CN108639476B - Profile steel packaging assembly line - Google Patents
Profile steel packaging assembly line Download PDFInfo
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- CN108639476B CN108639476B CN201810654364.XA CN201810654364A CN108639476B CN 108639476 B CN108639476 B CN 108639476B CN 201810654364 A CN201810654364 A CN 201810654364A CN 108639476 B CN108639476 B CN 108639476B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 190
- 239000010959 steel Substances 0.000 title claims abstract description 190
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 55
- 238000012856 packing Methods 0.000 claims abstract description 35
- 239000013072 incoming material Substances 0.000 claims abstract description 22
- 230000007306 turnover Effects 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 65
- 239000000463 material Substances 0.000 claims description 47
- 238000013519 translation Methods 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention provides a section steel packaging assembly line, which belongs to the technical field of steel production packaging equipment and comprises a turnover buckling station, a stacking station and a packaging station which are arranged along a conveying device, the overturning buckling station is arranged on an incoming material conveying chain of the conveying device, the overturning buckling device is arranged on the overturning buckling station, the stacking device is arranged on the stacking station, and the stacking station is arranged at the tail end of the incoming material conveying chain and between the packing station and the overturning buckling station. The overturning and buckling device is utilized to overturn the row of steel bars on the incoming material conveying chain for 180 degrees and buckle and stack the steel bars, so that the steel bars are buckled and stacked with the row of steel bars in place in advance up and down, and then stacking the rows of section steel one by one from bottom to top by the stacking device, and finally transferring the stacked section steel to a packing station for packing. The invention can stack the section steel, reduce the occupied space and facilitate packaging, reduces the labor intensity of staff, improves the working efficiency, and is especially suitable for the requirement of mass section steel production.
Description
Technical Field
The invention belongs to the technical field of steel production and packaging equipment, and particularly relates to a section steel packaging assembly line.
Background
The C-shaped steel is a cold-rolled section with a C-shaped cross section, has thin wall, light weight, excellent performance, high strength and extremely wide application. At present, the C-shaped steel is automatically processed and formed by a C-shaped steel forming machine, and is produced in a flow line, and in the subsequent packaging process, the C-shaped steel is required to be packaged in bundles. In view of the fact that the existing C-shaped steel belongs to mass production, the C-shaped steel on the upper layer and the lower layer needs to be buckled during packaging, so that the occupied amount can be reduced, the packaging amount can be increased, and the buckled C-shaped steel is stacked, bundled and packaged, so that transportation is convenient. The original C-shaped steel has low mechanization degree of buckling, stacking and packing operations, more manual participation, high labor intensity and low working efficiency, and is not suitable for the requirement of mass production.
Disclosure of Invention
The invention aims to provide a section steel packaging assembly line, which solves the technical problems of low mechanization degree of buckling, stacking and packaging operations, high labor intensity and low working efficiency in C section steel packaging in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a shaped steel packing assembly line, include upset make-up station, pile up neatly station and the packing station of arranging along the conveyor who is used for carrying shaped steel, the upset make-up station set up in on conveyor's the incoming material conveying chain, the upset make-up station is equipped with the upset make-up device that is used for 180 and make-up the stack with shaped steel upset, the pile up neatly station is equipped with the pile up neatly device that is used for piling up shaped steel, the pile up neatly station set up in the end of incoming material conveying chain, the pile up neatly station set up in packing station with between the upset make-up station.
Further, the overturning and buckling device comprises at least two overturning clamping assemblies which are arranged in parallel, wherein the overturning clamping assemblies are respectively arranged at two sides of the incoming material conveying chain, each overturning clamping assembly comprises a frame, an overturning mechanism arranged above the frame and a clamping mechanism used for clamping the section steel, and a lifting mechanism used for lifting the section steel to the position above the conveying chain is arranged below the frame; the turnover mechanism comprises a rotating shaft which is horizontally arranged and a first driving part which drives the rotating shaft to rotate, and the clamping mechanism is arranged on the outer circle of the rotating shaft.
Further, the clamping mechanism comprises a swing rod for pressing the section steel and a carrier roller for supporting the section steel, and the carrier roller is arranged below the swing rod; the swing rod is connected with a rotary part for driving the swing rod to swing in a horizontal plane, and the carrier roller is connected with a first lifting part for driving the carrier roller to lift up and down; the rotary part and the first lifting part are arranged on a first bracket fixedly connected with the rotating shaft.
Further, the rotating component comprises a first telescopic member, a first connecting piece and a hinge shaft, one end of the first telescopic member is hinged to the first support, the movable end of the first telescopic member is pivoted with one end of the first connecting piece, the other end of the first connecting piece is fixed to the top of the hinge shaft, the hinge shaft is rotatably connected with a fixed seat arranged on the first support, and the bottom of the hinge shaft is fixedly connected with the end portion of the swing rod.
Further, the first lifting component comprises a second telescopic member, a rocker arm and a connecting shaft which is horizontally arranged, one end of the second telescopic member is hinged to the bottom of the first bracket, and the movable end of the second telescopic member is fixed to the middle of the connecting shaft; the rocker arm is L-shaped, one end of the carrier roller is horizontally arranged at the tail end of the long side part of the rocker arm, the corner part of the rocker arm is rotationally connected with the first bracket, and two ends of the connecting shaft are rotationally connected with the short side part of the rocker arm; the other end of the carrier roller protrudes out of the rocker arm in a cantilever mode.
Further, the stacking device comprises a discharging mechanism arranged at the tail end of the incoming material conveying chain and a stacking mechanism used for stacking section steel, the discharging mechanism comprises a material supporting plate used for supporting the section steel at the tail end of the incoming material conveying chain and a conveying fork arm used for moving the section steel on the material supporting plate to the upper part of the stacking mechanism, the material supporting plate and the conveying fork arm are more than two, the material supporting plate and the conveying fork arm are respectively arranged at two sides of the incoming material conveying chain, a second lifting part is arranged at the bottom of the material supporting plate, and a translation driving part used for driving the conveying fork arm to translate is arranged at the bottom of the conveying fork arm; the stacking mechanism is arranged at the tail end of the incoming material conveying chain, and the second lifting part, the translation driving part and the stacking mechanism are arranged on the second bracket.
Further, the second lifting component comprises a third telescopic member and a second connecting piece, the bottom of the third telescopic member is hinged to the second bracket, the movable end of the third telescopic member is pivoted with the second connecting piece, and the second connecting piece is connected with the material supporting plate.
Further, the translation driving part comprises a walking chain and a first driving motor, a driving wheel and a driven wheel are respectively arranged at two ends of the walking chain, an output shaft of the first driving motor is coaxially fixed with the driving wheel, the driven wheel is coaxially fixed with a first gear, and a tooth form meshed with the first gear is arranged at the bottom of the conveying fork arm.
Further, the stacking mechanism comprises a material supporting platform for placing the section steel and a third lifting component arranged at the bottom of the material supporting platform, the outer side of the stacking mechanism is also provided with a traversing mechanism for conveying the whole stack of section steel, and the traversing mechanism comprises a conveying chain channel and a third driving part for driving the conveying chain channel; the bottom of the transverse moving mechanism is provided with a fourth lifting component.
Further, the packing station is arranged on a packing moving roller way of the conveying device, the packing moving roller way is arranged at the tail end of the transverse moving mechanism, a plurality of automatic bundling machines are arranged at the packing station, and the automatic bundling machines are arranged at intervals along the running direction of the packing moving roller way.
The section steel packaging assembly line provided by the invention has the beneficial effects that: compared with the prior art, the steel section packaging assembly line provided by the invention has the advantages that the overturning buckling device is utilized to overturn the row of steel sections conveyed by the material conveying chain for 180 degrees and buckle and stack the steel sections, so that the steel section is buckled and stacked up and down with the row of steel sections in place in advance, then the stacking device is utilized to stack the row of steel sections one by one from bottom to top, and finally the stacked steel sections are transferred to the packing station for packing. The invention can stack the section steel, reduce the occupied space and facilitate packaging, reduces the labor intensity of staff, improves the working efficiency, and is especially suitable for the requirement of mass section steel production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a section steel packaging line according to an embodiment of the present invention;
fig. 2 is a top view of a turnover buckling device in a section steel packaging line according to an embodiment of the present invention;
FIG. 3 is a schematic view of the flip-clamp assembly of FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a partial enlarged view at B in FIG. 3;
FIG. 6 is a D-view of the flip-clamp assembly of FIG. 2;
FIG. 7 is a left side view of FIG. 6;
FIG. 8 is an enlarged view of a portion of FIG. 1 at C;
FIG. 9 is a first working state diagram of a section steel packaging line according to an embodiment of the present invention;
FIG. 10 is a second working state diagram of a section steel packaging assembly line provided by an embodiment of the invention;
FIG. 11 is a third working state diagram of a section steel packaging assembly line provided by an embodiment of the invention;
FIG. 12 is a fourth working state diagram of a section steel packaging line according to an embodiment of the present invention;
FIG. 13 is a fifth working state diagram of a section steel packaging line according to an embodiment of the present invention;
FIG. 14 is a sixth working state diagram of a section steel packaging line according to an embodiment of the present invention;
FIG. 15 is a seventh working state diagram of a section steel packaging line according to an embodiment of the present invention;
FIG. 16 is a schematic flow diagram of a section steel packaging line according to an embodiment of the present invention;
wherein, each reference sign in the figure:
the device comprises 1-section steel, a 2-feeding conveying chain, a 3-pack shifting roller way, a 4-overturning buckling device, a 5-stacking device, a 6-rack, a 7-lifting mechanism, an 8-rotating shaft, 9-swinging rods and 90-limiting blocks; 10-supporting rollers, 11-first brackets, 12-first telescopic members, 13-first connectors, 14-hinge shafts, 15-fixed seats, 16-second telescopic members, 17-rocker arms, 18-connecting shafts, 19-guardrails and 20-shields; the device comprises a 21-material supporting plate, a 22-conveying fork arm, a 23-second bracket, a 24-third telescopic component, a 25-second connecting piece, a 26-walking chain, a 27-material supporting platform, a 28-third lifting component, a 29-conveying chain channel, a 30-fourth lifting component, a 31-material blocking plate, a 32-rack and a 33-second driving component.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing and simplifying the description based on the orientation or positional relationship shown in the drawings, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
Referring to fig. 1 and 9-16, a description will now be given of a section steel packaging line provided by the present invention. The section steel packaging assembly line comprises a turnover buckling station, a stacking station and a packaging station, wherein the turnover buckling station, the stacking station and the packaging station are arranged along a conveying device for conveying section steel 1, the conveying device comprises an incoming material conveying chain 2 and a bag moving roller way 3, the turnover buckling station is arranged on the incoming material conveying chain 2, the turnover buckling station is provided with a turnover buckling device 4 for overturning section steel by 180 degrees and buckling and stacking, the stacking station is provided with a stacking device 5 for stacking section steel into a stack, and the stacking station is arranged between the conveying chain 2 and the bag moving roller way 3; the packing station is arranged on the packing moving roller way 3. The section steel produced by the production line production equipment is conveyed to the overturning buckling station along the incoming material conveying chain of the conveying device, after the section steel is overturned and buckled by the overturning buckling device, the section steel in the row which is buckled is piled up at the piling station through the piling device, and finally, the section steel is bundled and packed at the packing station, so that the section steel is convenient to hoist and transport in the follow-up process.
Compared with the prior art, the section steel packaging assembly line has the advantages of compact structure, high automation degree and high working efficiency, the overturning buckling device is utilized to overturn the row of section steel conveyed by the material conveying chain by 180 degrees and buckle and stack the section steel, the section steel and the pre-positioned row of section steel are buckled and stacked up and down, then the stacking device is utilized to stack the row of section steel one by one from bottom to top into stacks, and finally the stacked section steel is transferred to a packing station for packing. The invention can stack the section steel, reduce the occupied space and facilitate packaging, reduces the labor intensity of staff, improves the working efficiency, and is especially suitable for the requirement of mass section steel production.
Further, referring to fig. 2-7, as a specific embodiment of the section steel packaging line provided by the present invention, the overturning and buckling device 4 includes at least two sets of overturning clamping assemblies arranged in parallel, the overturning clamping assemblies are respectively arranged at two sides of the feeding conveyor chain 2, the overturning clamping assemblies include a frame 6, an overturning mechanism arranged above the frame 6, and a clamping mechanism for clamping the section steel 1, and a lifting mechanism 7 for lifting the section steel 1 above the conveyor chain 2 is arranged below the frame 6; the turnover mechanism comprises a rotating shaft 8 which is horizontally arranged and a first driving part which drives the rotating shaft 8 to rotate, and the clamping mechanism is arranged on the excircle of the rotating shaft 8. Wherein, the first driving part is selected from the motor or the hydraulic motor. The number of the overturning clamping assemblies is determined according to the length of the section steel, and two actions of clamping and overturning 180 DEG of the section steel in a row are realized by utilizing a plurality of overturning clamping assemblies which are arranged in parallel, so that the section steel is stacked up and down. The structural design is particularly suitable for the section steel packaging operation of C-shaped steel, channel steel, H-shaped steel and the like, which are convenient for up-down buckling to reduce occupied space.
In addition, a baffle is arranged on the left side of the overturning and buckling device and used for blocking one row of profile steel conveyed in advance, and when the next row of profile steel is conveyed to the right side of the overturning and buckling device, the overturning clamping assembly is used for clamping the row of profile steel and overturning the row of profile steel for 180 degrees to buckle the row of profile steel on the left side.
In one embodiment of the present invention, referring to FIGS. 1, 3, 6, 7, 9-15, the lifting mechanism 7 may be a scissor hydraulic lift or other type of lifting mechanism; the length direction of the section steel placed on the incoming material conveying chain is perpendicular to the running direction of the incoming material conveying chain. Wherein, according to the high needs of assembly line production, also can install elevating system's base on the pillar. And in the terminal packaging procedure of section steel production, section steel on an incoming material conveying chain is continuously conveyed, when bottom-row section steel is conveyed to a packaging position, a section steel packaging assembly line does not need to act, a frame is positioned below the conveying chain at the moment, when section steel is required to be continuously stacked upwards, the section steel packaging assembly line is required to be lifted, the section steel conveyed again is matched with a clamping mechanism and a turnover mechanism to clamp and turn over the section steel, the turned section steel is stacked above the section steel in advance, and the buckling stacking of the upper section steel and the lower section steel is realized.
Further, referring to fig. 2-7 together, as a specific embodiment of the section steel packaging line provided by the invention, the clamping mechanism includes a swing rod 9 for pressing the section steel 1 and a carrier roller 10 for supporting the section steel 1, where the carrier roller 10 is disposed below the swing rod 9; the swing rod 9 is connected with a rotating component for driving the swing rod 9 to swing in a horizontal plane, and the carrier roller 10 is connected with a first lifting component for driving the carrier roller 10 to lift up and down; the rotating part and the first lifting part are both arranged on a first bracket 11 fixedly connected with the rotating shaft 8. After the rows of section steel are placed on the carrier roller, the section steel on the carrier roller is lifted by the lifting component, and then the swing rod is rotated to the upper part of the carrier roller by the rotating component, so that the rows of section steel are clamped firmly. Of course, the clamping mechanism can also adopt a structure of a mechanical arm to clamp the profile steel.
Further, referring to fig. 2-7 together, as a specific embodiment of the section steel packaging line provided by the present invention, the rotating component includes a first telescopic member 12, a first connecting piece 13 and a hinge shaft 14, one end of the first telescopic member 12 is hinged on the first bracket 11, a movable end of the first telescopic member 12 is pivoted with one end of the first connecting piece 13, the other end of the first connecting piece 13 is fixed on the top of the hinge shaft 14, the hinge shaft 14 is rotatably connected with a fixing seat 15 provided on the first bracket 11, and the bottom of the hinge shaft 14 is fixedly connected with the end of the swing rod 9. The movable end of the first telescopic component drives the connecting piece to rotate around the hinge shaft, and the hinge shaft drives the swing rod fixed with the connecting piece to horizontally swing, so that the section steel is pressed or released. When the carrier roller rises to a high position, the swing rod rotates to Fang Duixing steel on the carrier roller to clamp; when the section steel is turned 180 degrees, the swing rod rotates to one side of the section steel around the hinge shaft along with the retraction of the first telescopic component, and meanwhile, the carrier roller resets under the drive of the lifting component, so that the section steel is released.
In a specific embodiment of the present invention, referring to fig. 3 and 5-7, a limiting block 90 for limiting the swing rod 9 is disposed on the first bracket 11. The swing rod is limited by the limiting block, so that the swing amplitude of the swing rod is prevented from being too large.
Further, referring to fig. 3, 4, 6, and 7, as a specific embodiment of the section steel packaging line provided by the present invention, the first lifting component includes a second telescopic member 16, a rocker arm 17, and a connecting shaft 18 disposed horizontally, one end of the second telescopic member 16 is hinged to the bottom of the first bracket 11, and a movable end of the second telescopic member 16 is fixed in the middle of the connecting shaft 18; the rocker arm 17 is L-shaped, one end of the carrier roller 10 is horizontally arranged at the tail end of the long side part of the rocker arm 17, the corner part of the rocker arm 17 is rotationally connected with the first bracket 11, and two ends of the connecting shaft 18 are rotationally connected with the short side part of the rocker arm 17; the other end of the carrier roller 10 protrudes outside the rocker arm 17 in a cantilever manner. The connecting shaft is arranged on the first support below the swinging rod and in front of the rotating shaft, the swinging arm is driven by the second telescopic member to rotate around the connecting shaft, then the swinging arm drives the carrier roller to lift, when the carrier roller is lifted to a high position to clamp the profile steel together with the swinging rod, when the profile steel turns 180 degrees along with the rotation of the rotating shaft, the first telescopic member and the second telescopic member act after the profile steel is put in place by the other side of the rotating shaft, and the profile steel is loosened, rotates along with the rotating shaft and resets.
Further, referring to fig. 3 and 4, as a specific embodiment of the steel packing line provided by the present invention, two rocker arms 17 are disposed at two ends of the connecting shaft 18 in parallel. The carrier roller is supported by the two rocker arms, so that the running stability of the carrier roller can be improved, and the connecting shaft is ensured to be uniformly stressed.
Further, referring to fig. 3 and 7, as a specific embodiment of the section steel packaging line provided by the present invention, two sides of the rotating shaft 8 are provided with guardrails 19, the guardrails 19 are fixed on the frame 6, a protecting cover 20 is arranged outside the first telescopic member 12, and the protecting cover 20 is fixed on the first bracket 11; the guard rails 19 are provided on both sides of the shroud 20. When the swing rod rotates to be parallel to the carrier roller, the first telescopic member and the outer part of the first telescopic member are provided with the shields, the shields are just arranged between the two guardrails, the rotating part in the middle of the rotating shaft is guided by the guardrails, the profile steel is prevented from deflecting in the overturning process, and meanwhile the first telescopic member is protected by the shields, so that collision in the rotating process of the rotating shaft is avoided.
In one embodiment of the present invention, the first telescopic member 12 and the second telescopic member 16 are each an air cylinder or a hydraulic cylinder; the driving mechanism 5 is an electric motor or a hydraulic motor. The first telescopic member and the second telescopic member are preferably cylinders, the driving mechanism is preferably a motor, the cleaning of a working site can be ensured, and the phenomenon of leakage and leakage of a hydraulic system is avoided.
Further, referring to fig. 1 and 8, as a specific embodiment of the steel packing line provided by the invention, the palletizing device 5 includes a discharging mechanism disposed at the end of the incoming material conveying chain 2 and a palletizing mechanism for palletizing the steel 1, the discharging mechanism includes a pallet 21 for supporting the steel 1 at the end of the incoming material conveying chain 2 and a conveying fork arm 22 for moving the steel 1 on the pallet 21 to the upper part of the palletizing mechanism, the number of the material supporting plates 21 and the number of the conveying fork arms 22 are more than two, the material supporting plates 21 and the conveying fork arms 22 are respectively arranged at two sides of the incoming material conveying chain 2, the bottom of the material supporting plates 21 is provided with a second lifting part, and the bottom of the conveying fork arms 22 is provided with a translation driving part for driving the conveying fork arms 22 to translate; the stacking mechanism is arranged at the tail end of the incoming material conveying chain 2, and the second lifting part, the translation driving part and the stacking mechanism are arranged on the second bracket 23. The number of the material supporting plates and the conveying fork arms is determined according to the length of the section steel, the material supporting plates are lifted by the aid of the second lifting component, then the row section steel at the tail end of the material conveying chain is supported and then placed on the conveying fork arms, the material supporting plates descend, the conveying fork arms translate the section steel to the stacking mechanism under the action of the translation driving component, and the stacking mechanism is used for achieving up-down stacking of the section steel.
Further, referring to fig. 8, as a specific embodiment of the section steel packaging line provided by the present invention, the second lifting component includes a third telescopic member 24 and a second connecting piece 25, the bottom of the third telescopic member 24 is hinged to the second bracket 23, the movable end of the third telescopic member 24 is pivoted to the second connecting piece 25, and the second connecting piece 25 is connected to the material supporting plate 21. The third telescopic member may be a cylinder or a hydraulic cylinder, and in view of keeping the cleanliness of the production site, the cylinder is preferable, and the lifting of the pallet is firstly carried out by the action of the cylinder.
Further, referring to fig. 8, as a specific embodiment of the section steel packaging line provided by the invention, the translational driving component includes a traveling chain 26 and a first driving motor, two ends of the traveling chain 26 are respectively provided with a driving wheel and a driven wheel, an output shaft of the first driving motor is coaxially fixed with the driving wheel, the driven wheel is coaxially fixed with a first gear, and a tooth shape meshed with the first gear is arranged at the bottom of the conveying fork arm 22. The outer side of the conveying fork arm is in sliding fit with the guide groove on the second support, the conveying fork arm can be arranged on the inner side of the material supporting plate, the first driving motor drives the driving wheel to rotate through the speed reducer, and then the traveling chain and the first gear are driven to rotate through the driven wheel, so that the translation of the conveying fork arm is realized.
In addition, the translation driving part can also select a hydraulic cylinder or an air cylinder to realize the translation of the conveying fork arm in the horizontal plane, the air cylinder or the cylinder body of the hydraulic cylinder is hinged on the support, the piston rod is hinged with the lower end of the conveying fork arm, the outer side of the conveying fork arm is provided with a sliding block in sliding fit with a guide groove on the support, and the translation of the conveying fork arm is realized through the expansion and contraction of the hydraulic cylinder or the air cylinder.
Further, referring to fig. 1 and 8, as a specific embodiment of the section steel packaging line provided by the invention, the stacking mechanism includes a material supporting platform 27 for placing the section steel 1 and a third lifting component 28 disposed at the bottom of the material supporting platform 27; the outer side of the stacking mechanism is also provided with a traversing mechanism for conveying the whole stack of section steel 1, and the traversing mechanism comprises a conveying chain channel 29 and a third driving part for driving the conveying chain channel 29; the bottom of the traversing mechanism is provided with a fourth lifting component 30. After the conveying fork arm places the row of section steel on the material supporting platform, the conveying fork arm returns to reset, and the material supporting platform descends the height of the row of section steel through the third lifting part, so that the next row of section steel can be conveniently stacked.
Further, referring to fig. 1 and 8-15, as a specific embodiment of the section steel packaging line provided by the invention, a baffle plate 31 for limiting the section steel 1 is arranged on the outer side of the material supporting platform 27, so that the stacked section steel is conveniently limited, and is prevented from being scattered by external force; the bottom of the baffle plate 31 is provided with a driving station and the fourth telescopic component for overturning the striker plate 31. The fourth telescopic member can be an air cylinder or a hydraulic cylinder, and when the stacked section steel reaches a certain height, the baffle plate is placed at a low position through the fourth telescopic member, so that the stacked section steel can be conveniently moved to the next packing station.
As a preferred solution, referring to fig. 1 and 8, the third lifting member 28 includes a rack 32 and a second gear engaged with the rack 32, the second gear is driven by a second driving member 33, and an upper end of the rack 32 is connected to a bottom of the material supporting platform 27. The second driving part comprises a second driving motor and a driving chain, the second driving motor drives the driving chain to rotate through a speed reducer, and then the second gear is driven to rotate, so that lifting of the rack is realized. Of course, the third lifting component can also select a hydraulic cylinder or a scissor type lifting platform to drive the lifting of the material supporting platform.
Further, referring to fig. 1 and 16, as a specific embodiment of the section steel packaging line provided by the present invention, the packing station is disposed on the packing roller way 3 of the conveying device, the bag moving roller way 3 is arranged at the tail end of the transverse moving mechanism, the packaging station is provided with a plurality of automatic bundling machines, and the automatic bundling machines are arranged at intervals along the running direction of the bag moving roller way 3. The running direction of the conveying chain 29 is perpendicular to the running direction of the pack transferring roller way, and the conveying chain 29 spans above the starting end of the pack transferring roller way 3. The third driving part comprises a third driving motor and a speed reducer, and the third driving motor drives the conveying chain channel to translate the stacked section steel through the speed reducer. After the stacked section steel meets the packaging height, the material supporting platform descends to the lower part of the conveying chain channel, and the material supporting platform is moved to the next packaging station by utilizing the transverse moving mechanism, so that the transfer efficiency is higher relative to that of a forklift, and the material supporting platform is more suitable for mass production.
Further, as a specific implementation mode of the section steel packaging assembly line provided by the invention, the tail end of the pack transferring roller way 3 is provided with a pushing mechanism, and the longitudinal pack transferring roller way comprises a pack transferring roller way and a fourth driving component. The fourth lifting component can be driven to lift by a hydraulic cylinder, when the stacked section steel moves above the longitudinal packing station along with the conveying chain channel, the conveying chain channel is driven to descend by the action of the hydraulic cylinder, the stacked section steel can be pushed onto the longitudinal packing station by using a pushing hydraulic cylinder serving as a pushing mechanism, and then the section steel is moved to a subsequent packing station for bundling by the longitudinal packing station.
Taking the packaging C-shaped steel as an example, as shown in figures 9-15, the working process of the invention is as follows:
1. the C-shaped steel in a row is suspended along with the feeding chain to the left side of the overturning and buckling device, and the following steel in the next row is clamped and overturned for 180 degrees by utilizing the swing rod and the carrier roller, so that buckling of the two rows of C-shaped steel is completed;
2. the material supporting plate descends under the pulling of the first lifting cylinder, and the C-shaped steel which is buckled is connected to the conveying fork arm;
3. the conveying fork arm advances along with the travelling chain to convey the C-shaped steel to a material supporting platform in the feeding bin area;
4. lifting a rack below the material supporting platform to support the C-shaped steel, and lifting a material blocking plate to block the C-shaped steel;
5. the conveying fork arm retreats, and C-shaped steel is left on a material supporting platform in a material bin area;
6. the material supporting platform descends by one C-shaped steel height to finish a stacking process of one layer of C-shaped steel;
7. circulating the steps 1-6 until the stacking process of the whole package of the C-shaped steel is completed;
8. the stop plate of the stacking station is opened;
9. the traversing conveying chain channel conveys the whole package of C-shaped steel to the front end of the package transferring roller way;
10. the traversing conveying chain path descends, and the whole package of C-shaped steel is connected to a longitudinal package moving roller way;
11. bundling and packing the whole package of C-shaped steel along with the running of the longitudinal package moving roller way, and moving the whole package of C-shaped steel to a hoisting storage area;
12. and storing or transferring the packed C-shaped steel in a hoisting storage area.
Through the steps, the actions of turning, buckling, stacking, bundling and conveying of the C-shaped steel are completed, and the production of the packaging assembly line of the C-shaped steel is realized.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (3)
1. Shaped steel packing assembly line, its characterized in that: the steel conveying device comprises a turnover buckling station, a stacking station and a packing station, wherein the turnover buckling station, the stacking station and the packing station are arranged along a conveying device for conveying steel, the turnover buckling station is arranged on an incoming material conveying chain of the conveying device, the turnover buckling station is provided with a turnover buckling device for overturning the steel by 180 degrees and stacking the steel, the stacking station is provided with a stacking device for stacking the steel into a stack, the stacking station is arranged at the tail end of the incoming material conveying chain, and the stacking station is arranged between the packing station and the turnover buckling station; the overturning and buckling device comprises at least two overturning clamping assemblies which are arranged in parallel, wherein the overturning clamping assemblies are respectively arranged at two sides of the feeding conveying chain, each overturning clamping assembly comprises a frame, an overturning mechanism arranged above the frame and a clamping mechanism used for clamping profile steel, and a lifting mechanism used for lifting the profile steel to the position above the feeding conveying chain is arranged below the frame; the turnover mechanism comprises a rotating shaft which is horizontally arranged and a first driving part which drives the rotating shaft to rotate, and the clamping mechanism is arranged on the outer circle of the rotating shaft; the clamping mechanism comprises a swing rod for pressing the section steel and a carrier roller for supporting the section steel, and the carrier roller is arranged below the swing rod; the swing rod is connected with a rotary part for driving the swing rod to swing in a horizontal plane, and the carrier roller is connected with a first lifting part for driving the carrier roller to lift up and down; the rotary part and the first lifting part are arranged on a first bracket fixedly connected with the rotating shaft; the rotary part comprises a first telescopic member, a first connecting piece and a hinge shaft, one end of the first telescopic member is hinged to the first bracket, the movable end of the first telescopic member is pivoted with one end of the first connecting piece, the other end of the first connecting piece is fixed to the top of the hinge shaft, the hinge shaft is rotatably connected with a fixed seat arranged on the first bracket, and the bottom of the hinge shaft is fixedly connected with the end part of the swing rod; the first lifting component comprises a second telescopic member, a rocker arm and a connecting shaft which is horizontally arranged, one end of the second telescopic member is hinged to the bottom of the first bracket, and the movable end of the second telescopic member is fixed to the middle of the connecting shaft; the rocker arm is L-shaped, one end of the carrier roller is horizontally arranged at the tail end of the long side part of the rocker arm, the corner part of the rocker arm is rotationally connected with the first bracket, and two ends of the connecting shaft are rotationally connected with the short side part of the rocker arm; the other end of the carrier roller protrudes out of the rocker arm in a cantilever manner; the stacking device comprises a discharging mechanism arranged at the tail end of a feeding conveying chain and a stacking mechanism used for stacking section steel, the discharging mechanism comprises a material supporting plate used for supporting the section steel at the tail end of the feeding conveying chain and a conveying fork arm used for moving the section steel on the material supporting plate to the upper part of the stacking mechanism, the material supporting plate and the conveying fork arm are more than two, the material supporting plate and the conveying fork arm are respectively arranged at two sides of the feeding conveying chain, a second lifting part is arranged at the bottom of the material supporting plate, and a translation driving part used for driving the conveying fork arm to translate is arranged at the bottom of the conveying fork arm; the second lifting component, the translation driving component and the stacking mechanism are arranged on a second bracket; the second lifting component comprises a third telescopic member and a second connecting piece, the bottom of the third telescopic member is hinged to the second bracket, the movable end of the third telescopic member is pivoted with the second connecting piece, and the second connecting piece is connected with the material supporting plate; the translation driving part comprises a walking chain and a first driving motor, a driving wheel and a driven wheel are respectively arranged at two ends of the walking chain, an output shaft of the first driving motor is coaxially fixed with the driving wheel, the driven wheel is coaxially fixed with a first gear, and a tooth form meshed with the first gear is arranged at the bottom of the conveying fork arm.
2. The section steel packaging line as claimed in claim 1 wherein: the stacking mechanism comprises a material supporting platform for placing the section steel and a third lifting part arranged at the bottom of the material supporting platform, a traversing mechanism for conveying the whole stack of section steel is further arranged at the outer side of the stacking mechanism, and the traversing mechanism comprises a conveying chain channel and a third driving part for driving the conveying chain channel; the bottom of the transverse moving mechanism is provided with a fourth lifting component.
3. The section steel packaging line as claimed in claim 2, wherein: the packing station is provided with a plurality of automatic bundling machines which are arranged at intervals along the running direction of the packing transfer roller way.
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| CN201810654364.XA CN108639476B (en) | 2018-06-22 | 2018-06-22 | Profile steel packaging assembly line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810654364.XA CN108639476B (en) | 2018-06-22 | 2018-06-22 | Profile steel packaging assembly line |
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| CN108639476A CN108639476A (en) | 2018-10-12 |
| CN108639476B true CN108639476B (en) | 2024-04-16 |
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| CN112357356A (en) * | 2020-11-26 | 2021-02-12 | 童丹桂 | Section bar packing plant |
| CN112357354A (en) * | 2020-11-26 | 2021-02-12 | 童丹桂 | Section bar packaging method |
| CN112357357A (en) * | 2020-11-26 | 2021-02-12 | 童丹桂 | Section bar is unloaded and is tied up mechanism |
| CN112357355A (en) * | 2020-11-26 | 2021-02-12 | 童丹桂 | Section bar material arranging mechanism |
| CN113859617B (en) * | 2021-11-16 | 2023-04-07 | 邯郸市友发钢管有限公司 | Square tube packaging and weighing production line |
| CN114229435B (en) * | 2021-12-02 | 2024-02-09 | 河北鑫诺压瓦机械有限公司 | Automatic stacking device for C-shaped steel |
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