CN111485431A - 一种疏水凉感面料的染整工艺 - Google Patents
一种疏水凉感面料的染整工艺 Download PDFInfo
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Abstract
本发明提供了一种疏水凉感面料的染整工艺，包括如下步骤：(1)将面料放入配好处理液的预染缸中，进行浸泡；(2)捞出面料、沥干处理液，放入配好染色剂的染缸中进行浸染；(3)捞出面料、沥干染色剂，进行烘烤，洗掉表面浮色；(4)将烘烤后的布料通过蒸汽进行汽蒸烘干烫平，完成染整。本发明的疏水凉感面料具有快速散热、降温，不易吸湿，短暂离开热源就可以降低到环境温度，从皮肤离开接触的间隙达到凉感的效果。
Description
技术领域
本发明涉及纺织面料染整领域，具体涉及一种疏水凉感面料的染整工艺。
背景技术
随着人们生活水平的提高，人们对衣物的要求也越来越高，不仅需要衣物舒适靓丽，更要求健康环保。为了提升衣物的性能，许多针织厂家都在不断的试验，希望找到一款良好的染色工艺来满足当今市场的需求。
最近，纺织面料领域研发了很多通过在面料增加抗菌、凉温、保温、散热等的附加功能来制造的功能性面料。尤其，通过向面料赋予凉温感加工剂来根据外部温度适当地感到凉温感的技术成为趋势。
发明内容
为实现上述目的，本发明提供了如下技术方案：一种疏水凉感面料的染整工艺，包括如下步骤：
(1)将面料放入配好处理液的预染缸中，进行浸泡；
(2)捞出面料、沥干处理液，放入配好染色剂的染缸中进行浸染；
(3)捞出面料、沥干染色剂，进行烘烤，洗掉表面浮色；
(4)将烘烤后的布料通过蒸汽进行汽蒸烘干烫平，完成染整。
本发明进一步优选为：所述步骤(1)的处理液包括以下重量份的组分：去离子水80-95份、乙二醇3-10份、十二烷基磺酸钠1-5份、氢氧化钠0.5-2份、N-乙基吡咯烷酮0.5-2份。
本发明进一步优选为：所述步骤(1)的处理液包括以下重量份的组分：去离子水90份、乙二醇5份、十二烷基磺酸钠3份、氢氧化钠1份、N-乙基吡咯烷酮1份。
本发明进一步优选为：所述步骤(1)的处理液采用以下方法制备而成：将去离子水、乙二醇、十二烷基磺酸钠、N-乙基吡咯烷酮依次加入预染缸搅拌均匀，然后缓慢加入氢氧化钠，搅拌至氢氧化钠完全溶解，即得所述处理液。
本发明进一步优选为：所述步骤(1)面料浸泡温度为80℃，时间为2小时。
本发明进一步优选为：所述步骤(2)的染色剂包括以下重量份的组分：去离子水70-80份、染料5-15份、固色剂0.5-2份、羟基硅油0.5-3份、二甲基辛炔二醇0.1-1份、乙氧基化烷基胺0.1-1份、纳米氮化铝1-10份、三聚氰胺缩甲醛2-10份。
本发明进一步优选为：所述步骤(2)的染色剂包括以下重量份的组分：去离子水75份、染料10份、固色剂1份、羟基硅油2份、二甲基辛炔二醇0.5份、乙氧基化烷基胺0.5份、纳米氮化铝6份、三聚氰胺缩甲醛5份。
本发明进一步优选为：所述步骤(2)的染色剂采用以下方法制备而成：将去离子水、二甲基辛炔二醇加入搅拌罐搅拌；再加入染料、纳米氮化铝，加热恒温在60℃、1000r/min搅拌60min；然后加入固色剂、羟基硅油、乙氧基化烷基胺、三聚氰胺缩甲醛1000r/min搅拌30min，即得所述染色剂。
本发明进一步优选为：所述步骤(2)面料浸染温度为60℃，时间为30min。
本发明进一步优选为：所述步骤(3)面料烘烤温度为150℃，时间为10min。
本发明的有益效果：本发明的疏水凉感面料染整工艺在处理液中加入了十二烷基磺酸钠；在染色剂中加入了羟基硅油、乙氧基化烷基胺、二甲基辛炔二醇、纳米氮化铝、三聚氰胺缩甲醛。十二烷基磺酸钠可以在预处理阶段让面料得到更好的润湿性；羟基硅油可以让面料纤维形成滑爽、疏水的效果；乙氧基化烷基胺可以快速释放静电，可以极少面料对汗渍吸附作用；二甲基辛炔二醇的低表面张力和润湿性，可以在染整过程中得到更好的润湿性，降低面料的表面张力，让水渍、汗渍更难吸附；纳米氮化铝、氮化铝的金属离子、快速散热性可以让面料达到快速散热、凉爽的触感；三聚氰胺缩甲醛加热后固化耐光，耐水，有较好的力学性能可以让配方中原料更好的和面料纤维黏结在一起。
具体实施方式
实施例1
本实施例提供一种疏水凉感面料的染整工艺，包括以下步骤：
(1)将面料放入配好处理液的预染缸中，80℃浸泡2小时；
(2)捞出面料、沥干处理液，放入配好染色剂的染缸中60℃浸染30min；
(3)捞出面料、沥干染色剂，进行烘烤，150℃烘烤10min，然后洗掉表面浮色；
(4)将烘烤后的布料通过蒸汽进行汽蒸烘干烫平，完成染整。
本实施例的处理液采用以下方法制备而成：将去离子水80份、乙二醇3份、十二烷基磺酸钠1份、N-乙基吡咯烷酮0.5份依次加入预染缸搅拌均匀，然后缓慢加入氢氧化钠0.5份，搅拌至氢氧化钠完全溶解，即得所述处理液。
本实施例的染色剂采用以下方法制备而成：将去离子水70份、二甲基辛炔二醇0.1份加入搅拌罐500r/min搅拌5min；再加入染料5份、纳米氮化铝1份，加热恒温在60℃、1000r/min搅拌60min；然后加入固色剂0.5份、羟基硅油0.5份、乙氧基化烷基胺0.1份、三聚氰胺缩甲醛2份，1000r/min搅拌30min，即得所述染色剂。
实施例2
本实施例提供一种疏水凉感面料的染整工艺，包括以下步骤：
(1)将面料放入配好处理液的预染缸中，80℃浸泡2小时；
(2)捞出面料、沥干处理液，放入配好染色剂的染缸中60℃浸染30min；
(3)捞出面料、沥干染色剂，进行烘烤，150℃烘烤10min，然后洗掉表面浮色；
(4)将烘烤后的布料通过蒸汽进行汽蒸烘干烫平，完成染整。
本实施例的处理液采用以下方法制备而成：将去离子水90份、乙二醇5份、十二烷基磺酸钠3份、N-乙基吡咯烷酮1份依次加入预染缸搅拌均匀，然后缓慢加入氢氧化钠1份，搅拌至氢氧化钠完全溶解，即得所述处理液。
本实施例的染色剂采用以下方法制备而成：将去离子水75份、二甲基辛炔二醇0.5份加入搅拌罐500r/min搅拌5min；再加入染料10份、纳米氮化铝6份，加热恒温在60℃、1000r/min搅拌60min；然后加入固色剂1份、羟基硅油2份、乙氧基化烷基胺0.5份、三聚氰胺缩甲醛5份，1000r/min搅拌30min，即得所述染色剂。
实施例3
本实施例提供一种疏水凉感面料的染整工艺，包括以下步骤：
(1)将面料放入配好处理液的预染缸中，80℃浸泡2小时；
(2)捞出面料、沥干处理液，放入配好染色剂的染缸中60℃浸染30min；
(3)捞出面料、沥干染色剂，进行烘烤，150℃烘烤10min，然后洗掉表面浮色；
(4)将烘烤后的布料通过蒸汽进行汽蒸烘干烫平，完成染整。
本实施例的处理液采用以下方法制备而成：将去离子水95份、乙二醇10份、十二烷基磺酸钠5份、N-乙基吡咯烷酮2份依次加入预染缸搅拌均匀，然后缓慢加入氢氧化钠2份，搅拌至氢氧化钠完全溶解，即得所述处理液。
本实施例的染色剂采用以下方法制备而成：将去离子水80份、二甲基辛炔二醇1份加入搅拌罐500r/min搅拌5min；再加入染料15份、纳米氮化铝10份，加热恒温在60℃、1000r/min搅拌60min；然后加入固色剂2份、羟基硅油3份、乙氧基化烷基胺1份、三聚氰胺缩甲醛10份，1000r/min搅拌30min，即得所述染色剂。
实施例4
将实施例1-3制备的疏水凉感面料和两份普通面料分别裁剪成10×10cm大小的布片，放入37.5℃的培养箱中恒温30分钟，使面料的每个都能保持37.5℃，然后迅速把面料放到恒温25℃的室内，用红外测温仪测试温度变化，结果如表1所示。
表1：实施例1-3制备的疏水凉感面料和普通面料的温度变化结果
实施例5
将实施例1-3制备的疏水凉感面料和两份普通面料分别裁重量为100.00g的布片，平整放入温度37.5℃、湿度95％的恒温恒湿培养箱中4小时，然后把面料放到恒温25℃的室内，用电子天平称量其重量、用红外测温仪测试温度变化，结果如表2、3所示。
表2：实施例1-3制备的疏水凉感面料和普通面料样品重量
表3：实施例1-3制备的疏水凉感面料和普通面料的温度变化结果
由表1-3可知，本发明的疏水凉感面料具有快速散热、降温，不易吸湿，短暂离开热源就可以降低到环境温度，从皮肤离开接触的间隙达到凉感的效果。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。
Claims (10)
1.一种疏水凉感面料的染整工艺，其特征在于，包括如下步骤：
(1)将面料放入配好处理液的预染缸中，进行浸泡；
(2)捞出面料、沥干处理液，放入配好染色剂的染缸中进行浸染；
(3)捞出面料、沥干染色剂，进行烘烤，洗掉表面浮色；
(4)将烘烤后的布料通过蒸汽进行汽蒸烘干烫平，完成染整。
2.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(1)的处理液包括以下重量份的组分：去离子水80-95份、乙二醇3-10份、十二烷基磺酸钠1-5份、氢氧化钠0.5-2份、N-乙基吡咯烷酮0.5-2份。
3.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(1)的处理液包括以下重量份的组分：去离子水90份、乙二醇5份、十二烷基磺酸钠3份、氢氧化钠1份、N-乙基吡咯烷酮1份。
4.如权利要求1-3任一项所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(1)的处理液采用以下方法制备而成：将去离子水、乙二醇、十二烷基磺酸钠、N-乙基吡咯烷酮依次加入预染缸搅拌均匀，然后缓慢加入氢氧化钠，搅拌至氢氧化钠完全溶解，即得所述处理液。
5.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(1)面料浸泡温度为80℃，时间为2小时。
6.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(2)的染色剂包括以下重量份的组分：去离子水70-80份、染料5-15份、固色剂0.5-2份、羟基硅油0.5-3份、二甲基辛炔二醇0.1-1份、乙氧基化烷基胺0.1-1份、纳米氮化铝1-10份、三聚氰胺缩甲醛2-10份。
7.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(2)的染色剂包括以下重量份的组分：去离子水75份、染料10份、固色剂1份、羟基硅油2份、二甲基辛炔二醇0.5份、乙氧基化烷基胺0.5份、纳米氮化铝6份、三聚氰胺缩甲醛5份。
8.如权利要求1、6、7任一项所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(2)的染色剂采用以下方法制备而成：将去离子水、二甲基辛炔二醇加入搅拌罐搅拌；再加入染料、纳米氮化铝，加热恒温在60℃、1000r/min搅拌60min；然后加入固色剂、羟基硅油、乙氧基化烷基胺、三聚氰胺缩甲醛1000r/min搅拌30min，即得所述染色剂。
9.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(2)面料浸染温度为60℃，时间为30min。
10.如权利要求1所述的疏水凉感面料的染整工艺，其特征在于，所述步骤(3)面料烘烤温度为150℃，时间为10min。
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