CN217024553U - Bagged material loading system for truck - Google Patents
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Abstract
一种货车用袋装物料装车系统,包括天车钢轨、袋装物料输送带、备料平台、横向天车、伸缩臂天车、伸缩臂结构和机械手码垛机构,天车钢轨设有前后两个且横向设置,袋装物料输送带设于天车钢轨下方,备料平台和横向天车均安装于天车钢轨,伸缩臂天车安装于横向天车上,伸缩臂天车底部中央连接有伸缩臂结构,伸缩臂结构底部安装有机械手码垛机构,通过设有备料平台,可将运送来的袋装货物通过集袋罩定位,通过推包机构将货物依次推入辊轴组件上,累积6个一组,然后通过机械手码垛机构将6包货物托起并移动进行码垛操作,同时码垛时,袋装物料输送带继续输送货物至备料平台并排列在辊轴组件上,大大提高了运输码垛效率,不会有装置停摆的状态出现。
A bagged material loading system for trucks, comprising a crane rail, a bagged material conveyor belt, a material preparation platform, a horizontal crane, a telescopic boom crane, a telescopic boom structure and a manipulator stacking mechanism. Each and horizontally arranged, the bagged material conveyor belt is set under the crane rail, the material preparation platform and the lateral crane are installed on the crane rail, the telescopic boom crane is installed on the lateral crane, and the telescopic boom crane is connected to the center of the bottom of the telescopic boom. Arm structure, a manipulator palletizing mechanism is installed at the bottom of the telescopic arm structure. By setting a material preparation platform, the delivered bagged goods can be positioned through the bag cover, and the goods can be pushed into the roller assembly in sequence through the bag push mechanism, accumulating 6 One group, and then 6 packs of goods are lifted and moved by the manipulator palletizing mechanism for stacking operation. At the same time, during the stacking process, the bagged material conveyor belt continues to transport the goods to the material preparation platform and arranges them on the roller assembly, which greatly improves the The efficiency of transportation and palletizing, there will be no device shutdown state.
Description
技术领域technical field
本实用新型涉及自动码垛技术领域,尤其涉及一种货车用袋装物料装车系统。The utility model relates to the technical field of automatic stacking, in particular to a loading system for bagged materials for trucks.
背景技术Background technique
随着科学技术的发展,设计理论、方法和手段的不断创新,产品的结构跟功能得到优化,产品的设计也开始进入半自动化和全自动化设计阶段。绝大部分的机械产品,已经开始与电子电路紧密结合,应用机械与电子的相关技术对它们进行有机的组织和综合,实现整体的最佳化。机械产品发展的趋势是体积小、重量轻、操作方便、可靠性高,因此机电一体化是实现它的最重要的手段。一些生产效率低,所需劳动强度大,工作环境差的码垛设备已逐渐成为很多企业在市场激烈的竞争形势下取得更大效益的障碍。With the development of science and technology, the continuous innovation of design theories, methods and means, the structure and function of products have been optimized, and the design of products has also begun to enter the stage of semi-automatic and fully-automatic design. Most of the mechanical products have begun to be closely integrated with electronic circuits, and they are organically organized and integrated by the application of mechanical and electronic related technologies to achieve overall optimization. The development trend of mechanical products is small size, light weight, convenient operation and high reliability, so mechatronics is the most important means to realize it. Some palletizing equipment with low production efficiency, high labor intensity and poor working environment has gradually become an obstacle for many enterprises to obtain greater benefits under the fierce market competition.
码垛机是将货物按一定排列码放在托盘或仓库内的机器上,可以进行自动堆码,可堆码多层,对于大型货车装车的装车码垛来说,人工码垛效率较低,一般采用自动码垛机来进行操作,现有的货车自动码垛装车装置一般都是设有一条传送带来输送货物,货车上方架有一可移动式抓取机械手对输送来的货物进行抓取并一一码放到货车内,一次只能对单件货物进行码垛,这种结构的码垛效率较低且不适用于大型箱货车的装载,同时在抓取机械手进行码垛工作时,传送带上的货物只能静止等候待抓取机械手码垛完成后再对上面的货物进行抓取,使得设备利用率低下,装置整体工作模式有待优化。A palletizer is a machine that places the goods on a pallet or warehouse in a certain arrangement. It can be stacked automatically and can be stacked in multiple layers. For the loading and palletizing of large trucks, the efficiency of manual palletizing is low. , Generally, an automatic palletizer is used for operation. The existing automatic palletizing and loading device for trucks is generally equipped with a conveyor belt to transport the goods, and a movable grabbing manipulator on the upper frame of the truck grasps the conveyed goods. And put them into the truck one by one. Only a single piece of goods can be palletized at a time. The palletizing efficiency of this structure is low and it is not suitable for the loading of large box trucks. The goods on it can only wait for the grasping manipulator to complete the stacking before grasping the goods above, which makes the utilization rate of the equipment low, and the overall working mode of the device needs to be optimized.
发明内容SUMMARY OF THE INVENTION
根据以上技术问题,本实用新型提供一种货车用袋装物料装车系统,其特征在于包括天车钢轨、袋装物料输送带、备料平台、横向天车、液压站天车、电控箱天车、伸缩臂天车、伸缩臂结构和机械手码垛机构,所述天车钢轨设有前后两个且横向设置,所述天车钢轨的外侧间隔设有若干支撑杆,所述天车钢轨的底部通过托板固定安装于支撑杆上,所述袋装物料输送带设置于其中一侧天车钢轨的下方,每条所述天车钢轨由位于外侧的横向天车导轨和位于内侧的备料平台导轨组成,所述备料平台导轨的高度低于横向天车导轨的高度,所述横向天车导轨的内侧面上还设有齿条,所述备料平台安装于前后两备料平台导轨上,所述横向天车安装于前后两横向天车导轨上,所述液压站天车和电控箱天车分别连接于横向天车的左右两侧且同时底部通过滑轮安装于前后横向天车导轨上,所述伸缩臂天车安装于横向天车上,所述伸缩臂天车底部中央连接有伸缩臂结构,所述伸缩臂结构底部安装有机械手码垛机构;According to the above technical problems, the utility model provides a bagged material loading system for trucks, which is characterized in that it includes a crane rail, a bagged material conveyor belt, a material preparation platform, a horizontal crane, a hydraulic station crane, and an electric control box. The crane, the telescopic boom crane, the telescopic boom structure and the manipulator stacking mechanism. The bottom is fixedly installed on the support rod through a pallet, and the bagged material conveyor belt is arranged below one of the crane rails. The guide rail is composed of guide rails, the height of the guide rail of the material preparation platform is lower than the height of the horizontal crane guide rail, the inner surface of the horizontal crane guide rail is also provided with a rack, and the material preparation platform is installed on the front and rear material preparation platform guide rails. The lateral crane is installed on the front and rear lateral crane guide rails, the hydraulic station crane and the electric control box crane are respectively connected to the left and right sides of the lateral crane, and at the same time the bottom is installed on the front and rear lateral crane guide rails through pulleys. The telescopic boom crane is installed on the horizontal crane, the bottom center of the telescopic boom crane is connected with a telescopic boom structure, and a manipulator stacking mechanism is installed at the bottom of the telescopic boom structure;
所述横向天车由第一拱形支架、竖向导轨和第一驱动电机组成,所述第一拱形支架前后设置有两个,所述竖向导轨有两个且左右对称安装于前后两第一拱形支架之间,所述竖向导轨的外侧面也设有齿条,所述第一驱动电机设置于第一拱形支架的底部中央的拱形结构内,所述第一拱形支架的左右两端底部设有天车轮并与横向天车轨道滑动连接,所述第一驱动电机底部的输出端安装有驱动齿轮并与横向天车导轨内侧的齿条咬合;The horizontal crane is composed of a first arched support, a vertical guide rail and a first drive motor. Two of the first arched support are arranged at the front and rear, and there are two vertical guide rails that are symmetrically installed on the front and rear. Between the first arched brackets, a rack is also provided on the outer side of the vertical guide rail, and the first drive motor is arranged in the arched structure in the center of the bottom of the first arched bracket. The bottoms of the left and right ends of the bracket are provided with sky wheels and are slidably connected with the lateral crane rails, and the output end of the bottom of the first drive motor is installed with a drive gear and is engaged with the rack on the inner side of the lateral crane guide rails;
所述伸缩臂天车由第二拱形支架、顶部板、回转轴承、第二驱动电机,所述第二拱形支架左右设置有两个,所述顶部板安装于两个第二拱形支架之间的上方并将其连接,所述顶部板中央设有回转轴承,所述第二驱动电机设置于第二拱形支架的底部中央的拱形结构内,所述第二拱形支架的前后两端底部设有天车轮并与竖向导轨滑动连接,所述第二驱动电机底部的输出端安装有驱动齿轮并与竖向导轨外侧的齿条咬合;The telescopic boom crane consists of a second arched bracket, a top plate, a slewing bearing, and a second drive motor. Two of the second arched brackets are arranged on the left and right, and the top plate is installed on the two second arched brackets. The top plate is provided with a slewing bearing in the center, and the second drive motor is arranged in the arch structure in the center of the bottom of the second arched bracket. The front and rear of the second arched bracket The bottoms of both ends are provided with sky wheels and are slidably connected with the vertical guide rails, and the output end of the bottom of the second drive motor is provided with a drive gear and is engaged with the rack outside the vertical guide rails;
所述伸缩臂结构的顶端安装于回转轴承上,所述伸缩臂结构的顶端位置外侧设有一圈状组件,所述圈状组件上安装有一圈驱动链条,所述伸缩臂天车上安装有一去与圈状组件对应的驱动电机,该驱动电机输出端上安装有一驱动链轮且驱动链条缠绕在该驱动链轮上;The top end of the telescopic arm structure is installed on the slewing bearing, and a ring-shaped component is arranged outside the top position of the telescopic arm structure. A ring-shaped driving chain is installed on the ring-shaped component. a drive motor corresponding to the loop assembly, a drive sprocket is mounted on the output end of the drive motor and the drive chain is wound on the drive sprocket;
所述备料平台由天车框架、辊轴组件、推包机构和集袋罩组成,所述天车框架顶端四角设有天车轮并与备料平台导轨滑动连接,该天车轮外侧的天车框架上还设有电机并与天车轮连接,所述天车框架中央设有辊轴组件,所述辊轴组件的一侧设有推包机构,所述推包机构的前侧设有集袋罩,所述辊轴组件是由若干并列辊轴组成的平台结构,所述推包机构由框架、连接轴、链条、链轮和推包板组成,所述框架内左右两侧安装有连接轴,所述连接轴的前后两端设有链轮,左右所述链轮之间缠绕有链条,所述推包板设置于前后两条链条之间并与其固定连接,所述集袋罩位为一端开口大另一端开口小的壳状结构;The material preparation platform is composed of a crane frame, a roller shaft assembly, a bag pushing mechanism and a bag cover. The top four corners of the crane frame are provided with crane wheels and are slidably connected with the guide rails of the preparation platform. It is also provided with a motor and is connected with the crane wheel, the center of the crane frame is provided with a roller shaft assembly, one side of the roller shaft assembly is provided with a bag pushing mechanism, and the front side of the bag pushing mechanism is provided with a bag collecting cover, The roller shaft assembly is a platform structure composed of several parallel roller shafts. The bag pushing mechanism is composed of a frame, a connecting shaft, a chain, a sprocket and a bag pushing plate. The left and right sides of the frame are installed with connecting shafts. The front and rear ends of the connecting shaft are provided with sprockets, a chain is wound between the left and right sprockets, the push-bag plate is arranged between the front and rear chains and is fixedly connected with them, and the bag cover is open at one end A shell-like structure with a small opening at the other end;
所述机械手码垛机构由安装板、后部挡板、兜袋杆、推板机构组成,所述安装板底面后部设有后部挡板,所述后部挡板底部设置有一排兜袋杆,所述安装板上还左右对称设有推板机构,所述推板机构由L型板、推料气缸、滑轨、滑块、连接板、连接杆和推板组成,所述L型板安装于安装板上方,所述L型板的横板上对称设有两滑轨,所述L型板的竖板上后侧安装有推料气缸,所述连接板底部设有滑块并与滑轨滑动连接,所述推料气缸的活塞杆与连接板顶端连接,所述推板竖向设置于兜袋杆上方,所述推板左右两端通过连接杆与连接板的左右两端固定连接,所述安装板上开设有条形通槽且连接杆穿过该条形通槽;The manipulator stacking mechanism is composed of a mounting plate, a rear baffle, a pocket rod and a push plate mechanism. A rear baffle is arranged at the rear of the bottom of the mounting plate, and a row of pockets is arranged at the bottom of the rear baffle. The mounting plate is also provided with a push plate mechanism symmetrically from left to right. The push plate mechanism is composed of an L-shaped plate, a pushing cylinder, a slide rail, a slider, a connecting plate, a connecting rod and a push plate. The plate is installed above the mounting plate, two sliding rails are symmetrically arranged on the horizontal plate of the L-shaped plate, a pushing cylinder is installed on the rear side of the vertical plate of the L-shaped plate, and a sliding block is arranged at the bottom of the connecting plate. It is slidably connected with the slide rail, the piston rod of the pusher cylinder is connected with the top end of the connecting plate, the push plate is vertically arranged above the pocket rod, and the left and right ends of the push plate are connected to the left and right ends of the connecting plate through the connecting rod. Fixed connection, the mounting plate is provided with a bar-shaped through slot and the connecting rod passes through the bar-shaped through slot;
所述机械手码垛机构上还设有压料机构,所述L型板中央开设有一用于容纳压料机构的通孔,所述压料机构与推板机构对应设置且穿过L型板的通孔安装于安装板上,所述压料机构由压料气缸、连接件和压料板组成,所述压料气缸通过安装座铰接在安装板上,所述压料气缸的输出端活塞杆铰接有一连接件,所述压料板设置于安装板底部,所述连接件穿过安装板并与压料板固定连接;The stacking mechanism of the manipulator is also provided with a pressing mechanism, and a through hole for accommodating the pressing mechanism is provided in the center of the L-shaped plate. The through hole is installed on the mounting plate. The pressing mechanism is composed of a pressing cylinder, a connecting piece and a pressing plate. The pressing cylinder is hinged on the mounting plate through a mounting seat. The output end of the pressing cylinder is a piston rod. A connecting piece is hinged, the pressing plate is arranged at the bottom of the mounting plate, the connecting piece passes through the mounting plate and is fixedly connected with the pressing plate;
所述机械手码垛机构的安装板中央还设有一伸缩臂连接件和角度气缸连接件,所述伸缩臂结构通过缩臂连接件与机械手码垛机构连接,所述伸缩臂结构底端内部还铰接有一角度调节气缸,且该角度调节气缸的活塞杆通过角度气缸连接件与机械手码垛机构连接;The center of the mounting plate of the manipulator stacking mechanism is also provided with a telescopic arm connecting piece and an angle cylinder connecting piece, the telescopic arm structure is connected to the manipulator stacking mechanism through the telescopic arm connecting piece, and the bottom end of the telescopic arm structure is also hinged inside. There is an angle adjustment cylinder, and the piston rod of the angle adjustment cylinder is connected with the manipulator stacking mechanism through the angle cylinder connecting piece;
所述伸缩臂结构由四个互相滑动套装的伸缩节和伸缩液压缸组成,且每个伸缩节之间通过动滑轮连接,所述伸缩液压缸设于最顶部的伸缩节外侧,且伸缩液压缸的自由端与底部的伸缩节连接;The telescopic arm structure is composed of four telescopic sections and telescopic hydraulic cylinders that are slidably sheathed with each other, and each telescopic section is connected by a movable pulley. The telescopic hydraulic cylinder is arranged outside the topmost telescopic section, and the The free end is connected with the expansion joint at the bottom;
所述横向天车导轨和备料平台导轨的两端均设有极限开关和防撞块;Limit switches and anti-collision blocks are provided at both ends of the lateral crane guide rail and the material preparation platform guide rail;
所述天车钢轨的两侧设有光电开关,用来检测卡车车厢的长、宽,自动计算码垛形式;The two sides of the crane rail are provided with photoelectric switches, which are used to detect the length and width of the truck carriage and automatically calculate the stacking form;
所述横向天车和伸缩臂天车的天车轮一侧均设置有光电编码器,该光电编码器的输出端设有一齿轮与齿条咬合,所述伸缩臂天车顶部板的底部一侧也设有一光电编码器,且该光电编码器的输出端设有一齿轮并与驱动链条咬合。Both the lateral crane and the telescopic crane are provided with a photoelectric encoder on one side of the crane wheel, and the output end of the photoelectric encoder is provided with a gear to engage with the rack, and the bottom side of the top plate of the telescopic crane is also provided. A photoelectric encoder is provided, and the output end of the photoelectric encoder is provided with a gear and is engaged with the driving chain.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
本实用新型通过设有横向天车、伸缩臂天车和伸缩臂结构可以实现机械手码垛机构的左右、前后、上下平移功能,同时通过机械手码垛机构与备料平台配合实现高效码垛操作,通过设有备料平台,可以将袋装物料输送带运送来的袋装货物通过集袋罩定位,然后通过推包机构将货物依次推入辊轴组件上,累积6个一组,然后通过机械手码垛机构将6包货物托起并移动进行码垛操作,通过备料平台的设置可以使得本装置一次对多袋货物进行码装操作,同时在机械手码垛机构从备料平台上取下货物进行码垛操作至下次机械手码垛机构再次取料的间隔时间内,袋装物料输送带继续输送货物至备料平台并排列在辊轴组件上,这使得袋装物料输送带在机械手码垛机构码垛操作时也不停进行着货物运输的工作,大大提高了运输码垛效率,不会有装置停摆的状态出现。The utility model can realize the left and right, front and rear, and up and down translation functions of the manipulator stacking mechanism by being provided with a horizontal crane, a telescopic boom crane and a telescopic boom structure. Equipped with a material preparation platform, the bagged goods transported by the bagged material conveyor belt can be positioned through the bag cover, and then the goods are pushed into the roller assembly in turn by the bag push mechanism, accumulating a group of 6, and then palletized by the manipulator The mechanism lifts and moves 6 packs of goods for stacking operation. Through the setting of the material preparation platform, the device can perform stacking operation on multiple bags of goods at one time, and at the same time, the robot palletizing mechanism removes the goods from the material preparation platform for stacking operation. During the interval between the next time the manipulator palletizing mechanism takes the material again, the bagged material conveyor belt continues to transport the goods to the material preparation platform and is arranged on the roller assembly, which makes the bagged material conveyor belt in the manipulator palletizing mechanism stacking operation. The work of cargo transportation is also continuously carried out, which greatly improves the efficiency of transportation and stacking, and there will be no equipment shutdown.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型的结构图;Fig. 1 is the structural drawing of the utility model;
图2为本实用新型横向天车、伸缩臂天车、液压站天车和电控箱天车的结构示意图;Fig. 2 is the structural schematic diagram of the horizontal crane, the telescopic boom crane, the hydraulic station crane and the electric control box crane of the utility model;
图3为本实用新型横向天车、伸缩臂天车、液压站天车和电控箱天车的主视图;3 is a front view of the horizontal crane, the telescopic boom crane, the hydraulic station crane and the electric control box crane of the utility model;
图4为本实用新型备料平台的结构示意图;Fig. 4 is the structural representation of the utility model material preparation platform;
图5为本实用新型备料平台的推包机构的放大图;Fig. 5 is the enlarged view of the bag pushing mechanism of the material preparation platform of the present invention;
图6为本实用新型机械手码垛机构的结构示意图;Fig. 6 is the structural schematic diagram of the manipulator stacking mechanism of the present invention;
图7为本实用新型机械手码垛机构的侧视图;7 is a side view of the manipulator stacking mechanism of the present invention;
图8为本实用新型推板机构的结构图;8 is a structural diagram of the push plate mechanism of the present invention;
图9为本实用新型伸缩臂结构的结构示意图;9 is a schematic structural diagram of the telescopic boom structure of the present invention;
图10为A部分的放大图。Fig. 10 is an enlarged view of part A.
如图:1、天车钢轨;2、袋装物料输送带;3、备料平台;4、横向天车;5、液压站天车;6、电控箱天车;7、伸缩臂天车;8、伸缩臂结构;9、机械手码垛机构;10、支撑杆;11、横向天车导轨;12、备料平台导轨;13、第一拱形支架;14、竖向导轨;15、第一驱动电机;16、驱动齿轮;17、第二拱形支架; 18、顶部板;19、回转轴承;20、第二驱动电机;21、圈状组件;22、驱动链条;23、天车框架;24、辊轴组件;25、推包机构;26、集袋罩;27、框架; 28、连接轴;29、链条;30、链轮;31、安装板;32、后部挡板;33、兜袋杆; 34、L型板;35、推料气缸;36、滑轨;37、滑块;38、连接板;39、连接杆; 40、推板;41、压料气缸;42、连接件;43、压料板;44、伸缩臂连接件;45、角度气缸连接件;46、伸缩节;47、伸缩液压缸;48、动滑轮;49、推包板。As shown in the figure: 1. Crane rail; 2. Conveyor belt for bagged materials; 3. Material preparation platform; 4. Horizontal crane; 5. Hydraulic station crane; 6. Electric control box crane; 7. Telescopic boom crane; 8. Telescopic arm structure; 9. Manipulator stacking mechanism; 10. Support rod; 11. Horizontal crane guide rail; 12. Material preparation platform guide rail; 13. First arch bracket; 14. Vertical guide rail; 15. First drive Motor; 16, drive gear; 17, second arch bracket; 18, top plate; 19, slewing bearing; 20, second drive motor; 21, ring assembly; 22, drive chain; 23, crane frame; 24 , roller shaft assembly; 25, push bag mechanism; 26, bag cover; 27, frame; 28, connecting shaft; 29, chain; 30, sprocket; 31, mounting plate; 32, rear baffle; 33, pocket Bag rod; 34, L-shaped plate; 35, push cylinder; 36, slide rail; 37, slider; 38, connecting plate; 39, connecting rod; 40, push plate; 41, pressing cylinder; 42, connecting piece ; 43, pressing plate; 44, telescopic arm connector; 45, angle cylinder connector; 46, telescopic joint; 47, telescopic hydraulic cylinder; 48, movable pulley;
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
实施例1Example 1
本实用新型提供一种货车用袋装物料装车系统,其特征在于包括天车钢轨 1、袋装物料输送带2、备料平台3、横向天车4、液压站天车5、电控箱天车6、伸缩臂天车7、伸缩臂结构8和机械手码垛机构9,天车钢轨1设有前后两个且横向设置,天车钢轨1的外侧间隔设有若干支撑杆10,天车钢轨1的底部通过托板固定安装于支撑杆10上,袋装物料输送带2设置于其中一侧天车钢轨1的下方,每条天车钢轨1由位于外侧的横向天车导轨11和位于内侧的备料平台导轨12组成,备料平台导轨12的高度低于横向天车导轨11的高度,横向天车导轨11的内侧面上还设有齿条,备料平台3安装于前后两备料平台导轨12上,横向天车4安装于前后两横向天车导轨11上,液压站天车5和电控箱天车6分别连接于横向天车4的左右两侧且同时底部通过滑轮安装于前后横向天车导轨 11上,伸缩臂天车7安装于横向天车4上,伸缩臂天车7底部中央连接有伸缩臂结构8,伸缩臂结构8底部安装有机械手码垛机构9;The utility model provides a bagged material loading system for trucks, which is characterized by comprising a crane rail 1, a bagged
横向天车4由第一拱形支架13、竖向导轨14和第一驱动电机15组成,第一拱形支架13前后设置有两个,竖向导轨14有两个且左右对称安装于前后两第一拱形支架13之间,竖向导轨14的外侧面也设有齿条,第一驱动电机15设置于第一拱形支架13的底部中央的拱形结构内,第一拱形支架13的左右两端底部设有天车轮并与横向天车4轨道滑动连接,第一驱动电机15底部的输出端安装有驱动齿轮16并与横向天车导轨11内侧的齿条咬合;The horizontal crane 4 is composed of a first
伸缩臂天车7由第二拱形支架17、顶部板18、回转轴承19、第二驱动电机 20,第二拱形支架17左右设置有两个,顶部板18安装于两个第二拱形支架17 之间的上方并将其连接,顶部板18中央设有回转轴承19,第二驱动电机20设置于第二拱形支架17的底部中央的拱形结构内,第二拱形支架17的前后两端底部设有天车轮并与竖向导轨14滑动连接,第二驱动电机20底部的输出端安装有驱动齿轮16并与竖向导轨14外侧的齿条咬合;The telescopic boom crane 7 is composed of a second
伸缩臂结构8的顶端安装于回转轴承19上,伸缩臂结构8的顶端位置外侧设有一圈状组件21,圈状组件21上安装有一圈驱动链条22,伸缩臂天车7上安装有一去与圈状组件21对应的驱动电机,该驱动电机输出端上安装有一驱动链轮30且驱动链条22缠绕在该驱动链轮30上;The top end of the
备料平台3由天车框架23、辊轴组件24、推包机构25和集袋罩26组成,天车框架23顶端四角设有天车轮并与备料平台导轨12滑动连接,该天车轮外侧的天车框架23上还设有电机并与天车轮连接,天车框架23中央设有辊轴组件24,辊轴组件24的一侧设有推包机构25,推包机构25的前侧设有集袋罩26,辊轴组件24是由若干并列辊轴组成的平台结构,推包机构25由框架27、连接轴28、链条29、链轮30和推包板49组成,框架27内左右两侧安装有连接轴 28,连接轴28的前后两端设有链轮30,左右链轮30之间缠绕有链条29,推包板49设置于前后两条链条29之间并与其固定连接,集袋罩26位为一端开口大另一端开口小的壳状结构;The material preparation platform 3 is composed of a crane frame 23, a
机械手码垛机构9由安装板31、后部挡板32、兜袋杆33、推板40机构组成,安装板31底面后部设有后部挡板32,后部挡板32底部设置有一排兜袋杆 33,安装板31上还左右对称设有推板40机构,推板40机构由L型板34、推料气缸35、滑轨36、滑块37、连接板38、连接杆39和推板40组成,L型板34 安装于安装板31上方,L型板34的横板上对称设有两滑轨36,L型板34的竖板上后侧安装有推料气缸35,连接板38底部设有滑块37并与滑轨36滑动连接,推料气缸35的活塞杆与连接板38顶端连接,推板40竖向设置于兜袋杆33上方,推板40左右两端通过连接杆39与连接板38的左右两端固定连接,安装板 31上开设有条形通槽且连接杆39穿过该条形通槽;The manipulator stacking mechanism 9 is composed of a mounting
机械手码垛机构9上还设有压料机构,L型板34中央开设有一用于容纳压料机构的通孔,压料机构与推板40机构对应设置且穿过L型板34的通孔安装于安装板31上,压料机构由压料气缸41、连接件42和压料板43组成,压料气缸41通过安装座铰接在安装板31上,压料气缸41的输出端活塞杆铰接有一连接件42,压料板43设置于安装板31底部,连接件42穿过安装板31并与压料板43固定连接;The palletizing mechanism 9 of the manipulator is also provided with a pressing mechanism, and a through hole for accommodating the pressing mechanism is provided in the center of the L-shaped plate 34. The pressing mechanism and the
机械手码垛机构9的安装板31中央还设有一伸缩臂连接件44和角度气缸连接件45,伸缩臂结构8通过缩臂连接件42与机械手码垛机构9连接,伸缩臂结构8底端内部还铰接有一角度调节气缸,且该角度调节气缸的活塞杆通过角度气缸连接件45与机械手码垛机构9连接;The center of the mounting
伸缩臂结构8由四个互相滑动套装的伸缩节46和伸缩液压缸47组成,且每个伸缩节46之间通过动滑轮48连接,伸缩液压缸47设于最顶部的伸缩节46 外侧,且伸缩液压缸47的自由端与底部的伸缩节46连接;The
横向天车导轨11和备料平台导轨12的两端均设有极限开关和防撞块;Limit switches and anti-collision blocks are provided at both ends of the lateral crane guide rail 11 and the material preparation platform guide rail 12;
天车钢轨1的两侧设有光电开关;Photoelectric switches are provided on both sides of the crane rail 1;
横向天车4和伸缩臂天车7的天车轮一侧均设置有光电编码器,该光电编码器的输出端设有一齿轮与齿条咬合,伸缩臂天车7顶部板18的底部一侧也设有一光电编码器,且该光电编码器的输出端设有一齿轮并与驱动链条22咬合。Both the lateral crane 4 and the telescopic boom crane 7 are provided with photoelectric encoders on one side of the crane wheels. The output end of the photoelectric encoder is provided with a gear to engage with the rack, and the bottom side of the
实施例2Example 2
本实用进行的所有电机和光电编码器均与外界PLC系统连接并控制,当使用本使用新型时,将货车停在天车钢轨1底部,并通过光电开关定位,检测卡车车厢的长、宽,自动计算码垛形式,然后袋装物料输送带2将袋装货物输送过来,备料平台3的集袋罩26放置于袋装物料输送带2的上方且开口较大的一端为进入方向,货物从袋装物料输送带2进入集袋罩26的开口较大的一端并从开口较小的一端出来,这样就在集袋罩26的作用下将货物归位到推包机构25 底部的位置,然后推包机构25运作,其中推包机构25一侧的连接轴28外侧与电机连接,电机带动连接轴28和链轮30转动带动链条29移动,链条29带动推包板49在上面转动并将袋装物料输送带2上的货物推向辊轴组件24上,以此类推将辊轴组件24并列排满6袋,然后横向天车4的第一驱动电机15运作带动驱动齿轮16转动并使得横向天车4在横向天车导轨11上横向平移至合适位置,光电编码器用来检测是否到达移动位置,然后伸缩臂天车7的第二驱动电机20带动驱动齿轮16转动并使得伸缩臂天车7在竖向导轨14上前后平移至合适位置,光电编码器用来检测是否到达移动位置,然后伸缩臂结构8伸出使得机械手码垛机构9到达备料平台3的辊轴组件24位置,然后机械手码垛机构 9的兜袋杆33在上述平移机构的作用下插入到辊轴组件24的各辊轴之间的间隙内,然后向上移动将6包货物托起并运出,压料机构的压料气缸41同时伸出通过连接件42带动压紧板压紧货物,然后再次通过上述平移结构将机械手码垛机构9移动至货车内,在其过程中伸缩臂天车7上的驱动电机会通过驱动链轮30 带动驱动链条22转动从而带动圈状组件21和伸缩臂结构8在回转轴承19支撑下转动,到达指定位置时,推料气缸35会推动连接板38使得其通过滑块37在滑轨36上外移,并带动连接杆39和推板40向外移动将货物推出并码在货车内,以此完成一个码垛循环,重复上述操作直到货车码垛完成即可。All motors and photoelectric encoders in the utility model are connected and controlled with the external PLC system. When the utility model is used, the truck is parked at the bottom of the crane rail 1, and is positioned by the photoelectric switch to detect the length and width of the truck compartment. The stacking form is automatically calculated, and then the bagged
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本实用新型提到的各个部件为现有领域常见技术,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. The various components mentioned in the present utility model are common technologies in the prior art, and those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. On the premise of not departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| CN202220477709.0U CN217024553U (en) | 2022-03-07 | 2022-03-07 | Bagged material loading system for truck |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955597A (en) * | 2022-08-01 | 2022-08-30 | 江苏拓扬智能装备有限公司 | Box cargo intelligent loading stacking equipment |
| CN117088149A (en) * | 2023-09-01 | 2023-11-21 | 沈阳工业大学 | Material transfer device and material distribution conveying system |
| CN117485892A (en) * | 2024-01-02 | 2024-02-02 | 河北卓著机械设备有限公司 | Intelligent efficient loading system |
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2022
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955597A (en) * | 2022-08-01 | 2022-08-30 | 江苏拓扬智能装备有限公司 | Box cargo intelligent loading stacking equipment |
| CN117088149A (en) * | 2023-09-01 | 2023-11-21 | 沈阳工业大学 | Material transfer device and material distribution conveying system |
| CN117485892A (en) * | 2024-01-02 | 2024-02-02 | 河北卓著机械设备有限公司 | Intelligent efficient loading system |
| CN117485892B (en) * | 2024-01-02 | 2024-03-15 | 河北卓著机械设备有限公司 | Intelligent efficient loading system |
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