CN113895990A - Automatic loading system and loading method for standard bricks - Google Patents
Automatic loading system and loading method for standard bricks Download PDFInfo
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- CN113895990A CN113895990A CN202111350231.1A CN202111350231A CN113895990A CN 113895990 A CN113895990 A CN 113895990A CN 202111350231 A CN202111350231 A CN 202111350231A CN 113895990 A CN113895990 A CN 113895990A
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- 239000011449 brick Substances 0.000 title claims description 105
- 238000011068 loading method Methods 0.000 title claims description 37
- 230000001360 synchronised effect Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 19
- 230000000903 blocking effect Effects 0.000 claims description 17
- 238000012856 packing Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 description 8
- 230000008602 contraction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/02—Bundling bricks or other building blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
- B65G17/08—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
- B65G17/083—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element the surface being formed by profiles, rods, bars, rollers or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/40—Chains acting as load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The stacking device comprises a rack, the length direction axis of the rack is correspondingly parallel to the length direction axis of the chain plate type conveyor belt, one end of the rack is correspondingly superposed with one end of the chain plate type conveyor belt, and the top of the rack is higher than the top of the chain plate type conveyor belt; the top of the rack is provided with a trolley I capable of moving along the length direction of the rack, and the bottom of the trolley I is provided with a vertical telescopic device I; the full-automatic feeding device is simple in structure and low in production cost, and the full-automatic operation can effectively reduce the labor intensity of workers.
Description
Technical Field
The invention relates to the technical field of nonstandard automation equipment, in particular to an automatic loading system and an automatic loading method for standard bricks.
Background
The standard brick blocks are known as important building materials, and the traditional standard bricks need to be manually loaded one by one after being produced, so that the efficiency is low, and the labor intensity of workers is high; with the development and progress of industry, a plurality of robots are cooperatively matched to stack and load on the market; however, the content of standard brick loading technology is low, the cost of using an industrial robot is high, and the later maintenance cost is also high, so that the problem to be solved by technical personnel in the field is urgent to design an automatic loading system which is low in cost and can reduce the labor intensity of operators.
Disclosure of Invention
In order to overcome the defects in the background art, the invention discloses an automatic loading system for standard bricks.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic loading system for standard bricks comprises a chain plate type conveyor belt for conveying the standard bricks, a stacking device for neatly stacking the standard bricks on a tray on the chain plate type conveyor belt, a packing device for correspondingly binding a brick pile and the tray and a loading device for loading the bound brick pile, wherein the stacking device comprises a rack, the length direction axis of the rack is correspondingly parallel to the length direction axis of the chain plate type conveyor belt, one end of the rack is correspondingly superposed with one end of the chain plate type conveyor belt, and the top of the rack is higher than the top of the chain plate type conveyor belt; the top of the rack is provided with a trolley I which can move along the length direction of the rack, the bottom of the trolley I is provided with a vertical expansion device I, a hydraulic motor with a downward output end is arranged below the expansion device I, and the output end of the hydraulic motor is in transmission connection with a synchronous clamping mechanism for clamping bricks of a standard brick;
the mechanism is got to synchronous clamp contains the mount that is cross form, mount support body four sides all sliding connection has splint, mount top central point puts to rotate and is connected with the carousel, the splint top articulates there is the connecting rod, the other end and the carousel edge of connecting rod correspond articulatedly, and the length axis of connecting rod is the centre of a circle of the no-way carousel, four connecting rods are clockwise or anticlockwise arranges, the mount top is equipped with and is used for driving the rotatory motor of carousel, the mount top corresponds the fastening connection with hydraulic motor's output.
Preferably, the packing device comprises a conveying roller I, a conveying roller II and a conveying roller III which are used for conveying the tray, the conveying roller I, the conveying roller II and the conveying roller III are vertically arranged in a U-shaped manner in sequence, and one end of the conveying roller I, which is far away from the conveying roller II, is positioned on one side, which is far away from the chain plate type conveying belt, in the machine frame; the frame bodies of the conveying roller I and the conveying roller II are respectively provided with a binding machine for correspondingly and firmly binding the tray and the piled bricks on the tray; and the corner positions of the conveying roller I and the conveying roller II and the corner positions of the conveying roller II and the conveying roller III are respectively provided with a steering device.
Preferably, the steering device comprises an operating platform and a plurality of universal balls arranged on the table top of the operating platform in an array mode, a baffle is arranged on one side of the table top of the operating platform, a telescopic device II with the length direction axis parallel to the length direction axis of the baffle correspondingly is arranged on one side, adjacent to the baffle, of the operating platform, and a push plate is arranged at the telescopic end of the telescopic device II.
Preferably, the loading device contains ground rail and portal frame, and length direction axis and the parallel ground rail of the III length direction axis of transfer roller correspondence have all been laid to III both sides of transfer roller, and portal frame both feet end respectively with two ground rail to the cooperation, the dolly II is installed at the portal frame top, II bottoms of dolly are equipped with the telescoping device III that can vertical lift, this III bottoms of telescoping device are equipped with the fork that is used for picking up the tray.
Preferably, the frame bodies of the conveying roller I and the conveying roller II are respectively provided with a material blocking device, each material blocking device comprises a fixed rod, a swing rod, a push rod and a telescopic cylinder, two ends of each fixed rod are correspondingly and fixedly connected with the corresponding frame body, two swing rods which are correspondingly parallel are arranged in the middle of each fixed rod body at intervals, the positions of the swing rod bodies, close to the tops, are correspondingly hinged with the fixed rod bodies, and the bottoms of the two swing rods are correspondingly hinged with a horizontally arranged driving rod; the flexible end of telescoping cylinder is equipped with vertical push rod, and the other end of telescoping cylinder corresponds the fastening with corresponding support body and is connected, and the push rod pole body is equipped with vertical spout, and sliding connection has the slider in the spout, and the one end that the actuating lever corresponds the telescoping cylinder corresponds with the slider and is connected.
Preferably, the stop device further comprises a cross rod, and the tops of the two swing rods are correspondingly hinged with the cross rod which is horizontally arranged.
Preferably, a tray is placed on the conveying roller I, and the position of the tray is positioned through a material blocking device; after the synchronous clamping mechanism clamps and clamps the standard brick blocks on the chain plate type conveyor belt, the standard brick blocks are placed on a tray of the conveyor roller I through the matching of the trolley I and the expansion device I, then the synchronous clamping mechanism is enabled to carry out next clamping operation, after the standard brick blocks are clamped and clamped, the expansion device I drives the synchronous clamping mechanism to move upwards, meanwhile, the hydraulic motor drives the synchronous clamping mechanism to rotate 90 degrees, then the trolley I and the expansion device I are matched to place the standard brick blocks on the previous layer of standard brick blocks, and the hydraulic motor drives the synchronous clamping mechanism to rotate 90 degrees reversely when the next layer of stacking is carried out, so that the adjacent two layers of standard brick blocks are crossed and perpendicular;
the stacking is carried out until the number of layers is set, the stop gauge is released, the conveying roller I drives the tray and the brick pile to move forward to the position of a binding machine of the conveying roller I, the binding machine correspondingly and firmly binds the tray and the brick pile, then the tray and the brick pile are conveyed to a steering device between the conveying roller I and the conveying roller II through the conveying roller I, a telescopic device II of the steering device pushes a push plate and further pushes the tray, the tray and the brick pile are conveyed to the conveying roller II, the conveying roller II conveys the tray and the brick pile to the position of the binding machine on the conveying roller II, the binding machine firmly binds the tray and the brick pile again, and the binding belt at the time is correspondingly vertical to the binding belt at the last time;
tie up back transfer roller II with tray and brick pillar send to transfer roller II and transfer roller III between turn to the device on, should turn to the II push pedal that promote of telescoping device of device and then promote the tray, send tray and brick pillar to the transfer roller III on, the transfer roller III sends tray and brick pillar to the dam device position and the location of transfer roller III, portal frame, dolly II and III linkage cooperation drive fork of telescoping device, the loading operation can be carried out after fork and tray are pegged graft.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the automatic loading system for the standard bricks, disclosed by the invention, has the advantages that the structure is simple, the production cost is lower, and the full-automatic operation can effectively reduce the labor intensity of workers; the synchronous clamping mechanism comprises a cross-shaped fixing frame, clamping plates are connected to four sides of a frame body of the fixing frame in a sliding mode, a motor drives a rotary table to rotate, the rotary table drives a connecting rod to further drive the clamping plates to move along the fixing frame, and therefore the purpose that the four clamping plates contract or expand synchronously is achieved; when the stacking operation is carried out, the adjacent two layers of standard brick blocks are crossed and vertical, so that the stability of the stacked brick stacks can be effectively improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic illustration of the palletizing device;
FIG. 3 is a schematic structural view of the synchronous gripping mechanism;
FIG. 4 is a schematic structural view of a baling device;
FIG. 5 is a schematic view of the steering apparatus;
fig. 6 is a schematic structural view of the stock stop device;
fig. 7 is a schematic structural diagram of the loading device.
In the figure: 1. a chain slat conveyor; 2. a palletizing device; 2-1, a frame; 2-2, a trolley I; 2-3, a telescopic device I; 2-4, fixing frames; 2-5, splints; 2-6, a turntable; 2-7, connecting rod; 2-8, a motor; 2-9, a hydraulic motor; 3. a packaging device; 3-1, conveying rollers I; 3-2, conveying roller II; 3-3, a conveying roller III; 3-4, a binding machine; 4. a steering device; 4-1, an operation table; 4-2, universal ball bearings; 4-3, a baffle; 4-4, a telescopic device II; 4-5, pushing the plate; 5. a loading device; 5-1, a ground rail; 5-2, a portal frame; 5-3, a trolley II; 5-4, a telescopic device III; 5-5, a pallet fork; 6. a material blocking device; 6-1, fixing a rod; 6-2, a swing rod; 6-3, a push rod; 6-4, a telescopic cylinder; 6-5, a driving rod; 6-6 and a cross bar.
Detailed Description
The present invention will be explained in detail by the following embodiments, and the purpose of disclosing the invention is to protect all technical improvements within the scope of the present invention, in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc., it is only corresponding to the drawings of the present application, and it is convenient to describe the present invention, and it is not intended to indicate or imply that the referred device or element must have a specific orientation.
With reference to the attached drawings 1-7, the automatic loading system and the loading method for the standard bricks comprise a chain plate type conveyor belt 1 for conveying the standard bricks, a stacking device 2 for neatly stacking the standard bricks on a tray on the chain plate type conveyor belt 1, a packing device 3 for correspondingly bundling a brick pile and the tray and a loading device 5 for loading the bundled brick pile, wherein the stacking device 2 comprises a rack 2-1, the axial line of the length direction of the rack 2-1 is correspondingly parallel to the axial line of the length direction of the chain plate type conveyor belt 1, one end of the rack 2-1 is correspondingly superposed with one end of the chain plate type conveyor belt 1, and the top of the rack 2-1 is higher than the top of the chain plate type conveyor belt 1; the top of the rack 2-1 is provided with a trolley I2-2 which can move along the length direction of the rack 2-1, the bottom of the trolley I2-2 is provided with a vertical telescopic device I2-3, a hydraulic motor 2-9 with a downward output end is arranged below the telescopic device I2-3, and the output end of the hydraulic motor 2-9 is in transmission connection with a synchronous clamping mechanism for clamping standard brick blocks;
the synchronous clamping mechanism comprises a cross-shaped fixed frame 2-4, four edges of a frame body of the fixed frame 2-4 are connected with clamping plates 2-5 in a sliding mode, the center of the top of the fixed frame 2-4 is connected with a rotary table 2-6 in a rotating mode, the top of the clamping plate 2-5 is hinged with a connecting rod 2-7, the other end of the connecting rod 2-7 is correspondingly hinged with the edge of the rotary table 2-6, the length axis of the connecting rod 2-7 is not larger than the circle center of the rotary table 2-6, the four connecting rods 2-7 are arranged clockwise or anticlockwise, a motor 2-8 for driving the rotary table 2-6 to rotate is arranged at the top of the fixed frame 2-4, and the top of the fixed frame 2-4 is correspondingly and tightly connected with the output end of a hydraulic motor 2-9; the rotating disc 2-6 can be driven to rotate by the motor 2-8, the connecting rod 2-7 is driven by the rotating disc 2-6 to further drive the clamping plates 2-5 to move along the fixing frame 2-4, so that the purpose of synchronous contraction or expansion of the four clamping plates 2-5 is achieved, standard brick blocks on the chain plate type conveyor belt 1 can be clamped by synchronous contraction of the four clamping plates 2-5, and the standard brick blocks in the four clamping plates 2-5 can be aligned in the middle to facilitate subsequent tidy stacking operation; after the synchronous clamping mechanism clamps the standard brick blocks, the standard brick blocks are placed on a tray of the packing device 3 through the matching of the trolley I2-2 and the expansion device I2-3, next clamping operation is carried out, the synchronous clamping mechanism is driven to move upwards by the telescopic device I2-3 after clamping, meanwhile, the synchronous clamping mechanism is driven to rotate 90 degrees by the hydraulic motor 2-9, then the standard brick blocks are placed on the previous layer of standard brick blocks through the matching of the trolley I2-2 and the expansion device I2-3, the synchronous clamping mechanism is driven to rotate 90 degrees reversely by the hydraulic motor 2-9 when the next layer of stacking is carried out, so that the adjacent two layers of standard brick blocks are crossed and vertical, and the stability of the stacked brick stacks is improved; after the bricks are stacked to the set number of layers, the brick piles and the trays are correspondingly and firmly bundled by a packing device 3, and then the bricks are loaded by a loading device 5;
the packing device 3 comprises a conveying roller I3-1, a conveying roller II 3-2 and a conveying roller III 3-3 which are used for conveying the tray, the conveying roller I3-1, the conveying roller II 3-2 and the conveying roller III 3-3 are vertically arranged in a U shape in sequence, and one end of the conveying roller I3-1 departing from the conveying roller II 3-2 is positioned on one side, deviating from the chain plate type conveying belt 1, in the rack 2-1; the frame bodies of the conveying roller I3-1 and the conveying roller II 3-2 are respectively provided with a binding machine 3-4 for correspondingly and firmly binding the tray and the brick piles on the tray; turning devices 4 are arranged at the corner positions of the conveying roller I3-1 and the conveying roller II 3-2 and the corner positions of the conveying roller II 3-2 and the conveying roller III 3-3;
the steering device 4 comprises an operation table 4-1, a plurality of universal balls 4-2 are arrayed on the table surface of the operation table 4-1, a baffle 4-3 is arranged on one side of the table surface of the operation table 4-1, a telescopic device II 4-4 with the length direction axis being parallel to the length direction axis of the baffle 4-3 is arranged on one side of the operation table 4-1 adjacent to the baffle 4-3, a push plate 4-5 is arranged at the telescopic end of the telescopic device II 4-4, and the telescopic device II 4-4 is guaranteed to be not interfered with and influenced by the conveying roller I3-1, the conveying roller II 3-2 or the conveying roller III 3-3;
the loading device 5 comprises a ground rail 5-1 and a portal frame 5-2, the two sides of the conveying roller III 3-3 are respectively paved with the ground rail 5-1 with the length direction axis parallel to the length direction axis of the conveying roller III 3-3, the two foot ends of the portal frame 5-2 are respectively matched with the two ground rails 5-1 pairs, the top of the portal frame 5-2 is provided with a trolley II 5-3, the bottom of the trolley II 5-3 is provided with a telescopic device III 5-4 capable of vertically lifting, the bottom of the telescopic device III 5-4 is provided with a fork 5-5 for picking up a pallet, namely, the portal frame 5-2, the trolley II 5-3 and the telescopic device III 5-4 are in linkage matching to drive the fork 5-5, and the fork 5-5 can be loaded after being spliced with the pallet;
the frame body of the conveying roller I3-1 and the conveying roller II 3-2 is provided with a material blocking device 6, the material blocking device 6 comprises a fixed rod 6-1, swing rods 6-2, a push rod 6-3 and a telescopic cylinder 6-4, two ends of the fixed rod 6-1 are correspondingly and fixedly connected with the corresponding frame body, two corresponding parallel swing rods 6-2 are arranged in the middle of the rod body of the fixed rod 6-1 at intervals, the positions, close to the top, of the rod bodies of the swing rods 6-2 are correspondingly hinged with the rod body of the fixed rod 6-1, and the bottoms of the two swing rods 6-2 are correspondingly hinged with a horizontally arranged driving rod 6-5; the telescopic end of the telescopic cylinder 6-4 is provided with a vertical push rod 6-3, the other end of the telescopic cylinder 6-4 is correspondingly and fixedly connected with a corresponding frame body, the rod body of the push rod 6-3 is provided with a vertical sliding groove, a sliding block is connected in the sliding groove in a sliding manner, one end of the driving rod 6-5, corresponding to the telescopic cylinder 6-4, is correspondingly connected with the sliding block, namely the telescopic cylinder 6-4 can push the push rod 6-3, the push rod 6-3 can push the driving rod 6-5, the driving rod 6-5 drives the two swing rods 6-2 to deflect, the tops of the two swing rods 6-2 can extend out of the conveying roller I3-1 or the conveying roller II 3-2 when the tray is positioned, and the tops of the two swing rods 6-2 can be placed into the conveying roller I3-1 or the conveying roller II 3-2 when the tray is released; the material blocking device 6 further comprises a cross rod 6-6, the tops of the two swing rods 6-2 are correspondingly hinged with the cross rod 6-6 which is horizontally arranged, and the cross rod 6-6 can effectively improve the stability of the material blocking device 6.
When the automatic loading system for the standard bricks is implemented, a vehicle is driven into a portal frame 5-2 during loading, a tray is placed on a conveying roller I3-1, and the position of the tray is positioned through a material blocking device 6; after the synchronous clamping mechanism clamps and clamps the standard brick bricks on the chain plate type conveyor belt 1, the standard brick bricks are placed on a tray of the conveyor roller I3-1 through the matching of the trolley I2-2 and the expansion device I2-3, then the synchronous clamping mechanism is enabled to carry out the next clamping operation, after the standard brick bricks are clamped, the expansion device I2-3 drives the synchronous clamping mechanism to move upwards, meanwhile, the hydraulic motor 2-9 drives the synchronous clamping mechanism to rotate 90 degrees, then the trolley I2-2 and the expansion device I2-3 are matched to place the standard brick bricks on the previous layer of standard brick bricks, and when the next layer of stacking is carried out, the hydraulic motor 2-9 drives the synchronous clamping mechanism to rotate 90 degrees reversely, so that the adjacent two layers of standard bricks are crossed and vertical;
after the materials are stacked to a set number of layers, the material blocking device 6 is released, the conveying roller I3-1 drives the tray and the brick pile to advance to the position of a binding machine 3-4 of the conveying roller I3-1, the binding machine 3-4 correspondingly and firmly binds the tray and the brick pile, then the tray and the brick pile are conveyed to a steering device 4 between the conveying roller I3-1 and the conveying roller II 3-2 through the conveying roller I3-1, a telescopic device II 4-4 of the steering device 4 pushes a push plate 4-5 to further push the tray, the tray and the brick pile are conveyed to the conveying roller II 3-2, a baffle 4-3 of the steering device 4 can effectively prevent the tray from accidentally falling off, the conveying roller II 3-2 conveys the tray and the brick pile to the position of the binding machine 3-4 on the conveying roller II 3-2, the binding machine 3-4 firmly binds the tray and the brick pile again, the strapping tape of this time is correspondingly vertical to the strapping tape of the last time;
the bundled conveying roller II 3-2 conveys the tray and the brick pile to a steering device 4 between the conveying roller II 3-2 and the conveying roller III 3-3, a telescopic device II 4-4 of the steering device 4 pushes a push plate 4-5 to further push the tray, the tray and the brick pile are conveyed to the conveying roller III 3-3, the conveying roller III 3-3 conveys the tray and the brick pile to a material blocking device 6 of the conveying roller III 3-3 and positions the tray and the brick pile, a portal frame 5-2, a trolley II 5-3 and the telescopic device III 5-4 are in linkage fit to drive a fork 5-5, and the fork 5-5 is spliced with the tray to carry out loading operation.
The invention is not described in detail in the prior art, and it is apparent to a person skilled in the art that the invention is not limited to details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides an automatic loading system of mark brick, contains chain slat type conveyer belt (1) that is used for conveying mark brick fragment of brick for with the neat pile up neatly put things in good order pile up neatly device (2) on the tray on chain slat type conveyer belt (1), be used for with brick pillar and tray correspond packing apparatus (3) of tying up and be used for loading device (5) of the brick pillar loading of tying up, characterized by: the stacking device (2) comprises a rack (2-1), the length direction axis of the rack (2-1) is correspondingly parallel to the length direction axis of the chain plate type conveyor belt (1), one end of the rack (2-1) is correspondingly superposed with one end of the chain plate type conveyor belt (1), and the top of the rack (2-1) is higher than that of the chain plate type conveyor belt (1); the top of the rack (2-1) is provided with a trolley I (2-2) capable of moving along the length direction of the rack (2-1), the bottom of the trolley I (2-2) is provided with a vertical telescopic device I (2-3), a hydraulic motor (2-9) with an output end facing downwards is arranged below the telescopic device I (2-3), and the output end of the hydraulic motor (2-9) is in transmission connection with a synchronous clamping mechanism for clamping standard brick blocks;
the synchronous clamping mechanism comprises a cross-shaped fixed frame (2-4), four edges of the frame body of the fixed frame (2-4) are connected with clamping plates (2-5) in a sliding manner, the center position of the top of the fixed frame (2-4) is connected with a rotary table (2-6) in a rotating manner, the top of each clamping plate (2-5) is hinged with a connecting rod (2-7), the other end of each connecting rod (2-7) is correspondingly hinged with the edge of the rotary table (2-6), the length axis of the connecting rods (2-7) does not pass through the circle center of the rotary table (2-6), the four connecting rods (2-7) are arranged clockwise or anticlockwise, the top of the fixing frame (2-4) is provided with a motor (2-8) for driving the rotary table (2-6) to rotate, and the top of the fixing frame (2-4) is correspondingly and fixedly connected with the output end of the hydraulic motor (2-9).
2. The automatic loading system of standard tiles of claim 1, characterized by: the packing device (3) comprises a conveying roller I (3-1), a conveying roller II (3-2) and a conveying roller III (3-3) which are used for conveying the tray, the conveying roller I (3-1), the conveying roller II (3-2) and the conveying roller III (3-3) are sequentially and vertically arranged in a U-shaped layout, and one end, deviating from the conveying roller II (3-2), of the conveying roller I (3-1) is located on one side, deviating from the chain plate type conveying belt (1), in the rack (2-1); the frame bodies of the conveying roller I (3-1) and the conveying roller II (3-2) are respectively provided with a binding machine (3-4) for correspondingly and firmly binding the tray and the piled bricks on the tray; and turning devices (4) are arranged at the corner positions of the conveying roller I (3-1) and the conveying roller II (3-2) and the corner positions of the conveying roller II (3-2) and the conveying roller III (3-3).
3. The automatic loading system of standard bricks according to claim 2, characterized in that: the steering device (4) comprises an operation table (4-1) and a plurality of universal balls (4-2) distributed on the table top of the operation table (4-1) in an array mode, a baffle (4-3) is arranged on one side of the table top of the operation table (4-1), a telescopic device II (4-4) with the length direction axis parallel to the length direction axis of the baffle (4-3) is arranged on one side, adjacent to the baffle (4-3), of the operation table (4-1), and a push plate (4-5) is arranged at the telescopic end of the telescopic device II (4-4).
4. The automatic loading system of standard tiles of claim 3, characterized by: the loading device (5) comprises ground rails (5-1) and a portal frame (5-2), the two sides of the conveying rollers III (3-3) are respectively paved with the ground rails (5-1) with length direction axes parallel to the length direction axes of the conveying rollers III (3-3), two foot ends of the portal frame (5-2) are respectively matched with the two ground rails (5-1), a trolley II (5-3) is installed at the top of the portal frame (5-2), a telescopic device III (5-4) capable of vertically lifting is arranged at the bottom of the trolley II (5-3), and a fork (5-5) for lifting the tray is arranged at the bottom of the telescopic device III (5-4).
5. The automatic target tile loading system of claim 4, wherein: the frame bodies of the conveying roller I (3-1) and the conveying roller II (3-2) are respectively provided with a material blocking device (6), each material blocking device (6) comprises a fixed rod (6-1), a swing rod (6-2), a push rod (6-3) and a telescopic cylinder (6-4), two ends of each fixed rod (6-1) are correspondingly and fixedly connected with the corresponding frame body, the middle part of the rod body of each fixed rod (6-1) is provided with two corresponding parallel swing rods (6-2) at intervals, the position, close to the top, of the rod body of each swing rod (6-2) is correspondingly hinged with the rod body of each fixed rod (6-1), and the bottoms of the two swing rods (6-2) are correspondingly hinged with a driving rod (6-5) which is horizontally arranged; the telescopic end of the telescopic cylinder (6-4) is provided with a vertical push rod (6-3), the other end of the telescopic cylinder (6-4) is correspondingly and fixedly connected with the corresponding frame body, the rod body of the push rod (6-3) is provided with a vertical sliding groove, a sliding block is connected in the sliding groove in a sliding mode, and one end, corresponding to the telescopic cylinder (6-4), of the driving rod (6-5) is correspondingly connected with the sliding block.
6. The automatic loading system of standard tiles of claim 5, wherein: the material blocking device (6) further comprises a cross rod (6-6), and the tops of the two swing rods (6-2) are correspondingly hinged with the cross rod (6-6) which is horizontally arranged.
7. The loading method of the automatic loading system for standard bricks according to claim 5, which is characterized in that: a tray is placed on the conveying roller I (3-1), and the position of the tray is positioned through a material blocking device (6); after the synchronous clamping mechanism clamps and clamps standard brick bricks on the chain plate type conveyor belt (1), the standard brick bricks are placed on a tray of the conveyor roller I (3-1) through the matching of the trolley I (2-2) and the expansion device I (2-3), then the synchronous clamping mechanism is enabled to carry out next clamping operation, after the standard brick bricks are clamped, the expansion device I (2-3) drives the synchronous clamping mechanism to move upwards, meanwhile, the hydraulic motor (2-9) drives the synchronous clamping mechanism to rotate for 90 degrees, then the trolley I (2-2) and the expansion device I (2-3) are matched to place the standard brick bricks on the previous layer of standard brick bricks, the hydraulic motor (2-9) drives the synchronous clamping mechanism to rotate for 90 degrees in the reverse direction when the next layer of stacking is carried out, and therefore the adjacent two layers of standard brick bricks are crossed and vertical;
after the materials are stacked to a set number of layers, the material blocking device (6) is released, the conveying roller I (3-1) drives the tray and the brick pile to advance to the position of a binding machine (3-4) of the conveying roller I (3-1), the binding machine (3-4) correspondingly and firmly binds the tray and the brick pile, then the tray and the brick pile are conveyed to a steering device (4) between the conveying roller I (3-1) and the conveying roller II (3-2) through the conveying roller I (3-1), a telescopic device II (4-4) of the steering device (4) pushes a push plate (4-5) to further push the tray, the tray and the brick pile are conveyed to the conveying roller II (3-2), the conveying roller II (3-2) conveys the tray and the brick pile to the position of the binding machine (3-4) on the conveying roller II (3-2), and the binding machine (3-4) firmly binds the tray and the brick pile again, the strapping tape of this time is correspondingly vertical to the strapping tape of the last time;
after the pallet and the brick piles are bundled, the conveying roller II (3-2) conveys the pallet and the brick piles to a steering device (4) between the conveying roller II (3-2) and the conveying roller III (3-3), a telescopic device II (4-4) of the steering device (4) pushes a push plate (4-5) to further push the pallet, the pallet and the brick piles are conveyed to the conveying roller III (3-3), the conveying roller III (3-3) conveys the pallet and the brick piles to a material blocking device (6) of the conveying roller III (3-3) and positions the pallet and the brick piles, a portal frame (5-2), a trolley II (5-3) and the telescopic device III (5-4) are in linkage fit to drive a pallet fork (5-5), and the pallet fork (5-5) can be loaded after being spliced with the pallet.
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| CN202111350231.1A CN113895990A (en) | 2021-11-15 | 2021-11-15 | Automatic loading system and loading method for standard bricks |
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| CN202111350231.1A CN113895990A (en) | 2021-11-15 | 2021-11-15 | Automatic loading system and loading method for standard bricks |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114919992A (en) * | 2022-05-30 | 2022-08-19 | 青岛东山集团有限公司 | Bus cover plate production line |
| CN114955597A (en) * | 2022-08-01 | 2022-08-30 | 江苏拓扬智能装备有限公司 | Box cargo intelligent loading stacking equipment |
| CN115416148A (en) * | 2022-10-11 | 2022-12-02 | 绍兴市强舜新能源有限公司 | Full-automatic preparation maintenance circulation system of environmental protection brick |
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| CN115416148A (en) * | 2022-10-11 | 2022-12-02 | 绍兴市强舜新能源有限公司 | Full-automatic preparation maintenance circulation system of environmental protection brick |
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