CN107523981A - 天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物的生产方法 - Google Patents

天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物的生产方法 Download PDF

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CN107523981A
CN107523981A CN201710769774.4A CN201710769774A CN107523981A CN 107523981 A CN107523981 A CN 107523981A CN 201710769774 A CN201710769774 A CN 201710769774A CN 107523981 A CN107523981 A CN 107523981A
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tencel
linen
soybean fiber
tentering
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欧卫国
徐建华
薛鹏飞
王月华
葛忠平
钱银平
丁正品
杨莹莹
杨晓玲
杨静新
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NANTONG ISO SPECIAL FABRIC CO Ltd
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Abstract

本发明公开了一种天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物生产方法，主要生产工艺流程包括翻缝→烧毛→轧淀粉酶温堆退浆→卷染机卜公茶皂素煮漂→卷染机过氧化氢酶除氧→卷染机染色→中深色织物固色剂和湿摩提升剂处理→烘干→无甲醛防缩整理→拉幅整理→机械预缩→检验包装。产品的经纬向水洗尺寸变化率‑3.%～+1.0%，耐洗色牢度≥4级，耐湿摩擦色牢度≥3级，起球性能≥4级，产品性能优异。本发明天丝与棉麻大豆纤维混纺纱交织物，在常压卷染机上，用活性染料染色，中深色织物再用固色剂和湿摩提升剂进行后处理，生产工艺简单，操作方便。

Description

天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物的生产方法
技术领域
本发明涉及一种天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物的生产方法。
背景技术
天丝于20世纪90年代中期问世，被誉为近半个世纪以来人造纤维史上最具价值的产品，其原料是自然界中取之不尽用之不竭的纤维素，在纤维生产过程中无副产物，无废物排出。天丝在泥土中可以完全分解，对环境无污染。天丝具有良好的吸湿性、舒适性、悬垂性，受到消费者青睐。但天丝易原纤化，摩擦后易起毛起球。亚麻能散发出对细菌有很强抑制作用的香味，对螨类有较强杀伤力。大豆蛋白纤维与人体皮肤亲和性好, 且含有多种人体所需的氨基酸, 具有良好的保健作用。棉纤维有天然转曲，具有良好的抱合性能与可纺性能，30%棉、30%麻与40%大豆纤维的混纺性能良好。天丝与棉麻大豆纤维混纺纱交织物都是纤维素纤维结构，不但服用性很好，而且还具有抗菌保健作用。通过创新的印染生产技术，使产品的起球性能≥4级，其他性能也都达到同类产品优等品质量指标，成为高端床上纺织品加工用的高品质染色宽幅机织物面料。
发明内容
本发明的目的在于提供一种经纬向水洗尺寸变化率-3.%～+1.0% ，耐洗色牢度≥4级，耐湿摩擦色牢度≥3级，起球性能≥4级的天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物生产方法。
本发明的技术解决方案是 ：
一种天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物生产方法，主要生产工艺流程包括翻缝→烧毛→轧淀粉酶温堆退浆→卷染机卜公茶皂素煮漂→卷染机过氧化氢酶除氧→卷染机染色→（中深色织物固色剂和湿摩提升剂处理→）烘干→无甲醛防缩整理→拉幅整理→机械预缩→检验包装；
卷染机卜公茶皂素煮漂时，煮漂液的组成为：卜公茶皂素2.5 owf%，高效精炼剂TF-125T5g/L，100%双氧水6～8g/L，氧漂稳定剂TF-122B 3.0～4.0g/L，浴比2:1；煮漂工艺为：50～60℃2道→95～98℃4道→95～98℃热水洗4道→70～80℃热水洗2道→冷流水洗2道；
卷染机过氧化氢酶除氧时工艺参数：过氧化氢酶WD-JX-30 1～1.5g/L，浴比2：1，pH值6.5～7.5，30～40℃2道；
染大红色时；大红色的染色配方：科华素艳红3BSN 2.14%owf、科华素橙LC-4RN 1.56%owf、科华素红LC-DR 0.39%owf,元明粉50g/L，纯碱 20g/L，无醛固色剂Goon701 5 g/L，干湿摩擦牢度提升剂2599 20 g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至35℃上染四道→35℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 35℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→65℃再固色二道→加低温无泡皂洗酶E1228 6g/L，升温到70～80℃皂洗4道→50～60℃热水洗二道→加无醛固色剂Goon701 5 g/L、干湿摩擦牢度提升剂2599 20 g/L，50℃处理2道；车速为 90～100m/min；
染浅米色时；浅米色的染色配方：雅格素红BF-4B 0.0112%owf、雅格素黄BF-4R 0.074%owf、雅格素藏青BF-2GF 0.0079owf，元明粉30g/L，纯碱 10g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至35℃→上染二～四道→加元明粉促染二道→加纯碱 35℃固色二道→65℃再固色二道→冷水洗二道→70～80℃水洗二道→40～50℃水洗二道；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 90～110 g/L
MgCl2·6H2O 9～11 g/L
其余为水，并用柠檬酸调 pH 至 4.5～5.0；
防缩整理时，通过平幅进布，二浸二轧防缩整理液，带液率65%，120～130℃松式预烘，超喂 4%～6％上针板，八格热风焙烘，其中第一～二格温度160℃，第三～四格温度165℃，第五～八格温度 170℃，两个锡林冷却落布步骤,车速为 40～50m/min；
大红色织物拉幅整理时，拉幅整理液组成：蓬松硅油Goon1202 25 g/L、干湿摩擦牢度提升剂2599 15 g/L、无醛固色剂Goon701 5 g/L；一浸一轧拉幅整理液，带液率80%，160℃烘干；
浅米色织物拉幅整理时，拉幅整理液组成：蓬松硅油Goon1202 25 g/L，一浸一轧拉幅整理液，带液率80%，160℃烘干；
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.2Mpa，控制预缩率3%～4%，布速40～50m/min；机械预缩后织物经纬向水洗尺寸变化率为-3.0%～+1.0%。
天丝与棉麻大豆纤维混纺纱交织物坯布规格：门幅107英寸，纱支数为天丝60s×60s（棉/麻/大豆纤维，30/30/40，混纺），密度为180×120；成品门幅98.5英寸。
本发明的天丝与棉麻大豆纤维混纺纱交织物，在常压卷染机上，用活性染料染色，中深色织物再用固色剂和湿摩提升剂进行后处理，生产工艺简单，操作方便。产品的经纬向水洗尺寸变化率-3.%～+1.0% ，耐洗色牢度≥4级，耐湿摩擦色牢度≥3级，起球性能≥4级。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
天丝与棉麻大豆纤维混纺纱交织物坯布门幅107英寸，纱支数为天丝60s×60s（棉/麻/大豆纤维，30/30/40，混纺），密度为180×120，大红色成品门幅98.5英寸。
一种天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物生产方法，主要生产工艺流程包括翻缝→烧毛→轧淀粉酶温堆退浆→卷染机卜公茶皂素煮漂→卷染机过氧化氢酶除氧→卷染机染色→（中深色织物固色剂和湿摩提升剂处理→）烘干→无甲醛防缩整理→拉幅整理→机械预缩→检验包装；
卷染机卜公茶皂素煮漂时，煮漂液的组成为：卜公茶皂素2.5 owf%，高效精炼剂TF-125T5g/L，100%双氧水6～8g/L，氧漂稳定剂TF-122B 3.0～4.0g/L，浴比2:1；煮漂工艺为：50～60℃2道→95～98℃4道→95～98℃热水洗4道→70～80℃热水洗2道→冷流水洗2道；
卷染机过氧化氢酶除氧时工艺参数：过氧化氢酶WD-JX-30 1～1.5g/L，浴比2：1，pH值6.5～7.5，30～40℃2道；
染大红色时；大红色的染色配方：科华素艳红3BSN 2.14%owf、科华素橙LC-4RN 1.56%owf、科华素红LC-DR 0.39%owf,元明粉50g/L，纯碱 20g/L，无醛固色剂Goon701 5 g/L，干湿摩擦牢度提升剂2599 20 g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至35℃上染四道→35℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 35℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→65℃再固色二道→加低温无泡皂洗酶E1228 6g/L，升温到70～80℃皂洗4道→50～60℃热水洗二道→加无醛固色剂Goon701 5 g/L、干湿摩擦牢度提升剂2599 20 g/L，50℃处理2道；车速为 90～100m/min；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 90～110 g/L
MgCl2·6H2O 9～11 g/L
其余为水，并用柠檬酸调 pH 至 4.5～5.0；
防缩整理时，通过平幅进布，二浸二轧防缩整理液，带液率65%，120～130℃松式预烘，超喂 4%～6％上针板，八格热风焙烘，其中第一～二格温度160℃，第三～四格温度165℃，第五～八格温度 170℃，两个锡林冷却落布步骤,车速为 40～50m/min；
大红色织物拉幅整理时，拉幅整理液组成：蓬松硅油Goon1202 25 g/L、干湿摩擦牢度提升剂2599 15 g/L、无醛固色剂Goon701 5 g/L；一浸一轧拉幅整理液，带液率80%，160℃烘干；
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.2Mpa，控制预缩率3%～4%，布速40～50m/min；机械预缩后织物经纬向水洗尺寸变化率为-3.0%～+1.0%。
产品的经、纬向水洗尺寸变化率分别为 -2.5.%、-1.5%，耐洗色牢度4级，耐湿摩擦色牢度3级，起毛起球4级。
实施例2：
天丝与棉麻大豆纤维混纺纱交织物坯布门幅107英寸，纱支数为天丝60s×60s（棉/麻/大豆纤维，30/30/40，混纺），密度为180×120，浅米色成品门幅98.5英寸。
一种天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物生产方法，主要生产工艺流程包括翻缝→烧毛→轧淀粉酶温堆退浆→卷染机卜公茶皂素煮漂→卷染机过氧化氢酶除氧→卷染机染色→（中深色织物固色剂和湿摩提升剂处理→）烘干→无甲醛防缩整理→拉幅整理→机械预缩→检验包装；
卷染机卜公茶皂素煮漂时，煮漂液的组成为：卜公茶皂素2.5 owf%，高效精炼剂TF-125T5g/L，100%双氧水6～8g/L，氧漂稳定剂TF-122B 3.0～4.0g/L，浴比2:1；煮漂工艺为：50～60℃2道→95～98℃4道→95～98℃热水洗4道→70～80℃热水洗2道→冷流水洗2道；
卷染机过氧化氢酶除氧时工艺参数：过氧化氢酶WD-JX-30 1～1.5g/L，浴比2：1，pH值6.5～7.5，30～40℃2道；
染浅米色时；浅米色的染色配方：雅格素红BF-4B 0.0112%owf、雅格素黄BF-4R 0.074%owf、雅格素藏青BF-2GF 0.0079owf，元明粉30g/L，纯碱 10g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至35℃→上染二～四道→加元明粉促染二道→加纯碱 35℃固色二道→65℃再固色二道→冷水洗二道→70～80℃水洗二道→40～50℃水洗二道；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 90～110 g/L
MgCl2·6H2O 9～11 g/L
其余为水，并用柠檬酸调 pH 至 4.5～5.0；
防缩整理时，通过平幅进布，二浸二轧防缩整理液，带液率65%，120～130℃松式预烘，超喂 4%～6％上针板，八格热风焙烘，其中第一～二格温度160℃，第三～四格温度165℃，第五～八格温度 170℃，两个锡林冷却落布步骤,车速为 40～50m/min；
浅米色织物拉幅整理时，拉幅整理液组成：蓬松硅油Goon1202 25 g/L，一浸一轧拉幅整理液，带液率80%，160℃烘干；
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.2Mpa，控制预缩率3%～4%，布速40～50m/min；机械预缩后织物经纬向水洗尺寸变化率为-3.0%～+1.0%。
产品的经、纬向水洗尺寸变化率分别为 -2.6.%、-2.1%，耐洗色牢度4-5级，耐湿摩擦色牢度3-4级，起毛起球4级。

Claims (2)

1.一种天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物生产方法，其特征是：采用天丝与棉麻大豆纤维混纺纱交织物坯布，依次经：翻缝→烧毛→轧淀粉酶温堆退浆→卷染机卜公茶皂素煮漂→卷染机过氧化氢酶除氧→卷染机染色→（中深色织物固色剂和湿摩提升剂处理→）烘干→无甲醛防缩整理→拉幅整理→机械预缩→检验包装；
卷染机卜公茶皂素煮漂时，煮漂液的组成为：卜公茶皂素2.5 owf%，高效精炼剂TF-125T5g/L，100%双氧水6～8g/L，氧漂稳定剂TF-122B 3.0～4.0g/L，浴比2:1；煮漂工艺为：50～60℃2道→95～98℃4道→95～98℃热水洗4道→70～80℃热水洗2道→冷流水洗2道；
卷染机过氧化氢酶除氧时工艺参数：过氧化氢酶WD-JX-30 1～1.5g/L，浴比2：1，pH值6.5～7.5，30～40℃2道；
染大红色时；大红色的染色配方：科华素艳红3BSN 2.14%owf、科华素橙LC-4RN 1.56%owf、科华素红LC-DR 0.39%owf,元明粉50g/L，纯碱 20g/L，无醛固色剂Goon701 5 g/L，干湿摩擦牢度提升剂2599 20 g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至35℃上染四道→35℃元明粉促染二道，其中第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 35℃纯碱固色二道，其中第一道开始加2/3纯碱，第二道开始加1/3纯碱→65℃再固色二道→加低温无泡皂洗酶E1228 6g/L，升温到70～80℃皂洗4道→50～60℃热水洗二道→加无醛固色剂Goon701 5 g/L、干湿摩擦牢度提升剂2599 20 g/L，50℃处理2道；车速为 90～100m/min；
染浅米色时；浅米色的染色配方：雅格素红BF-4B 0.0112%owf、雅格素黄BF-4R 0.074%owf、雅格素藏青BF-2GF 0.0079owf，元明粉30g/L，纯碱 10g/L，浴比2：1；卷染工艺为：织物进缸→冷水一道→加染料升温至35℃→上染二～四道→加元明粉促染二道→加纯碱 35℃固色二道→65℃再固色二道→冷水洗二道→70～80℃水洗二道→40～50℃水洗二道；
无甲醛防缩整理时，防缩整理液的组成为：
Arkofix NZF 90～110 g/L
MgCl2·6H2O 9～11 g/L
其余为水，并用柠檬酸调 pH 至 4.5～5.0；
防缩整理时，通过平幅进布，二浸二轧防缩整理液，带液率65%，120～130℃松式预烘，超喂 4%～6％上针板，八格热风焙烘，其中第一～二格温度160℃，第三～四格温度165℃，第五～八格温度 170℃，两个锡林冷却落布步骤,车速为 40～50m/min；
大红色织物拉幅整理时，拉幅整理液组成：蓬松硅油Goon1202 25 g/L、干湿摩擦牢度提升剂2599 15 g/L、无醛固色剂Goon701 5 g/L；一浸一轧拉幅整理液，带液率80%，160℃烘干；
浅米色织物拉幅整理时，拉幅整理液组成：蓬松硅油Goon1202 25 g/L，一浸一轧拉幅整理液，带液率80%，160℃烘干；
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.2Mpa，控制预缩率3%～4%，布速40～50m/min；机械预缩后织物经纬向水洗尺寸变化率为-3.0%～+1.0%。
2.根据权利要求1所述的天丝与棉麻大豆纤维混纺纱交织宽幅机织物宽幅机织物生产方法，其特征是：天丝与棉麻大豆纤维混纺纱交织物坯布规格：门幅107英寸，纱支数为天丝60s×60s（棉/麻/大豆纤维，30/30/40，混纺），密度为180×120；成品门幅98.5英寸。
CN201710769774.4A 2017-08-31 2017-08-31 天丝与棉麻大豆纤维混纺纱交织染色宽幅机织物的生产方法 Pending CN107523981A (zh)

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