CN108716143A - 一种混纺面料的染色工艺 - Google Patents

一种混纺面料的染色工艺 Download PDF

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CN108716143A
CN108716143A CN201810646095.2A CN201810646095A CN108716143A CN 108716143 A CN108716143 A CN 108716143A CN 201810646095 A CN201810646095 A CN 201810646095A CN 108716143 A CN108716143 A CN 108716143A
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parts
blended yarn
yarn weaved
weaved fabric
dyeing
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谈杰
章磊
汪健东
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Anhui Looking Treasure Textile Technology Co Ltd
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Anhui Looking Treasure Textile Technology Co Ltd
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    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
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    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
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    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
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    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
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Abstract

本发明公开了一种混纺面料的染色工艺，包括以下步骤：（1）烧毛；（2）退浆；（3）漂白；（4）染色；（5）水洗；（6）汽蒸；（7）扩幅处理；（8）高温定型。与现有技术相比，本发明的有益效果为：本发明的染色工艺使得混纺面料具有优异的水洗色牢度、干洗色牢度、日晒色牢度以及摩擦色牢度，染色均匀性好；本发明的扩幅和高温定型处理有效提高了混纺面料的弹性，使得混纺面料更加适合使用于服装领域，制成适于穿着的服装。

Description

一种混纺面料的染色工艺
技术领域
本发明涉及面料染整领域，特别是一种混纺面料的染色工艺。
背景技术
为了满足人们对坯布性能的不同需求，多年来，人们一直致力于其性能的改进，面料后整理为织物自下织机后所进行的一切改善和提高品质的处理过程，面料后整理有利于织物尺寸、形态稳定，改善织物手感，增进织物外观，随着人们对织物手感和织物外观色泽要求的不断提高，现阶段的面料后整理工艺色泽偏暗，容易杂色，坯布手感偏硬，坯布的弹性需进一步提高，因此，需对现阶段的面料后整理工艺进行改进。
发明内容
本发明的目的是提供一种混纺面料的染色工艺，以解决现有技术中的不足，它能够改善混纺面料的上染性能，并且使混纺面料具备更多的附加性能。
本发明提供了一种混纺面料的染色工艺，包括以下步骤：
（1）烧毛：采用烧毛机对混纺面料进行烧毛，去除混纺面料表面的毛羽；
（2）退浆：首先采用均匀轧车对烧毛后的混纺面料进行浸轧处理，将经过浸轧处理的混纺面料在38-42℃条件下，冷堆45-50小时，所述浸轧处理过程中使用浸轧处理液对混纺面料进行处理，所述浸轧处理液包括以下重量份数的组分：58-72份液碱、2.5-3.6份双氧水、1.5-2.0份氧化退浆剂TF-127K、0.5-1.5份高效精炼剂TF-188、1-3份碱减量渗透剂TF-107；
将经过冷堆后的混纺面料在平幅退浆机上进行平幅工艺处理，所述平幅工艺处理采用平幅处理液进行处理，所述平幅处理液包括以下重量份数的组分：25-30份液碱、1.2-1.5份螯合分散剂TF-510C、0.5-0.8份高效精炼剂TF-188 、0.8-1.2份碱减量渗透剂TF-107以及1.1-1.5份去油污剂TF-126A；
（3）漂白：使用漂白处理液对退浆后的混纺面料进行漂白处理，所述漂白处理液包括以下重量份数的组分：35-45份双氧水、25-40份三聚磷酸钠、5-15份次氯酸钠、15-20份草酸以及5-20份醋酸；
（4）染色：先将染料加入染缸中配制成染液，然后将漂白后的混纺面料加入染缸中浸泡30min后取出烘干，烘干后使用清水对混纺面料进行漂洗，漂洗完成后将染色后的面料自然晾干，所述染液包括以下重量份数的组分：1-2份硫酸镁、4-5份亚氨基二乙酸、2-4份羧甲基纤维素、0.5-1.5份壳聚糖季铵盐、30-50份植物染料、145-160份去离子水、1-2份谷氨酸二乙酸四钠、1-2份烷基磺酸钠、2-3份三乙烯四胺、0.3-0.8份云母粉；
（5）水洗：将染色后的混纺面料在35℃下进行多次水洗；
（6）汽蒸：采用蒸烫机对水洗后的混纺面料进行汽蒸处理，在100℃-110℃温度下汽蒸12min，蒸烫机的压力为85kPa；
（7）扩幅处理：将汽蒸处理后的混纺面料放入拉幅定型机中进行扩幅12%-18%；
（8）高温定型：将扩幅后的混纺面料进行高温定型，高温定型完成后将混纺面料卷至卷筒上并入库保存。
优选的是，步骤（2）中所述浸轧处理液包括以下重量份数的组分：66份液碱、3.2份双氧水、1.8份氧化退浆剂TF-127K、1.1份高效精炼剂TF-188、2份碱减量渗透剂TF-107。
优选的是，步骤（3）所述平幅处理液包括以下重量份数的组分：28份液碱、1.4份螯合分散剂TF-510C、0.6份高效精炼剂TF-188 、1.0份碱减量渗透剂TF-107以及1.3份去油污剂TF-126A。
优选的是，步骤（3）中所述漂白处理液包括以下重量份数的组分：40份双氧水、34份三聚磷酸钠、10份次氯酸钠、18份草酸以及13份醋酸。
优选的是，步骤（4）中所述染液包括以下重量份数的组分：1.6份硫酸镁、4.5份亚氨基二乙酸、3份羧甲基纤维素、1.1份壳聚糖季铵盐、42份植物染料、151份去离子水、1.5份谷氨酸二乙酸四钠、1.6份烷基磺酸钠、2.3份三乙烯四胺、0.5份云母粉。
与现有技术相比，本发明的有益效果为：本发明的染色工艺使得混纺面料具有优异的水洗色牢度、干洗色牢度、日晒色牢度以及摩擦色牢度，染色均匀性好；本发明的扩幅和高温定型处理有效提高了混纺面料的弹性，使得混纺面料更加适合使用于服装领域，制成适于穿着的服装。
具体实施方式
本发明的实施例：一种混纺面料的染色工艺，包括以下步骤：
（1）烧毛：采用烧毛机对混纺面料进行烧毛，去除混纺面料表面的毛羽；
（2）退浆：首先采用均匀轧车对烧毛后的混纺面料进行浸轧处理，将经过浸轧处理的混纺面料在38-42℃条件下，冷堆45-50小时，所述浸轧处理过程中使用浸轧处理液对混纺面料进行处理，所述浸轧处理液包括以下重量份数的组分：58-72份液碱、2.5-3.6份双氧水、1.5-2.0份氧化退浆剂TF-127K、0.5-1.5份高效精炼剂TF-188、1-3份碱减量渗透剂TF-107；
将经过冷堆后的混纺面料在平幅退浆机上进行平幅工艺处理，所述平幅工艺处理采用平幅处理液进行处理，所述平幅处理液包括以下重量份数的组分：25-30份液碱、1.2-1.5份螯合分散剂TF-510C、0.5-0.8份高效精炼剂TF-188 、0.8-1.2份碱减量渗透剂TF-107以及1.1-1.5份去油污剂TF-126A；
（3）漂白：使用漂白处理液对退浆后的混纺面料进行漂白处理，所述漂白处理液包括以下重量份数的组分：35-45份双氧水、25-40份三聚磷酸钠、5-15份次氯酸钠、15-20份草酸以及5-20份醋酸；
（4）染色：先将染料加入染缸中配制成染液，然后将漂白后的混纺面料加入染缸中浸泡30min后取出烘干，烘干后使用清水对混纺面料进行漂洗，漂洗完成后将染色后的面料自然晾干，所述染液包括以下重量份数的组分：1-2份硫酸镁、4-5份亚氨基二乙酸、2-4份羧甲基纤维素、0.5-1.5份壳聚糖季铵盐、30-50份植物染料、145-160份去离子水、1-2份谷氨酸二乙酸四钠、1-2份烷基磺酸钠、2-3份三乙烯四胺、0.3-0.8份云母粉；
（5）水洗：将染色后的混纺面料在35℃下进行多次水洗；
（6）汽蒸：采用蒸烫机对水洗后的混纺面料进行汽蒸处理，在100℃-110℃温度下汽蒸12min，蒸烫机的压力为85kPa；
（7）扩幅处理：将汽蒸处理后的混纺面料放入拉幅定型机中进行扩幅12%-18%；
（8）高温定型：将扩幅后的混纺面料进行高温定型，高温定型完成后将混纺面料卷至卷筒上并入库保存。
步骤（2）中所述浸轧处理液包括以下重量份数的组分：66份液碱、3.2份双氧水、1.8份氧化退浆剂TF-127K、1.1份高效精炼剂TF-188、2份碱减量渗透剂TF-107。
步骤（3）所述平幅处理液包括以下重量份数的组分：28份液碱、1.4份螯合分散剂TF-510C、0.6份高效精炼剂TF-188 、1.0份碱减量渗透剂TF-107以及1.3份去油污剂TF-126A。
步骤（3）中所述漂白处理液包括以下重量份数的组分：40份双氧水、34份三聚磷酸钠、10份次氯酸钠、18份草酸以及13份醋酸。
步骤（4）中所述染液包括以下重量份数的组分：1.6份硫酸镁、4.5份亚氨基二乙酸、3份羧甲基纤维素、1.1份壳聚糖季铵盐、42份植物染料、151份去离子水、1.5份谷氨酸二乙酸四钠、1.6份烷基磺酸钠、2.3份三乙烯四胺、0.5份云母粉。

Claims (5)

1.一种混纺面料的染色工艺，其特征在于：包括以下步骤：
（1）烧毛：采用烧毛机对混纺面料进行烧毛，去除混纺面料表面的毛羽；
（2）退浆：首先采用均匀轧车对烧毛后的混纺面料进行浸轧处理，将经过浸轧处理的混纺面料在38-42℃条件下，冷堆45-50小时，所述浸轧处理过程中使用浸轧处理液对混纺面料进行处理，所述浸轧处理液包括以下重量份数的组分：58-72份液碱、2.5-3.6份双氧水、1.5-2.0份氧化退浆剂TF-127K、0.5-1.5份高效精炼剂TF-188、1-3份碱减量渗透剂TF-107；
将经过冷堆后的混纺面料在平幅退浆机上进行平幅工艺处理，所述平幅工艺处理采用平幅处理液进行处理，所述平幅处理液包括以下重量份数的组分：25-30份液碱、1.2-1.5份螯合分散剂TF-510C、0.5-0.8份高效精炼剂TF-188 、0.8-1.2份碱减量渗透剂TF-107以及1.1-1.5份去油污剂TF-126A；
（3）漂白：使用漂白处理液对退浆后的混纺面料进行漂白处理，所述漂白处理液包括以下重量份数的组分：35-45份双氧水、25-40份三聚磷酸钠、5-15份次氯酸钠、15-20份草酸以及5-20份醋酸；
（4）染色：先将染料加入染缸中配制成染液，然后将漂白后的混纺面料加入染缸中浸泡30min后取出烘干，烘干后使用清水对混纺面料进行漂洗，漂洗完成后将染色后的面料自然晾干，所述染液包括以下重量份数的组分：1-2份硫酸镁、4-5份亚氨基二乙酸、2-4份羧甲基纤维素、0.5-1.5份壳聚糖季铵盐、30-50份植物染料、145-160份去离子水、1-2份谷氨酸二乙酸四钠、1-2份烷基磺酸钠、2-3份三乙烯四胺、0.3-0.8份云母粉；
（5）水洗：将染色后的混纺面料在35℃下进行多次水洗；
（6）汽蒸：采用蒸烫机对水洗后的混纺面料进行汽蒸处理，在100℃-110℃温度下汽蒸12min，蒸烫机的压力为85kPa；
（7）扩幅处理：将汽蒸处理后的混纺面料放入拉幅定型机中进行扩幅12%-18%；
（8）高温定型：将扩幅后的混纺面料进行高温定型，高温定型完成后将混纺面料卷至卷筒上并入库保存。
2.根据权利要求1所述的混纺面料的染色工艺，其特征在于：步骤（2）中所述浸轧处理液包括以下重量份数的组分：66份液碱、3.2份双氧水、1.8份氧化退浆剂TF-127K、1.1份高效精炼剂TF-188、2份碱减量渗透剂TF-107。
3. 根据权利要求1所述的混纺面料的染色工艺，其特征在于：步骤（3）所述平幅处理液包括以下重量份数的组分：28份液碱、1.4份螯合分散剂TF-510C、0.6份高效精炼剂TF-188、1.0份碱减量渗透剂TF-107以及1.3份去油污剂TF-126A。
4.根据权利要求1所述的混纺面料的染色工艺，其特征在于：步骤（3）中所述漂白处理液包括以下重量份数的组分：40份双氧水、34份三聚磷酸钠、10份次氯酸钠、18份草酸以及13份醋酸。
5.根据权利要求1所述的混纺面料的染色工艺，其特征在于：步骤（4）中所述染液包括以下重量份数的组分：1.6份硫酸镁、4.5份亚氨基二乙酸、3份羧甲基纤维素、1.1份壳聚糖季铵盐、42份植物染料、151份去离子水、1.5份谷氨酸二乙酸四钠、1.6份烷基磺酸钠、2.3份三乙烯四胺、0.5份云母粉。
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CN109853261A (zh) * 2018-12-07 2019-06-07 浙江名毅新能源股份有限公司 一种高日晒牢度酸性染料染整工艺
CN110359268A (zh) * 2019-06-21 2019-10-22 湖南华升株洲雪松有限公司 夏布的后整理加工方法和改性夏布
CN111485431A (zh) * 2019-01-27 2020-08-04 广州山木新材料科技有限公司 一种疏水凉感面料的染整工艺
CN112813617A (zh) * 2021-03-24 2021-05-18 湖北省利普乐染整科技有限公司 一种植物染料连续平幅翻转堆置汽蒸染色法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109853261A (zh) * 2018-12-07 2019-06-07 浙江名毅新能源股份有限公司 一种高日晒牢度酸性染料染整工艺
CN111485431A (zh) * 2019-01-27 2020-08-04 广州山木新材料科技有限公司 一种疏水凉感面料的染整工艺
CN110359268A (zh) * 2019-06-21 2019-10-22 湖南华升株洲雪松有限公司 夏布的后整理加工方法和改性夏布
CN112813617A (zh) * 2021-03-24 2021-05-18 湖北省利普乐染整科技有限公司 一种植物染料连续平幅翻转堆置汽蒸染色法
CN112813617B (zh) * 2021-03-24 2023-02-10 湖北省利普乐染整科技有限公司 一种植物染料连续平幅翻转堆置汽蒸染色法

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