CN112124686A - Automatic brick packing system and packing method thereof - Google Patents
Automatic brick packing system and packing method thereof Download PDFInfo
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- CN112124686A CN112124686A CN202010859351.3A CN202010859351A CN112124686A CN 112124686 A CN112124686 A CN 112124686A CN 202010859351 A CN202010859351 A CN 202010859351A CN 112124686 A CN112124686 A CN 112124686A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/02—Bundling bricks or other building blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention relates to an automatic brick packing system and a brick packing method, wherein the automatic brick packing system comprises a brick distributor, an industrial robot, a stacking manipulator rotationally fixed with a mechanical arm of the industrial robot, a turntable device, an automatic packing machine, a blank car and a forklift; placing bricks on the blank car; the brick dividing machine is used for dividing seams of bricks, and forklift hole sites are reserved; the stacking manipulator can clamp bricks and furl gaps among the bricks; the stacking manipulator can move bricks on the blank car to the brick distributing machine or the turntable device, or move bricks on the brick distributing machine, wherein forklift hole sites are reserved on the bricks, to the turntable device; the rotary table device can rotate by 90 degrees, so that brick piles formed after bricks are stacked can be packaged on two sides conveniently; the automatic packing machine is used for packing the brick piles on the turntable device; the forklift is used for transferring the packed brick piles.
Description
Technical Field
The invention relates to an automatic brick packing system and a packing method thereof, and belongs to the technical field of brick stacking and packing.
Background
At present, in the brick making industry, after the brick blocks are steamed and cured, a tray-free automatic packing system is gradually adopted to pack the brick blocks, and meanwhile, the brick stacking manipulator is adopted to stack the brick blocks into regular brick stacks in a layered and crossed mode before the brick blocks are packed. However, due to the possible problems of deformation, deflection and the like of the bricks and the unreasonable stacking arrangement mode of the bricks in the brick pile, the packed brick pile is not firm enough, and the bricks in the brick pile are easy to scatter in the transportation process.
In addition, most of the existing automatic packing systems need complex equipment, so that the operation steps of grouping and stacking the piled bricks again are too complex, the grouping and packing production efficiency is low, and the whole production line is not compact enough and occupies a large area.
Disclosure of Invention
In order to overcome the problems, the invention provides the automatic brick packing system and the packing method thereof, which not only can reliably reserve forklift holes in brick piles, but also can ensure that the equipment forming the packing production line has high running efficiency, the layout of the production line is flexible and compact, and the production efficiency can be greatly improved.
The technical scheme of the invention is as follows:
an automatic brick packaging system comprises a brick distributor, an industrial robot, a stacking manipulator rotationally fixed with a mechanical arm of the industrial robot, a turntable device, an automatic packaging machine, a blank car and a forklift; placing bricks on the blank car; the brick dividing machine is used for dividing seams of bricks, and forklift hole sites are reserved; the stacking manipulator can clamp bricks and furl gaps among the bricks; the stacking manipulator can move bricks on the blank car to the brick distributing machine or the turntable device, or move bricks on the brick distributing machine, wherein forklift hole sites are reserved on the bricks, to the turntable device; the rotary table device can rotate by 90 degrees, so that brick piles formed after bricks are stacked can be packaged on two sides conveniently; the automatic packing machine is used for packing the brick piles on the turntable device; the forklift is used for transferring the packed brick piles.
Further, the brick distributing machine comprises a brick distributing frame body, a horizontal conveying assembly and a brick distributing platform; the horizontal conveying assembly and the brick dividing platform are both arranged on the brick dividing frame body; a vertical jacking assembly is arranged in the brick distributing platform; the stacking manipulator can clamp or put down bricks on the brick dividing frame body; a limiting mechanism for limiting the position of the brick is fixed on one side, away from the horizontal conveying assembly, of the upper end of the brick dividing frame body; pile up neatly machinery hand presss from both sides from the base car and gets the fragment of brick and put on dividing the brick support body, and horizontal conveyor assembly transports the fragment of brick to dividing brick platform top, and perpendicular jacking subassembly is the jacking upwards, and the fragment of brick on dividing the brick platform is pushed up to interval ground, and pile up neatly machinery hand presss from both sides gets the fragment of brick by the jacking on dividing the brick platform, shifts to the carousel device on.
Further, two groups of horizontal conveying assemblies are arranged; two groups of horizontal conveying assemblies are respectively fixed on two sides of the upper end of the brick dividing frame body; the upper part of the brick dividing frame body is provided with a plurality of conveying mechanisms which are horizontally arranged at intervals; the bricks are positioned on the conveying mechanism; the horizontal conveying assembly comprises a pushing cylinder horizontally fixed on the outer side of the upper part of the brick dividing frame body; the tail ends of piston rods of the two pushing cylinders are respectively fixed with the two ends of the horizontal pushing plate; the pushing cylinder is arranged along the advancing direction of the brick; the driving pushing cylinder drives the pushing plate to move towards the brick separating platform, bricks placed on the conveying mechanism are pushed to the upper side of the brick separating platform, and the vertical jacking assembly moves upwards to jack the bricks transported to the brick separating platform.
Furthermore, the horizontal conveying assembly comprises a plurality of conveying mechanisms which are horizontally arranged at intervals at the upper part of the brick dividing frame body and a power mechanism for driving the conveying mechanisms to rotate; the bricks are positioned on the conveying mechanism; the power mechanism is arranged on the brick dividing frame body; power unit drives conveying mechanism work, and the fragment of brick placed on conveying mechanism is transported to and divides brick platform top, and perpendicular jacking subassembly upward movement can be with transporting to the fragment of brick jack-up of dividing the brick platform.
Furthermore, the brick dividing platform comprises a frame-shaped support frame positioned below the inner side of the brick dividing frame body, a lifting platform arranged on the inner side of the support frame in a sliding manner, and a plurality of top blocks fixed on the lifting platform in a sliding manner at intervals along the advancing direction of bricks; the vertical jacking assembly is fixed at the lower end of the lifting platform; the jacking block is positioned between two adjacent conveying mechanisms; horizontal arc-shaped baffles are fixed on the front side and the rear side of the middle part of the top block; the upper end and the lower end of the arc-shaped baffle are both arranged towards the jacking block in an inward inclining mode; the vertical jacking assembly is driven to move upwards, and the jacking block can penetrate out of the conveying mechanism upwards and jack up the brick.
Further, the brick separator also comprises a vertical synchronous component; the vertical synchronizing assembly comprises a vertical rack and a vertical gear meshed with the vertical rack; three groups of vertical racks and three groups of vertical gears are arranged; three groups of vertical racks are vertically fixed on two sides of the inner side end faces of the left side and the right side of the supporting frame and two sides of the inner side end face of the front end respectively, and three groups of vertical gears are rotationally fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform and two sides of the outer side end face of the front end respectively; two ends of a horizontal vertical transmission shaft are respectively fixed with the two vertical gears in the same group; the vertical synchronous assembly also comprises a vertical guide rail and a vertical sliding block which is sleeved on the vertical guide rail in a sliding manner; two groups of vertical guide rails and two groups of vertical sliding blocks are arranged; the two groups of vertical guide rails are vertically fixed on two sides of the inner side end faces of the left side and the right side of the supporting frame respectively, and the two groups of vertical sliding blocks are fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform respectively.
Further, the stacking manipulator comprises a horizontal upper frame body and a plurality of manipulator assemblies which are arranged below the upper frame body in a sliding mode at intervals and are even and parallel; the manipulator assembly comprises a horizontal fixing frame and two clamping frames which are respectively arranged at the lower ends of two sides of the fixing frame in a sliding manner; an adjusting mechanism is arranged on the inner side of the clamping frame; the adjusting mechanism comprises an adjusting cylinder and an adjusting guide rail which are horizontally fixed on the inner side of the clamping frame respectively; an adjusting sliding block is sleeved on the adjusting guide rail in a sliding manner; a vertical clamping plate is fixed on the other side of the adjusting slide block; the clamping plate is fixed with a piston rod of the adjusting cylinder; the adjusting cylinder is driven, and the clamping plate can slide along the adjusting guide rail.
Furthermore, the upper frame body comprises a horizontal upper connecting plate and two cross beams which are respectively and horizontally fixed at the lower ends of the two sides of the upper connecting plate; the two cross beams are arranged in parallel; the fixed frame is arranged below the cross beam in a sliding manner; the manipulator assembly further comprises a clamping cylinder, a clamping guide rail and a clamping slide block; in the same manipulator assembly, one end of the clamping cylinder is fixed on one clamping frame, and a piston rod at the other end of the clamping cylinder is fixed on the other clamping frame; the two clamping guide rails are respectively and horizontally fixed at the lower ends of the two sides of the fixed frame; the clamping slide block is sleeved on the clamping guide rail in a sliding manner; the other end of the clamping slide block is fixed with one clamping frame; the clamping cylinder is driven, and the clamping frame can slide along the clamping guide rail; the stacking manipulator further comprises a clamping synchronization mechanism and a folding mechanism; the clamping synchronization mechanism comprises a connecting rod and two synchronization rods which are respectively hinged at two ends of the connecting rod; the connecting rod is rotationally fixed in the middle of the lower end of the fixing frame; the other ends of the two connecting rods are respectively hinged with one clamping frame; the folding mechanism comprises a folding cylinder, a folding guide rail, a folding sliding block and a connecting sheet; the folding cylinder and a piston rod of the folding cylinder are respectively fixed with a fixing frame of the manipulator assembly positioned at the outermost side; the folding guide rail is fixed at the lower end of the cross beam; the folding sliding block is sleeved on the folding guide rail in a sliding manner; the other end of the folding sliding block is fixed on the fixed frame; two ends of the connecting sheet are respectively provided with a long round hole; two bolts respectively penetrate through the two long round holes of the connecting sheet to fix the connecting sheet and the fixing frames of the two adjacent manipulator assemblies; the driving closes up the cylinder, and manipulator subassembly can slide along closing up the guide rail.
Furthermore, the turntable device comprises a base, a rotary driving mechanism fixed on the base, a rotary tray fixed on the rotary driving mechanism, and a plurality of groups of criss-cross avoidance grooves formed in the rotary tray.
A packing method of an automatic brick packing system comprises the following specific steps:
s1, transporting the bricks to a specified position by a blank vehicle;
s2, moving a stacking manipulator on the industrial robot to the position above the blank car, clamping bricks, and meanwhile, folding gaps among the bricks;
s3, the stacking manipulator transports the bricks after the gap folding from the blank car to a brick divider, and the brick divider performs seam division on the bricks to reserve fork car holes;
s4, conveying the bricks which are folded in the gaps from the blank car to a turntable device by a stacking manipulator, and staggering the bricks from bottom to top by two layers;
s5, clamping bricks with reserved forklift holes on a brick distributing machine by a stacking manipulator to a turntable device, and reserving forklift hole positions on the upper layers of two layers of bricks at the bottom;
s6, the stacking manipulator transports the bricks which are folded in the gaps from the blank car to the turntable device, and the bricks are continuously stacked in a staggered manner on the upper layer of the bricks which are reserved with the forklift holes to form a brick stack;
s7, after stacking, moving the automatic packaging machine to the side of the turntable device, and packaging one surface of the brick pile; after one surface is packed, the turntable device rotates by 90 degrees to drive the brick pile to rotate together, and the automatic packing machine packs the other surface of the brick pile to finish transverse and longitudinal staggered packing;
s8, after the packaging is finished, inserting a forklift into the reserved forklift hole, and transporting the packaged brick pile to a specified position;
and S9, resetting each device, and repeating the circulation to perform continuous operation.
The invention has the following beneficial effects:
1. the invention not only can reliably reserve forklift holes in the brick pile, but also has the advantages of high-efficiency operation of the packaging production line composition equipment, flexible and compact production line layout and capability of greatly improving the production efficiency.
2. By arranging the horizontal conveying assembly and the vertical jacking assembly, the conveying device can be well ensured to have good synchronism in the transportation process, so that the bricks can be jacked conveniently; simultaneously, can arrange the fragment of brick as required, reserve out the fork truck hole site.
3. The pile up neatly machinery hand is provided with guiding mechanism on the holding frame, through adjusting cylinder drive splint back-and-forth movement, when can making the manipulator pile up neatly, splint also can remove to fill the clearance between the fragment of brick, prevent that the fragment of brick from dropping.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of a brick unloading station of the invention.
Fig. 3 is a schematic structural view of the brick dividing station of the present invention.
Fig. 4 is a schematic diagram of the construction of the baling station of the present invention.
Fig. 5 is a side view of the brick divider.
Fig. 6 is a top view of the brick divider.
Figure 7 is a side view of the tile distribution platform.
Figure 8 is a top view of the tile distribution platform.
Fig. 9 is a schematic overall structure diagram of the palletizing manipulator.
Fig. 10 is a bottom view of the palletizing robot.
Fig. 11 is a schematic structural view of the holder.
Figure 12 is a side view of the holder.
Fig. 13 is a side view of the carousel device.
Fig. 14 is a top view of another embodiment of the brick divider.
Fig. 15 is a side view of another embodiment of the brick divider.
Fig. 16 is a schematic structural view of the top block and the arc baffle.
The reference numbers in the figures denote:
1. dividing a brick machine; 11. a brick dividing frame body; 12. a conveying mechanism; 121. a conveyor belt; 122. a driving wheel; 123. a driven wheel; 124. a conveying motor; 13. a horizontal transport assembly; 131. a pushing cylinder; 132. pushing the plate; 14. a brick separating platform; 141. a support frame; 142. a lifting platform; 143. a top block; 144. an arc-shaped baffle plate; 15. a vertical jacking assembly; 151. jacking a cylinder; 16. a vertical synchronization component; 161. a vertical rack; 162. a vertical gear; 163. a vertical guide rail; 164. a vertical slider; 165. a vertical drive shaft; 17. a horizontal synchronization component; 171. a horizontal gear; 172. a horizontal rack; 173. a horizontal guide rail; 174. a horizontal slider; 175. a horizontal transmission shaft; 18. a limiting mechanism; 2. an industrial robot; 3. a stacking manipulator; 31. an upper frame body; 311. an upper connecting plate; 312. a cross beam; 32. a manipulator assembly; 321. a fixed mount; 322. a clamping frame; 323. a splint; 324. a base plate; 325. a clamping cylinder; 326. clamping the guide rail; 327. clamping the sliding block; 33. an adjustment mechanism; 331. adjusting the cylinder; 332. adjusting the guide rail; 333. adjusting the sliding block; 34. a folding mechanism; 341. closing the cylinder; 342. closing the guide rails; 343. closing the sliding block; 344. connecting sheets; 35. a clamping synchronization mechanism; 351. a connecting rod; 352. a synchronization lever; 4. a turntable device; 41. a base; 42. a rotation driving mechanism; 43. rotating the tray; 44. an avoidance groove; 5. an automatic packing machine; 61. carrying out blank turning; 62. a forklift; 63. a brick block; 64. and (6) piling bricks.
Detailed Description
The invention is described in detail below with reference to the figures and the specific embodiments.
The first embodiment is as follows:
referring to fig. 1-13, an automatic brick packaging system comprises a brick distributor 1, an industrial robot 2, a stacking manipulator 3 rotationally fixed with a mechanical arm of the industrial robot 2, a turntable device 4, an automatic packaging machine 5, a blank cart 61 and a forklift 62; bricks 63 are placed on the blank car 61; the brick dividing machine 1 is used for dividing seams of the bricks 63 and reserving forklift hole sites; the stacking manipulator 3 can clamp bricks 63 and furl gaps among the bricks 63; the stacking manipulator 3 can move the bricks 63 on the blank car 61 to the brick distributing machine 1 or the turntable device 4, or move the bricks 63 on the brick distributing machine 1, which are reserved with forklift holes, to the turntable device 4; the rotary table device 4 can rotate by 90 degrees, so that the two sides of a brick pile 64 formed after bricks 63 are stacked can be conveniently packaged; the automatic packing machine 5 is used for packing the brick piles 64 on the rotary disc device 4; the forklift 62 is used to transfer the already packed brick pile 64.
According to the above description, the automatic packing system mainly comprises a brick distributor 1, an industrial robot 2, a stacking manipulator 3, a turntable device 4, an automatic packing machine 5, a blank car 61 and a forklift 62. The bricks 63 to be packed are transported to a designated position by the blank vehicle 61; the stacking manipulator 3 on the industrial robot 2 transports the bricks 63 to the brick dividing machine 1 for parting, and after forklift holes are reserved, the bricks 63 are placed on the turntable device 4 for stacking in a staggered mode layer by layer, after the brick stacks 64 are formed, the automatic packaging machine 5 packs the bricks on two sides, and finally the forklift 62 transfers the packed brick stacks 64.
In particular, the stacking manipulator 3 can rotate 90 ° so as to clamp the bricks 63 from two directions; the stacking manipulator 3 can fold gaps among the bricks 63; the rotating disc device 4 comprises at least one set. Set up many sets of carousel device 4, can accomplish when packing at one of them set of 4 pile up neatly of carousel device, pile up neatly manipulator 3 continues to carry out pile up neatly work on other carousel device 4, need not to wait for work efficiency.
Particularly, the bricks 63 are staggered and stacked, and the stacking manipulator 3 can rotate for 90 degrees when stacking the upper and lower layers of bricks 63, so that the staggered arrangement of the upper and lower adjacent layers of bricks 63 is realized; the staggered arrangement of the two adjacent layers of bricks 63 from top to bottom can be realized by rotating the turntable device 4 by 90 degrees when the brick 63 on the previous layer is placed on the brick 63 on the next layer.
Further, the brick dividing machine 1 comprises a brick dividing frame body 11, a horizontal conveying assembly 13 and a brick dividing platform 14; the horizontal conveying assembly 13 and the brick dividing platform 14 are both arranged on the brick dividing frame body 11; a vertical jacking assembly 15 is arranged in the brick dividing platform 14; the stacking manipulator 3 can clamp or put down bricks 63 on the brick dividing frame body 11; a limiting mechanism 18 for limiting the position of the brick 63 is fixed on one side of the upper end of the brick dividing frame body 11, which is far away from the horizontal conveying assembly 13; the stacking manipulator 3 clamps bricks 63 from the blank vehicle 61 and places the bricks on the brick distributing frame body 11, the horizontal conveying assembly 13 conveys the bricks 63 to the position above the brick distributing platform 14, the vertical jacking assembly 15 jacks upwards to jack the bricks 63 on the brick distributing platform 14 at intervals, and the stacking manipulator 3 clamps the bricks 63 jacked on the brick distributing platform 14 and transfers the bricks to the turntable device 4.
According to the above description, the brick divider 1 comprises a brick dividing frame body 11, a horizontal conveying assembly 13, a brick dividing platform 14 and a vertical jacking assembly 15. The horizontal conveying assembly 13 is used for conveying the bricks 63 on the brick dividing frame body 11 to the brick dividing platform 14; the brick separating platform 14 is positioned below the inner side of the brick separating frame body 11; the lower end of the brick distributing platform 14 is provided with a vertical jacking assembly 15 for jacking the bricks 63; the limiting mechanism 18 is located behind the brick distributing platform 14 along the advancing direction of the bricks 63 and is mainly used for limiting the position of the horizontal conveying assembly 13 for moving the bricks 63 forwards, so that the bricks 63 are prevented from being pushed too far forwards and even being directly pushed out of the brick distributing frame body 11 to fall. During the use, the pile up neatly machinery hand 3 gets after pressing from both sides the fragment of brick 63 from base car 61 and puts on dividing brick support body 11, and horizontal transport assembly 13 carries fragment of brick 63 to dividing brick platform 14 top, and perpendicular jacking subassembly 15 is upwards jacking, and interval ground jacking fragment of brick 63, and pile up neatly machinery hand 3 presss from both sides and gets and shift the fragment of brick 63 by the jacking on dividing brick platform 14, shifts to carousel device 4 on.
Further, two groups of horizontal conveying assemblies 13 are arranged; two groups of horizontal conveying assemblies 13 are respectively fixed on two sides of the upper end of the brick dividing frame body 11; the upper part of the brick dividing frame body 11 is provided with a plurality of conveying mechanisms 12 which are horizontally arranged at intervals; the brick 63 is positioned on the conveyor mechanism 12; the horizontal conveying assembly 13 comprises a pushing cylinder 131 horizontally fixed on the outer side of the upper part of the brick dividing frame body 11; the tail ends of the piston rods of the two pushing cylinders 131 are respectively fixed with the two ends of the horizontal pushing plate 132; the pushing cylinder 131 is arranged along the advancing direction of the bricks 63; the driving jacking cylinder 131 drives the jacking plate 132 to move towards the brick separating platform 14, the bricks 63 placed on the conveying mechanism 12 are pushed to the upper side of the brick separating platform 14, and the vertical jacking assembly 15 moves upwards to jack the bricks 63 conveyed to the brick separating platform 14.
According to the above description, the horizontal transfer assembly 13 comprises the pushing cylinder 131 and the pushing plate 132; the brick dividing frame body 11 is provided with a conveying mechanism 12. Thus, when the pushing cylinder 131 is driven, the pushing plate 132 will push the bricks 63 on the conveying mechanism 12 to the upper side of the brick separating platform 14, and then the vertical jacking assembly 15 is driven to move upwards, so that the bricks 63 can be pushed upwards.
Particularly, the conveying mechanism 12 is only a common conveying belt 121, and does not need to be connected with a power mechanism, and can be matched with the pushing cylinder 131 and the pushing plate 132 to play a role in supporting and transporting the bricks 63.
Further, the brick dividing platform 14 includes a frame-shaped supporting frame 141 located below the inner side of the brick dividing frame body 11, a lifting platform 142 slidably disposed on the inner side of the supporting frame 141, and a plurality of top blocks 143 slidably fixed on the lifting platform 142 at intervals along the advancing direction of the bricks 63; the vertical jacking assembly 15 is fixed at the lower end of the lifting table 142; the top block 143 is positioned between two adjacent conveying mechanisms 12; horizontal arc-shaped baffles 144 are fixed at the front side and the rear side of the middle part of the top block 143; the upper end and the lower end of the arc-shaped baffle plate 144 are both inclined inwards towards the top block 143; the vertical jacking assembly 15 is driven to move upwardly and the jacking blocks 143 can pass upwardly out of the conveyor mechanism 12 and jack up the bricks 63.
The tile distribution platform 14 includes a support frame 141, a lift table 142, a top block 143, and a curved fence 144 as described above. The lifting table 142 is slidably arranged in the support frame 141 and is controlled to lift by the vertical jacking assembly 15; the jacking block 143 is positioned between two adjacent conveying mechanisms 12 and can penetrate out of the conveying mechanisms 12 upwards and jack up the bricks 63; the top block 143 is fixed on the lifting table 142 in a sliding manner, and can realize parting among the bricks 63 through forward and backward displacement; the arc-shaped baffle plates 144 are fixed on the front side and the rear side of the middle of the top block 143, and the upper end and the lower end of each arc-shaped baffle plate 144 are inclined inwards, so that in the process of pushing the top block 143 of the vertical jacking assembly 15 to lift, the arc-shaped baffle plates 144 can push the bricks 63 away and block the outer side of the lifting route of the top block 143, and the bricks 63 are prevented from entering the lower part of the top block 143 to cause the locking of the top block 143 and the failure of the vertical jacking assembly 15, so that a dangerous situation is caused.
Specifically, the vertical lift assembly 15 is a lift cylinder 151.
In particular, the middle of the arc-shaped baffle 144 is more protruded than the outer side of the top block 143, so that it can be ensured that the arc-shaped baffle 144 pushes the bricks 63 in place, and the bricks 63 cannot enter the lower part of the top block 143 in the process of lifting the top block 143 of the vertical jacking assembly 15, so as to prevent the vertical jacking assembly 15 from being stuck.
Further, the brick distributor 1 further comprises a vertical synchronous component 16; the vertical synchronizing assembly 16 includes a vertical rack 161 and a vertical gear 162 engaged with the vertical rack 161; three groups of vertical racks 161 and three groups of vertical gears 162 are arranged; three sets of the vertical racks 161 are vertically fixed on two sides of the inner end surface of the left and right sides of the supporting frame 141 and two sides of the inner end surface of the front end, and three sets of the vertical gears 162 are rotatably fixed on two sides of the outer end surface of the left and right sides of the lifting platform 142 and two sides of the outer end surface of the front end; two ends of a horizontal vertical transmission shaft 165 are respectively fixed with the two vertical gears 162 in the same group; the vertical synchronizing assembly 16 further comprises a vertical guide rail 163 and a vertical slider 164 slidably fitted over the vertical guide rail 163; two groups of vertical guide rails 163 and two groups of vertical sliding blocks 164 are arranged; two sets of the vertical guide rails 163 are vertically fixed to both sides of the inner end surfaces of the left and right sides of the supporting frame 141, and two sets of the vertical sliders 164 are fixed to both sides of the outer end surfaces of the left and right sides of the elevating platform 142.
In particular, the brick distributor 1 further comprises a horizontal synchronization component 17; the horizontal synchronizing assembly 17 includes a horizontal rack 172 and a horizontal gear 171 engaged with the horizontal rack 172; the two horizontal racks 172 are respectively and horizontally fixed on one side of the upper end of the brick dividing frame body 11, and the two horizontal gears 171 are respectively and rotatably fixed on two sides of one end of the top pushing plate 132, which is far away from the brick dividing platform 14; two ends of a horizontal transmission shaft 175 are respectively fixed with the two horizontal gears 171 in the same group; the horizontal synchronizing assembly 17 further comprises a horizontal guide rail 173 and a horizontal sliding block 174 which is sleeved on the horizontal guide rail 173 in a sliding manner; the two horizontal guide rails 173 are respectively fixed at the upper ends of the two sides of the brick dividing frame body 11; the two horizontal sliding blocks 174 are fixed at the lower ends of the two sides of the top pushing plate 132 respectively.
According to the above description, the vertical synchronizing assembly 16 includes three sets of vertical racks 161 and vertical gears 162 engaged with each other, three sets of vertical guide rails 163 and vertical sliding blocks 164 slidably engaged with each other, and a vertical transmission shaft 165 fixed between the two vertical gears 162 of the same set. The horizontal synchronizing assembly 17 includes two sets of horizontal racks 172 and horizontal gears 171 engaged with each other, and two sets of horizontal guide rails 173 and horizontal sliders 174 slidably engaged with each other, and a horizontal transmission shaft 175 is fixed between the two horizontal gears 171 of the same set. Through the sliding fit between the guide rail and the sliding block, the operation of the vertical jacking assembly 15 and the horizontal conveying assembly 13 can be more stable; and through the meshing between the gear and the rack, the synchronism between the vertical jacking assemblies 15 and the horizontal conveying assemblies 13 during mutual operation can be ensured.
Further, the stacking manipulator 3 comprises a horizontal upper frame body 31 and a plurality of manipulator assemblies 32 which are arranged below the upper frame body 31 in a sliding manner at intervals and are uniformly parallel; the manipulator assembly 32 comprises a horizontal fixing frame 321 and two clamping frames 322 which are respectively arranged at the lower ends of two sides of the fixing frame 321 in a sliding manner; the inner side of the clamping frame 322 is provided with an adjusting mechanism 33; the adjusting mechanism 33 includes an adjusting cylinder 331 and an adjusting guide 332 horizontally fixed on the inner side of the holding frame 322; an adjusting slide block 333 is slidably sleeved on the adjusting guide rail 332; a vertical clamping plate 323 is fixed on the other side of the adjusting slide block 333; the clamping plate 323 is fixed with a piston rod of the adjusting cylinder 331; the adjustment cylinder 331 is driven, and the clamp plate 323 can slide along the adjustment guide rail 332.
According to the above description, the palletizing robot 3 comprises an upper frame 31 and a robot assembly 32. The robot assembly 32 includes a mount 321, a gripper 322, and a clamp plate 323. The adjusting mechanism 33 is disposed inside the clamping frame 322, and the adjusting mechanism 33 includes an adjusting cylinder 331, an adjusting guide 332, and an adjusting slider 333. The clamp plate 323 is in turn fixed to the piston rod of the adjustment cylinder 331. Like this, snatch fragment of brick 63 from base car 61 at pile up neatly manipulator 3, when putting and pile up neatly on rotary table device 4, can make splint 323 can slide along adjustment guide rail 332 through drive adjustment cylinder 331 to fill up, eliminate the clearance between the fragment of brick 63, guarantee that the piled brick 64 of sign indicating number is neat, can effectively prevent that fragment of brick 63 from scattering, dropping simultaneously.
In particular, a backing plate 324 is fixed to the inner side of the clamping plate 323.
Further, the upper frame body 31 comprises a horizontal upper connecting plate 311 and two cross beams 312 which are respectively horizontally fixed at the lower ends of two sides of the upper connecting plate 311; the two cross beams 312 are arranged in parallel; the fixing frame 321 is slidably arranged below the cross beam 312; the robot assembly 32 further includes a clamp cylinder 325, a clamp rail 326, and a clamp slide 327; in the same manipulator assembly 32, one end of the clamping cylinder 325 is fixed on one clamping frame 322, and a piston rod at the other end of the clamping cylinder 325 is fixed on the other clamping frame 322; the two clamping guide rails 326 are respectively horizontally fixed at the lower ends of the two sides of the fixed frame 321; the clamping slide 327 is slidably sleeved on the clamping guide rail 326; the other end of the clamping slide 327 is fixed with one clamping frame 322; driving the clamping cylinder 325, the clamping frame 322 can slide along the clamping guide rail 326; the stacking manipulator 3 further comprises a clamping synchronization mechanism 35 and a folding mechanism 34; the clamping synchronization mechanism 35 comprises a connecting rod 351 and two synchronization rods 352 respectively hinged at two ends of the connecting rod 351; the connecting rod 351 is rotationally fixed in the middle of the lower end of the fixing frame 321; the other ends of the two connecting rods 351 are respectively hinged with one clamping frame 322; the folding mechanism 34 comprises a folding cylinder 341, a folding guide rail 342, a folding slider 343 and a connecting piece 344; the folding cylinder 341 and the piston rod of the folding cylinder 341 are respectively fixed to the fixing frame 321 of the manipulator assembly 32 located at the outermost side; the closing guide 342 is fixed at the lower end of the cross beam 312; the folding slider 343 is slidably sleeved on the folding guide rail 342; the other end of the closing slider 343 is fixed on the fixed bracket 321; the two ends of the connecting sheet 344 are respectively provided with a long round hole; two bolts respectively penetrate through the two long round holes of the connecting piece 344 to fix the connecting piece 344 and the fixing frames 321 of two adjacent manipulator assemblies 32; the close cylinder 341 is driven and the robot assembly 32 can slide along the close rail 342.
According to the above description, the upper frame body 31 includes the upper connecting plate 311 and the cross beam 312, and the fixing frame 321 is slidably disposed below the cross beam 312. The robot assembly 32 further includes a clamp cylinder 325, a clamp rail 326, and a clamp slide 327. The clamping cylinder 325 is driven and the clamping bracket 322 can slide along the clamping rail 326, thereby clamping the brick 63. The clamp synchronization mechanism 35 includes a link 351 and a synchronization lever 352. The folding mechanism 34 includes a folding cylinder 341, a folding rail 342, a folding slider 343, and a connecting piece 344. The clamping synchronization mechanism 35 enables the clamping cylinder 325 to drive the clamping frame 322 to slide along the clamping rail 326, so as to achieve synchronous and smooth operation of the two clamping frames 322. The folding mechanism 34 enables the plurality of manipulator assemblies 32 to fold or unfold from each other, and when the bricks 63 are gripped, the bricks 63 can be preliminarily folded.
In particular, the upper connection plate 311 cooperates with the rotating assembly of the arm of the industrial robot 2 to enable the stacking robot 3 to rotate through 90 °.
Further, the turntable device 4 includes a base 41, a rotary driving mechanism 42 fixed on the base 41, a rotary tray 43 fixed on the rotary driving mechanism 42, and a plurality of sets of criss-cross avoidance grooves 44 formed on the rotary tray 43.
According to the above description, the turntable device 4 includes the base 41, the swing drive mechanism 42, and the rotating tray 43. The base 41 is fixed on the ground; the swing drive mechanism 42 allows the rotation tray 43 to perform 90 ° rotation; the rotating tray 43 is used for placing bricks 63 for stacking, the avoiding groove 44 is formed in the rotating tray 43, the avoiding position is avoided, and the packing ribbon of the automatic packing machine 5 is convenient to pack and tie up.
A packing method of an automatic brick packing system comprises the following specific steps:
s1, the brick 63 is transported to a designated position by the blank vehicle 61;
before the work is started, the bricks 63 need to be conveyed to a designated position of the production line through the blank car 61, so that the stacking manipulator 3 can grab the bricks.
S2, moving the stacking manipulator 3 on the industrial robot 2 to the position above the blank car 61, clamping the bricks 63, and meanwhile, closing gaps among the bricks 63;
as shown in fig. 2, at the brick unloading station, the stacking manipulator 3 moves to above the blank car 61 to clamp the uppermost brick 63, and the clamping cylinder 325 and the clamping frame 322 are used for clamping the brick 63 to close the gap between the bricks 63 in the clamping direction; the block 63 is then folded in the other direction by the folding mechanism 34.
S3, the stacking manipulator 3 transports the bricks 63 with the gaps folded from the blank car 61 to the brick divider 1, and the brick divider 1 divides the seams of the bricks 63 to reserve fork car holes;
as shown in fig. 3, at the brick separating station, the stacking manipulator 3 transports the bricks 63 on the blank car 61 to the conveyor belt 121 of the conveying mechanism 12 of the brick separating machine 1, then drives the pushing cylinder 131 to drive the pushing plate 132 to move towards the brick separating platform 14, so that the pushing plate 132 can push the bricks 63 to move above the brick separating platform 14, then drives the jacking cylinder 151 to drive the lifting platform 142 to ascend, and the jacking blocks 143 arranged at intervals can upwards penetrate out of the conveying mechanism 12 and jack up the bricks 63 at intervals, thereby reserving forklift holes.
S4, the stacking manipulator 3 transports the bricks 63 which are folded in the gaps from the blank car 61 to the turntable device 4, and the bricks are staggered and stacked into two layers from bottom to top;
the stacking manipulator 3 transports the bricks 63 on the blank car 61 to the rotating tray 43 of the turntable device 4, then the stacking manipulator 3 loosens the bricks 63, then the bricks 63 on another layer are clamped and collected from the blank car 61, and the bricks 63 on the turntable device 4 are placed on the upper layer after rotating for 90 degrees, so that an upper layer and a lower layer which are arranged in a staggered mode are formed.
In particular, the steps of S3 and S4 are not strictly sequential, and S3 may be performed first and then S4 may be performed, or S4 may be performed first and then S3 may be performed.
S5, clamping the bricks 63 on which the forklift holes are reserved on the brick distributing machine 1 onto the turntable device 4 by the stacking manipulator 3, and reserving forklift hole sites on the upper layers of the two layers of bricks 63 at the bottom;
as shown in fig. 3, the palletizing manipulator 3 moves to above the brick distributing platform 14 of the brick distributing machine 1, and clamps bricks 63 on which forklift hole sites are reserved to two layers of bricks 63 on the turntable device 4.
Particularly, when pressing from both sides and getting the fragment of brick 63 that has the fork hole on the brick machine 1 of leaving in advance, because of the existence in fork hole, lead to this layer of fragment of brick 63 to be the interval setting, then press from both sides the fragment of brick 63 for guaranteeing that pile up neatly manipulator 3 can be better, prevent it and drop, before pile up neatly manipulator 3 presss from both sides, can pass through guiding mechanism 33, the splint 323 of controlling middle two sets of manipulator subassemblies 32 are close to each other, and the splint 323 of the two sets of manipulator subassemblies 32 in the outside is kept away from each other, make the position of the splint 323 of manipulator subassembly 32 can match the position of the fragment of brick 63 of separating because of reserving the fork hole, prevent to cause unable clamp fragment of brick 63 because of the dislocation, even cause the emergence of the condition that.
S6, the stacking manipulator 3 transports the bricks 63 with the gaps closed from the blank car 61 to the turntable device 4, and the bricks 63 with the reserved forklift holes are continuously stacked in a staggered mode on the upper layer to form a brick stack 64;
the stacking manipulator 3 clamps and gathers the bricks 63 from the blank car 61, transports the bricks 63 to the upper layer of the brick 63 with the reserved forklift holes on the turntable device 4, then loosens the bricks 63, clamps and gathers the bricks 63 of the other layer from the blank car 61, rotates by 90 degrees, puts the bricks 63 on the upper layer of the turntable device 4, and circulates in this way, and continues to stagger and stack, and finally forms a brick stack 64.
In particular, after each layer of bricks 63 is placed on the stacking manipulator 3, the bricks 63 can be finely adjusted through the fine adjustment function of the adjusting mechanism 33 during stacking, so that the stacks 64 are more orderly, and the bricks 63 caused by instability can be prevented from falling off.
S7, after the stacking is finished, the automatic packing machine 5 moves to the side part of the turntable device 4 to pack one surface of the brick pile 64; after one surface is packed, the turntable device 4 rotates by 90 degrees to drive the brick pillar 64 to rotate together, and the automatic packing machine 5 packs the other surface of the brick pillar 64 to complete the transverse and longitudinal staggered packing;
after the stacking of the bricks 63 on the rotary table device 4 is finished and the brick stacks 64 are formed, the automatic packing machine 5 can pack the brick stacks 64 in a staggered manner from the transverse direction and the longitudinal direction.
S8, after the packaging is finished, inserting the forklift 62 into the reserved forklift hole, and transporting the packaged brick pile 64 to a specified position;
and S9, resetting each device, and repeating the circulation to perform continuous operation.
Example two:
referring to fig. 14-16, the present embodiment is different from the first embodiment in that the horizontal conveying assembly 13 is a conveying mechanism 12 and a power mechanism for driving the conveying mechanism 12 to rotate.
An automatic brick packaging system comprises a brick distributor 1, an industrial robot 2, a stacking manipulator 3 rotationally fixed with a mechanical arm of the industrial robot 2, a turntable device 4, an automatic packaging machine 5, a blank vehicle 61 and a forklift 62; bricks 63 are placed on the blank car 61; the brick dividing machine 1 is used for dividing seams of the bricks 63 and reserving forklift hole sites; the stacking manipulator 3 can clamp bricks 63 and furl gaps among the bricks 63; the stacking manipulator 3 can move the bricks 63 on the blank car 61 to the brick distributing machine 1 or the turntable device 4, or move the bricks 63 on the brick distributing machine 1, which are reserved with forklift holes, to the turntable device 4; the rotary table device 4 can rotate by 90 degrees, so that the two sides of a brick pile 64 formed after bricks 63 are stacked can be conveniently packaged; the automatic packing machine 5 is used for packing the brick piles 64 on the rotary disc device 4; the forklift 62 is used to transfer the already packed brick pile 64.
Further, the brick dividing machine 1 comprises a brick dividing frame body 11, a horizontal conveying assembly 13 and a brick dividing platform 14; the horizontal conveying assembly 13 and the brick dividing platform 14 are both arranged on the brick dividing frame body 11; a vertical jacking assembly 15 is arranged in the brick dividing platform 14; the stacking manipulator 3 can clamp or put down bricks 63 on the brick dividing frame body 11; a limiting mechanism 18 for limiting the position of the brick 63 is fixed on one side of the upper end of the brick dividing frame body 11, which is far away from the horizontal conveying assembly 13; the stacking manipulator 3 clamps bricks 63 from the blank vehicle 61 and places the bricks on the brick distributing frame body 11, the horizontal conveying assembly 13 conveys the bricks 63 to the position above the brick distributing platform 14, the vertical jacking assembly 15 jacks upwards to jack the bricks 63 on the brick distributing platform 14 at intervals, and the stacking manipulator 3 clamps the bricks 63 jacked on the brick distributing platform 14 and transfers the bricks to the turntable device 4.
Further, the horizontal conveying assembly 13 comprises a plurality of conveying mechanisms 12 horizontally arranged at intervals on the upper part of the brick dividing frame body 11 and a power mechanism for driving the conveying mechanisms 12 to rotate; the brick 63 is positioned on the conveyor mechanism 12; the power mechanism is arranged on the brick dividing frame body 11; power unit drives conveying mechanism 12 work, and the fragment of brick 63 of placing on conveying mechanism 12 is transported to the branch brick platform 14 top, and perpendicular jacking subassembly 15 upwards moves, can be with transporting to the fragment of brick 63 jack-up of branch brick platform 14.
According to the above description, the horizontal conveying assembly 13 comprises the conveying mechanism 12 and a power mechanism, and the power mechanism can drive the conveying mechanism 12 to rotate. Thus, the power mechanism can drive the conveying mechanism 12 to rotate to convey the bricks 63.
In particular, the conveying mechanism 12 comprises a conveyor belt 121, a driving wheel 122 and a driven wheel 123; the power mechanism is a conveying motor 124. Two ends of the conveyor belt 121 are respectively sleeved outside the driving wheel 122 and the driven wheel 123; the driven wheel 123 is rotationally fixed on one side of the brick dividing frame body 11 far away from the brick dividing platform 14, and the driving wheel 122 is rotationally fixed on one side of the brick dividing frame body 11 near the brick dividing platform 14; the conveying motor 124 is in transmission connection with the driving wheel 122, so as to drive the conveying belt 121 to rotate.
Further, the brick dividing platform 14 includes a frame-shaped supporting frame 141 located below the inner side of the brick dividing frame body 11, a lifting platform 142 slidably disposed on the inner side of the supporting frame 141, and a plurality of top blocks 143 slidably fixed on the lifting platform 142 at intervals along the advancing direction of the bricks 63; the vertical jacking assembly 15 is fixed at the lower end of the lifting table 142; the top block 143 is positioned between two adjacent conveying mechanisms 12; horizontal arc-shaped baffles 144 are fixed at the front side and the rear side of the middle part of the top block 143; the upper end and the lower end of the arc-shaped baffle plate 144 are both inclined inwards towards the top block 143; the vertical jacking assembly 15 is driven to move upwardly and the jacking blocks 143 can pass upwardly out of the conveyor mechanism 12 and jack up the bricks 63.
Further, the brick distributor 1 further comprises a vertical synchronous component 16; the vertical synchronizing assembly 16 includes a vertical rack 161 and a vertical gear 162 engaged with the vertical rack 161; three groups of vertical racks 161 and three groups of vertical gears 162 are arranged; three sets of the vertical racks 161 are vertically fixed on two sides of the inner end surface of the left and right sides of the supporting frame 141 and two sides of the inner end surface of the front end, and three sets of the vertical gears 162 are rotatably fixed on two sides of the outer end surface of the left and right sides of the lifting platform 142 and two sides of the outer end surface of the front end; two ends of a horizontal vertical transmission shaft 165 are respectively fixed with the two vertical gears 162 in the same group; the vertical synchronizing assembly 16 further comprises a vertical guide rail 163 and a vertical slider 164 slidably fitted over the vertical guide rail 163; two groups of vertical guide rails 163 and two groups of vertical sliding blocks 164 are arranged; two sets of the vertical guide rails 163 are vertically fixed to both sides of the inner end surfaces of the left and right sides of the supporting frame 141, and two sets of the vertical sliders 164 are fixed to both sides of the outer end surfaces of the left and right sides of the elevating platform 142.
Further, the stacking manipulator 3 comprises a horizontal upper frame body 31 and a plurality of manipulator assemblies 32 which are arranged below the upper frame body 31 in a sliding manner at intervals and are uniformly parallel; the manipulator assembly 32 comprises a horizontal fixing frame 321 and two clamping frames 322 which are respectively arranged at the lower ends of two sides of the fixing frame 321 in a sliding manner; the inner side of the clamping frame 322 is provided with an adjusting mechanism 33; the adjusting mechanism 33 includes an adjusting cylinder 331 and an adjusting guide 332 horizontally fixed on the inner side of the holding frame 322; an adjusting slide block 333 is slidably sleeved on the adjusting guide rail 332; a vertical clamping plate 323 is fixed on the other side of the adjusting slide block 333; the clamping plate 323 is fixed with a piston rod of the adjusting cylinder 331; the adjustment cylinder 331 is driven, and the clamp plate 323 can slide along the adjustment guide rail 332.
Further, the upper frame body 31 comprises a horizontal upper connecting plate 311 and two cross beams 312 which are respectively horizontally fixed at the lower ends of two sides of the upper connecting plate 311; the two cross beams 312 are arranged in parallel; the fixing frame 321 is slidably arranged below the cross beam 312; the robot assembly 32 further includes a clamp cylinder 325, a clamp rail 326, and a clamp slide 327; in the same manipulator assembly 32, one end of the clamping cylinder 325 is fixed on one clamping frame 322, and a piston rod at the other end of the clamping cylinder 325 is fixed on the other clamping frame 322; the two clamping guide rails 326 are respectively horizontally fixed at the lower ends of the two sides of the fixed frame 321; the clamping slide 327 is slidably sleeved on the clamping guide rail 326; the other end of the clamping slide 327 is fixed with one clamping frame 322; driving the clamping cylinder 325, the clamping frame 322 can slide along the clamping guide rail 326; the stacking manipulator 3 further comprises a clamping synchronization mechanism 35 and a folding mechanism 34; the clamping synchronization mechanism 35 comprises a connecting rod 351 and two synchronization rods 352 respectively hinged at two ends of the connecting rod 351; the connecting rod 351 is rotationally fixed in the middle of the lower end of the fixing frame 321; the other ends of the two connecting rods 351 are respectively hinged with one clamping frame 322; the folding mechanism 34 comprises a folding cylinder 341, a folding guide rail 342, a folding slider 343 and a connecting piece 344; the folding cylinder 341 and the piston rod of the folding cylinder 341 are respectively fixed to the fixing frame 321 of the manipulator assembly 32 located at the outermost side; the closing guide 342 is fixed at the lower end of the cross beam 312; the folding slider 343 is slidably sleeved on the folding guide rail 342; the other end of the closing slider 343 is fixed on the fixed bracket 321; the two ends of the connecting sheet 344 are respectively provided with a long round hole; two bolts respectively penetrate through the two long round holes of the connecting piece 344 to fix the connecting piece 344 and the fixing frames 321 of two adjacent manipulator assemblies 32; the close cylinder 341 is driven and the robot assembly 32 can slide along the close rail 342.
Further, the turntable device 4 includes a base 41, a rotary driving mechanism 42 fixed on the base 41, a rotary tray 43 fixed on the rotary driving mechanism 42, and a plurality of sets of criss-cross avoidance grooves 44 formed on the rotary tray 43.
A packing method of an automatic brick packing system comprises the following specific steps:
s1, the brick 63 is transported to a designated position by the blank vehicle 61;
s2, moving the stacking manipulator 3 on the industrial robot 2 to the position above the blank car 61, clamping the bricks 63, and meanwhile, closing gaps among the bricks 63;
s3, the stacking manipulator 3 transports the bricks 63 with the gaps folded from the blank car 61 to the brick divider 1, and the brick divider 1 divides the seams of the bricks 63 to reserve fork car holes;
after the brick 63 is placed on the conveyor belt 121, the conveyor motor 124 operates to drive the driving wheel 122, the driving wheel 122 drives the conveyor belt 121 to rotate, the brick 63 on the conveyor belt 121 is driven to move to the position above the brick distributing platform 14, and then the brick 63 is stopped above the brick distributing platform 14 by the blocking of the limiting mechanism 18. Then the jacking cylinder 151 is driven to drive the lifting platform 142 to rise, the jacking blocks 143 arranged at intervals can upwards penetrate out of the conveyor belts 121 arranged at intervals and jack up the bricks 63 at intervals, so that forklift holes are reserved.
S4, the stacking manipulator 3 transports the bricks 63 which are folded in the gaps from the blank car 61 to the turntable device 4, and the bricks are staggered and stacked into two layers from bottom to top;
s5, clamping the bricks 63 on which the forklift holes are reserved on the brick distributing machine 1 onto the turntable device 4 by the stacking manipulator 3, and reserving forklift hole sites on the upper layers of the two layers of bricks 63 at the bottom;
s6, the stacking manipulator 3 transports the bricks 63 with the gaps closed from the blank car 61 to the turntable device 4, and the bricks 63 with the reserved forklift holes are continuously stacked in a staggered mode on the upper layer to form a brick stack 64;
s7, after the stacking is finished, the automatic packing machine 5 moves to the side part of the turntable device 4 to pack one surface of the brick pile 64; after one surface is packed, the turntable device 4 rotates by 90 degrees to drive the brick pillar 64 to rotate together, and the automatic packing machine 5 packs the other surface of the brick pillar 64 to complete the transverse and longitudinal staggered packing;
s8, after the packaging is finished, inserting the forklift 62 into the reserved forklift hole, and transporting the packaged brick pile 64 to a specified position;
and S9, resetting each device, and repeating the circulation to perform continuous operation.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The automatic packaging system of the brick is characterized in that: the automatic brick stacking machine comprises a brick separator (1), an industrial robot (2), a stacking manipulator (3) rotationally fixed with a mechanical arm of the industrial robot (2), a turntable device (4), an automatic packing machine (5), a blank car (61) and a forklift (62); -bricks (63) are placed on the blank car (61); the brick dividing machine (1) is used for dividing seams of bricks (63) and reserving forklift hole sites; the stacking manipulator (3) can clamp bricks (63) and furl gaps among the bricks (63); the stacking manipulator (3) can move bricks (63) on the blank vehicle (61) to the brick distributing machine (1) or the turntable device (4), or move bricks (63) on the brick distributing machine (1) with reserved forklift hole sites to the turntable device (4); the rotary table device (4) can rotate by 90 degrees, so that brick piles (64) formed after bricks (63) are stacked can be packaged on two sides conveniently; the automatic packing machine (5) is used for packing the brick piles (64) on the turntable device (4); the forklift (62) is used for transferring the packed brick piles (64).
2. The automatic brick packing system of claim 1, wherein: the brick dividing machine (1) comprises a brick dividing frame body (11), a horizontal conveying assembly (13) and a brick dividing platform (14); the horizontal conveying assembly (13) and the brick dividing platform (14) are arranged on the brick dividing frame body (11); a vertical jacking assembly (15) is arranged in the brick dividing platform (14); the stacking manipulator (3) can clamp or put down bricks (63) on the brick dividing frame body (11); a limiting mechanism (18) for limiting the position of the brick (63) is fixed on one side, away from the horizontal conveying assembly (13), of the upper end of the brick dividing frame body (11); pile up neatly machinery hand (3) are got fragment of brick (63) from base car (61) and are put on dividing brick support body (11), and horizontal conveyor subassembly (13) transportation fragment of brick (63) to dividing brick platform (14) top, and perpendicular jacking subassembly (15) upwards jacking is liftd up fragment of brick (63) on dividing brick platform (14) at interval, and pile up neatly machinery hand (3) are got fragment of brick (63) by the jack-up on dividing brick platform (14), shift to on the carousel device (4).
3. The automatic brick packing system of claim 2, wherein: the horizontal conveying assemblies (13) are provided with two groups; the two groups of horizontal conveying assemblies (13) are respectively fixed on two sides of the upper end of the brick dividing frame body (11); a plurality of conveying mechanisms (12) which are horizontally arranged at intervals are arranged at the upper part of the brick dividing frame body (11); the bricks (63) are located on the conveying mechanism (12); the horizontal conveying assembly (13) comprises a pushing cylinder (131) horizontally fixed on the outer side of the upper part of the brick dividing frame body (11); the tail ends of the piston rods of the two pushing cylinders (131) are respectively fixed with the two ends of the horizontal pushing plate (132); the pushing cylinder (131) is arranged along the advancing direction of the brick (63); the driving jacking cylinder (131) drives the jacking plate (132) to move towards the brick distribution platform (14), bricks (63) placed on the conveying mechanism (12) are pushed to the position above the brick distribution platform (14), and the vertical jacking assembly (15) moves upwards to jack the bricks (63) conveyed to the brick distribution platform (14).
4. The automatic brick packing system of claim 2, wherein: the horizontal conveying assembly (13) comprises a plurality of conveying mechanisms (12) which are horizontally arranged at intervals at the upper part of the brick dividing frame body (11) and power mechanisms for driving the conveying mechanisms (12) to rotate; the bricks (63) are located on the conveying mechanism (12); the power mechanism is arranged on the brick dividing frame body (11); the power mechanism drives the conveying mechanism (12) to work, bricks (63) placed on the conveying mechanism (12) are conveyed to the position above the brick distributing platform (14), and the vertical jacking assembly (15) moves upwards to jack the bricks (63) conveyed to the brick distributing platform (14).
5. An automatic brick packing system according to claim 3 or 4, characterized in that: the brick dividing platform (14) comprises a frame-shaped supporting frame (141) positioned below the inner side of the brick dividing frame body (11), a lifting platform (142) arranged on the inner side of the supporting frame (141) in a sliding mode and a plurality of top blocks (143) fixed on the lifting platform (142) in a sliding mode at intervals along the advancing direction of bricks (63); the vertical jacking assembly (15) is fixed at the lower end of the lifting table (142); the jacking block (143) is positioned between two adjacent conveying mechanisms (12); horizontal arc-shaped baffles (144) are fixed on the front side and the rear side of the middle part of the top block (143); the upper end and the lower end of the arc-shaped baffle (144) are both inclined inwards towards the top block (143); the vertical jacking assembly (15) is driven to move upwards, and the jacking block (143) can penetrate out of the conveying mechanism (12) upwards and jack up the brick (63).
6. The automatic brick packing system of claim 5, wherein: the brick distributor (1) also comprises a vertical synchronous component (16); the vertical synchronizing assembly (16) comprises a vertical rack (161) and a vertical gear (162) engaged with the vertical rack (161); three groups of vertical racks (161) and three groups of vertical gears (162) are arranged; three groups of vertical racks (161) are vertically fixed on two sides of the inner side end surface of the left side and the right side of the supporting frame (141) and two sides of the inner side end surface of the front end respectively, and three groups of vertical gears (162) are rotationally fixed on two sides of the outer side end surface of the left side and the right side of the lifting platform (142) and two sides of the outer side end surface of the front end respectively; two ends of a horizontal vertical transmission shaft (165) are respectively fixed with the two vertical gears (162) in the same group; the vertical synchronizing assembly (16) further comprises a vertical guide rail (163) and a vertical sliding block (164) which is sleeved on the vertical guide rail (163) in a sliding manner; two groups of vertical guide rails (163) and two groups of vertical sliding blocks (164) are arranged; the two groups of vertical guide rails (163) are vertically fixed on two sides of the inner side end faces of the left side and the right side of the supporting frame (141) respectively, and the two groups of vertical sliding blocks (164) are fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform (142) respectively.
7. The automatic brick packing system of claim 1, wherein: the stacking manipulator (3) comprises a horizontal upper frame body (31) and a plurality of manipulator assemblies (32) which are arranged below the upper frame body (31) in a sliding mode at intervals and are uniformly parallel; the manipulator assembly (32) comprises a horizontal fixed frame (321) and two clamping frames (322) which are respectively arranged at the lower ends of two sides of the fixed frame (321) in a sliding manner; an adjusting mechanism (33) is arranged on the inner side of the clamping frame (322); the adjusting mechanism (33) comprises an adjusting cylinder (331) and an adjusting guide rail (332) which are horizontally fixed on the inner side of the clamping frame (322) respectively; an adjusting sliding block (333) is sleeved on the adjusting guide rail (332) in a sliding manner; a vertical clamping plate (323) is fixed on the other side of the adjusting slide block (333); the clamping plate (323) is fixed with a piston rod of the adjusting cylinder (331); the adjusting cylinder (331) is driven, and the clamp plate (323) can slide along the adjusting guide rail (332).
8. The automatic brick packing system of claim 7, wherein: the upper frame body (31) comprises a horizontal upper connecting plate (311) and two cross beams (312) which are respectively and horizontally fixed at the lower ends of two sides of the upper connecting plate (311); the two cross beams (312) are arranged in parallel; the fixed frame (321) is arranged below the cross beam (312) in a sliding manner; the manipulator assembly (32) further comprises a clamping cylinder (325), a clamping rail (326) and a clamping slide (327); in the same manipulator assembly (32), one end of the clamping cylinder (325) is fixed on one clamping frame (322), and a piston rod at the other end of the clamping cylinder (325) is fixed on the other clamping frame (322); the two clamping guide rails (326) are respectively and horizontally fixed at the lower ends of the two sides of the fixed frame (321); the clamping slide block (327) is sleeved on the clamping guide rail (326) in a sliding manner; the other end of the clamping slide block (327) is fixed with a clamping frame (322); a drive clamp cylinder (325), the clamp holder (322) being slidable along a clamp rail (326); the stacking manipulator (3) further comprises a clamping synchronous mechanism (35) and a folding mechanism (34); the clamping synchronization mechanism (35) comprises a connecting rod (351) and two synchronization rods (352) which are respectively hinged at two ends of the connecting rod (351); the connecting rod (351) is rotationally fixed in the middle of the lower end of the fixed frame (321); the other ends of the two connecting rods (351) are respectively hinged with one clamping frame (322); the folding mechanism (34) comprises a folding cylinder (341), a folding guide rail (342), a folding sliding block (343) and a connecting piece (344); the folding cylinder (341) and a piston rod of the folding cylinder (341) are respectively fixed with a fixing frame (321) of the manipulator assembly (32) positioned at the outermost side; the folding guide rail (342) is fixed at the lower end of the cross beam (312); the folding sliding block (343) is sleeved on the folding guide rail (342) in a sliding manner; the other end of the closing sliding block (343) is fixed on the fixed frame (321); the two ends of the connecting sheet (344) are respectively provided with a long round hole; two bolts respectively penetrate through the two long round holes of the connecting piece (344) to fix the connecting piece (344) with the fixing frames (321) of two adjacent manipulator assemblies (32); the closing cylinder (341) is driven, and the manipulator assembly (32) can slide along the closing guide rail (342).
9. The automatic brick packing system of claim 1, wherein: carousel device (4) include base (41), fix slewing drive mechanism (42) on base (41), fix rotatory tray (43) on slewing drive mechanism (42) and set up the multiunit vertically and horizontally staggered who dodges groove (44) on rotatory tray (43).
10. A packing method of an automatic brick packing system is characterized in that: the automatic brick packing system of claim 1, comprising the steps of:
s1, the brick (63) is transported to a designated position by the blank vehicle (61);
s2, moving a stacking manipulator (3) on the industrial robot (2) to the position above the blank car (61), clamping bricks (63), and meanwhile, closing gaps among the bricks (63) is achieved;
s3, the stacking manipulator (3) transports the bricks (63) which are folded in the gaps from the blank car (61) to the brick divider (1), and the brick divider (1) divides the seams of the bricks (63) to reserve fork car holes;
s4, the stacking manipulator (3) transports the bricks (63) which are folded in the gaps from the blank vehicle (61) to the turntable device (4), and the bricks are staggered into two layers from bottom to top;
s5, clamping bricks (63) with reserved forklift holes on a brick distributing machine (1) onto a turntable device (4) by a stacking manipulator (3), and reserving forklift hole sites on the upper layers of two layers of bricks (63) at the bottom;
s6, the stacking manipulator (3) transports the bricks (63) which are folded in the gaps from the blank vehicle (61) to the turntable device (4), and the bricks (63) with the reserved forklift holes are stacked on the upper layer continuously in a staggered mode to form a brick pile (64);
s7, after stacking, moving the automatic packing machine (5) to the side of the turntable device (4) to pack one surface of the brick pile (64); after one surface is packed, the turntable device (4) rotates by 90 degrees to drive the brick pile (64) to rotate together, and the automatic packing machine (5) packs the other surface of the brick pile (64) to finish transverse and longitudinal staggered packing;
s8, after the packaging is finished, inserting a forklift (62) into a reserved forklift hole, and transporting the packaged brick piles (64) to a specified position;
and S9, resetting each device, and repeating the circulation to perform continuous operation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113291519A (en) * | 2021-05-18 | 2021-08-24 | 浙江百事特包装科技股份有限公司 | Suspension type full-automatic plastic steel belt packing machine |
CN113895990A (en) * | 2021-11-15 | 2022-01-07 | 洛阳万基新型墙材有限公司 | Automatic loading system and loading method for standard bricks |
CN113955191A (en) * | 2021-11-24 | 2022-01-21 | 福建省海源智能装备有限公司 | Automatic brick packaging line and packaging process thereof |
CN114248969A (en) * | 2022-01-29 | 2022-03-29 | 广西玉华物联科技有限公司 | Automatic layered unstacking device for brick piles and automatic unstacking, grouping and packaging production line for brick piles |
CN116534579A (en) * | 2023-07-06 | 2023-08-04 | 山东鲁桥新材料股份有限公司 | Refractory brick stacking system |
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2020
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113291519A (en) * | 2021-05-18 | 2021-08-24 | 浙江百事特包装科技股份有限公司 | Suspension type full-automatic plastic steel belt packing machine |
CN113895990A (en) * | 2021-11-15 | 2022-01-07 | 洛阳万基新型墙材有限公司 | Automatic loading system and loading method for standard bricks |
CN113955191A (en) * | 2021-11-24 | 2022-01-21 | 福建省海源智能装备有限公司 | Automatic brick packaging line and packaging process thereof |
CN114248969A (en) * | 2022-01-29 | 2022-03-29 | 广西玉华物联科技有限公司 | Automatic layered unstacking device for brick piles and automatic unstacking, grouping and packaging production line for brick piles |
CN116534579A (en) * | 2023-07-06 | 2023-08-04 | 山东鲁桥新材料股份有限公司 | Refractory brick stacking system |
CN116534579B (en) * | 2023-07-06 | 2023-09-05 | 山东鲁桥新材料股份有限公司 | Refractory brick stacking system |
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