电设备的高度。After the electric vehicle is parked on the vehicle-carrying plane and the battery pack under the electric vehicle is aligned with the power exchange station, the vehicle-carrying plane is raised to the first height, so that the vehicle The height difference between the plane of the vehicle and the traveling plane of the power swap device exceeds the height of the power swap device.
  3. 如权利要求1和2中至少一项所述的换电控制方法,其特征在于,所述控制所述换电设备到达所述换电位置进行拆卸电池包,包括:The battery swap control method according to at least one of claims 1 and 2, wherein the controlling the battery swap device to reach the battery swap position to remove the battery pack comprises:
    控制所述换电设备以未载电池包的状态到达所述换电位置;Controlling the battery swapping device to reach the swapping position without a battery pack;
    调整所述换电设备的姿态,以从电动汽车取下电池包。Adjust the posture of the battery replacement device to remove the battery pack from the electric vehicle.
  4. 如权利要求1-3中至少一项所述的换电控制方法,其特征在于,所述控制所述换电设备驶离换电位置之前,还包括:The power swap control method according to at least one of claims 1 to 3, wherein before controlling the power swap device to move away from the power swap position, the method further comprises:
    在所述换电设备从电动汽车取下电池包后,控制所述载车平面到达第二高度,以使得所述载车平面与所述换电设备行走平面之间的高度差超过所述换电设备装载电池包之后的高度,所述第二高度高于所述初始高度。After the battery pack is removed from the electric vehicle by the battery swapping device, the vehicle loading plane is controlled to reach the second height, so that the height difference between the car loading plane and the walking plane of the battery swapping device exceeds that of the battery pack. The height of the electrical device after the battery pack is loaded, the second height being higher than the initial height.
  5. 如权利要求1-4中至少一项所述的换电控制方法,其特征在于,所述控制所述换电设备到达所述换电位置进行安装电池包,包括:The battery swap control method according to at least one of claims 1 to 4, wherein the controlling the battery swap device to reach the battery swap position to install the battery pack includes:
    控制所述换电设备到达所述换电位置;Controlling the power swapping device to reach the power swapping position;
    调整所述换电设备的姿态,以将所述换电设备装载的电池包安装于电动汽车。The posture of the battery swapping device is adjusted to install the battery pack loaded by the battery swapping device in an electric vehicle.
  6. 如权利要求1-5中至少一项所述的换电控制方法,其特征在于,所述控制所述换电设备到达所述换电位置进行安装电池包之后,且控制所述换电设备驶离所述换电位置之前,还包括:The power swap control method according to at least one of claims 1-5, wherein after the control of the power swap device reaches the power swap position to install the battery pack, the power swap device is controlled to drive Before leaving the switch position, it also includes:
    控制所述载车平面到达所述第一高度。Controlling the vehicle-carrying plane to reach the first height.
  7. 如权利要求3所述的换电控制方法,其特征在于,所述调整所述换电设备的姿态,以从所述电动汽车取下电池包,包括:The battery swap control method according to claim 3, wherein the adjusting the posture of the battery swap device to remove the battery pack from the electric vehicle comprises:
    调整所述换电设备的换电平台和所述载车平面在水平和/或竖直方向上的相对位置关系,以满足拆电池条件;Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal and/or vertical directions to meet the battery removal conditions;
    控制所述换电设备执行拆电池动作,所述拆电池动作用于从所述电动汽车上取下电池包。The battery swapping device is controlled to perform a battery removal action, and the battery removal action is used to remove the battery pack from the electric vehicle.
  8. 如权利要求7所述的换电控制方法,其特征在于,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;The power replacement control method according to claim 7, wherein a power replacement station is provided in the plane of the vehicle, and the power replacement station is used to power the electric vehicle to replace the battery pack, and the power replacement station is compatible with The switch positions correspond up and down;
    所述调整所述换电设备的换电平台和所述载车平面在竖直方向上的相对位置关系,以满足拆电池条件,包括:The adjusting the relative positional relationship in the vertical direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery removal condition includes:
    控制所述换电平台到达第三高度;Controlling the power exchange platform to reach the third height;
    控制所述载车平面到达第四高度,以使得所述换电平台穿过所述换电工位且与所述电动汽车的车底之间的距离为负距离,满足拆电池高度条件;Controlling the vehicle-carrying plane to reach the fourth height, so that the battery swapping platform passes through the battery swapping station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery removal height condition;
    和/或,所述调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足拆电池条件,包括:And/or, said adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery removal conditions, including:
    控制所述换电平台水平移动,以使得所述换电平台与所述电动汽车上的电池包对位,满足拆电池对位条件。Control the horizontal movement of the battery swapping platform so that the battery swapping platform and the battery pack on the electric vehicle are aligned to meet the battery removal alignment condition.
  9. 如权利要求5所述的换电控制方法,其特征在于,所述调整所述换电设备的姿态,以将所述换电设备装载的电池包安装于所述电动汽车,包括:The battery replacement control method according to claim 5, wherein the adjusting the attitude of the battery replacement device to install the battery pack loaded by the battery replacement device in the electric vehicle comprises:
    调整所述换电设备的换电平台和所述载车平面在水平和/或竖直方向上的相对位置关系,以满足装电池条件;Adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the car-carrying plane in the horizontal and/or vertical directions to meet the battery loading conditions;
    控制所述换电设备执行装电池动作,所述装电池动作用于将装载的电池包安装于所 述电动汽车。The battery replacement device is controlled to perform a battery loading operation, which is used to install the loaded battery pack in the electric vehicle.
  10. 如权利要求9所述的换电控制方法,其特征在于,所述载车平面内设有换电工位,所述换电工位用于供电动汽车进行电池包的更换,所述换电工位与所述换电位置上下对应;The power replacement control method according to claim 9, wherein a power replacement station is provided in the plane of the vehicle, and the power replacement station is used to power the electric vehicle to replace the battery pack, and the power replacement station is connected to the battery pack. The switch positions correspond up and down;
    所述调整所述换电设备的换电平台和所述载车平面在竖直方向上的相对位置关系,以满足装电池条件,包括:The adjusting the relative positional relationship between the battery swapping platform of the battery swapping device and the vehicle-carrying plane in the vertical direction to meet the battery loading conditions includes:
    控制所述换电平台到达第五高度;Controlling the power exchange platform to reach the fifth height;
    控制所述载车平面到达第六高度,以使得所述换电平台穿过所述换电工位且与所述电动汽车的车底之间的距离为负距离,满足装电池高度条件;Controlling the vehicle-carrying plane to reach the sixth height, so that the battery swapping platform passes through the battery swapping station and the distance from the bottom of the electric vehicle is a negative distance, which satisfies the battery height condition;
    和/或,所述调整所述换电设备的换电平台和所述载车平面在水平方向上的相对位置关系,以满足装电池条件,包括:And/or, said adjusting the relative positional relationship in the horizontal direction between the battery swapping platform of the battery swapping device and the car-carrying plane to meet the battery loading conditions, including:
    控制所述换电平台水平移动,以使得所述换电平台与所述电动汽车上的电池包外箱对位,满足装电池对位条件。Control the horizontal movement of the battery swapping platform so that the battery swapping platform is aligned with the outer box of the battery pack on the electric vehicle to meet the battery-installation alignment condition.
  11. 如权利要求4所述的换电控制方法,其特征在于,所述第一高度小于或等于所述第二高度。8. The method for controlling power exchange according to claim 4, wherein the first height is less than or equal to the second height.
  12. 如权利要求8所述的换电控制方法,其特征在于,所述第四高度低于所述初始高度。8. The method for controlling power exchange according to claim 8, wherein the fourth height is lower than the initial height.
  13. 如权利要求10所述的换电控制方法,其特征在于,所述第六高度低于所述初始高度。The method for controlling power exchange according to claim 10, wherein the sixth height is lower than the initial height.
  14. 如权利要求1-13中至少一项所述的换电控制方法,其特征在于,所述换电控制方法还包括:The power swap control method according to at least one of claims 1-13, wherein the power swap control method further comprises:
    在所述换电设备拆卸电池包完成后且驶离所述换电位置之前,还原所述换电平台至未载电池包的初始位置;After the battery pack is removed by the battery swap device and before leaving the battery swap position, restore the battery swap platform to the initial position without the battery pack;
    和/或,在所述换电设备安装电池包完成后且驶离所述换电位置之前,还原所述换电平台至未载电池包的初始位置。And/or, after the battery pack is installed on the battery swapping device and before moving away from the battery swapping position, the battery swapping platform is restored to the initial position without the battery pack.
  15. 如权利要求1和2中至少一项所述的换电控制方法,其特征在于,所述控制所述换电设备卸载从所述电动汽车上卸下的电池包,具体包括:控制所述换电设备驶向电池架并将从所述电动汽车上取下的电池包交还给所述电池架。The battery swap control method according to at least one of claims 1 and 2, wherein the controlling the battery swapping device to unload the battery pack unloaded from the electric vehicle specifically includes: controlling the swapping device The electrical equipment drives to the battery rack and returns the battery pack removed from the electric vehicle to the battery rack.
  16. 如权利要求15所述的换电控制方法,其特征在于,所述换电设备行走平面内布设有供所述换电设备行走的第一轨道,所述第一轨道连接所述电池架和所述换电位置;The battery replacement control method according to claim 15, wherein a first track for the battery replacement device to travel is arranged in the walking plane of the battery replacement device, and the first track connects the battery rack and the battery holder. Describe the battery replacement position;
    所述换电控制方法还包括:The switching control method further includes:
    在所述换电设备通过所述第一轨道驶向所述换电位置的过程中,判断所述换电设备是否到达预设的第一定位点,所述第一定位点位于所述换电设备的行进路径上,若是,则控制所述换电设备减速行走直至到达所述换电位置,然后停止。During the process of the power swapping device traveling to the power swapping position through the first track, it is determined whether the power swapping device has reached a preset first positioning point, and the first positioning point is located at the power swapping position. If it is on the traveling path of the device, control the power-swap device to slow down and walk until it reaches the power-swap position, and then stop.
  17. 如权利要求16所述的换电控制方法,其特征在于,所述换电控制方法还包括:15. The power swap control method according to claim 16, wherein the power swap control method further comprises:
    预存所述第一轨道的总距离和所述电池架到所述第一定位点的第一距离;Pre-stored the total distance of the first track and the first distance from the battery rack to the first positioning point;
    控制所述换电设备以第一速度行走所述第一距离,控制所述换电设备以第二速度行走第二距离,判断所述换电设备是否到达所述换电位置,若是则控制所述换电设备停止行走,若否则控制所述换电设备再次以第二速度行走所述第二距离并判断所述换电设备是否到达所述换电位置,循环反复直至所述换电设备到达所述换电位置,所述第一速度大于所述第二速度,所述第二距离小于所述第一轨道的总距离与所述第一距离之差。Control the power swapping device to travel the first distance at a first speed, control the power swapping device to travel a second distance at a second speed, determine whether the power swapping device reaches the power swap position, and if so, control the substation The battery swapping device stops walking, if otherwise, the battery swapping device is controlled to travel the second distance at the second speed again and it is judged whether the battery swapping device reaches the battery swapping position, and the cycle is repeated until the battery swapping device reaches In the switching position, the first speed is greater than the second speed, and the second distance is less than the difference between the total distance of the first track and the first distance.
  18. 一种换电控制系统,其特征在于,对夹车道和换电设备进行控制,所述夹车道具有可升降的载车平面,所述夹车道上设有供所述换电设备行走的换电设备行走平面,所述换电设备行走平面内设有换电位置;A power swap control system, characterized in that it controls the car clamping lane and the power swap equipment, the car clamping lane has a liftable car loading plane, and the car clamping lane is provided with a swapping device for the power swap equipment to travel. A traveling plane of the electrical equipment, in which a battery-changing position is provided;
    所述换电控制系统包括:The power exchange control system includes:
    拆电池控制模块,用于控制所述载车平面到达第一高度,控制所述换电设备到达所述换电位置进行拆卸电池包,控制所述换电设备驶离所述换电位置,控制所述换电设备卸载从电动汽车上取下的电池包;The battery removal control module is used to control the vehicle-carrying plane to reach the first height, control the power swap device to reach the power swap position to remove the battery pack, control the power swap device to move away from the power swap position, and control The battery replacement device unloads the battery pack removed from the electric vehicle;
    装电池控制模块,用于控制所述换电设备装载与所述电动汽车匹配的电池包,控制所述换电设备到达所述换电位置进行安装电池包,控制所述换电设备驶离所述换电位置,控制所述载车平面恢复至初始高度。The battery loading control module is used to control the battery swapping device to load the battery pack matching the electric vehicle, control the battery swapping device to reach the swap position to install the battery pack, and control the battery swapping device to leave the place. The battery replacement position is used to control the vehicle-carrying plane to return to the initial height.
  19. 一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其特征在于,所述处理器执行所述程序时实现如权利要求1-17中至少一项所述的方法。An electronic device comprising a memory, a processor, and a computer program stored in the memory and capable of running on the processor, wherein the processor executes the program to achieve at least one of claims 1-17 The method described.
  20. 一种计算机可读存储介质,其上存储有计算机程序,其特征在于,所述程序被处理器执行时实现如权利要求1-17中至少一项所述的方法的步骤。A computer-readable storage medium having a computer program stored thereon, wherein the program is executed by a processor to implement the steps of the method according to at least one of claims 1-17.
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