CN108585869B - 一种原位自生max相改性复合材料的制备方法 - Google Patents
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Abstract
本发明涉及一种原位自生MAX相改性复合材料的制备方法,以TiC粉和少量的Al粉为原料,通过把羧甲基纤维素钠加入热水中溶解制成溶液后,混入TiC粉及Al粉,然后通过浆料浸渍法引入到Cf/SiC或SiCf/SiC多孔预制体中或直接制备成陶瓷,再通过真空液硅渗透法得到MAX相改性复合材料,本发明相对于现有的技术方案避免了引入C,没有多余的SiC生成,提高了MAX相含量,并且使用的Al量较少,所以没有残余的Al存在。本发明通过TiC与Al粉混合,液硅渗透反应生成了MAX相。本发明避免了引入C,没有多余的SiC生成,提高了MAX相含量。本发明使用的Al量较少,所以没有残余的Al存在。
Description
技术领域
本发明属于一种制备复合材料的方法,涉及一种原位自生MAX相改性复合材料的制备方法。
背景技术
MAX相是一种特殊的层状陶瓷,其结构中同时包含共价键、金属键、离子键,所以MAX相同时具有耐高温、抗氧化、高导电、高导热等优良性能。MAX相引入到复合材料中可以提高复合材料的力学性能、电磁性能、抗氧化性能等。目前的主要制备方法是热压、聚合物裂解法、放电等离子烧结等。Ti3SiC2、Ti3Si(Al)C2都属于MAX相。
文献1“殷小玮,张立同,成来飞,何珊珊,范尚武,刘永胜.Ti3SiC2改性C/SiC复合材料的制备方法,中国,CN101508591.2009.”公开了一种将TiC粉浆料浸渗到C/SiC和C/C复合材料中,制备改性复合材料的方法,通过此方法得到的Ti3SiC2改性的C/SiC复合材料,具有良好的力学性能。
文献2“Fan,X.,et al.(2014).Synthesis of Ti3SiC2-based materials byreactive melt infiltration.International Journal of Refractory Metals andHard Materials 45:1-7.”公开了通过TiC与C粉混合后与Si进行溶体渗透反应来制备Ti3SiC2相陶瓷,由于该过程中必须使用C粉,样品中会生成SiC,所以会降低了MAX相的相对含量。
文献3“Wang,L.,et al.(2014)."Ti3Si(Al)C2-based ceramics fabricated byreactive melt infiltration with Al70Si30alloy."Journal of the European CeramicSociety 34(6):1493-1499.”公开了一种通过Al-Si合金溶体渗透的方法制备Ti3Si(Al)C2相,得到的材料是由Ti3Si(Al)C2、SiC、Ti(Al,Si)3、TiC、Al组成的多相复合材料,由于使用的Al-Si合金Al的含量较高,所以内部存在大量的铝,对材料的高温力学性能会有很大的影响。
发明内容
要解决的技术问题
为了避免现有技术的不足之处,本发明提出一种原位自生MAX相改性复合材料的制备方法,在不加入C的情况下生成MAX相,避免生成多余的SiC,并且由于使用的Al的量比较少,所以不存在残余的Al,会大幅度提高材料的高温力学性能。
技术方案
一种原位自生MAX相改性复合材料的制备方法,其特征在于以颗粒直径为0.5~1.5μm的TiC粉、Al粉为原料,TiC粉与Al粉的质量比为30:1~6:1,并按以下步骤制备:
步骤1:在60~100℃蒸馏水中加入质量分数0.5~2%的羧甲基纤维素钠,搅拌溶解成溶液,冷却至室温;
步骤2:TiC粉、Al粉加入溶液中,所述TiC的加入量为蒸馏水质量50~70%,球磨12~24小时得到浆料;
步骤3、将浆料通过浆料浸渍法引入Cf/SiC或SiCf/SiC多孔预制体中得到复合材料预制体:将Cf/SiC或SiCf/SiC多孔预制体放入密闭容器中,多孔预制体悬挂在浆料之上,抽真空至真空度为1000~10000Pa,保持10~20分钟,然后将多孔预制体浸没在浆料中,继续抽真空真空度1000~10000Pa,保持10~20分钟,然后给密闭容器通入氩气或氮气使得密闭容器内部压力达到0.8~1MPa,保持压力20~40分钟后取出置于烘箱中100~150℃烘干0.5~2小时,重复此步骤直到预制体较上次增重少于1%;
步骤4、将复合材料预制体经过真空液硅渗透得到原位自生MAX相改性的复合材料:将经过浆料浸渍法后的多孔预制体或预制体片包裹在Si粉中,在真空度为1000~10000Pa的真空炉中1400~1600℃保温10~60分钟。
所述Cf/SiC或SiCf/SiC多孔预制体的开气孔率为15~30vol%。
有益效果
本发明提出的一种原位自生MAX相改性复合材料的制备方法,以TiC粉和少量的Al粉为原料,通过把羧甲基纤维素钠加入热水中溶解制成溶液后,混入TiC粉及Al粉,然后通过浆料浸渍法引入到Cf/SiC或SiCf/SiC多孔预制体中或直接制备成陶瓷,再通过真空液硅渗透法得到MAX相改性复合材料,本发明相对于现有的技术方案避免了引入C,没有多余的SiC生成,提高了MAX相含量,并且使用的Al量较少,所以没有残余的Al存在。
本发明通过TiC与Al粉混合,液硅渗透反应生成了MAX相。本发明避免了引入C,没有多余的SiC生成,提高了MAX相含量。本发明使用的Al量较少,所以没有残余的Al存在。
附图说明
图1为实施例1中的MAX相EDS图谱。
图2为实施例2中的改性复合材料XRD图谱。
图3为实施例3中的改性复合材料XRD图谱。
图4为实施例3中的改性复合材料的弯曲测试应力-应变曲线。
图5为实施例3中的BSE图片。
具体实施方式
现结合实施例、附图对本发明作进一步描述:
实施例1,选取密度为1.54g/cm3的二维C/SiC多孔复合材料,将1.5g的羧甲基纤维素钠溶解在300mL 80℃的水中,然后将180g粒径为1μm的TiC粉末与6g粒径为1μm的Al粉加入溶液中,球磨混合24小时后得到浆料。将复合材料和浆料放入密闭容器中,复合材料悬挂在浆料之上,抽真空至真空度低于1000Pa,保持真空度15分钟,然后将复合材料浸没在浆料中,继续抽真空,保持30分钟,取出在150℃烘箱中烘干1小时,重复三次浆料浸渍得到复合材料预制体。然后将得到的复合材料预制体埋在Si粉中,在高温真空炉中1600℃下保温30分钟反应,得到密度为2.23g/cm3,开气孔率为8%的MAX相改性的Cf/SiC复合材料,基体中Ti3Si(Al)C2,TiSi2,SiC体积分数分别为42vol%,35vol%和23vol%。
实施例2,选取密度为1.54g/cm3的二维C/SiC多孔复合材料,将1.5g的羧甲基纤维素钠溶解在300mL 80℃的水中,然后将180g粒径为1μm的TiC粉末与12g粒径为1μm的Al粉加入溶液中,球磨混合24小时后得到浆料。将复合材料和浆料放入密闭容器中,复合材料悬挂在浆料之上,抽真空至真空度低于1000Pa,保持真空度15分钟,然后把复合材料浸没在浆料中,继续抽真空,保持30分钟,取出在150℃烘箱中烘干1小时,重复三次浆料浸渍得到复合材料预制体。然后将得到的复合材料预制体埋在Si粉中,在高温真空炉中1600℃下保温30分钟反应,得到密度为2.21g/cm3,开气孔率为11.8%的MAX相改性的Cf/SiC复合材料。
实施例3,选取密度为1.54g/cm3的二维C/SiC多孔复合材料,将1.5g的羧甲基纤维素钠溶解在300mL 80℃的水中,然后将180g粒径为1μm的TiC粉末与18g粒径为1μm的Al粉加入溶液中,球磨混合24小时后得到浆料。将复合材料和浆料放入密闭容器中,复合材料悬挂在浆料之上,抽真空至真空度低于1000Pa,保持真空度15分钟,然后把复合材料浸没在浆料中,继续抽真空,保持30分钟,取出在150℃烘箱中烘干1小时,重复三次浆料浸渍得到复合材料预制体。然后将得到的复合材料预制体埋在Si粉中,在高温真空炉中1600℃下保温30分钟反应得到密度为2.23g/cm3,开气孔率为8%的MAX相改性的Cf/SiC复合材料。
从图3中可以看出,所得到的材料含有Ti3Si(Al)C2相。
从图4中可以看出,所得到的改性后的材料其弯曲强度为365MPa。
实施例4,选取密度为1.54g/cm3的二维C/SiC多孔复合材料,将1.5g的羧甲基纤维素钠溶解在300mL 80℃的水中,然后将180g粒径为1μm的TiC粉末与24g粒径为1μm的Al粉加入溶液中,球磨混合24小时后得到浆料。把复合材料和混合溶液放入密闭容器中,复合材料悬挂在浆料之上,抽真空至真空度低于1000Pa,保持真空度15分钟后把复合材料浸没在浆料中,继续抽真空30分钟后取出在150℃烘箱中烘干1小时,重复三次浆料浸渍得到复合材料预制体,然后把得到的复合材料预制体埋在Si粉中,在高温真空炉中1600℃下保温30分钟反应,得到的复合材料中基体中Ti3Si(Al)C2,TiSi2,SiC体积分数分别为,59vol%,27vol%,14vol%。
实施例5,选取密度为1.54g/cm3的二维C/SiC多孔复合材料,将1.5g的羧甲基纤维素钠溶解在300mL 80℃的水中,然后将180g粒径为1μm的TiC粉末与30g粒径为1μm的Al粉加入溶液中,球磨混合24小时后得到浆料,把复合材料和混合溶液放入密闭容器中,复合材料悬挂在浆料之上,抽真空至真空度低于1000Pa,保持真空度15分钟后把复合材料浸没在浆料中,继续抽真空30分钟后取出在150℃烘箱中烘干1小时,重复三次浆料浸渍得到复合材料预制体,然后把得到的复合材料预制体埋在Si粉中,在高温真空炉中1600℃下保温30分钟反应,得到复合材料基体中Ti3Si(Al)C2,TiSi2,SiC体积分数分别为,69vol%,15vol%,16vol%。
Claims (1)
1.一种原位自生MAX相改性复合材料的制备方法,其特征在于以颗粒直径为0.5~1.5μm的TiC粉、Al粉为原料,TiC粉与Al粉的质量比为30:1~6:1,并按以下步骤制备:
步骤1:选取密度为1.54g/cm3的二维Cf/SiC多孔复合材料,将1.5g的羧甲基纤维素钠溶解在300mL 80℃的水中,搅拌溶解成溶液,冷却至室温;
步骤2:将180g粒径为1μm的TiC粉末与6g~30g粒径为1μm的Al粉加入溶液中,球磨混合24小时后得到浆料;
步骤3、将浆料通过浆料浸渍法引入Cf/SiC多孔预制体中得到复合材料预制体:将Cf/SiC多孔预制体放入密闭容器中,多孔预制体悬挂在浆料之上,抽真空至真空度为1000~10000Pa,保持10~20分钟,然后将多孔预制体浸没在浆料中,继续抽真空真空度1000~10000Pa,保持10~20分钟,然后给密闭容器通入氩气或氮气使得密闭容器内部压力达到0.8~1MPa,保持压力20~40分钟后取出置于烘箱中100~150℃烘干0.5~2小时,重复此步骤直到预制体较上次增重少于1%;
步骤4、将复合材料预制体经过真空液硅渗透得到原位自生MAX相改性的复合材料:将经过浆料浸渍法后的多孔预制体包裹在Si粉中,在真空度为1000~10000Pa的真空炉中1400~1600℃保温10~60分钟;
所述Cf/SiC多孔预制体的开气孔率为15~30vol%。
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