CN108394599A - One kind automatically cutting packaging integrated machine - Google Patents
One kind automatically cutting packaging integrated machine Download PDFInfo
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- CN108394599A CN108394599A CN201810403345.XA CN201810403345A CN108394599A CN 108394599 A CN108394599 A CN 108394599A CN 201810403345 A CN201810403345 A CN 201810403345A CN 108394599 A CN108394599 A CN 108394599A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 35
- 238000005520 cutting process Methods 0.000 title claims description 32
- 239000000463 material Substances 0.000 claims abstract description 85
- 238000012856 packing Methods 0.000 claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims abstract description 11
- 230000001360 synchronised effect Effects 0.000 claims description 27
- 230000003014 reinforcing effect Effects 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 238000012937 correction Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 239000013307 optical fiber Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 238000010923 batch production Methods 0.000 abstract description 3
- 239000000306 component Substances 0.000 description 49
- 239000000047 product Substances 0.000 description 26
- 238000010586 diagram Methods 0.000 description 9
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 235000004443 Ricinus communis Nutrition 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 101100008049 Caenorhabditis elegans cut-5 gene Proteins 0.000 description 1
- 101100008050 Caenorhabditis elegans cut-6 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manipulator (AREA)
Abstract
The present invention relates to LED backlight light guide plates to cut packing technique field, it is especially a kind of automatically to cut packaging integrated machine, rack protective cover upper surface side is provided with mobile manipulator, preceding road reclaimer robot is also equipped on the rack protective cover of mobile manipulator side, support material component is also equipped on the rack protective cover of the preceding road reclaimer robot side, the rack protective cover upper surface middle part side is additionally provided with first and cuts component and second cut component, and first cuts component and second cuts component and be located in same horizontal line, described first cuts and is also equipped with blanking on the rack protective cover of component side and removes feeding platform, and blanking removes and is also equipped with liftout platform on the rack protective cover of feeding platform side, the side of the rack protective cover far from mobile manipulator is additionally provided with assembly line.The present invention disclosure satisfy that the demand of batch production, improve production efficiency and product stability.
Description
Technical field
The present invention relates to LED backlight light guide plates to cut packing technique field, more particularly to one kind automatically cutting packaging
All-in-one machine.
Background technology
LED backlight light guide plate is the core component of all backlight products, because the guide-lighting ability of light guide plate determines backlight
The performance of product.Previous production technology, light guide plate are cut from being molded into, and are rushed with common table hand punching machine
Pressure is cut, and the quality of light guide plate can cause unstable because of various factors, it is also necessary to which employee spends a large amount of energy detection, quality
It is difficult to control, human error is inevitable, material loss is more.It, can only meanwhile in the case of increase of production in terms of packaging
Largely manually to go the packaging demand for meeting us.In order to adapt to company's increase of production, mitigates cost of labor, reduce material damage
Consumption substitutes the optimum method that original production technology is solution problem above using high-precision automation equipment, meanwhile, automation
The use of equipment can not only improve production efficiency, moreover it is possible to ensure production stability and quality qualification rate.For this purpose, we have proposed one
Kind automatically cuts packaging integrated machine.
Invention content
The purpose of the present invention is to solve disadvantages existing in the prior art, and the one kind proposed automatically cuts packaging
All-in-one machine.
To achieve the goals above, present invention employs following technical solutions:
Design one kind automatically cutting packaging integrated machine, including rack-protective cover, the rack-protective cover upper surface one
Side is provided with mobile manipulator, preceding road reclaimer robot is also equipped on rack-protective cover of mobile manipulator side, before described
Support material component, the rack-protective cover upper surface middle part side are also equipped on rack-protective cover of road reclaimer robot side
It is additionally provided with first to cut component and second cut component, and first cuts component and second cut component and be located at same water
On horizontal line, described first cuts and is also equipped with blanking on rack-protective cover of component side and removes feeding platform, and blanking moves to take material
Liftout platform is also equipped on rack-protective cover of platform side, the side of the rack-protective cover far from mobile manipulator is also
It is provided with assembly line, and the height of assembly line is less than rack-protective cover.
Preferably, the rack-protective cover includes fuselage, workbench, control panel, protective cover and FFU cleaning equipments, institute
Stating on fuselage has master switch, exhaust fan and castor, and emergency stop switch, reset switch, man-machine boundary are equipped on the control panel
Face, temperature controller and pressure sensor, the FFU cleaning equipments are mounted at the top of the shield.
Preferably, support material component include support material platform floor, support material platform support plate, support material platform, blowing baffle with
And correcting unit, the support material platform are fixed on the support material platform floor, the blowing baffle by support material support plate support
It is fixed on above the support material platform, the support base bottom plate of the correcting unit is fixed on the support material platform floor, is described
It is fixed successively above the support base bottom plate of correcting unit to have support base, correction cylinder, adjust fixed block and ejection block.
Preferably, the preceding road reclaimer robot includes robot gantry, manipulator rotating arm and manipulator power packages
Part, the robot gantry are fixed on the rack workbench, linear guides fixed plate be fixed on manipulator fix bottom plate on,
Reinforcing plate is fixed with linear guides to connect, linear guides are fixed on the linear guides fixed plate upper edge sliding rail and move up and down, slide
Block cylinder fixed seat is fixed on the sliding block of the linear guides, and the manipulator rotating arm is fixed on sliding block cylinder fixed seat
On, it drives the rotating mechanical arm to rotate by rotary cylinder, vacuum cup, the manipulator is installed on the rotating mechanical arm
Power Component is driven by decelerating motor, shaft joint and lead screw is driven to rotate, and the lead screw is fixed in lead screw fixed seat.
Preferably, the mobile manipulator includes laterally to slide guide assembly, longitudinal Pneumatic assembly and material moving machine tool hand, institute
It states laterally sliding guide assembly to be fixed on the rack workbench, sliding guide rail is fixed in sliding guide rail fixed plate, by decelerating motor
Driving drives the synchronous belt on synchronous wheel seat to move, and what is be connected with sliding guide rail is take-up housing, the top on the longitudinal direction Pneumatic assembly
Cylinder is up and down, drives the cunning guide rail being fixed on track base up and down, meanwhile, the take-up housing being connected with sliding guide rail drives
Top air cylinder board moves up and down, sucker support plate, cushion block and the discharging vacuum support of the material moving machine tool being connected with the top air cylinder board on hand
Plate, material moving machine tool hand reinforcing plate are mobile simultaneously, equipped with the vacuum cup for pipetting material on the discharging vacuum fagging.
Preferably, described first component is cut and second to cut modular construction identical, the component that cuts includes pedestal, branch
Frame, motor mounting assembly, cutting knife mounting assembly and cylinder calibration station, the pedestal are fixed on the rack workbench,
The pedestal includes to cut base board and turntable, and the turntable supports the vacuum tables, the holder to include by support plate
Sliding rail mounting plate is cut, reinforcing plate is cut and connected cuts screw rodb base fixed plate and screw rodb base fixes reinforcing plate, institute
It includes decelerating motor fixing piece, decelerating motor, screw component and screw mandrel support seat to state motor mounting assembly, and the decelerating motor is solid
Determine part to connect with the screw rodb base fixed plate, the decelerating motor is fixed on the decelerating motor fixing piece, drives lead screw group
Part rotary motion, the screw component other end are fixed in screw mandrel support seat, are installed successively in the cutting knife mounting assembly
Cut tool apron mounting plate, thermal insulation board, Cutting tool installation manner fixing piece and cutter, fixed pressure water mouth group on the thermal insulation board
Part, it is described cut be further fixed on tool apron mounting plate cut binder component and electrostatic peace stick mounting assembly, the cylinder calibration station
Described cut is fixed on to be corrected product on bottom plate.
Preferably, the blanking, which is removed feeding platform and removed comprising X-axis, expects that moving parts and Y-axis remove material moving parts, the X-axis
It includes that X-axis slides guide rail, X-axis synchronous wheel seat and X-axis rolling bearing units plate, and X-axis slides guide rail, X-axis synchronous wheel seat to remove material moving parts
It is all fixed on the fuselage of rack with X-axis rolling bearing units plate, what is connect with X-axis cunning guide rail slide block is X-axis slide block gasket, with
The X-axis slide block gasket connection is X-axis connecting plate, X-axis rolling bearing units is fixed on the X-axis rolling bearing units plate and the electricity that slows down
Machine mounting plate, decelerating motor are fixed on the decelerating motor mounting plate, and connected X-axis drive link and synchronous belt is driven to revolve
The shifting material for turning to complete X-direction acts;The blanking remove feeding platform Y-axis remove material moving parts include Y-axis slide guide rail, slow down
Motor mounting plate and Y-axis synchronous wheel seat, Y-axis slide guide rail, decelerating motor mounting plate and Y-axis synchronous wheel seat and are each attached to the X-axis
On connecting plate, Y-axis decelerating motor is housed, the synchronous wheel seat is in the Y-axis decelerating motor on the decelerating motor mounting plate
Under driving, drives connected synchronous belt to slide guide rail along Y-axis and move, the Y-axis sliding block connection of band connection synchronous with the Y-axis
The dynamic Z axis moving lifting component of strip is up and down, and the track base on the Z axis moving lifting component connects with Y-axis slider connecting plate
It connects, the one side of track base fixes Z axis lifting cylinder, and another side fixes sliding guide rail, is top air cylinder board, the cunning above track base
Vertical slipper seat is fixed on the sliding block of guide rail, connected is Y-axis suction plate and its reinforcing plate, the Y-axis suction plate
On be fixed with folder waste material cylinder and vacuum cup, be Y-axis guide rod upper junction plate above the Y-axis slider connecting plate, the Y-axis is led
Bar upper junction plate is driven by moving cylinder, drives Y-axis guide rod up and down, is connected under Y-axis guide rod below the Y-axis guide rod
Plate is connected, and Y-axis material folding cylinder is fixed on the Y-axis guide rod lower connecting plate, and driving Y-axis jaw plate moves left and right, the Y-axis
It is also equipped with Y-axis material folding on jaw plate and declines component and Y-axis suction nozzle adjusting block, Y-axis drag chain is also equipped on the X-axis connecting plate
Slot fixed plate, Y-axis dee one end are fixed in the Y-axis dee fixed plate, and the other end is fixed on the decelerating motor peace
In fixed plate in loading board.
Preferably, the liftout platform component is by bottom plate, trapezoidal riser, liftout platform, guide post, servo motor and spiral shell
Bar forms, fixed on the bottom plate to have flange linear bearing, servo motor fixed plate and a material conveying platform travel switch seat, described
Servo motor is fixed in the servo motor fixed plate, and the screw rod is driven to rotate, and drives the liftout platform described in
Guide post moves up and down, and limited block is placed equipped with product packing box on the liftout platform.
Preferably, the assembly line includes assembly line rack, control cabinet, belt, baffle and induction optical fiber components, the stream
The setting of waterline rack is mounted on assembly line rack one end both sides, the pipelined machine in rack-protective cover side, the control cabinet
Frame upper surface is provided with two groups of belts, and in the assembly line rack between two groups of belts and assembly line rack both ends are also equipped with
Baffle, belt described in two groups are respectively feeding assembly line and blanking assembly line, the side of the assembly line rack far from control cabinet
Both ends are mounted on induction optical fiber components.
One kind proposed by the present invention automatically cuts packaging integrated machine, and advantageous effect is:This automatically cuts packaging one
Body machine can meet the demand of batch production, improve production efficiency and product stability, avoid in original technique because each
Product is bad caused by kind of factor and spillage of material, use it is extremely convenient, meanwhile, also effectively saved production cost
And management cost.
Description of the drawings
Fig. 1 is a kind of full-automatic structural schematic diagram for cutting packaging integrated machine proposed by the present invention.
Fig. 2 is a kind of full-automatic rack-shield structure schematic diagram for cutting packaging integrated machine proposed by the present invention.
Fig. 3 is a kind of full-automatic support material platform structure schematic diagram for cutting packaging integrated machine proposed by the present invention.
Fig. 4 is a kind of full-automatic preceding road reclaimer robot front view structure signal for cutting packaging integrated machine proposed by the present invention
Figure.
Fig. 5 is a kind of full-automatic preceding road reclaimer robot side view structure signal for cutting packaging integrated machine proposed by the present invention
Figure.
Fig. 6 is a kind of full-automatic mobile manipulator main structure diagram for cutting packaging integrated machine proposed by the present invention.
Fig. 7 is a kind of full-automatic mobile manipulator side structure schematic view for cutting packaging integrated machine proposed by the present invention.
Fig. 8 be it is proposed by the present invention it is a kind of it is full-automatic cut packaging integrated machine cut component main structure diagram.
Fig. 9 be it is proposed by the present invention it is a kind of it is full-automatic cut packaging integrated machine cut component side structure schematic view.
Figure 10 is that a kind of full-automatic blanking for cutting packaging integrated machine proposed by the present invention moves to take material-X-axis and removes material moving portion
Part structural schematic diagram.
Figure 11 is that a kind of full-automatic blanking for cutting packaging integrated machine proposed by the present invention moves to take material-Y-axis and removes material moving portion
Part structural schematic diagram.
Figure 12 is a kind of full-automatic liftout platform structure schematic diagram for cutting packaging integrated machine proposed by the present invention.
Figure 13 is a kind of full-automatic pipeline organization schematic diagram for cutting packaging integrated machine proposed by the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-13, a kind of automatically to cut packaging integrated machine, including rack-protective cover 1, the rack-protective cover 1
Upper surface side is provided with mobile manipulator 4, and preceding road reclaimer is also equipped on rack-protective cover 1 of 4 side of mobile manipulator
Tool hand 3 is also equipped with support material component 2, the rack-protection on rack-protective cover 1 of preceding 3 side of road reclaimer robot
It covers 1 upper surface middle part side and is additionally provided with first and cut component 5 and second cut component 6, and first cuts component 5 and
Two, which cut component 6, is located in same horizontal line, and described first cuts and be also equipped with blanking on rack-protective cover 1 of 5 side of component
Remove feeding platform 7, and blanking removes and is also equipped with liftout platform 8, the rack-on rack-protective cover 1 of 7 side of feeding platform
Side of the protective cover 1 far from mobile manipulator 4 is additionally provided with assembly line 9, and the height of assembly line 9 is less than rack-protective cover 1.
With reference to Fig. 2, the rack-protective cover 1 include fuselage 1-1, workbench 1-2, control panel 1-3, protective cover 1-4 and
There are master switch 1-1-1, exhaust fan 1-1-2 and castor 1-1-3, the control plane on FFU cleaning equipments 1-5, the fuselage 1-1
Emergency stop switch 1-3-1, reset switch 1-3-2, man-machine interface 1-3-3, temperature controller 1-3-4 and pressure sensing are installed on plate 1-3
Device 1-3-5, the FFU cleaning equipments 1-5 are mounted on the tops the shield 1-4.
With reference to Fig. 3, the support material component 2 include support material platform floor 2-1, support material platform support plate 2-2, support expect platform 2-3,
Blowing baffle 2-4 and correcting unit 2-5, the support material platform 2-3 are fixed on the support material by support material support plate 2-2 supports
On platform floor 2-1, the blowing baffle is fixed on above the support material platform, the support base bottom plate of the correcting unit 2-5
2-5-1 is fixed on the support material platform floor 2-1, is fixed successively above the support base bottom plate 2-5-1 of the correcting unit 2-5
Have support base 2-5-2, correction cylinder 2-5-3, adjust fixed block 2-5-4 and ejection block 2-5-5.
With reference to Fig. 4-5, the preceding road reclaimer robot 3 includes robot gantry 3-1, manipulator rotating arm 3-2 and machine
Tool manual force component 3-3, the robot gantry 3-1 are fixed on the rack workbench 1-2, linear guides fixed plate 3-1-
2, which are fixed on manipulator, fixes on bottom plate 3-1-1, is connect with linear guides fixation reinforcing plate 3-1-3, and linear guides 3-1-4 is fixed
It is moved up and down in the linear guides fixed plate 3-1-2 upper edge sliding rails, sliding block cylinder fixed seat 3-1-5 is fixed on and described linearly leads
On the sliding block of rail 3-1-4, the manipulator rotating arm 3-2 is fixed on sliding block cylinder fixed seat 3-1-5, by rotary cylinder 3-2-
1 drives rotating mechanical arm 3-2-2 rotation, and vacuum cup 3-2-2-1 is equipped on the rotating mechanical arm 3-2-2, described
Manipulator Power Component 3-3 is rotated by decelerating motor 3-3-1 drivings, drive shaft joint 3-3-2 and lead screw 3-3-3, the lead screw
3-3-3 is fixed on lead screw fixed seat 3-3-4.
With reference to Fig. 6-7, the mobile manipulator 4 includes laterally sliding guide assembly 4-1, longitudinal direction Pneumatic assembly 4-2 and shifting
Expect that manipulator 4-3, the transverse direction are slided guide assembly 4-1 and be fixed on the rack workbench 1-2, sliding guide rail 4-1-2 is fixed on
It is moved on sliding guide rail fixed plate 4-1-1, by the synchronous belt 4-1-5-1 on decelerating motor 4-1-4 drivings, drive synchronous wheel seat 4-1-5
Dynamic, that be connected with sliding guide rail 4-1-2 is take-up housing 4-1-3, and the top gas cylinder 4-2-1 or more on the longitudinal direction Pneumatic assembly 4-2 is living
It is dynamic, drive the cunning guide rail 4-2-3 being fixed on track base 4-2-2 up and down, meanwhile, the sliding block being connected with sliding guide rail 4-2-3
Seat 4-2-4 drives top air cylinder board 4-2-5 to move up and down, the suction on material moving machine tool hand 4-3 being connected with the top air cylinder board 4-2-5
Disk support plate 4-3-1, cushion block 4-3-2 and discharging vacuum fagging 4-3-3, material moving machine tool hand reinforcing plate 4-3-4 are moved simultaneously, it is described go out
Equipped with the vacuum cup 4-3-3-1 for pipetting material on material vacuum fagging.
With reference to Fig. 8-9, described first cuts component 5, and with second to cut 6 structure of component identical, described to cut component 5 (6) packet
Containing 5 (6) -1 of pedestal, 5 (6) -2 of holder, 5 (6) -3 of motor mounting assembly, 5 (6) -4 of cutting knife mounting assembly and cylinder calibration station
5 (6) -5, the pedestal 5 (6) -1 are fixed on the rack workbench 1-2, and 5 (6) -1 of the pedestal include to cut base board 5
(6) -1-1 and turntable 5 (6) -1-2,5 (6) -1-2 of the turntable support vacuum tables 5 by support plate 5 (6) -1-2-1
(6) -1-2-2,5 (6) -2 of the holder include to cut sliding rail mounting plate 5 (6) -2-1, cut 5 (6) -2-2 of reinforcing plate and phase therewith
Connection cuts 5 (6) -2-3 of screw rodb base fixed plate and screw rodb base fixation reinforcing plate 5 (6) -2-4, the motor mounting assembly 5
(6) -3 include decelerating motor fixing piece 5 (6) -3-1, decelerating motor 5 (6) -3-2,5 (6) -3-3 of screw component and screw mandrel support seat
5 (6) -3-4,5 (6) -3-1 of decelerating motor fixing piece are connect with 5 (6) -2-3 of the screw rodb base fixed plate, the deceleration electricity
Machine 5 (6) -3-2 is fixed on 5 (6) -3-1 of the decelerating motor fixing piece, drives screw component 5 (6) -3-3 rotary motions, institute
It states screw component 5 (6) -3-3 other ends to be fixed on screw mandrel support seat 5 (6) -3-4, on described 5 (6) -4 of cutting knife mounting assembly
It is sequentially installed with and cuts tool apron mounting plate 5 (6) -4-1, thermal insulation board 5 (6) -4-2,5 (6) -4-3 of Cutting tool installation manner fixing piece and cut
Upper fixed 5 (6) -4-5 of pressure water mouth component of knife 5 (6) -4-4, the thermal insulation board 5 (6) -4-2, described tool apron mounting plate 5 is cut
(6) it is further fixed on -4-1 and cuts 5 (6) -4-7 of 5 (6) -4-6 of binder component and electrostatic peace stick mounting assembly, the cylinder correction
5 (6) -5 of standing are fixed on described cut and are corrected to product on bottom plate 5 (6) -1-1.
0-11 referring to Fig.1, the blanking, which is removed feeding platform 7 and removed comprising X-axis, expects that moving parts 7-1 and Y-axis remove material moving portion
Part 7-2, it includes that X-axis slides guide rail 7-1-1, X-axis synchronous wheel seat 7-1-2 and X-axis rolling bearing units that the X-axis, which removes material moving parts 7-1,
Plate 7-1-4, and X-axis slides guide rail 7-1-1, X-axis synchronous wheel seat 7-1-2 and X-axis rolling bearing units plate 7-1-4 and is all fixed on rack 1
On fuselage 1-1, that connect with X-axis cunning guide rail slide block 7-1-1 is X-axis slide block gasket 7-1-1-1, with the X-axis slide block pad
Piece 7-1-1-1 connections are X-axis connecting plate 7-1-1-2, and X-axis rolling bearing units 7- is fixed on the X-axis rolling bearing units plate 7-1-4
1-4-1 and decelerating motor mounting plate 7-1-4-3, decelerating motor 7-1-4-4 are fixed on the decelerating motor mounting plate 7-1-4-3
On, drive connected X-axis drive link 7-1-4-2 and synchronous belt 7-1-3 rotations to complete the shifting material action of X-direction;It is described
The Y-axis of feeding platform 7 is removed in blanking, and to remove material moving parts 7-2 include that Y-axis slides guide rail 7-2-1, decelerating motor mounting plate 7-2-2 and Y
Axis synchronous wheel seat 7-2-3, Y-axis are slided guide rail 7-2-1, decelerating motor mounting plate 7-2-2 and Y-axis synchronous wheel seat 7-2-3 and are each attached to
It is described same equipped with Y-axis decelerating motor 7-2-2-1 on the decelerating motor mounting plate 7-2-2 on the X-axis connecting plate 7-1-1-2
Wheel seat 7-2-3 is walked under the driving of the Y-axis decelerating motor 7-2-2-1, drives connected synchronous belt 7-2-4 along Y-axis
Sliding guide rail 7-2-1 movements, the Y-axis slider connecting plate 7-2-5 being connect with the Y-axis synchronous belt 7-2-4 drive Z axis moving lifting group
Part 7-2-6 is up and down, the track base 7-2-6-1 on the Z axis moving lifting component 7-2-6 and Y-axis slider connecting plate 7-2-5
The one side of connection, track base 7-2-6-1 fixes Z axis lifting cylinder 7-2-6-2, and another side fixes sliding guide rail 7-2-6-3, track base
It is top air cylinder board 7-2-6-4 above 7-2-6-1, vertical slipper seat 7-2- is fixed on the sliding block of the sliding guide rail 7-2-6-3
6-5, connected is Y-axis suction plate 7-2-6-6 and its reinforcing plate, and it is useless that folder is fixed on the Y-axis suction plate 7-2-6-6
Expect that above cylinder 7-2-6-7 and vacuum cup 7-2-6-8, the Y-axis slider connecting plate 7-2-5 be Y-axis guide rod upper junction plate 7-
2-7, the Y-axis guide rod upper junction plate 7-2-7 is driven by moving cylinder 7-2-7-1, drives Y-axis guide rod 7-2-7-2 or more living
It is dynamic, it is connected with Y-axis guide rod lower connecting plate 7-2-8 below the Y-axis guide rod 7-2-7-2, the Y-axis guide rod lower connecting plate 7-2-
Y-axis material folding cylinder 7-2-8-1 is fixed on 8, driving Y-axis jaw plate 7-2-8-2 is moved left and right, the Y-axis jaw plate 7-2-8-2
On be also equipped with Y-axis material folding and decline on component 7-2-8-3 and Y-axis suction nozzle adjusting block 7-2-8-4, the X-axis connecting plate 7-1-1-2
It is also equipped with the one end Y-axis dee fixed plate 7-2-9, Y-axis dee 7-2-10 and is fixed on the Y-axis dee fixed plate 7-2-
On 9, the other end is fixed in the fixed plate on the decelerating motor mounting plate 7-2-2.
Referring to Fig.1 2, the liftout platform component 8 is by bottom plate 8-1, trapezoidal riser 8-2, liftout platform 8-3, guide post 8-
4, servo motor 8-5 and screw rod 8-6 are formed, fixed on the bottom plate 8-1 to have flange linear bearing 8-1-1, servo motor
Fixed plate 8-1-2 and material conveying platform travel switch seat 8-1-3, the servo motor 8-5 are fixed on the servo motor fixed plate
On 8-1-2, the screw rod 8-6 is driven to rotate, and the liftout platform 8-3 is driven to be moved up and down along the guide post 8-4, it is described
On liftout platform 8-3 limited block 8-3-1 is placed equipped with product packing box.
Referring to Fig.1 3, the assembly line 9 includes assembly line rack 9-1, control cabinet 9-2, belt 9-3, baffle 9-4 and induction
Optical fiber components 9-5, in 1 side of rack-protective cover, the control cabinet 9-2 is mounted on assembly line for the assembly line rack 9-1 settings
The one end rack 9-1 both sides, the upper surfaces assembly line rack 9-1 are provided with the stream between two groups of belts 9-3, two groups of belt 9-3
On the waterline rack 9-1 and both ends assembly line rack 9-1 are also equipped with baffle 9-4, and belt 9-3 described in two groups is respectively feeding
Assembly line and blanking assembly line, side both ends of the assembly line rack 9-1 far from control cabinet 9-2 are mounted on induction optical fiber portion
Part 9-5.
Operation principle:The equipment is used cooperatively with guide-lighting board injection machine, by manipulator of injection machine by injection formed
Light guide plate is positioned on the vacuum cup 3-2-2-1 of preceding road reclaimer robot 3 of the machine, the vacuum of the preceding road reclaimer robot 3
Sucker 3-2-2-1 overturns 180 degree after being connected to material, water port of product position is placed on downward on the support material platform 2-3 of support material component 2,
After support material platform 2-3 has sensed material, first it is corrected, then the vacuum cup 4-3-3-1 of mobile manipulator 4 is moved to
Support material platform 2-3 stations, after picking up product, are passed to vacuum tables 5 (6) -1- for cutting component turntable 5 (6) -1-2
On 2-2, when sensing product, cylinder calibration station 5 (6) -5 again corrects product 5 (6) -1-2-2 of vacuum tables, then
Cutter, which declines, to be completed to cut action, and two cut station and carry out cutting action successively;After the completion of cutting, feeding platform 7 is removed in blanking
Vacuum cup 7-2-6-8 product is moved in the empty package box of liftout platform 8-3, after packing box is filled, it is flat that blanking moves to take material
The packing box filled is moved to another vacancy of liftout platform 8-3 by another vacuum cup 7-2-6-8 of platform 7, waits for that journey is arrived in accumulation
Sequence set quantity after, blanking remove feeding platform 7 clamping jaw the packing box for entirely filling product is sent to assembly line 9 flow to it is next
Process;Meanwhile empty packing box is sent to designated position by feeding assembly line, waits for that the packing box of a station is finished, manipulator will
Empty packing box is sent to liftout platform designated position.Entire actuation cycle carries out, complete product cut and packaging process, this is complete
The automatic demand for cutting packaging integrated machine and having disclosure satisfy that batch production, improves production efficiency and product stability, avoids
Product is bad and spillage of material caused by various factors in original technique, use it is extremely convenient, meanwhile, it is also effective
Production cost and management cost are saved.
Specific work process is as follows:
(1) light guide plate of injection formed is positioned over the vacuum of the preceding road reclaimer robot 3 of this guillotine by manipulator of injection machine
On sucker 3-2-2-1, manipulator senses that product overturns 180 degree afterwards in place, and product is rotated on to the support material platform of support material component 2
2-3;
(2) after support material platform 2-3 has sensed material, calibration station is corrected product, the vacuum cup of mobile manipulator 4
4-3-3-1 is moved to support material platform 2-3 stations, picks up product, is passed to the vacuum work for cutting component turntable 5 (6) -1-2
Make on platform 5 (6) -1-2-2;
(3) it cuts when having sensed material on vacuum tables 5 (6) -1-2-2 of component turntable 5 (6) -1-2, first to one
The product on side carries out position correction, and the first cutter decline for cutting component 5 is cut, then carries out position to the product of another side
Correction, the second cutter decline for cutting component 6 are cut;
(4) after the completion of cutting action, cutter is kept in the center, and blanking removes the vacuum cup 7-2-6-8 of feeding platform 7 by product
It moves in the empty package box of liftout platform 8-3;
(5) action repeats more than, until after empty package box is all filled, blanking is removed the clamping jaw of feeding platform 7 and will be filled
Box moves to the another side of liftout platform 8-3, and the liftout platform 8-3 of original position rises, until all box dresses of the position
After completely removing, the box that mechanical rear clip-claw dress entirely fills product moves to blanking assembly line, then empty packing box is entirely moved to
The position that product is placed;
(6) everything repeats, that is, completes the process that product cuts and packs.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (9)
1. one kind automatically cutting packaging integrated machine, including rack-protective cover, which is characterized in that the rack-protective cover upper table
Face side is provided with mobile manipulator, and preceding road reclaimer robot, institute are also equipped on rack-protective cover of mobile manipulator side
Support material component, the rack-protective cover upper surface middle part are also equipped on rack-protective cover of the roads Shu Qian reclaimer robot side
Side is additionally provided with first and cuts component and second cut component, and first cut component and second cut component be located at it is same
On one horizontal line, described first cuts and is also equipped with blanking on rack-protective cover of component side and removes feeding platform, and blanking is removed
Be also equipped with liftout platform on rack-protective cover of feeding platform side, the rack-protective cover far from mobile manipulator one
Side is additionally provided with assembly line, and the height of assembly line is less than rack-protective cover.
2. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that the rack-protective cover
Including fuselage, workbench, control panel, protective cover and FFU cleaning equipments, there are master switch, exhaust fan and foot on the fuselage
It takes turns, emergency stop switch, reset switch, man-machine interface, temperature controller and pressure sensor, the FFU is installed on the control panel
Cleaning equipment is mounted at the top of the shield.
3. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that the support expects that component includes
Support material platform floor, support material platform support plate, support material platform, blowing baffle and correcting unit, the support material platform is by support material branch
Fagging supports, and is fixed on the support material platform floor, and the blowing baffle is fixed on above the support material platform, the correction
The support base bottom plate of component is fixed on the support material platform floor, is fixed successively above the support base bottom plate of the correcting unit
Have support base, correction cylinder, adjust fixed block and ejection block.
4. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that the preceding road feeding machinery
Hand includes robot gantry, manipulator rotating arm and manipulator Power Component, and the robot gantry is fixed on the rack
On workbench, linear guides fixed plate is fixed on manipulator and fixes on bottom plate, connect with linear guides fixation reinforcing plate, linearly leads
Rail is fixed on that the linear guides fixed plate upper edge sliding rail moves up and down, sliding block cylinder fixed seat is fixed on the linear guides
On sliding block, the manipulator rotating arm is fixed in sliding block cylinder fixed seat, drives the rotating mechanical arm to revolve by rotary cylinder
Turn, vacuum cup is installed on the rotating mechanical arm, the manipulator Power Component is driven by decelerating motor, drives shaft joint
It is rotated with lead screw, the lead screw is fixed in lead screw fixed seat.
5. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that the mechanically moving handbag
Containing laterally sliding guide assembly, longitudinal Pneumatic assembly and material moving machine tool hand, the laterally sliding guide assembly is fixed on the rack
On workbench, sliding guide rail is fixed in sliding guide rail fixed plate, is moved by the synchronous belt on decelerating motor driving, drive synchronous wheel seat
Dynamic, what is be connected with sliding guide rail is take-up housing, and the top gas cylinder on the longitudinal direction Pneumatic assembly is up and down, and drive is fixed on track base
On cunning guide rail it is up and down, meanwhile, the take-up housing being connected with sliding guide rail, which drives, to be pushed up air cylinder board and moves up and down, with the top gas cylinder
Sucker support plate, cushion block and the movement simultaneously of discharging vacuum fagging, material moving machine tool hand reinforcing plate of the connected material moving machine tool of plate on hand, institute
It states on discharging vacuum fagging equipped with the vacuum cup for pipetting material.
6. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that described first cuts component
It is identical that modular construction is cut with second, and the component that cuts includes pedestal, holder, motor mounting assembly, cutting knife mounting assembly
And cylinder calibration station, the pedestal are fixed on the rack workbench, the pedestal includes to cut base board and turntable,
The turntable supports vacuum tables by support plate, and the holder includes to cut sliding rail mounting plate, cut reinforcing plate and therewith
What is be connected cuts screw rodb base fixed plate and screw rodb base fixation reinforcing plate, and the motor mounting assembly is fixed comprising decelerating motor
Part, decelerating motor, screw component and screw mandrel support seat, the decelerating motor fixing piece are connect with the screw rodb base fixed plate, institute
It states decelerating motor to be fixed on the decelerating motor fixing piece, drives screw component rotary motion, the screw component other end
It is fixed in screw mandrel support seat, is sequentially installed in the cutting knife mounting assembly and cuts tool apron mounting plate, thermal insulation board, cutter peace
Fill fixing piece and cutter, fixed pressure water mouth component, described cut are further fixed on tool apron mounting plate on the thermal insulation board
Binder component and electrostatic peace stick mounting assembly are cut, the cylinder calibration station is fixed on described cut and carries out school to product on bottom plate
Just.
7. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that it is flat that the blanking moves to take material
Platform removes material moving parts comprising X-axis and Y-axis removes material moving parts, and it is same comprising X-axis cunning guide rail, X-axis that the X-axis removes material moving parts
Wheel seat and X-axis rolling bearing units plate are walked, and X-axis slides the machine that guide rail, X-axis synchronous wheel seat and X-axis rolling bearing units plate are all fixed on rack
With, what is connect with X-axis cunning guide rail slide block is X-axis slide block gasket, and what is connect with the X-axis slide block gasket is X-axis connection
Plate, X-axis rolling bearing units and decelerating motor mounting plate are fixed on the X-axis rolling bearing units plate, and decelerating motor is fixed on described subtract
On speed motor mounting plate, connected X-axis drive link and synchronous belt is driven to rotate the shifting material action for completing X-direction;It is described
The Y-axis of feeding platform is removed in blanking, and to remove material moving parts include that Y-axis slides guide rail, decelerating motor mounting plate and Y-axis synchronous wheel seat, Y-axis
Sliding guide rail, decelerating motor mounting plate and Y-axis synchronous wheel seat are each attached on the X-axis connecting plate, the decelerating motor mounting plate
Upper that Y-axis decelerating motor is housed, the synchronous wheel seat drives connected synchronization under the driving of the Y-axis decelerating motor
Band is slided guide rail along Y-axis and is moved, and the Y-axis slider connecting plate of band connection synchronous with the Y-axis drives Z axis moving lifting component living up and down
Dynamic, the track base on the Z axis moving lifting component is connect with Y-axis slider connecting plate, and the one side of track base fixes Z axis lifting air
Cylinder, another side fix sliding guide rail, are top air cylinder board above track base, vertical slipper is fixed on the sliding block of the sliding guide rail
Seat, connected is Y-axis suction plate and its reinforcing plate, and folder waste material cylinder is fixed on the Y-axis suction plate and vacuum is inhaled
Disk, the Y-axis slider connecting plate top is Y-axis guide rod upper junction plate, and the Y-axis guide rod upper junction plate is driven by moving cylinder
It is dynamic, it drives Y-axis guide rod up and down, is connected with Y-axis guide rod lower connecting plate below the Y-axis guide rod, connects under the Y-axis guide rod
Y-axis material folding cylinder is fixed on fishplate bar, driving Y-axis jaw plate moves left and right, and Y-axis material folding is also equipped on the Y-axis jaw plate
Decline component and Y-axis suction nozzle adjusting block, Y-axis dee fixed plate, Y-axis dee one end are also equipped on the X-axis connecting plate
It is fixed in the Y-axis dee fixed plate, the other end is fixed in the fixed plate on the decelerating motor mounting plate.
8. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that the liftout platform component
It is made of bottom plate, trapezoidal riser, liftout platform, guide post, servo motor and screw rod, it is fixed on the bottom plate to have flange straight
Spool is held, servo motor fixed plate and material conveying platform travel switch seat, the servo motor are fixed on the servo motor and fix
On plate, drives the screw rod to rotate, and the liftout platform is driven to be moved up and down along the guide post, filled on the liftout platform
There is product packing box to place limited block.
9. one kind according to claim 1 automatically cuts packaging integrated machine, which is characterized in that the assembly line includes stream
Waterline rack, control cabinet, belt, baffle and induction optical fiber components, the pipelined machine frame are arranged in rack-protective cover side,
The control cabinet is mounted on assembly line rack one end both sides, and assembly line rack upper surface is provided with two groups of belts, two groups of skins
In assembly line rack between band and assembly line rack both ends are also equipped with baffle, and belt described in two groups is respectively upper stream
Waterline and blanking assembly line, side both ends of the assembly line rack far from control cabinet are mounted on induction optical fiber components.
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CN109466190A (en) * | 2018-12-20 | 2019-03-15 | 东莞市沃德精密机械有限公司 | Automatic accreditation machine |
CN109623612A (en) * | 2018-12-29 | 2019-04-16 | 瑞盛环境股份有限公司 | Magnetic-coagulation High-rate sedimentation purification device and its treatment process |
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CN109719800A (en) * | 2019-02-26 | 2019-05-07 | 创美工艺(常熟)有限公司 | Floor is punched the automatic for panel assembly of cutting machine |
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