CN212608077U - Brick distributing system with reserved forklift holes - Google Patents
Brick distributing system with reserved forklift holes Download PDFInfo
- Publication number
- CN212608077U CN212608077U CN202021790884.2U CN202021790884U CN212608077U CN 212608077 U CN212608077 U CN 212608077U CN 202021790884 U CN202021790884 U CN 202021790884U CN 212608077 U CN212608077 U CN 212608077U
- Authority
- CN
- China
- Prior art keywords
- brick
- vertical
- horizontal
- rack
- bricks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- De-Stacking Of Articles (AREA)
Abstract
The utility model relates to a brick separating system for reserving forklift holes, which comprises a brick separating machine and a stacking manipulator; the brick distributing machine comprises a rack, a horizontal conveying device and a brick distributing platform; the horizontal conveying device and the brick distributing platform are both arranged on the rack; a vertical jacking device is arranged in the brick dividing platform; the stacking manipulator can clamp or put down bricks on the rack; a limiting mechanism for limiting the position of a brick is fixed on one side, away from the horizontal conveying device, of the upper end of the rack; pile up neatly manipulator clamp gets the fragment of brick and puts in the frame, and horizontal conveyor transports the fragment of brick to dividing brick platform top, and perpendicular jacking device is the jacking upwards, and the fragment of brick on dividing the brick platform is pressed from both sides and gets and shift the fragment of brick by the jacking on dividing the brick platform at interval, accomplishes and divides brick work.
Description
Technical Field
The utility model relates to a reserve brick system in forklift hole belongs to brick separator technical field.
Background
A brick divider, also called a brick divider and a brick joint expander, mainly stacks bricks respectively (for example, a single 6 rows of bricks are divided into two 3 rows of bricks), divides adobes into ideal gaps, clamps away adobes by a brick clamping manipulator, and performs subsequent packing work. The automatic packing system of base brick has become more and more extensive, and the brick pile after the packing needs to reserve the fork truck hole for convenient transport. Like chinese utility model patent "a reserve branch brick equipment in fork truck hole" that application number is CN201822259182.0, this branch brick equipment in reservation fork truck hole can realize the reduction of brick row quantity automatically, and the parting control is stable between the brick row, guarantees the brick effect of dividing. However, the conveying device cannot ensure good synchronism when conveying green bricks, and the green bricks can be dislocated in the conveying process, so that the subsequent brick jacking work is not facilitated.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem, the utility model provides a reserve brick system in fork truck hole, this reserve brick system in fork truck hole simple structure through setting up horizontal conveyor and perpendicular jacking device, can guarantee well in the transportation that conveyor has good synchronism to the jacking work of adobe.
The technical scheme of the utility model as follows:
a brick distributing system for reserving forklift holes comprises a brick distributing machine and a stacking manipulator; the brick distributing machine comprises a rack, a horizontal conveying device and a brick distributing platform; the horizontal conveying device and the brick distributing platform are both arranged on the rack; a vertical jacking device is arranged in the brick dividing platform; the stacking manipulator can clamp or put down bricks on the rack; a limiting mechanism for limiting the position of a brick is fixed on one side, away from the horizontal conveying device, of the upper end of the rack; the bricks are arranged on the rack, the horizontal conveying device conveys the bricks to the position above the brick separating platform, the vertical jacking device jacks upwards to jack the bricks on the brick separating platform at intervals, and the stacking manipulator clamps and transfers the jacked bricks on the brick separating platform to complete brick separating work.
Further, two groups of horizontal conveying devices are arranged; the two groups of horizontal conveying devices are respectively fixed on two sides of the upper end of the rack; the upper part of the rack is provided with a plurality of conveying mechanisms which are horizontally arranged at intervals; the bricks are positioned on the conveying mechanism; the horizontal conveying device comprises a pushing cylinder horizontally fixed on the outer side of the upper part of the rack; the tail ends of piston rods of the two pushing cylinders are respectively fixed with the two ends of the horizontal pushing plate; the pushing cylinder is arranged along the advancing direction of the brick; the driving jacking cylinder drives the jacking plate to move towards the brick separating platform, bricks placed on the conveying mechanism are pushed to the upper side of the brick separating platform, and the vertical jacking device moves upwards and can eject the bricks transported to the brick separating platform.
Furthermore, the horizontal conveying device comprises a plurality of conveying mechanisms which are horizontally arranged at intervals at the upper part of the rack and a power mechanism for driving the conveying mechanisms to rotate; the bricks are positioned on the conveying mechanism; the power mechanism is arranged on the rack; power unit drives conveying mechanism work, and the fragment of brick placed on conveying mechanism is transported to and divides brick platform top, and perpendicular jacking device upward movement can be ejecting with the fragment of brick of transporting to dividing the brick platform.
Furthermore, the brick distribution platform comprises a frame-shaped support frame positioned below the inner side of the rack, a lifting platform arranged on the inner side of the support frame in a sliding manner, and a plurality of top blocks fixed on the lifting platform in a sliding manner at intervals along the advancing direction of bricks; the vertical jacking device is fixed at the lower end of the lifting platform; the jacking block is positioned between two adjacent conveying mechanisms; horizontal arc-shaped baffles are fixed on the front side and the rear side of the middle part of the top block; the upper end and the lower end of the arc-shaped baffle are both arranged towards the jacking block in an inward inclining mode; the vertical jacking device is driven to move upwards, and the jacking blocks can penetrate out of the conveying mechanism upwards and jack up the bricks at intervals.
Further, the device also comprises a vertical synchronization device; the vertical synchronizing device comprises a vertical rack and a vertical gear meshed with the vertical rack; three groups of vertical racks and three groups of vertical gears are arranged; three groups of vertical racks are vertically fixed on two sides of the inner side end faces of the left side and the right side of the supporting frame and two sides of the inner side end face of the front end respectively, and three groups of vertical gears are rotationally fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform and two sides of the outer side end face of the front end respectively; two ends of a horizontal vertical transmission shaft are respectively fixed with the two vertical gears in the same group; the vertical synchronizing device also comprises a vertical guide rail and a vertical sliding block which is sleeved on the vertical guide rail in a sliding way; two groups of vertical guide rails and two groups of vertical sliding blocks are arranged; the two groups of vertical guide rails are vertically fixed on two sides of the inner side end faces of the left side and the right side of the supporting frame respectively, and the two groups of vertical sliding blocks are fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform respectively.
Furthermore, the device also comprises two groups of horizontal synchronizing devices; the horizontal synchronizing device comprises a horizontal rack and a horizontal gear meshed with the horizontal rack; the two horizontal racks are respectively and horizontally fixed on two sides of the upper end of the rack, and the two horizontal gears are respectively and rotatably fixed on two sides of one end, far away from the brick distributing platform, of the top pushing plate; two ends of a horizontal transmission shaft are respectively fixed with the two horizontal gears; the horizontal synchronizing device also comprises a horizontal guide rail and a horizontal sliding block which is sleeved on the horizontal guide rail in a sliding manner; the two horizontal guide rails are respectively fixed at the upper ends of the two sides of the rack; and the two horizontal sliding blocks are respectively fixed at the lower ends of the two sides of the top push plate.
Further, the stacking manipulator is positioned above the rack; the stacking manipulator comprises an upper frame body, a manipulator assembly, a clamping mechanism, an adjusting mechanism, a folding mechanism and a clamping synchronization mechanism; the manipulator assemblies are arranged below the upper frame body in a sliding mode in a uniformly parallel mode at intervals; the folding mechanism is connected with each manipulator assembly in a sliding manner; two clamping frames are respectively arranged at two ends of the lower part of the manipulator assembly in a sliding manner; both ends of the clamping mechanism and both ends of the clamping synchronous mechanism are fixed on two clamping frames of the same group of manipulator assemblies; the adjusting mechanism is arranged on the inner side of the clamping frame in a sliding manner; the folding mechanism can drive the plurality of manipulator assemblies to approach or move away from each other; the clamping mechanism can drive the two clamping frames on the same group of manipulator assemblies to mutually approach or separate, and the clamping synchronization mechanism can keep the synchronism of the two clamping frames during movement.
Furthermore, the adjusting mechanism comprises an adjusting cylinder and an adjusting guide rail which are horizontally fixed on the inner side of the clamping frame respectively; an adjusting sliding block is sleeved on the adjusting guide rail in a sliding manner; a vertical clamping plate is fixed on the other side of the adjusting slide block; the clamping plate is fixed with a piston rod of the adjusting cylinder; the adjusting cylinder is driven, and the clamping plate can slide along the adjusting guide rail.
The utility model discloses following beneficial effect has:
1. this branch brick system of reservation fork truck hole simple structure through setting up horizontal conveyor and perpendicular jacking device, can guarantee well that in the transportation, conveyor has good synchronism to the jacking work of adobe.
2. This branch brick system of reserving fork truck hole can arrange the adobe according to the demand, reserves out the fork truck hole site.
3. The horizontal synchronizing device and the vertical synchronizing device are matched with each other through a gear rack and a guide rail sliding block, so that the synchronization and the transportation stability are ensured.
Drawings
Fig. 1 is a top view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a left side view of the present invention.
Figure 4 is a side view of the tile distribution platform.
Figure 5 is a top view of the tile distribution platform.
Fig. 6 is a schematic structural diagram of the palletizing manipulator.
Fig. 7 is a schematic structural view of the holder.
Fig. 8 is a right side view of fig. 7.
Fig. 9 is a top view of another embodiment of the brick divider.
Fig. 10 is a side view of another embodiment of the brick divider.
FIG. 11 is a schematic view of the structure of the top block and the arc-shaped baffle
The reference numbers in the figures denote:
1. a frame; 11. a conveying mechanism; 12. a brick block; 13. a limiting mechanism; 14. a conveyor belt; 15. a driving wheel; 16. a driven wheel; 17. a conveying motor; 2. a horizontal conveying device; 21. a pushing cylinder; 22. pushing the plate; 3. a brick separating platform; 31. a support frame; 32. a lifting platform; 33. a top block; 34. an arc-shaped baffle plate; 4. a vertical jacking device; 41. jacking a cylinder; 5. a vertical synchronization device; 51. a vertical rack; 52. a vertical gear; 53. a vertical guide rail; 54. a vertical slider; 55. a vertical drive shaft; 6. a horizontal synchronization device; 61. a horizontal gear; 62. a horizontal rack; 63. a horizontal guide rail; 64. a horizontal slider; 65. a horizontal transmission shaft; 7. a stacking manipulator; 71. an upper frame body; 72. a manipulator assembly; 73. a clamping mechanism; 74. an adjustment mechanism; 741. adjusting the cylinder; 742. adjusting the guide rail; 743. adjusting the sliding block; 744. a splint; 75. a folding mechanism; 76. a clamping synchronization mechanism; 77. and a clamping frame.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The first embodiment is as follows:
referring to fig. 1-8, a brick separating system for reserving forklift holes comprises a brick separating machine and a stacking manipulator 7; the brick distributing machine comprises a rack 1, a horizontal conveying device 2 and a brick distributing platform 3; the horizontal conveying device 2 and the brick distributing platform 3 are both arranged on the rack 1; a vertical jacking device 4 is arranged in the brick dividing platform 3; the stacking manipulator 7 can clamp or put down bricks 12 on the rack 1; a limiting mechanism 13 for limiting the position of a brick 12 is fixed on one side of the upper end of the rack 1, which is far away from the horizontal conveying device 2; the bricks 12 are arranged on the frame 1, the horizontal conveying device 2 conveys the bricks 12 to the position above the brick separating platform 3, the vertical jacking device 4 jacks upwards to jack the bricks 12 on the brick separating platform 3 at intervals, and the stacking manipulator 7 clamps and transfers the jacked bricks 12 on the brick separating platform 3 to complete brick separating work.
According to the above description, the brick separating system comprises a brick separating machine and a stacking manipulator 7. The brick separating machine comprises a frame 1, a horizontal conveying device 2, a brick separating platform 3 and a vertical jacking device 4. The stacking manipulator 7 is positioned above the rack 1, is controlled by an industrial robot, and can clamp or put down bricks 12 on the rack 1; the horizontal conveying device 2 is used for conveying the bricks 12 on the rack 1 to the brick distributing platform 3; the lower end of the brick separating platform 3 is provided with a vertical jacking device 4 for jacking bricks 12; the limiting mechanism 13 is located behind the brick distributing platform 3 along the advancing direction of the bricks 12 and is mainly used for limiting the position of the horizontal conveying device 2 for moving the bricks 12 forwards, so that the bricks 12 are prevented from being pushed too far forwards and even being directly pushed out of the rack 1 to fall. During the use, the fragment of brick 12 is put in frame 1 to the clamp of pile up neatly machinery hand 7, and horizontal conveyor 2 carries fragment of brick 12 to dividing 3 tops of brick platform, and perpendicular jacking device 4 upwards jacking pushes up, and interval ground jacking fragment of brick 12, and the clamp of pile up neatly machinery hand 7 is got and is shifted and divide the fragment of brick 12 by the jacking on the brick platform 3, accomplishes and divides the brick work.
Particularly, the limiting mechanism 13 is a steel plate or a steel pipe with two ends fixed on the frame 1 in a sliding manner, and a certain moving range is arranged on the frame 1, so that the limiting mechanism 13 can limit the positions of the bricks 12, and the movably arranged limiting mechanism 13 has a certain moving allowance, thereby preventing the bricks 12 from being damaged due to rigid collision when the bricks 12 are pushed onto the limiting mechanism 13 by the horizontal conveying device 2, and protecting the bricks 12.
Further, two groups of horizontal conveying devices 2 are arranged; the two groups of horizontal conveying devices 2 are respectively fixed on two sides of the upper end of the rack 1; the upper part of the frame 1 is provided with a plurality of conveying mechanisms 11 which are horizontally arranged at intervals; the bricks 12 are positioned on the conveying mechanism 11; the horizontal conveying device 2 comprises a pushing cylinder 21 horizontally fixed on the outer side of the upper part of the rack 1; the tail ends of the piston rods of the two pushing cylinders 21 are respectively fixed with the two ends of the horizontal pushing plate 22; the pushing cylinder 21 is arranged along the advancing direction of the brick 12; the driving jacking cylinder 21 drives the jacking plate 22 to move towards the brick separating platform 3, the bricks 12 placed on the conveying mechanism 11 are pushed to the position above the brick separating platform 3, and the vertical jacking device 4 moves upwards to eject the bricks 12 conveyed to the brick separating platform 3.
According to the above description, the horizontal conveying device 2 comprises a pushing cylinder 21 and a pushing plate 22; the frame 1 is provided with a conveying mechanism 11. Thus, when the pushing cylinder 21 is driven, the pushing plate 22 will push the bricks 12 on the conveying mechanism 11 to the upper side of the brick dividing platform 3, and then the vertical jacking device 4 is driven to move upwards, so that the bricks 12 can be pushed upwards.
Particularly, the conveying mechanism 11 is only a common conveying belt 14, and can be matched with a pushing cylinder 21 and a pushing plate 22 without being connected with a power mechanism to play a role in supporting and conveying bricks 12.
Further, the brick separating platform 3 comprises a frame-shaped support frame 31 positioned below the inner side of the rack 1, a lifting platform 32 arranged on the inner side of the support frame 31 in a sliding manner, and a plurality of top blocks 33 fixed on the lifting platform 32 in a sliding manner at intervals along the advancing direction of the bricks 12; the vertical jacking device 4 is fixed at the lower end of the lifting platform 32; the top block 33 is positioned between two adjacent conveying mechanisms 11; horizontal arc-shaped baffles 34 are fixed on the front side and the rear side of the middle part of the top block 33; the upper end and the lower end of the arc-shaped baffle 34 are both arranged towards the top block 33 in an inward inclined mode; the vertical jacking device 4 is driven to move upwards, and the jacking blocks 33 can penetrate out of the conveying mechanism 11 upwards and jack up the bricks 12 at intervals.
According to the above description, the brick separating platform 3 comprises a support frame 31, a lifting platform 32, a top block 33 and an arc-shaped baffle 34. The lifting platform 32 is arranged in the support frame 31 in a sliding manner and is controlled to lift by the vertical jacking device 4; the jacking block 33 is positioned between two adjacent conveying mechanisms 11 and can penetrate out of the conveying mechanisms 11 upwards and jack up the bricks 12; the top block 33 is fixed on the lifting platform 32 in a sliding manner, and can realize parting among the bricks 12 through front and back displacement; the arc-shaped baffle plates 34 are fixed on the front side and the rear side of the middle of the top block 33, the upper end and the lower end of each arc-shaped baffle plate 34 are inclined inwards, so that in the process of pushing the top block 33 to lift by the vertical jacking device 4, the arc-shaped baffle plates 34 can push bricks 12 away and block the bricks on the outer side of the lifting route of the top block 33, and the bricks 12 are prevented from entering the lower part of the top block 33 to cause jamming of the top block 33 and failure of the vertical jacking device 4, so that dangerous cases are caused.
In particular, the vertical jacking device 4 is a jacking cylinder 41; the piston rod of the jacking cylinder 41 is fixed at the lower end of the lifting table 32.
Particularly, the middle part of the arc-shaped baffle 34 protrudes more than the outer side of the top block 33, so that the arc-shaped baffle 34 can push the bricks 12 in place, and the bricks 12 cannot enter the lower part of the top block 33 in the process of pushing the top block 33 of the vertical jacking device 4 to lift, so as to avoid the blockage of the vertical jacking device 4.
Further, a vertical synchronizing device 5 is also included; the vertical synchronizing device 5 comprises a vertical rack 51 and a vertical gear 52 meshed with the vertical rack 51; three groups of vertical racks 51 and three groups of vertical gears 52 are arranged; three sets of the vertical racks 51 are vertically fixed on two sides of the inner side end surfaces of the left and right sides of the supporting frame 31 and two sides of the inner side end surface of the front end respectively, and three sets of the vertical gears 52 are rotatably fixed on two sides of the outer side end surfaces of the left and right sides of the lifting platform 32 and two sides of the outer side end surface of the front end respectively; two ends of a horizontal vertical transmission shaft 55 are respectively fixed with the two vertical gears 52 in the same group; the vertical synchronizing device 5 further comprises a vertical guide rail 53 and a vertical sliding block 54 which is sleeved on the vertical guide rail 53 in a sliding manner; two groups of vertical guide rails 53 and two groups of vertical sliding blocks 54 are arranged; two sets of the vertical guide rails 53 are vertically fixed to two sides of the inner side end surfaces of the left and right sides of the support frame 31, and two sets of the vertical sliders 54 are fixed to two sides of the outer side end surfaces of the left and right sides of the lifting platform 32.
According to the above description, the vertical synchronizing device 5 comprises three sets of vertical racks 51 and vertical gears 52 engaged with each other, three sets of vertical guide rails 53 and vertical sliders 54 slidably engaged with each other, and a vertical transmission shaft 55 fixed between the two vertical gears 52 of the same set. The vertical jacking device 4 can run more stably through the sliding fit between the guide rail and the sliding block; and through the meshing between the gear and the rack, the synchronism of the vertical jacking devices 4 in mutual operation can be ensured.
Further, two groups of horizontal synchronizing devices 6 are also included; the horizontal synchronizing device 6 comprises a horizontal rack 62 and a horizontal gear 61 meshed with the horizontal rack 62; the two horizontal racks 62 are respectively and horizontally fixed on two sides of the upper end of the rack 1, and the two horizontal gears 61 are respectively and rotatably fixed on two sides of one end of the top pushing plate 22 far away from the brick dividing platform 3; two ends of a horizontal transmission shaft 65 are respectively fixed with the two horizontal gears 61; the horizontal synchronizing device 6 further comprises a horizontal guide rail 63 and a horizontal sliding block 64 which is sleeved on the horizontal guide rail 63 in a sliding manner; the two horizontal guide rails 63 are respectively fixed at the upper ends of the two sides of the rack 1; the two horizontal sliding blocks 64 are respectively fixed at the lower ends of the two sides of the top pushing plate 22.
According to the above description, the horizontal synchronizing device 6 includes two sets of engaged horizontal racks 62 and horizontal gears 61, and two sets of sliding-fit horizontal guide rails 63 and horizontal sliding blocks 64, and a horizontal transmission shaft 65 is further fixed between the two horizontal gears 61 of the same set. The horizontal conveying device 2 can run more stably through the sliding fit between the guide rail and the sliding block; and the gear and the rack are meshed, so that the synchronism of the horizontal conveying devices 2 in mutual operation can be ensured.
Further, the stacking manipulator 7 is positioned above the rack 1; the stacking manipulator 7 comprises an upper frame body 71, a manipulator assembly 72, a clamping mechanism 73, an adjusting mechanism 74, a folding mechanism 75 and a clamping synchronization mechanism 76; the plurality of manipulator assemblies 72 are arranged below the upper frame body 71 in a sliding manner at uniform parallel intervals; the closing mechanism 75 is slidably connected with each manipulator assembly 72; two ends of the lower part of the manipulator assembly 72 are respectively provided with a clamping frame 77 in a sliding manner; both ends of the clamping mechanism 73 and both ends of the clamping synchronization mechanism 76 are fixed on two clamping frames 77 of the same group of manipulator assemblies 72; the adjusting mechanism 74 is slidably disposed inside the holding frame 77; the closing mechanism 75 is capable of driving the plurality of robot assemblies 72 toward or away from each other; the clamping mechanism 73 can drive the two clamping frames 77 on the same group of robot assemblies 72 to move close to or away from each other, and the clamping synchronization mechanism 76 can maintain the synchronism of the movement of the two clamping frames 77.
According to the above description, the stacking robot 7 includes the upper frame body 71, the robot assembly 72, the clamping mechanism 73, the adjusting mechanism 74, the closing mechanism 75, and the clamping synchronization mechanism 76. The upper frame body 71 is used for being connected with an industrial robot; the multiple groups of manipulator assemblies 72 are arranged below the upper frame body 71 in a sliding manner and driven to open and close through a closing mechanism 75; the lower end of the manipulator assembly 72 is slidably provided with two clamping frames 77, the clamping frames 77 are controlled to be opened and closed through a clamping mechanism 73, and are kept synchronous through a clamping synchronous mechanism 76; the adjusting mechanism 74 is provided inside the holder 77.
Further, the adjusting mechanism 74 includes an adjusting cylinder 741 and an adjusting guide 742 horizontally fixed to the inner side of the holder 77; an adjusting slider 743 is slidably sleeved on the adjusting guide rail 742; a vertical clamping plate 744 is fixed on the other side of the adjusting slide 743; the clamping plate 744 is fixed with a piston rod of the adjusting cylinder 741; the adjustment cylinder 741 is driven, and the clamp plate 744 can slide along the adjustment guide 742.
According to the above description, the adjusting mechanism 74 includes the adjusting cylinder 741, the adjusting guide 742, the adjusting slider 743, and the clamp plate 744. The clamp plate 744 is in turn fixed to the piston rod of the adjustment cylinder 741. Like this, for guaranteeing that pile up neatly machinery hand 7 can press from both sides tight fragment of brick 12 better, prevent it from dropping, press from both sides at pile up neatly machinery hand 7 and get before, can pass through guiding mechanism 74, the splint 744 of controlling middle two sets of manipulator subassemblies 72 is close to each other, and the splint 744 of the two sets of manipulator subassemblies 72 in the outside is kept away from each other, make the position of the splint 744 of manipulator subassembly 72 can match the position of the fragment of brick 12 of separating because of reserving the fork truck hole, prevent to cause unable clamp fragment of brick 12 because of the dislocation, cause the emergence of the condition that fragment of brick 12 dropped even.
A brick dividing method of a brick dividing system with reserved forklift holes comprises the following specific steps:
s1, arranging bricks 12 on the conveying mechanism 11 of the brick distributor rack 1;
the stacking manipulator 7 moves to the position above a brick pile to be divided through an industrial robot, clamps the uppermost layer of bricks 12, and drives the clamping frame 77 through the clamping mechanism 73 to clamp the bricks 12, so that gaps among the bricks 12 in the clamping direction are furled; then, the bricks 12 in the other direction are collected by the collecting mechanism 75, and then the stacking manipulator 7 transports the collected bricks 12 to the conveyor belt 14 of the brick separator, wherein the bricks 12 are positioned behind the push plate 22.
S2, the pushing cylinder 21 pushes the pushing plate 22 to drive the bricks 12 to move, and the bricks 12 are pushed to the upper part of the brick distributing platform 3;
after the brick 12 is placed on the conveyor belt 14, the pushing cylinder 21 is driven to drive the pushing plate 22 to move towards the brick distribution platform 3, then the pushing plate 22 can push the brick 12 to move on the conveyor belt 14, then the brick 12 is stopped above the brick distribution platform 3 due to the blocking of the limiting mechanism 13, and then the pushing cylinder 21 stops moving.
S3, starting the vertical jacking device 4 in the brick separating platform 3, and jacking the vertical jacking device 4 upwards to drive the brick separating platform 3 to jack up the bricks 12 at intervals;
S4, moving the stacking manipulator 7 to the position above the brick separating platform 3, and clamping and transferring the bricks 12 jacked up on the brick separating platform 3;
and the stacking manipulator 7 moves to the position above the brick distributing platform 3 of the brick distributing machine, and clamps bricks 12 with reserved forklift hole sites to the next project.
S5, the vertical jacking device 4 is reset, then the jacking cylinder 21 drives the jacking plate 22 to reset, and the stacking manipulator 7 clamps a new batch of bricks 12 to the conveying mechanism 11;
the jacking cylinder 41 drives the lifting table 32 to reset, the jacking cylinder 21 drives the jacking plate 22 to reset, the stacking manipulator 7 clamps a new batch of bricks 12 from a brick stack to be divided to the conveying belt 14 of the brick divider, and the bricks 12 are positioned behind the jacking plate 22.
S6, the top pushing plate 22 pushes a new batch of bricks 12 to be placed above the brick separating platform 3, and the new batch of bricks 12 are closed with the remaining bricks 12 subjected to the previous brick separation through the blocking effect of the limiting mechanism 13 to form new bricks 12 to be subjected to brick separation;
the pushing cylinder 21 is driven to drive the pushing plate 22 to move towards the brick separating platform 3, and then the pushing plate 22 can push a new batch of bricks 12 to be combined with the remaining bricks 12 in the previous brick separation to form new bricks 12 to be subjected to brick separation.
And S7, repeating the steps S3-S6, and continuously completing the brick dividing work.
Example two:
referring to fig. 9 to 11, the present embodiment is different from the first embodiment in that the horizontal conveying device 2 is a conveying mechanism 11 and a power mechanism for driving the conveying mechanism 11 to rotate.
A brick separating system for reserving forklift holes comprises a brick separating machine and a stacking manipulator 7; the brick distributing machine comprises a rack 1, a horizontal conveying device 2 and a brick distributing platform 3; the horizontal conveying device 2 and the brick distributing platform 3 are both arranged on the rack 1; a vertical jacking device 4 is arranged in the brick dividing platform 3; the stacking manipulator 7 can clamp or put down bricks 12 on the rack 1; a limiting mechanism 13 for limiting the position of a brick 12 is fixed on one side of the upper end of the rack 1, which is far away from the horizontal conveying device 2; the bricks 12 are arranged on the frame 1, the horizontal conveying device 2 conveys the bricks 12 to the position above the brick separating platform 3, the vertical jacking device 4 jacks upwards to jack the bricks 12 on the brick separating platform 3 at intervals, and the stacking manipulator 7 clamps and transfers the jacked bricks 12 on the brick separating platform 3 to complete brick separating work.
Further, the horizontal conveying device 2 comprises a plurality of conveying mechanisms 11 horizontally arranged at intervals on the upper part of the rack 1 and a power mechanism for driving the conveying mechanisms 11 to rotate; the bricks 12 are positioned on the conveying mechanism 11; the power mechanism is arranged on the frame 1; power unit drives conveying mechanism 11 work, and the fragment of brick 12 of placing on conveying mechanism 11 is transported to the branch brick platform 3 top, and perpendicular jacking device 4 upward movement can be ejecting with the fragment of brick 12 of transporting to branch brick platform 3.
According to the above description, the horizontal conveying device 2 includes the conveying mechanism 11 and the power mechanism, and the power mechanism can drive the conveying mechanism 11 to rotate. Therefore, the power mechanism can drive the conveying mechanism 11 to rotate to convey the bricks 12.
In particular, the conveying means 11 comprise a conveyor belt 14, a driving wheel 15 and a driven wheel 16; the power mechanism is a conveying motor 17. Two ends of the conveyor belt 14 are respectively sleeved outside the driving wheel 15 and the driven wheel 16; the driven wheel 16 is rotationally fixed on one side, far away from the brick dividing platform 3, of the rack 1, and the driving wheel 15 is rotationally fixed on one side, close to the brick dividing platform 3, of the rack 1; the conveying motor 17 is in transmission connection with the driving wheel 15, so as to drive the conveying belt 14 to rotate.
Further, the brick separating platform 3 comprises a frame-shaped support frame 31 positioned below the inner side of the rack 1, a lifting platform 32 arranged on the inner side of the support frame 31 in a sliding manner, and a plurality of top blocks 33 fixed on the lifting platform 32 in a sliding manner at intervals along the advancing direction of the bricks 12; the vertical jacking device 4 is fixed at the lower end of the lifting platform 32; the top block 33 is positioned between two adjacent conveying mechanisms 11; horizontal arc-shaped baffles 34 are fixed on the front side and the rear side of the middle part of the top block 33; the upper end and the lower end of the arc-shaped baffle 34 are both arranged towards the top block 33 in an inward inclined mode; the vertical jacking device 4 is driven to move upwards, and the jacking blocks 33 can penetrate out of the conveying mechanism 11 upwards and jack up the bricks 12 at intervals.
Further, a vertical synchronizing device 5 is also included; the vertical synchronizing device 5 comprises a vertical rack 51 and a vertical gear 52 meshed with the vertical rack 51; three groups of vertical racks 51 and three groups of vertical gears 52 are arranged; three sets of the vertical racks 51 are vertically fixed on two sides of the inner side end surfaces of the left and right sides of the supporting frame 31 and two sides of the inner side end surface of the front end respectively, and three sets of the vertical gears 52 are rotatably fixed on two sides of the outer side end surfaces of the left and right sides of the lifting platform 32 and two sides of the outer side end surface of the front end respectively; two ends of a horizontal vertical transmission shaft 55 are respectively fixed with the two vertical gears 52 in the same group; the vertical synchronizing device 5 further comprises a vertical guide rail 53 and a vertical sliding block 54 which is sleeved on the vertical guide rail 53 in a sliding manner; two groups of vertical guide rails 53 and two groups of vertical sliding blocks 54 are arranged; two sets of the vertical guide rails 53 are vertically fixed to two sides of the inner side end surfaces of the left and right sides of the support frame 31, and two sets of the vertical sliders 54 are fixed to two sides of the outer side end surfaces of the left and right sides of the lifting platform 32.
Further, two groups of horizontal synchronizing devices 6 are also included; the horizontal synchronizing device 6 comprises a horizontal rack 62 and a horizontal gear 61 meshed with the horizontal rack 62; the two horizontal racks 62 are respectively and horizontally fixed on two sides of the upper end of the rack 1, and the two horizontal gears 61 are respectively and rotatably fixed on two sides of one end of the top pushing plate 22 far away from the brick dividing platform 3; two ends of a horizontal transmission shaft 65 are respectively fixed with the two horizontal gears 61; the horizontal synchronizing device 6 further comprises a horizontal guide rail 63 and a horizontal sliding block 64 which is sleeved on the horizontal guide rail 63 in a sliding manner; the two horizontal guide rails 63 are respectively fixed at the upper ends of the two sides of the rack 1; the two horizontal sliding blocks 64 are respectively fixed at the lower ends of the two sides of the top pushing plate 22.
Further, the stacking manipulator 7 is positioned above the rack 1; the stacking manipulator 7 comprises an upper frame body 71, a manipulator assembly 72, a clamping mechanism 73, an adjusting mechanism 74, a folding mechanism 75 and a clamping synchronization mechanism 76; the plurality of manipulator assemblies 72 are arranged below the upper frame body 71 in a sliding manner at uniform parallel intervals; the closing mechanism 75 is slidably connected with each manipulator assembly 72; two ends of the lower part of the manipulator assembly 72 are respectively provided with a clamping frame 77 in a sliding manner; both ends of the clamping mechanism 73 and both ends of the clamping synchronization mechanism 76 are fixed on two clamping frames 77 of the same group of manipulator assemblies 72; the adjusting mechanism 74 is slidably disposed inside the holding frame 77; the closing mechanism 75 is capable of driving the plurality of robot assemblies 72 toward or away from each other; the clamping mechanism 73 can drive the two clamping frames 77 on the same group of robot assemblies 72 to move close to or away from each other, and the clamping synchronization mechanism 76 can maintain the synchronism of the movement of the two clamping frames 77.
Further, the adjusting mechanism 74 includes an adjusting cylinder 741 and an adjusting guide 742 horizontally fixed to the inner side of the holder 77; an adjusting slider 743 is slidably sleeved on the adjusting guide rail 742; a vertical clamping plate 744 is fixed on the other side of the adjusting slide 743; the clamping plate 744 is fixed with a piston rod of the adjusting cylinder 741; the adjustment cylinder 741 is driven, and the clamp plate 744 can slide along the adjustment guide 742.
A brick dividing method of a brick dividing system with reserved forklift holes comprises the following specific steps:
s1, arranging bricks 12 on the conveying mechanism 11 of the brick distributor rack 1;
the stacking manipulator 7 moves to the position above a brick pile to be divided through an industrial robot, clamps the uppermost layer of bricks 12, and drives the clamping frame 77 through the clamping mechanism 73 to clamp the bricks 12, so that gaps among the bricks 12 in the clamping direction are furled; then, the bricks 12 in the other direction are collected by the collecting mechanism 75, and then the stacking manipulator 7 transports the collected bricks 12 to the conveyor belt 14 of the brick separator, wherein the bricks 12 are positioned behind the push plate 22.
S2, the power mechanism drives the conveying mechanism 11 to work to drive the bricks 12 to move, and the bricks 12 are conveyed to the upper part of the brick distributing platform 3;
after the bricks 12 are placed on the conveyor belt 14, the conveyor motor 17 works to drive the driving wheel 15, the driving wheel 15 drives the conveyor belt 14 to rotate, the bricks 12 on the conveyor belt 14 are driven to move to the position above the brick distributing platform 3, and then the bricks are stopped above the brick distributing platform 3 under the blocking of the limiting mechanism 13.
S3, starting the vertical jacking device 4 in the brick separating platform 3, and jacking the vertical jacking device 4 upwards to drive the brick separating platform 3 to jack up the bricks 12 at intervals;
S4, moving the stacking manipulator 7 to the position above the brick separating platform 3, and clamping and transferring the bricks 12 jacked up on the brick separating platform 3;
and the stacking manipulator 7 moves to the position above the brick distributing platform 3 of the brick distributing machine, and clamps bricks 12 with reserved forklift hole sites to the next project.
S5, the vertical jacking device 4 is reset, the power mechanism works to drive the rest bricks 12 to move forwards, and then the rest bricks 12 are gathered together under the blocking action of the limiting mechanism 13;
the jacking cylinder 41 drives the lifting table 32 to reset, the conveyor belt 14 drives the rest bricks 12 to move forwards continuously, and the rest bricks 12 are closed by the blocking effect of the limiting mechanism 13.
S6, clamping a new batch of bricks 12 to the conveying mechanism 11 by the stacking manipulator 7, driving the bricks 12 to move by the power mechanism, conveying the bricks 12 to the upper part of the brick separating platform 3, and gathering the bricks 12 with the remaining bricks 12 after the previous brick separation to form new bricks 12 to be separated;
the stacking manipulator 7 clamps a new batch of bricks 12 from the brick stack to be divided to the conveyor belt 14 of the brick dividing machine, and the conveyor belt 14 drives the new batch of bricks 12 to the upper part of the brick dividing platform 3 to be gathered with the remaining bricks 12 of the previous brick dividing to form new bricks 12 to be divided.
And S7, repeating the steps S3-S6, and continuously completing the brick dividing work.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (8)
1. The utility model provides a brick system of minute of reservation fork truck hole which characterized in that: comprises a brick separator and a stacking manipulator (7); the brick dividing machine comprises a rack (1), a horizontal conveying device (2) and a brick dividing platform (3); the horizontal conveying device (2) and the brick distributing platform (3) are both arranged on the rack (1); a vertical jacking device (4) is arranged in the brick dividing platform (3); the stacking manipulator (7) can clamp or put down bricks (12) on the rack (1); a limiting mechanism (13) for limiting the position of the brick (12) is fixed on one side of the upper end of the rack (1) far away from the horizontal conveying device (2); the bricks (12) are arranged on the rack (1), the horizontal conveying device (2) conveys the bricks (12) to the position above the brick distributing platform (3), the vertical jacking device (4) jacks upwards to jack the bricks (12) on the brick distributing platform (3) at intervals, and the stacking manipulator (7) clamps and transfers the jacked bricks (12) on the brick distributing platform (3) to complete brick distributing work.
2. The tile distribution system for reserved forklift holes as claimed in claim 1, wherein: two groups of horizontal conveying devices (2) are arranged; the two groups of horizontal conveying devices (2) are respectively fixed on two sides of the upper end of the rack (1); the upper part of the rack (1) is provided with a plurality of conveying mechanisms (11) which are horizontally arranged at intervals; the bricks (12) are positioned on the conveying mechanism (11); the horizontal conveying device (2) comprises a pushing cylinder (21) which is horizontally fixed on the outer side of the upper part of the rack (1); the tail ends of the piston rods of the two pushing cylinders (21) are respectively fixed with the two ends of the horizontal pushing plate (22); the pushing cylinder (21) is arranged along the advancing direction of the brick (12); the driving jacking cylinder (21) drives the jacking plate (22) to move towards the brick separating platform (3), bricks (12) placed on the conveying mechanism (11) are pushed to the position above the brick separating platform (3), and the vertical jacking device (4) moves upwards, so that the bricks (12) conveyed to the brick separating platform (3) can be jacked out.
3. The tile distribution system for reserved forklift holes as claimed in claim 1, wherein: the horizontal conveying device (2) comprises a plurality of conveying mechanisms (11) which are horizontally arranged at intervals at the upper part of the rack (1) and a power mechanism for driving the conveying mechanisms (11) to rotate; the bricks (12) are positioned on the conveying mechanism (11); the power mechanism is arranged on the frame (1); the power mechanism drives the conveying mechanism (11) to work, bricks (12) placed on the conveying mechanism (11) are conveyed to the position above the brick separating platform (3), the vertical jacking device (4) moves upwards, and the bricks (12) conveyed to the brick separating platform (3) can be ejected out.
4. The brick distribution system for reserved forklift holes according to claim 2 or 3, characterized in that: the brick distribution platform (3) comprises a frame-shaped support frame (31) positioned below the inner side of the rack (1), a lifting platform (32) arranged on the inner side of the support frame (31) in a sliding manner, and a plurality of top blocks (33) fixed on the lifting platform (32) in a sliding manner at intervals along the advancing direction of bricks (12); the vertical jacking device (4) is fixed at the lower end of the lifting platform (32); the jacking block (33) is positioned between two adjacent conveying mechanisms (11); horizontal arc-shaped baffles (34) are fixed on the front side and the rear side of the middle part of the top block (33); the upper end and the lower end of the arc-shaped baffle (34) are both inclined inwards towards the top block (33); the vertical jacking device (4) is driven to move upwards, and the jacking blocks (33) can penetrate out of the conveying mechanism (11) upwards and jack up the bricks (12) at intervals.
5. The tile distribution system for reserved forklift holes as claimed in claim 4, wherein: also comprises a vertical synchronization device (5); the vertical synchronizing device (5) comprises a vertical rack (51) and a vertical gear (52) meshed with the vertical rack (51); three groups of vertical racks (51) and three groups of vertical gears (52) are arranged; three groups of vertical racks (51) are vertically fixed on two sides of the inner side end faces of the left side and the right side of the supporting frame (31) and two sides of the inner side end face of the front end respectively, and three groups of vertical gears (52) are rotationally fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform (32) and two sides of the outer side end face of the front end respectively; two ends of a horizontal vertical transmission shaft (55) are respectively fixed with the two vertical gears (52) in the same group; the vertical synchronizing device (5) further comprises a vertical guide rail (53) and a vertical sliding block (54) which is sleeved on the vertical guide rail (53) in a sliding manner; two groups of vertical guide rails (53) and two groups of vertical sliding blocks (54) are arranged; the two groups of vertical guide rails (53) are vertically fixed on two sides of the inner side end faces of the left side and the right side of the support frame (31) respectively, and the two groups of vertical sliding blocks (54) are fixed on two sides of the outer side end faces of the left side and the right side of the lifting platform (32) respectively.
6. The brick distribution system for reserved forklift holes as claimed in claim 2, wherein: also comprises two groups of horizontal synchronizing devices (6); the horizontal synchronizing device (6) comprises a horizontal rack (62) and a horizontal gear (61) meshed with the horizontal rack (62); the two horizontal racks (62) are respectively and horizontally fixed on two sides of the upper end of the rack (1), and the two horizontal gears (61) are respectively and rotatably fixed on two sides of one end, far away from the brick distributing platform (3), of the top pushing plate (22); two ends of a horizontal transmission shaft (65) are respectively fixed with the two horizontal gears (61); the horizontal synchronizing device (6) further comprises a horizontal guide rail (63) and a horizontal sliding block (64) which is sleeved on the horizontal guide rail (63) in a sliding manner; the two horizontal guide rails (63) are respectively fixed at the upper ends of the two sides of the rack (1); the two horizontal sliding blocks (64) are respectively fixed at the lower ends of the two sides of the top pushing plate (22).
7. The tile distribution system for reserved forklift holes as claimed in claim 1, wherein: the stacking manipulator (7) is positioned above the rack (1); the stacking manipulator (7) comprises an upper frame body (71), a manipulator assembly (72), a clamping mechanism (73), an adjusting mechanism (74), a folding mechanism (75) and a clamping synchronous mechanism (76); the manipulator assemblies (72) are arranged below the upper frame body (71) in a sliding mode at intervals in a uniform and parallel mode; the closing mechanism (75) is connected with each manipulator assembly (72) in a sliding mode; two ends of the lower part of the manipulator assembly (72) are respectively provided with a clamping frame (77) in a sliding manner; both ends of the clamping mechanism (73) and both ends of the clamping synchronous mechanism (76) are fixed on two clamping frames (77) of the same group of manipulator assemblies (72); the adjusting mechanism (74) is arranged inside the clamping frame (77) in a sliding manner; the closing mechanism (75) can drive the plurality of manipulator assemblies (72) to move close to or away from each other; the clamping mechanism (73) can drive the two clamping frames (77) on the same group of manipulator assemblies (72) to move close to or away from each other, and the clamping synchronization mechanism (76) can maintain the synchronism of the two clamping frames (77) during movement.
8. The tile distribution system for reserved forklift holes as claimed in claim 7, wherein: the adjusting mechanism (74) comprises an adjusting cylinder (741) and an adjusting guide rail (742) which are horizontally fixed on the inner side of the clamping frame (77); an adjusting sliding block (743) is slidably sleeved on the adjusting guide rail (742); a vertical clamping plate (744) is fixed on the other side of the adjusting slide block (743); the clamping plate (744) is fixed with a piston rod of the adjusting cylinder (741); an adjusting cylinder (741) is driven, and a clamp plate (744) can slide along an adjusting guide rail (742).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021790884.2U CN212608077U (en) | 2020-08-24 | 2020-08-24 | Brick distributing system with reserved forklift holes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021790884.2U CN212608077U (en) | 2020-08-24 | 2020-08-24 | Brick distributing system with reserved forklift holes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212608077U true CN212608077U (en) | 2021-02-26 |
Family
ID=74705029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021790884.2U Active CN212608077U (en) | 2020-08-24 | 2020-08-24 | Brick distributing system with reserved forklift holes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212608077U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114261781A (en) * | 2022-03-03 | 2022-04-01 | 江苏晟通固废环保处置有限公司 | Automatic conveying and stacking equipment for sludge brick making |
| CN115092491A (en) * | 2022-06-20 | 2022-09-23 | 苏州清越光电科技股份有限公司 | Discharging flight-reach mechanism and discharging system |
-
2020
- 2020-08-24 CN CN202021790884.2U patent/CN212608077U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114261781A (en) * | 2022-03-03 | 2022-04-01 | 江苏晟通固废环保处置有限公司 | Automatic conveying and stacking equipment for sludge brick making |
| CN115092491A (en) * | 2022-06-20 | 2022-09-23 | 苏州清越光电科技股份有限公司 | Discharging flight-reach mechanism and discharging system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112158596A (en) | Brick distributing system with reserved forklift holes and brick distributing method thereof | |
| CN212608077U (en) | Brick distributing system with reserved forklift holes | |
| CN112124686A (en) | Automatic brick packing system and packing method thereof | |
| EP2103556B2 (en) | Paletting device | |
| CN106494668B (en) | glass tube stacking machine | |
| WO2018177875A1 (en) | Method for automatically stacking packages in layers on a support | |
| CN109552893A (en) | A kind of robot of fired brick unloads brick organizing apparatus and method | |
| CN111422412A (en) | Production line capable of separating building blocks from supporting plate and stacking building blocks | |
| WO2008080179A1 (en) | Apparatus for separating plate-shaped objects | |
| CN109664033B (en) | Automatic feeding and discharging device of laser cutting machine | |
| CN212196095U (en) | Building block supporting plate separating device | |
| CN214166637U (en) | Automatic stacking system for cigarette packing boxes | |
| US4221517A (en) | Brick dehacker and stacker | |
| US3939994A (en) | Stacking apparatus | |
| CN210339581U (en) | Lead-acid batteries double-line stacking system | |
| CN209567560U (en) | A kind of robot of fired brick unloads brick organizing apparatus | |
| CN111071811A (en) | Semi-automatic brick unloading, grouping and brick dividing device and method for baked bricks | |
| CN215973958U (en) | Automatic frame device is gone into in defeated | |
| CN215098573U (en) | Automatic brick packaging system | |
| CN212196093U (en) | Production line capable of separating building blocks from supporting plate and stacking building blocks | |
| CN109436439A (en) | A kind of standard brick pallet-free packaging system | |
| CN211971056U (en) | Semi-automatic brick unloading, grouping and brick dividing device for baked bricks | |
| CN115196271A (en) | Bent block gap adjusting and stacking device, bent and frame combining and assembling system and method | |
| CN209792892U (en) | automatic feeding and discharging device of laser cutting machine | |
| CN212196094U (en) | Building block quantitative stable conveying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 338000 room 388, floor 3, administrative service center, Xincheng Avenue, high tech Development Zone, Xinyu City, Jiangxi Province Patentee after: Jiangxi Haiyuan composite material technology Co.,Ltd. Address before: 350100 No. 2 Tieling North Road, Jingxi Town, Minhou, Fuzhou, Fujian Patentee before: Fujian Haiyuan Composite Materials Technology Co.,Ltd. |