CN108866705A - 一种亚麻色纺长麻纱的制备工艺流程 - Google Patents

一种亚麻色纺长麻纱的制备工艺流程 Download PDF

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CN108866705A
CN108866705A CN201810882159.9A CN201810882159A CN108866705A CN 108866705 A CN108866705 A CN 108866705A CN 201810882159 A CN201810882159 A CN 201810882159A CN 108866705 A CN108866705 A CN 108866705A
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杨佳东
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HUZHOU GOLDRICH LINEN TEXTILE CO Ltd
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    • D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
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Abstract

本发明公开了一种亚麻色纺长麻纱的制备工艺流程，通过先将麻条进行染色，再进行纺纱，这样得到的麻线纱团编织的布料具有花纹，即可成成品，不需后续染色，改变了以往亚麻纱只能纺半漂纱及原色纱的现状，并克服了在生产过程中亚麻经染色后的牵伸不畅的问题；由过去的单一颜色发展到目前的几十种颜色甚至不同颜色的搭配，是麻面料的色彩突破了原来的单一颜色，有更多颜色供人们选择。

Description

一种亚麻色纺长麻纱的制备工艺流程
技术领域
本发明涉及亚麻防止领域，尤其涉及一种亚麻色纺长麻纱的制备工艺流程。
背景技术
亚麻纤维织品被誉为天然空调，亚麻的散热性能极佳，用亚麻制作的服饰深受人们的喜爱。
目前国内亚麻纺纱企业通常只能生产两种颜色的亚麻纱产品，即白色的半漂纱及原色亚麻纱。因此,厂家的通常有以下两种做法 ：一是将亚麻纺成白色的纱，再根据需要进行染色，然后织布；这种做法是将白色的亚麻纱逐一染成不同的颜色，然后根据颜色需要将不同颜色的亚麻纱进行搭配组合，然后织布。二是将亚麻纱织好布之后再进行根据需要进行染色。以上两种做法存在的不足为 ：造成多年来服装商没有太多的选择，只能从织物的组织结构及织物的厚薄、颜色上来做决定，使用受到很大的限制。
发明内容
基于背景技术存在的技术问题，本发明提出了一种亚麻色纺长麻纱的制备工艺流程。
一种亚麻色纺长麻纱的制备工艺流程，包含以下步骤：S1原料原配：选择品质上乘的麻原料；
S2分束：将麻原料分成束状；
S3栉梳：通过栉梳机对麻进行栉梳处理，分成长麻和短麻，选取长麻进行加工；
S4原材料成条：通过成条机对麻进行成条加工，变为麻卷；
S5预处理:去除麻卷外伸的多余杂乱麻条；
S6阳离子溶液浸泡处理：将亚麻纤维放入阳离子溶液中，浴比为1:10-15，升温至40-50℃，保温时间为8-10h；
S7水洗处理：将亚麻纤维放入酸性溶液中，升温至50-60℃，搅拌30-40分钟后排水，放入清水搅拌5-10分钟后排水；
S8染色：对清洗好的麻卷进行染色，染色温度为60℃，染色时间为60分钟，染料配料为元明粉、纯碱和颜料；
S9洗涤：90℃清水洗涤10分钟，,再在浓度为1g/L的醋酸中洗涤10分钟,之后清水洗涤；
S10晾干：在温度105℃下用烘干机烘干三小时，出炉温度为70-80℃，再自然晾干；
S11配色零并：通过零并机将六根麻条并为一根麻条；
S12一并：通过一并机将八根零并并好的麻条并为一根麻条；
S13二并：通过二并机将八根一并并好的麻条并为一根麻条；
S14三并：通过三并机将八根二并并好的麻条并为一根麻条；
S15末并：通过四并机将四根三并并好的麻条并为一根麻条；
S16粗纱：用粗纱机对麻线进行纺粗纱；
S17煮漂：对粗纱进行煮漂处理，溶液中含纯碱20g/L，双氧水30g/L，温度为95℃，时间为30分钟,完成后漂洗，之后再进行洗涤，90℃清水洗涤10分钟，80℃清水洗涤10分钟,再在浓度为1g/L的醋酸中洗涤10分钟,之后清水洗涤；
S18细纱：通过细纱机将煮好的粗纱纺成细纱；
S19挑纱：人工挑选纱线，对颜色相同的纱线进行分类挑选；
S20络筒：用络筒机络出纱团；
S21打包：成品包装后存放。
优选地，S7中酸性溶液为冰醋酸或者硼酸。
优选地，阳离子溶液包含有氢氧化镁、氢氧化钠和环氧丙基三乙醇胺。
优选地，在S9洗涤后，S10晾干前进行上油步骤，上油为将麻卷放入含有 2％柔软剂的水中中浸泡 2-3 小时。
优选地，柔软剂为氨基硅油或者弹性硅油。
优选地，S8中染色步骤可加入光亮剂。
优选地，光亮剂为有机硅聚硅氧烷。
本发明中涉及的一种亚麻色纺长麻纱的制备工艺流程，通过先将麻线进行染色，再进行纺纱，这样得到的麻线纱团编织的布料具有花纹，即可成成品，不需后续染色，改变了以往亚麻纱只能纺半漂纱及原色纱的现状，并克服了在生产过程中亚麻经染色后的牵伸不畅的问题；由过去的单一颜色发展到目前的几十种颜色甚至不同颜色的搭配，是麻面料的色彩突破了原来的单一颜色，有更多颜色供人们选择；同时，本发明工艺开发减少了以往亚麻服装面料先织布后染色的工序，可根据客户的需要直接生产出各种不同颜色的高档服装。
本发明通过先对亚麻纤维进行阳离子溶液浸泡，增加其上染率，使染料能更好的附着在亚麻纤维上，采用简单而优良的染色工艺，使亚麻纤维具有良好的透染性和匀染性，染色效果好，麻线看上去有光泽。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
一种亚麻色纺长麻纱的制备工艺流程，包含以下步骤：S1原料原配：选择品质上乘的麻原料；
S2分束：将麻原料分成束状；
S3栉梳：通过栉梳机对麻进行栉梳处理，分成长麻和短麻，选取长麻进行加工；
S4原材料成条：通过成条机对麻进行成条加工，变为麻卷；
S5预处理:去除麻卷外伸的多余杂乱麻条；
S6阳离子溶液浸泡处理：将亚麻纤维放入阳离子溶液中，浴比为1:10-15，升温至40-50℃，保温时间为8-10h；
S7水洗处理：将亚麻纤维放入酸性溶液中，升温至50-60℃，搅拌30-40分钟后排水，放入清水搅拌5-10分钟后排水；
S8染色：对清洗好的麻卷进行染色，染色温度为60℃，染色时间为60分钟，染料配料为元明粉、纯碱和颜料；
S9洗涤：90℃清水洗涤10分钟，,再在浓度为1g/L的醋酸中洗涤10分钟,之后清水洗涤；
S10晾干：在温度105℃下用烘干机烘干三小时，出炉温度为70-80℃，再自然晾干；
S11配色零并：通过零并机将六根麻条并为一根麻条；
S12一并：通过一并机将八根零并并好的麻条并为一根麻条；
S13二并：通过二并机将八根一并并好的麻条并为一根麻条；
S14三并：通过三并机将八根二并并好的麻条并为一根麻条；
S15末并：通过四并机将四根三并并好的麻条并为一根麻条；
S16粗纱：用粗纱机对麻线进行纺粗纱；
S17煮漂：对粗纱进行煮漂处理，溶液中含纯碱20g/L，双氧水30g/L，温度为95℃，时间为30分钟,完成后漂洗，之后再进行洗涤，90℃清水洗涤10分钟，80℃清水洗涤10分钟,再在浓度为1g/L的醋酸中洗涤10分钟,之后清水洗涤；
S18细纱：通过细纱机将煮好的粗纱纺成细纱；
S19挑纱：人工挑选纱线，对颜色相同的纱线进行分类挑选；
S20络筒：用络筒机络出纱团；
S21打包：成品包装后存放。
本发明中涉及的一种亚麻色纺长麻纱的制备工艺流程，通过先将麻线进行染色，再进行纺纱，这样得到的麻线纱团编织的布料具有花纹，即可成成品，不需后续染色，改变了以往亚麻纱只能纺半漂纱及原色纱的现状，并克服了在生产过程中亚麻经染色后的牵伸不畅的问题；由过去的单一颜色发展到目前的几十种颜色甚至不同颜色的搭配，是麻面料的色彩突破了原来的单一颜色，有更多颜色供人们选择；同时，本发明工艺开发减少了以往亚麻服装面料先织布后染色的工序，可根据客户的需要直接生产出各种不同颜色的高档服装。
本发明通过先对亚麻纤维进行阳离子溶液浸泡，增加其上染率，使染料能更好的附着在亚麻纤维上，采用简单而优良的染色工艺，使亚麻纤维具有良好的透染性和匀染性，染色效果好，麻线看上去有光泽。
其中，S7中酸性溶液为冰醋酸或者硼酸，酸性较弱，不会损害麻线的品质。
其中，阳离子溶液包含有氢氧化镁、氢氧化钠和环氧丙基三乙醇胺，阳离子附着在麻线表面，提高麻线对颜料的吸附能力。
其中，在S9洗涤后，S10晾干前进行上油步骤，上油为将麻卷放入含有 2％柔软剂的水中中浸泡 2-3 小时，柔软剂为氨基硅油或者弹性硅油，能使麻线更加柔软，不刺激皮肤，穿着更加舒适；
其中，S8中染色步骤可加入光亮剂，光亮剂为有机硅聚硅氧烷，能使麻线更加光亮，纺织的织物更有光泽。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种亚麻色纺长麻纱的制备工艺流程，其特征在于，包含以下步骤：
S1原料原配：选择品质上乘的麻原料；
S2分束：将麻原料分成束状；
S3栉梳：通过栉梳机对麻进行栉梳处理，分成长麻和短麻，选取长麻进行加工；
S4原材料成条：通过成条机对麻进行成条加工，变为麻卷；
S5预处理:去除麻卷外伸的多余杂乱麻条；
S6阳离子溶液浸泡处理：将亚麻纤维放入阳离子溶液中，浴比为1:10-15，升温至40-50℃，保温时间为8-10h；
S7水洗处理：将亚麻纤维放入酸性溶液中，升温至50-60℃，搅拌30-40分钟后排水，放入清水搅拌5-10分钟后排水；
S8染色：对清洗好的麻卷进行染色，染色温度为60℃，染色时间为60分钟，染料配料为元明粉、纯碱和颜料；
S9洗涤：90℃清水洗涤10分钟，,再在浓度为1g/L的醋酸中洗涤10分钟,之后清水洗涤；
S10晾干：在温度105℃下用烘干机烘干三小时，出炉温度为70-80℃，再自然晾干；
S11配色零并：通过零并机将六根麻条并为一根麻条；
S12一并：通过一并机将八根零并并好的麻条并为一根麻条；
S13二并：通过二并机将八根一并并好的麻条并为一根麻条；
S14三并：通过三并机将八根二并并好的麻条并为一根麻条；
S15末并：通过四并机将四根三并并好的麻条并为一根麻条；
S16粗纱：用粗纱机对麻线进行纺粗纱；
S17煮漂：对粗纱进行煮漂处理，溶液中含纯碱20g/L，双氧水30g/L，温度为95℃，时间为30分钟,完成后漂洗，之后再进行洗涤，90℃清水洗涤10分钟，80℃清水洗涤10分钟,再在浓度为1g/L的醋酸中洗涤10分钟,之后清水洗涤；
S18细纱：通过细纱机将煮好的粗纱纺成细纱；
S19挑纱：人工挑选纱线，对颜色相同的纱线进行分类挑选；
S20络筒：用络筒机络出纱团；
S21打包：成品包装后存放。
2.根据权利要求1所述的一种亚麻色纺长麻纱的制备工艺流程，其特征在于，所述的S7中酸性溶液为冰醋酸或者硼酸。
3.根据权利要求1所述的一种亚麻色纺长麻纱的制备工艺流程，其特征在于，所述阳离子溶液包含有氢氧化镁、氢氧化钠和环氧丙基三乙醇胺。
4.根据权利要求1所述的一种亚麻色纺长麻纱的制备工艺流程，其特征在于，在S9洗涤后，S10晾干前进行上油步骤，上油为将麻卷放入含有 2％柔软剂的水中中浸泡 2-3 小时。
5.根据权利要求4所述的一种亚麻色纺长麻纱的制备工艺流程，其特征在于，所述柔软剂为氨基硅油或者弹性硅油。
6.根据权利要求1所述的一种亚麻色纺长麻纱的制备工艺流程，其特征在于，所述S8染色步骤可加入光亮剂。
7.根据权利要求6所述的一种亚麻色纺长麻纱的制备工艺流程，其特征在于，所述光亮剂为有机硅聚硅氧烷。
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402814A (zh) * 2018-12-17 2019-03-01 海宏（桐乡）纺织有限公司 一种亚麻纱线的制作方法
CN110257979A (zh) * 2019-07-26 2019-09-20 愉悦家纺有限公司 一种基于长麻的新型亚麻纱湿法纺纱工艺
CN111719219A (zh) * 2020-06-24 2020-09-29 东嘉麻棉(常州)有限公司 抗褶皱亚麻织品制造工艺

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109402814A (zh) * 2018-12-17 2019-03-01 海宏（桐乡）纺织有限公司 一种亚麻纱线的制作方法
CN110257979A (zh) * 2019-07-26 2019-09-20 愉悦家纺有限公司 一种基于长麻的新型亚麻纱湿法纺纱工艺
CN110257979B (zh) * 2019-07-26 2021-06-22 愉悦家纺有限公司 一种基于长麻的新型亚麻纱湿法纺纱工艺
CN111719219A (zh) * 2020-06-24 2020-09-29 东嘉麻棉(常州)有限公司 抗褶皱亚麻织品制造工艺

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