CN216917830U

CN216917830U - Material loading system

Info

Publication number: CN216917830U
Application number: CN202220403000.6U
Authority: CN
Inventors: 马锁才; 郭庆洪; 李文兴; 简珣; 于振中
Original assignee: HRG International Institute for Research and Innovation
Current assignee: HRG International Institute for Research and Innovation
Priority date: 2022-02-24
Filing date: 2022-02-24
Publication date: 2022-07-08
Anticipated expiration: 2032-02-24

Abstract

The utility model discloses a material loading system, which relates to the field of material loading and comprises a material placing platform, a rotary forklift and a truck loader, wherein the rotary forklift can fork and convey materials stacked on the material placing platform into the truck loader; the rotary forklift comprises a rotary mechanism and a forklift frame, wherein the rotary mechanism can drive the forklift frame to rotate around a central shaft parallel to the advancing direction of the rotary forklift; the upper surface of the material placing platform is provided with a plurality of grooves, and the shapes and the arrangement modes of the grooves are matched with the fork teeth of the forklift frame. The utility model has the advantages that: the transportation of the materials without the trays is convenient, and the time and the labor are saved.

Description

Material loading system

Technical Field

The utility model relates to the field of material loading, in particular to a material loading system.

Background

The trays in the fertilizer industry can save time and labor in the warehouse-out and loading process, but the trays are large in quantity and are stored, transported, managed, aged and the like, so that the ideal method is to load and unload the trays without the trays in a time-saving and labor-saving manner, which is a big difficulty. The patent document with the publication number of CN211895207U discloses a loading device, wherein a conveying line and a loading area are sequentially arranged below a heavy-duty truss robot from left to right, wherein a driving end of the conveying line is used for a laser forklift to carry goods in an area at one end of the heavy-duty truss robot conveying line, which is far away from the heavy-duty truss robot; the loading area is used for loading the carriage of the freight truck; the device does not solve the problem of ex-warehouse of tray-free materials, occupies a large space and is inconvenient and flexible to use.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is to provide a material loading system which can be used for discharging materials without trays and is time-saving and labor-saving.

The utility model solves the technical problems through the following technical means: the material loading system comprises a material placing platform, a rotary forklift and a truck loader, wherein the rotary forklift can fork up a material stacked on the material placing platform and send the material to the truck loader, and the truck loader can stack the material on a truck; the rotary forklift comprises a rotary mechanism and a forklift frame, wherein the rotary mechanism can drive the forklift frame to rotate around a central shaft parallel to the advancing direction of the rotary forklift; the upper surface of the material placing platform is provided with a plurality of grooves, and the shapes and the arrangement modes of the grooves are matched with the fork teeth of the forklift frame.

As an optimized technical scheme, the rotary forklift further comprises a first lifting mechanism, and the first lifting mechanism can drive the forklift frame to lift.

As an optimized technical scheme, the forklift frame comprises a first mounting frame, a side fork and a side fork clamping mechanism; the two side forks are respectively matched with two sides of the first mounting frame in a sliding manner; two side fork clamping mechanism respectively fixed connection in the both sides of first mounting bracket and remove the end respectively with two side fork fixed connection.

As an optimized technical scheme, the forklift frame further comprises a bottom fork and a bottom fork clamping mechanism; the bottom fork is in sliding fit with the lower end of the first mounting frame; the bottom fork clamping mechanism is fixedly connected to the first mounting frame, the moving end of the bottom fork clamping mechanism is fixedly connected with the bottom fork.

As an optimized technical scheme, the truck loader comprises a support, a second travelling mechanism, a second lifting mechanism and a load carrying rack, wherein the second travelling mechanism is installed at the bottom of the support, the second lifting mechanism is fixedly connected to the support, and the load carrying rack is fixedly connected to a moving end of the second lifting mechanism. Simple structure, small volume, convenient and flexible use.

As an optimized technical scheme, the second travelling mechanism comprises two groups of moving wheels which are symmetrically arranged, and each moving wheel is provided with power drive and can freely steer.

As the optimized technical scheme, the goods carrying rack comprises a second mounting rack, a bottom plate, a push plate and a telescopic mechanism, wherein the bottom plate is located below the mounting rack, and the push plate is installed on the front side of the second mounting rack through the telescopic mechanism.

As the optimized technical scheme, the goods carrying rack further comprises side plates and side plate clamping mechanisms, the two side plates are in sliding fit with the two sides of the second mounting rack respectively, and the two side plate clamping mechanisms are fixedly connected to the two sides of the second mounting rack respectively and move ends of the two side plate clamping mechanisms to be fixedly connected with the two side plates respectively.

As an optimized technical scheme, the cargo carrying rack further comprises a bottom plate swinging push rod, wherein the bottom plate swinging push rod is fixedly connected to the second mounting frame, and the swinging end of the bottom plate swinging push rod is fixedly connected with the bottom plate.

As an optimized technical scheme, all the grooves are arranged in parallel and have the same distance.

The utility model has the advantages that: the groove of the material placing platform is matched with the rotary forklift for use, so that the tray-free materials can be conveniently transported, and time and labor are saved.

Drawings

Fig. 1 is a schematic view of a rotary forklift in a material taking state on a material placing platform according to an embodiment of the utility model.

Fig. 2 is a schematic diagram of the state of a truck loader docked with a rotary forklift according to an embodiment of the utility model.

Fig. 3 is a schematic view of a loading state of a truck loader according to an embodiment of the utility model.

Fig. 4 is a partially enlarged schematic view of a material placement platform according to an embodiment of the utility model.

Fig. 5 is a schematic structural view of a first viewing angle of the rotary forklift according to the embodiment of the present invention.

Fig. 6 is a structural schematic diagram of a second view angle of the rotary forklift according to the embodiment of the utility model.

Fig. 7 is a schematic structural diagram of a first view angle of a truck loader according to an embodiment of the utility model.

Fig. 8 is a schematic view of a truck loader according to an embodiment of the present invention with one side panel removed from a second view.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 3, the material loading system includes a material placing platform 1, a rotary forklift 2, and a truck loader 3; the material 4 is stacked on the material placing platform 1, the stacking height is consistent with the truck loading width, and the stacking direction is the same as the truck loading specified direction; the rotary forklift 2 can fork the materials 4 stacked on the material placing platform 1 and send the materials into the truck loader 3; the truck loader 3 can stack the material 4 onto the truck.

As shown in fig. 4, the upper surface of the material placing platform 1 is provided with a plurality of rectangular grooves 11, and the grooves 11 are arranged in parallel and have the same distance.

As shown in fig. 6 and 7, the rotary forklift 2 includes a body 21, a first travel mechanism 22, a translation mechanism 23, a first lifting mechanism 24, a rotation mechanism 25, and a forklift frame 26; the first traveling mechanism 22 is mounted on the bottom of the vehicle body 21 and includes four wheels driven by a drive mechanism; the translation mechanism 23, the first lifting mechanism 24 and the rotating mechanism 25 are positioned at one end of the vehicle body 21, the translation mechanism 23 is fixedly connected to the vehicle body 21, the first lifting mechanism 24 is fixedly connected to the moving end of the translation mechanism 23, the rotating mechanism 25 is fixedly connected to the moving end of the first lifting mechanism 24, the forklift frame 26 is fixedly connected to the rotating end of the rotating mechanism 25, the translation mechanism 23 can drive the forklift frame 26 to translate in a small amplitude along the advancing direction of the rotary forklift 2, the first lifting mechanism 24 can drive the forklift frame 26 to lift, and the rotating mechanism 25 can drive the forklift frame 26 to rotate around a central shaft parallel to the advancing direction of the rotary forklift 2; the fork carriage 26 includes a first mounting bracket 261, a side fork 262, a side fork clamping mechanism 263, a bottom fork 264, a bottom fork clamping mechanism 265; the two side forks 262 are respectively matched with the two sides of the first mounting frame 261 in a sliding way, and the shape and the arrangement mode of the grooves 11 are matched with the fork teeth of the side forks 262; the two side fork clamping mechanisms 263 are respectively and fixedly connected to two sides of the first mounting frame 261, and moving ends of the two side forks 262 are respectively and fixedly connected with the two side forks 262, so that the two side forks 262 can be driven to move close to or away from each other in a small range; the bottom fork 264 is slidably fitted on the lower end of the first mounting bracket 261; the bottom fork clamping mechanism 265 is fixedly connected to the first mounting frame 261, and the moving end of the bottom fork clamping mechanism is fixedly connected with the bottom fork 264, so that the bottom fork 264 can be driven to lift in a small range; the translation mechanism 23, the first lifting mechanism 24, the rotation mechanism 25 and the side fork clamping mechanism 263 are all driven by a motor.

As shown in fig. 7 and 8, the truck-loader 3 includes a support 31, a second traveling mechanism 32, a second lifting mechanism 33, and a load carrier 34; the second travelling mechanism 32 is arranged at the bottom of the bracket 31 and comprises two groups of symmetrically arranged moving wheels, wherein each group of moving wheels is provided with two moving wheels, and each moving wheel is provided with power drive and can freely turn; the second lifting mechanism 33 is fixedly connected to the bracket 31, the load carrier 34 is fixedly connected to the moving end of the second lifting mechanism 33, and the second lifting mechanism 33 can drive the load carrier 34 to lift; the goods shelf 34 comprises a second mounting rack 341, a side plate 342, a side plate clamping mechanism 343, a bottom plate 344, a bottom plate swinging push rod 345, a push plate 346 and a telescopic mechanism 347; the two side plates 342 are respectively in sliding fit with two sides of the second mounting frame 341; the two side plate clamping mechanisms 343 are respectively and fixedly connected to two sides of the second mounting frame 341, and moving ends of the two side plate clamping mechanisms are respectively and fixedly connected with the two side plates 342, so that the two side plates 342 can be driven to move close to or away from each other in a small range; the bottom plate 344 is located below the second mounting frame 341; the bottom plate swinging push rod 345 is fixedly connected to the second mounting frame 341, and the swinging end is fixedly connected with the bottom plate 344, so that the bottom plate 344 can be driven to swing in a small amplitude; the push plate 346 is arranged on the front side of the second mounting frame 341 through a telescopic mechanism 347, and the telescopic mechanism 347 can drive the push plate 346 to move close to or far away from the second mounting frame 341; the second lifting mechanism 33, the side plate clamping mechanism 343, the bottom plate swinging push rod 345 and the telescoping mechanism 347 are all driven by a motor.

The working principle of the material loading system is as follows: the first mounting bracket 261 of the rotary forklift 2 is first rotated to the vertical direction so that the bottom fork 264 is located at the side; the rotary forklift 2 moves to a material 4 stacking position on the material placing platform 1 and stops, the side fork 262 at the lower part extends into the lower part of the stack formed by stacking the materials 4 by utilizing the groove 11, the side fork 262 at the upper part is positioned above the stack formed by stacking the materials 4, and the bottom fork 264 is positioned at the outer side of the stack formed by stacking the materials 4; then the two side forks 262 and the bottom fork 264 clamp a vertical row of the material 4 with the height being the loading width of the truck, and the first mounting frame 261 rotates to the transverse direction, so that the bottom fork 264 is positioned at the lower part; then, rotating the forklift 2 to move to the position near the truck loader 3, transferring the material 4 to the truck loader 3, and clamping the material 4 by a side plate 342 of the truck loader 3; then the truck loader 3 moves to the truck, and the carriage of the truck passes through the middle of the bracket 31 until the carriage moves to a position needing stacking and then stops; then the second lifting mechanism 33 drives the loading rack 34 to descend, and the push plate 346 pushes out the material 4 in the carriage after the loading rack 34 is in place; in the loading process of the truck loader 3, the rotary forklift 2 returns to the material placing platform 1 to take materials for the next time; and repeating the steps to stack the materials 4 in the truck compartment from bottom to top and from inside to outside until the truck is full.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides a material loading system which characterized in that: the material stacking device comprises a material placing platform, a rotary forklift and a truck loader, wherein the rotary forklift can fork materials stacked on the material placing platform and send the materials into the truck loader, and the truck loader can stack the materials on a truck; the rotary forklift comprises a rotary mechanism and a forklift frame, wherein the rotary mechanism can drive the forklift frame to rotate around a central shaft parallel to the advancing direction of the rotary forklift; the upper surface of the material placing platform is provided with a plurality of grooves, and the shapes and the arrangement modes of the grooves are matched with the fork teeth of the forklift frame.

2. The material loading system of claim 1, wherein: the rotary forklift further comprises a first lifting mechanism, and the first lifting mechanism can drive the forklift frame to lift.

3. The material loading system of claim 1, wherein: the forklift frame comprises a first mounting frame, a side fork and a side fork clamping mechanism; the two side forks are respectively matched with two sides of the first mounting frame in a sliding manner; two side fork clamping mechanism respectively fixed connection in the both sides of first mounting bracket and remove the end respectively with two side fork fixed connection.

4. The material loading system of claim 3, wherein: the forklift frame further comprises a bottom fork and a bottom fork clamping mechanism; the bottom fork is in sliding fit with the lower end of the first mounting rack; the bottom fork clamping mechanism is fixedly connected to the first mounting frame, the moving end of the bottom fork clamping mechanism is fixedly connected with the bottom fork.

5. The material loading system of claim 1, wherein: the truck loader comprises a support, a second travelling mechanism, a second lifting mechanism and a load carrying rack, wherein the second travelling mechanism is installed at the bottom of the support, the second lifting mechanism is fixedly connected to the support, and the load carrying rack is fixedly connected to the moving end of the second lifting mechanism.

6. The material loading system of claim 5, wherein: the second running mechanism comprises two groups of moving wheels which are symmetrically arranged, and each moving wheel is provided with power drive and can freely steer.

7. The material loading system of claim 5, wherein: the goods carrying rack comprises a second mounting rack, a bottom plate, a push plate and a telescopic mechanism, wherein the bottom plate is located below the mounting rack, and the push plate is installed on the front side of the second mounting rack through the telescopic mechanism.

8. The material loading system of claim 7, wherein: the goods carrying rack further comprises side plates and side plate clamping mechanisms, the two side plates are respectively in sliding fit with the two sides of the second mounting rack, and the two side plate clamping mechanisms are respectively and fixedly connected with the two sides of the second mounting rack and the moving ends of the second mounting rack respectively and fixedly connected with the two side plates.

9. The material loading system of claim 7, wherein: the goods carrying rack further comprises a bottom plate swinging push rod, and the bottom plate swinging push rod is fixedly connected to the second mounting rack and the swinging end of the second mounting rack is fixedly connected with the bottom plate.

10. The material loading system of claim 1, wherein: all the grooves are arranged in parallel and have the same interval.