CN108394599B - Full-automatic cutting and packaging integrated machine - Google Patents
Full-automatic cutting and packaging integrated machine Download PDFInfo
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- CN108394599B CN108394599B CN201810403345.XA CN201810403345A CN108394599B CN 108394599 B CN108394599 B CN 108394599B CN 201810403345 A CN201810403345 A CN 201810403345A CN 108394599 B CN108394599 B CN 108394599B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 108
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 30
- 238000012937 correction Methods 0.000 claims description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 4
- 239000013307 optical fiber Substances 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000306 component Substances 0.000 description 35
- 238000010586 diagram Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 241000252254 Catostomidae Species 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the technical field of cutting and packaging of light guide plates of LED backlight sources, in particular to a full-automatic cutting and packaging integrated machine, wherein a mobile manipulator is arranged on one side of the upper surface of a rack-protective cover, a front material taking manipulator is further arranged on the rack-protective cover on one side of the mobile manipulator, a material supporting part is further arranged on the rack-protective cover on one side of the front material taking manipulator, a first cutting part and a second cutting part are further arranged on one side of the middle of the upper surface of the rack-protective cover, the first cutting part and the second cutting part are positioned on the same horizontal line, a blanking carrying platform is further arranged on the rack-protective cover on one side of the first cutting part, a material ejection platform part is further arranged on the rack-protective cover on one side of the blanking carrying platform, and a production line is further arranged on one side of the rack-protective cover far away from the mobile manipulator. The invention can meet the requirement of mass production and improve the production efficiency and the product stability.
Description
Technical Field
The invention relates to the technical field of cutting and packaging of LED backlight light guide plates, in particular to a full-automatic cutting and packaging integrated machine.
Background
The LED backlight light guide plate is a core component of all backlight products because the light guiding capability of the light guide plate determines the performance of the backlight products. In the prior art, the light guide plate is cut from injection molding by using a common table type manual punching machine, the quality of the light guide plate is unstable due to various factors, a great deal of effort is required for detection by staff, the quality is difficult to control, human errors are unavoidable, and the material loss is more. Meanwhile, in the aspect of packaging, under the condition of increasing the yield, only a large amount of manpower can be used for meeting the packaging requirements. In order to adapt to the increase of the yield of a company, reduce the labor cost and the material loss, the adoption of high-precision automation equipment to replace the original production process is the best method for solving the problems, and meanwhile, the adoption of the automation equipment can not only improve the production efficiency, but also ensure the production stability and the quality qualification rate. Therefore, we propose a full-automatic cutting and packaging integrated machine.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a full-automatic cutting and packaging integrated machine.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a full-automatic cutting packaging all-in-one, includes frame-protection casing, frame-protection casing upper surface one side is provided with the removal manipulator, still installs the front path material picking manipulator on the frame-protection casing of removal manipulator one side, still install on the frame-protection casing of front path material picking manipulator one side and prop the material part, frame-protection casing upper surface middle part one side still is provided with first cutting part and second cutting part, and first cutting part and second cutting part are located same horizon, still install the unloading on the frame-protection casing of first cutting part one side and remove the material platform, and still install the liftout platform part on the frame-protection casing of unloading material platform one side, frame-protection casing keep away from the one side of removal manipulator still is provided with the assembly line, and the height of assembly line is less than frame-protection casing.
Preferably, the frame-protective cover comprises a machine body, a workbench, a control panel, a protective cover and FFU purifying equipment, wherein a main switch, an exhaust fan and casters are arranged on the machine body, a sudden stop switch, a reset switch, a human-computer interface, a temperature controller and a pressure sensor are arranged on the control panel, and the FFU purifying equipment is arranged at the top of the protective cover.
Preferably, the material supporting component comprises a material supporting platform bottom plate, a material supporting platform supporting plate, a material supporting platform, a material discharging baffle and a correction component, wherein the material supporting platform is supported by the material supporting plate and fixed on the material supporting platform bottom plate, the material discharging baffle is fixed on the material supporting platform top, a supporting seat bottom plate of the correction component is fixed on the material supporting platform bottom plate, and a supporting seat, a correction cylinder, an adjusting fixing block and a material ejecting block are sequentially fixed on the supporting seat bottom plate of the correction component.
Preferably, the front-path material taking manipulator comprises a manipulator frame, a manipulator rotating arm and a manipulator manual force component, the manipulator frame is fixed on the workbench, a linear guide fixing plate is fixed on a manipulator fixing bottom plate and is connected with a linear guide fixing reinforcing plate, a linear guide is fixed on the linear guide fixing plate and moves up and down along a sliding rail, a sliding block air cylinder fixing seat is fixed on a sliding block of the linear guide, the manipulator rotating arm is fixed on the sliding block air cylinder fixing seat, a rotating air cylinder drives the rotating manipulator to rotate, a vacuum chuck is mounted on the rotating manipulator, and the manipulator power component is driven by a speed reducing motor and drives a coupler to rotate with a screw rod, and the screw rod is fixed on the screw rod fixing seat.
Preferably, the moving manipulator comprises a transverse sliding guide rail assembly, a longitudinal pneumatic assembly and a material moving manipulator, wherein the transverse sliding guide rail assembly is fixed on the workbench, a sliding guide rail is fixed on a sliding guide rail fixing plate and is driven by a gear motor to drive a synchronous belt on a synchronous wheel seat to move, a sliding block seat is connected with the sliding guide rail, a top cylinder on the longitudinal pneumatic assembly moves up and down to drive the sliding guide rail fixed on the guide rail seat to move up and down, meanwhile, the sliding block seat connected with the sliding guide rail drives a top cylinder plate to move up and down, and a sucker support plate, a cushion block, a discharging vacuum support plate and a material moving manipulator reinforcing plate on the material moving manipulator connected with the top cylinder plate move simultaneously.
Preferably, the first cutting part and the second cutting part have the same structure, the cutting part comprises a base, a support, a motor installation component, a cutting knife installation component and a cylinder correction station, the base is fixed on the workbench, the base comprises a cutting knife base plate and a rotary table, the rotary table is supported by a supporting plate to support a vacuum workbench, the support comprises a cutting slide rail installation plate, a cutting reinforcing plate and a cutting knife rod base fixing plate and a screw rod base fixing reinforcing plate which are connected with the cutting slide rail installation plate, the motor installation component comprises a speed reducing motor fixing piece, a speed reducing motor, a screw rod component and a screw rod supporting seat, the speed reducing motor is fixed on the speed reducing motor fixing piece and drives the screw rod component to rotate, the other end of the screw rod component is fixed on the screw rod supporting seat, the cutting knife installation component is sequentially provided with a cutting knife base mounting plate, a heat insulating plate, a cutting knife installation fixing piece and a cutter, a pressing rod component is fixed on the heat insulating plate, and the cutting knife base fixing plate is further fixed with a cutting pressing component and an electrostatic rod fixing seat fixing base plate, and the speed reducing motor is fixed on the heat insulating plate, and the speed reducing motor fixing base plate is fixed on the screw rod base fixing seat, and the speed reducing motor fixing base plate is corrected.
Preferably, the blanking and material carrying platform comprises an X-axis material carrying moving part and a Y-axis material carrying moving part, wherein the X-axis material carrying moving part comprises an X-axis sliding guide rail, an X-axis synchronous wheel seat and an X-axis bearing plate with a seat, the X-axis sliding guide rail, the X-axis synchronous wheel seat and the X-axis bearing plate with a seat are all fixed on a machine body of the machine frame, an X-axis sliding block gasket is connected with the X-axis sliding guide rail sliding block, an X-axis connecting plate is connected with the X-axis sliding block gasket, an X-axis bearing with a seat and a reducing motor mounting plate are fixed on the X-axis bearing plate, and a reducing motor is fixed on the reducing motor mounting plate to drive an X-axis transmission rod and a synchronous belt connected with the reducing motor to rotate so as to complete the material moving action in the X-axis direction; the Y-axis material moving and taking device of the blanking and material moving platform comprises a Y-axis sliding guide rail, a gear motor mounting plate and a Y-axis synchronous wheel seat, wherein the Y-axis sliding guide rail, the gear motor mounting plate and the Y-axis synchronous wheel seat are all fixed on an X-axis connecting plate, a Y-axis gear motor is arranged on the gear motor mounting plate, the synchronous wheel seat is driven by the Y-axis gear motor to drive a synchronous belt connected with the gear motor to move along the Y-axis sliding guide rail, a Y-axis sliding block connecting plate connected with the Y-axis synchronous belt drives a Z-axis movable lifting assembly to move up and down, a guide rail seat on the Z-axis movable lifting assembly is connected with a Y-axis sliding block connecting plate, one side of the guide rail seat is fixed with a Z-axis lifting cylinder, the other side of the guide rail seat is fixed with a top cylinder plate, a vertical sliding block seat is fixed on the sliding guide rail seat, a Y-axis material sucking plate and a reinforcing plate thereof are connected with the slide block, a waste clamping cylinder and a vacuum chuck are fixed on the Y-axis sliding plate, a Y-axis connecting plate is arranged on the Y-axis sliding guide plate, a Y-axis guide rod upper connecting plate is connected with a Y-axis sliding guide rod upper connecting plate by a movable guide rod, a Y-axis lower guide rod is also fixed with a Y-axis sliding guide rod lower guide rod and a Y-axis clamping plate, and a Y-axis sliding guide rod is fixed on the Y-axis connecting plate, and a Y-axis lifting seat is fixed with a Y-axis lifting seat, and a Y-axis lifting rod.
Preferably, the liftout platform part comprises bottom plate, trapezoidal riser, liftout platform, guide post, servo motor and screw rod, fixed flange linear bearing, servo motor fixed plate and the pay-off platform travel switch seat that has on the bottom plate, servo motor fixes on the servo motor fixed plate, the drive the screw rod rotates, and drives the liftout platform is followed the guide post reciprocates, be equipped with the product packing carton on the liftout platform and place the stopper.
Preferably, the assembly line contains assembly line frame, control box, belt, baffle and response optic fibre part, the assembly line frame sets up in frame-protection casing one side, the control box is installed in assembly line frame one end both sides, assembly line frame upper surface is provided with two sets of belts, and the baffle is all still installed to in the assembly line frame between two sets of belts and assembly line frame both ends, two sets of the belt is material loading assembly line and unloading assembly line respectively, response optic fibre part is all installed at one side both ends that the control box was kept away from to the assembly line frame.
The full-automatic cutting and packaging integrated machine provided by the invention has the beneficial effects that: the full-automatic cutting and packaging integrated machine can meet the requirement of batch production, improves the production efficiency and the product stability, avoids bad products and material loss caused by various factors in the original process, is extremely convenient to use, and simultaneously effectively saves the production cost and the management cost.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 2 is a schematic diagram of a frame-shroud structure of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 3 is a schematic diagram of a supporting platform of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 4 is a schematic front view of a front-path material taking manipulator of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 5 is a schematic side view structure of a front-path material taking manipulator of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 6 is a schematic diagram of a front view of a mobile manipulator of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 7 is a schematic side view of a mobile manipulator of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 8 is a schematic front view of a cutting component of the full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 9 is a schematic side view of a cutting component of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 10 is a schematic structural diagram of a blanking, conveying and material-X-axis conveying moving component of the full-automatic cutting and packaging integrated machine.
Fig. 11 is a schematic structural diagram of a blanking, carrying and taking-Y-axis carrying moving component of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 12 is a schematic diagram of a material ejection platform of a full-automatic cutting and packaging integrated machine according to the present invention.
Fig. 13 is a schematic flow line structure diagram of a full-automatic cutting and packaging integrated machine according to the present invention.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-13, a full-automatic cutting and packaging integrated machine comprises a frame-protection cover 1, a mobile manipulator 4 is arranged on one side of the upper surface of the frame-protection cover 1, a front material taking manipulator 3 is further installed on the frame-protection cover 1 on one side of the mobile manipulator 4, a material supporting component 2 is further installed on the frame-protection cover 1 on one side of the front material taking manipulator 3, a first cutting component 5 and a second cutting component 6 are further arranged on one side of the middle of the upper surface of the frame-protection cover 1, the first cutting component 5 and the second cutting component 6 are located on the same horizontal line, a blanking material carrying platform 7 is further installed on the frame-protection cover 1 on one side of the first cutting component 5, a material ejecting platform component 8 is further installed on the frame-protection cover 1 on one side of the blanking material carrying platform 7, a production line 9 is further arranged on one side of the frame-protection cover 1 far away from the mobile manipulator 4, and the height of the production line 9 is lower than that of the frame-protection cover 1.
Referring to fig. 2, the rack-guard 1 comprises a main body 1-1, a workbench 1-2, a control panel 1-3, a guard 1-4 and an FFU purifying device 1-5, wherein the main body 1-1 is provided with a main switch 1-1-1, an exhaust fan 1-1-2 and a caster 1-1-3, the control panel 1-3 is provided with a sudden stop switch 1-3-1, a reset switch 1-3-2, a man-machine interface 1-3-3, a temperature controller 1-3-4 and a pressure sensor 1-3-5, and the FFU purifying device 1-5 is arranged at the top of the guard 1-4.
Referring to fig. 3, the supporting component 2 comprises a supporting platform bottom plate 2-1, a supporting platform supporting plate 2-2, a supporting platform 2-3, a discharging baffle plate 2-4 and a correcting component 2-5, wherein the supporting platform 2-3 is supported by the supporting platform bottom plate 2-2 and fixed on the supporting platform bottom plate 2-1, the discharging baffle plate is fixed on the supporting platform top, a supporting seat bottom plate 2-5-1 of the correcting component 2-5 is fixed on the supporting platform bottom plate 2-1, and a supporting seat 2-5-2, a correcting cylinder 2-5-3, an adjusting fixing block 2-5-4 and a jacking block 2-5-5 are sequentially fixed on the supporting seat bottom plate 2-5-1 of the correcting component 2-5.
Referring to fig. 4-5, the front-path material taking manipulator 3 includes a manipulator frame 3-1, a manipulator rotating arm 3-2 and a manipulator power assembly 3-3, the manipulator frame 3-1 is fixed on the workbench 1-2, a linear guide fixing plate 3-1-2 is fixed on a manipulator fixing base plate 3-1-1 and is connected with a linear guide fixing reinforcing plate 3-1-3, a linear guide 3-1-4 is fixed on the linear guide fixing plate 3-1-2 and moves up and down along a sliding rail, a slider cylinder fixing seat 3-1-5 is fixed on a slider of the linear guide 3-1-4, the manipulator rotating arm 3-2 is fixed on a slider cylinder fixing seat 3-1-5, a rotating cylinder 3-2-1 drives a rotating manipulator 3-2-2 to rotate, a vacuum chuck 3-2-1 is mounted on the rotating manipulator 3-2-2, the manipulator power assembly 3-3 is driven by a speed reducing motor 3-3-1, a driving shaft coupler 3-2 and a screw 3-3-3 are fixed on the screw rod 3-3-3.
Referring to fig. 6-7, the moving manipulator 4 comprises a transverse sliding rail assembly 4-1, a longitudinal pneumatic assembly 4-2 and a material moving manipulator 4-3, wherein the transverse sliding rail assembly 4-1 is fixed on the workbench 1-2, the sliding rail 4-1-2 is fixed on a sliding rail fixing plate 4-1-1, a synchronous belt 4-1-5-1 on a synchronous wheel seat 4-1-5 is driven by a speed reducing motor 4-1-4 to move, a sliding block seat 4-1-3 is connected with the sliding rail 4-1-2, a top cylinder 4-2-1 on the longitudinal pneumatic assembly 4-2 moves up and down, a sliding block seat 4-2-4 connected with the sliding rail 4-2-3 drives a top cylinder plate 4-2-5 to move up and down, a sucking disc 4-3-3 on the material moving manipulator 4-3 connected with the top cylinder plate 4-2-5 is provided with a sucking disc 4-3 supporting plate 4-3, and a vacuum sucking disc 4-3 is arranged on the vacuum sucking disc 3-3, and the vacuum sucking disc 4-3 is simultaneously.
Referring to fig. 8-9, the first and second cutting members 5 and 6 are identical in structure, the cutting member 5 (6) includes a base 5 (6) -1, a bracket 5 (6) -2, a motor mounting assembly 5 (6) -3, a cutting knife mounting assembly 5 (6) -4, and a cylinder correction station 5 (6) -5, the base 5 (6) -1 is fixed to the table 1-2, the base 5 (6) -1 includes a cutting base plate 5 (6) -1-1 and a rotary table 5 (6) -1-2, the rotary table 5 (6) -1-2 supports the vacuum table 5 (6) -1-2-2 by a support plate 5 (6) -1-2-1, the bracket 5 (6) -2 includes a cutting mounting plate 5 (6) -2-1, a cutting reinforcing plate 5 (6) -2-2, and a cutting wire holder fixing plate 5 (6) -2-4 connected thereto, the motor mounting assembly 5 (6) -1-2 includes a reduction gear assembly 5 (6) -3, a screw holder fixing plate 5 (6) -2-4, and a reduction gear assembly 5 (6) -3-3, a screw holder fixing assembly 5 (6) -2-4, the automatic correction device is characterized in that the gear motor fixing piece 5 (6) -3-1 is connected with the screw rod seat fixing plate 5 (6) -2-3, the gear motor 5 (6) -3-2 is fixed on the gear motor fixing piece 5 (6) -3-1 and drives the screw rod assembly 5 (6) -3-3 to rotate, the other end of the screw rod assembly 5 (6) -3-3 is fixed on the screw rod supporting seat 5 (6) -3-4, the cutting knife seat mounting plate 5 (6) -4-1, the heat insulation plate 5 (6) -4-2, the cutter mounting fixing piece 5 (6) -4-3 and the cutter 5 (6) -4-4 are sequentially installed on the cutting knife mounting plate 5 (6) -4-4), the cutting press assembly 5 (6) -4-6 and the electrostatic mounting rod mounting assembly 5 (6) -4-7 are further fixed on the cutting knife seat mounting plate 5 (6) -4-1, and the correction station 5 (6) -5 is fixed on the base plate (6) -1 for correcting a product.
Referring to fig. 10-11, the blanking and material carrying platform 7 comprises an X-axis material carrying moving part 7-1 and a Y-axis material carrying moving part 7-2, the X-axis material carrying moving part 7-1 comprises an X-axis sliding guide rail 7-1-1, an X-axis synchronous wheel seat 7-1-2 and an X-axis seat bearing plate 7-1-4, the X-axis sliding guide rail 7-1-1, the X-axis synchronous wheel seat 7-1-2 and the X-axis seat bearing plate 7-1-4 are all fixed on the machine body 1-1 of the frame 1, an X-axis sliding guide rail sliding block 7-1-1 is connected with an X-axis sliding block gasket 7-1-1, an X-axis connecting plate 7-1-1-2 is connected with the X-axis sliding block gasket 7-1-1, an X-axis seat bearing 7-1-4 and a gear motor mounting plate 7-1-4 are fixed on the X-axis seat bearing plate 7-1-4, and the gear motor 7-1-4-4 is fixed on the gear motor 7-1-4 and the gear motor 7-4 is connected with the gear shaft mounting plate and the gear shaft 3 to complete the rotation of the transmission rod in the direction of the X-axis 1-1-3; the Y-axis material moving part 7-2 of the material discharging and taking platform 7 comprises a Y-axis sliding guide rail 7-2-1, a gear motor mounting plate 7-2-2 and a Y-axis synchronous wheel seat 7-2-3, wherein the gear motor mounting plate 7-2-2 and the Y-axis synchronous wheel seat 7-2-3 are fixed on the X-axis connecting plate 7-1-2, the gear motor mounting plate 7-2-2 is provided with a Y-axis gear motor 7-2-2-1, the synchronous wheel seat 7-2-3 is driven by the Y-axis gear motor 7-2-2-1 to drive a synchronous belt 7-2-4 connected with the synchronous belt 7-2-1 to move along the Y-axis sliding guide rail 7-2-1, a Y-axis sliding block connecting plate 7-2-5 connected with the Y-axis synchronous belt 7-2-4 drives a Z-axis moving lifting assembly 7-2-6 to move up and down, a guide rail seat 7-2-6-1 on the Z-axis moving lifting assembly 7-2-6 is connected with a Y-axis sliding block 7-2-2-2-6, a guide rail seat 7-6 is fixed on the other side of the Y-axis sliding guide rail seat 7-2-6-1, the other side of the Y-axis sliding guide rail seat 7-2-2-3 is fixed on the cylinder seat 7-6 side of the Y-axis sliding guide rail seat 7-2-2-1, the slide block of the slide guide rail 7-2-6-3 is fixedly provided with a vertical slide block seat 7-2-6-5, a Y-axis material sucking plate 7-2-6-6 and a reinforcing plate thereof are connected with the slide block seat, a waste clamping cylinder 7-2-6-7 and a vacuum chuck 7-2-6-8 are fixedly arranged on the Y-axis material sucking plate 7-2-6-6, a Y-axis guide rod upper connecting plate 7-2-7 is arranged above the Y-axis slide block connecting plate 7-2-5, the Y-axis guide rod upper connecting plate 7-2-7 is driven by a movable cylinder 7-2-7-1 to drive the Y-axis guide rod 7-2-7-2 to move up and down, the lower part of the Y-axis guide rod 7-2-7-2 is connected with a Y-axis guide rod lower connecting plate 7-2-8, a Y-axis clamping cylinder 7-2-8-1 is fixed on the Y-axis guide rod lower connecting plate 7-2-8 to drive a Y-axis clamping claw plate 7-2-8-2 to move left and right, a Y-axis clamping descending component 7-2-8-3 and a Y-axis suction nozzle adjusting block 7-2-8-4 are also arranged on the Y-axis clamping claw plate 7-2-8-2, a Y-axis drag chain groove fixing plate 7-2-9 is also arranged on the X-axis connecting plate 7-1-1-2, one end of a Y-axis drag chain groove 7-2-10 is fixed on the Y-axis drag chain groove fixing plate 7-2-9, the other end is fixed on a fixed plate on the gear motor mounting plate 7-2-2.
Referring to fig. 12, the ejection platform part 8 is composed of a bottom plate 8-1, a trapezoid riser 8-2, an ejection platform 8-3, a guide post 8-4, a servo motor 8-5 and a screw rod 8-6, a flange linear bearing 8-1, a servo motor fixing plate 8-1-2 and a feeding platform travel switch seat 8-1-3 are fixed on the bottom plate 8-1, the servo motor 8-5 is fixed on the servo motor fixing plate 8-1-2, the screw rod 8-6 is driven to rotate, the ejection platform 8-3 is driven to move up and down along the guide post 8-4, and a product packaging box placement limiting block 8-3-1 is mounted on the ejection platform 8-3.
Referring to fig. 13, the assembly line 9 includes an assembly line frame 9-1, a control box 9-2, belts 9-3, a baffle 9-4 and an induction optical fiber component 9-5, the assembly line frame 9-1 is arranged on one side of the frame-protecting cover 1, the control box 9-2 is installed on two sides of one end of the assembly line frame 9-1, two groups of belts 9-3 are arranged on the upper surface of the assembly line frame 9-1, the baffle 9-4 is also installed on the assembly line frame 9-1 between the two groups of belts 9-3 and on two ends of the assembly line frame 9-1, the two groups of belts 9-3 are respectively a feeding assembly line and a discharging assembly line, and the induction optical fiber component 9-5 is installed on two ends of one side of the assembly line frame 9-1 away from the control box 9-2.
Working principle: the device is matched with an injection molding machine for the light guide plate, the injection molded light guide plate is placed on a vacuum chuck 3-2-2-1 of a front material taking manipulator 3 of the injection molding machine through a manipulator of the injection molding machine, the vacuum chuck 3-2-2-1 of the front material taking manipulator 3 turns over 180 degrees after receiving materials, a water gap of a product is placed downwards on a material supporting platform 2-3 of a material supporting component 2, the material supporting platform 2-3 senses the materials, the material supporting platform is firstly corrected, then the vacuum chuck 4-3-3-1 of a mobile manipulator 4 moves to a material supporting platform 2-3 station, after the products are sucked up, the vacuum chuck 4-3-3-1 is sent to a vacuum workbench 5 (6) -1-2-2 of a cutting component rotary table 5 (6) -1-2, when the products are received, a cylinder correction station 5 (6) -5) corrects the products again, then the two cutting stations descend to complete cutting actions in sequence; after cutting, the vacuum suckers 7-2-6-8 of the blanking carrying and taking platform 7 move products into empty packaging boxes of the jacking platform 8-3, after the packaging boxes are full, the other vacuum suckers 7-2-6-8 of the blanking carrying and taking platform 7 move the full packaging boxes to another empty space of the jacking platform 8-3, after the program set quantity is accumulated, the clamping jaws of the blanking carrying and taking platform 7 send the whole packaging boxes full of products to the production line 9 to flow to the next process; simultaneously, the loading assembly line sends empty packing carton to appointed position, and the last station's packing carton is used up, and the manipulator sends empty packing carton to liftout platform appointed position. The whole action is circularly carried out, the cutting and packaging procedures of the product are finished, the full-automatic cutting and packaging integrated machine can meet the requirement of batch production, the production efficiency and the product stability are improved, the defect of the product and the material loss caused by various factors in the original process are avoided, the use is extremely convenient, and meanwhile, the production cost and the management cost are effectively saved.
The specific working process is as follows:
(1) The mechanical arm of the injection molding machine places the injection molded light guide plate on a vacuum chuck 3-2-2-1 of a front material taking mechanical arm 3 of the cutting machine, turns over 180 degrees after the mechanical hand feeling is in place for a product, and rotates the product on a material supporting platform 2-3 of a material supporting part 2;
(2) After the material supporting platform 2-3 senses the material, the correction station corrects the product, the vacuum chuck 4-3-3-1 of the mobile manipulator 4 moves to the station of the material supporting platform 2-3, sucks up the product and sends the product to the vacuum workbench 5 (6) -1-2-2 of the cutting part rotating platform 5 (6) -1-2;
(3) When a material is sensed on the vacuum workbench 5 (6) -1-2-2 of the cutting part rotating table 5 (6) -1-2, firstly, carrying out position correction on a product on one side, descending a cutter of the first cutting part 5 for cutting, then carrying out position correction on a product on the other side, and descending a cutter of the second cutting part 6 for cutting;
(4) After the cutting action is finished, returning the cutter to the original position, and moving the product into an empty packaging box of the ejection platform 8-3 by the vacuum chuck 7-2-6-8 of the blanking and material carrying platform 7;
(5) Repeating the above actions until the empty packaging boxes are full, moving the full boxes to the other side of the material jacking platform 8-3 by the clamping jaw of the unloading and material carrying platform 7, lifting the material jacking platform 8-3 at the original position until all the boxes at the original position are full and removed, moving the whole box filled with products by the mechanical back clamping jaw to the unloading assembly line, and moving the whole empty packaging box to the position where the products are placed;
(6) And repeating all the actions to finish the procedures of product cutting and packaging.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The full-automatic cutting and packaging integrated machine comprises a frame-protective cover, and is characterized in that a movable manipulator is arranged on one side of the upper surface of the frame-protective cover, a front material taking manipulator is further arranged on the frame-protective cover on one side of the movable manipulator, a material supporting part is further arranged on the frame-protective cover on one side of the front material taking manipulator, a first cutting part and a second cutting part are further arranged on one side of the middle of the upper surface of the frame-protective cover, the first cutting part and the second cutting part are positioned on the same horizontal line, a blanking material carrying platform is further arranged on the frame-protective cover on one side of the first cutting part, a material ejection platform part is further arranged on the frame-protective cover on one side of the blanking material carrying platform, a production line is further arranged on one side of the frame-protective cover, and the height of the production line is lower than that of the frame-protective cover, the material supporting part comprises a material supporting platform bottom plate, a material supporting platform supporting plate, a material discharging baffle and a correction part, the material supporting platform is supported by the material supporting support plate, the material supporting platform is fixedly arranged on the material supporting base, and the correction base is fixedly arranged on the material supporting platform and the correction base in turn;
the machine frame-protective cover comprises a machine body, a workbench, a control panel, a protective cover and FFU purifying equipment, wherein a main switch, an exhaust fan and casters are arranged on the machine body, a sudden stop switch, a reset switch, a human-computer interface, a temperature controller and a pressure sensor are arranged on the control panel, and the FFU purifying equipment is arranged at the top of the protective cover.
2. The full-automatic cutting and packaging integrated machine according to claim 1, wherein the front-path material taking manipulator comprises a manipulator frame, a manipulator rotating arm, a rotating manipulator arm and a manipulator power assembly, the manipulator frame is fixed on the workbench, a linear guide fixing plate is fixed on a manipulator fixing base plate and is connected with a linear guide fixing reinforcing plate, a linear guide is fixed on the linear guide fixing plate and moves up and down along a sliding rail, a sliding block cylinder fixing seat is fixed on a sliding block of the linear guide, the manipulator rotating arm is fixed on a sliding block cylinder fixing seat, the rotating manipulator rotating arm is driven by a rotating cylinder to rotate, a vacuum sucker is mounted on the rotating manipulator power assembly, a speed reducing motor is driven to rotate a coupler and a screw rod, and the screw rod is fixed on the screw rod fixing seat.
3. The full-automatic cutting and packaging integrated machine according to claim 1, wherein the moving manipulator comprises a transverse sliding guide rail assembly, a longitudinal pneumatic assembly and a material moving manipulator, the transverse sliding guide rail assembly is fixed on the workbench, a sliding guide rail is fixed on a sliding guide rail fixing plate and is driven by a gear motor to drive a synchronous belt on a synchronous wheel seat to move, a sliding block seat is connected with the sliding guide rail, a top cylinder on the longitudinal pneumatic assembly moves up and down to drive the sliding guide rail fixed on the sliding guide rail seat to move up and down, meanwhile, the sliding block seat connected with the sliding guide rail drives a top cylinder plate to move up and down, a sucking disc support plate, a cushion block, a discharging vacuum support plate and a material moving manipulator reinforcing plate on the material moving manipulator connected with the top cylinder plate move simultaneously, and a vacuum sucking disc for material moving is arranged on the discharging vacuum support plate.
4. The full-automatic cutting and packaging integrated machine according to claim 1, wherein the first cutting component and the second cutting component have the same structure, the cutting component comprises a base, a support, a motor mounting assembly, a cutting knife mounting assembly and a cylinder correction station, the base is fixed on the workbench, the base comprises a cutting base plate and a rotating table, the rotating table is supported by a supporting plate and is a vacuum workbench, the support comprises a cutting slide rail mounting plate, a cutting reinforcing plate and a cutting rod seat fixing plate and a screw rod seat fixing reinforcing plate which are connected with the cutting base plate, the motor mounting assembly comprises a gear motor fixing piece, a gear motor, a screw rod assembly and a screw rod supporting seat, the gear motor fixing piece is connected with the screw rod seat fixing plate, the gear motor is fixed on the gear motor fixing piece and drives the screw rod assembly to rotate, the other end of the screw rod assembly is fixed on the screw rod supporting seat, the cutting base plate, the heat insulating plate, the cutting knife mounting fixing piece and the cutting knife are sequentially installed on the cutter mounting assembly, the pressing water gap assembly is fixed on the heat insulating plate, the cutting base plate is fixedly installed on the cylinder correction station, and the electrostatic correction device is fixed on the cutting base plate.
5. The full-automatic cutting and packaging integrated machine according to claim 1, wherein the blanking and material carrying platform comprises an X-axis material carrying moving part and a Y-axis material carrying moving part, the X-axis material carrying moving part comprises an X-axis sliding guide rail, an X-axis synchronous wheel seat and an X-axis bearing plate with seats, the X-axis sliding guide rail, the X-axis synchronous wheel seat and the X-axis bearing plate with seats are all fixed on a machine body of a machine frame, an X-axis sliding guide rail sliding block is connected with an X-axis sliding block gasket, an X-axis connecting plate is connected with the X-axis sliding block gasket, an X-axis seat bearing and a gear motor mounting plate are fixed on the X-axis bearing plate, and a gear motor is fixed on the gear motor mounting plate to drive an X-axis transmission rod and a synchronous belt connected with the gear motor to rotate to complete material carrying action in the X-axis direction; the Y-axis material moving and taking device of the blanking and material moving platform comprises a Y-axis sliding guide rail, a gear motor mounting plate and a Y-axis synchronous wheel seat, wherein the Y-axis sliding guide rail, the gear motor mounting plate and the Y-axis synchronous wheel seat are all fixed on an X-axis connecting plate, a Y-axis gear motor is arranged on the gear motor mounting plate, the synchronous wheel seat is driven by the Y-axis gear motor to drive a synchronous belt connected with the gear motor to move along the Y-axis sliding guide rail, a Y-axis sliding block connecting plate connected with the Y-axis synchronous belt drives a Z-axis movable lifting assembly to move up and down, a guide rail seat on the Z-axis movable lifting assembly is connected with a Y-axis sliding block connecting plate, one side of the guide rail seat is fixed with a Z-axis lifting cylinder, the other side of the guide rail seat is fixed with a top cylinder plate, a vertical sliding block seat is fixed on the sliding guide rail seat, a Y-axis material sucking plate and a reinforcing plate thereof are connected with the slide block, a waste clamping cylinder and a vacuum chuck are fixed on the Y-axis sliding plate, a Y-axis connecting plate is arranged on the Y-axis sliding guide plate, a Y-axis guide rod upper connecting plate is connected with a Y-axis sliding guide rod upper connecting plate by a movable guide rod, a Y-axis lower guide rod is also fixed with a Y-axis sliding guide rod lower guide rod and a Y-axis clamping plate, and a Y-axis sliding guide rod is fixed on the Y-axis connecting plate, and a Y-axis lifting seat is fixed with a Y-axis lifting seat, and a Y-axis lifting rod.
6. The full-automatic cutting and packaging integrated machine according to claim 1, wherein the material ejection platform part comprises a bottom plate, a trapezoid vertical plate, a material ejection platform, a guide post, a servo motor and a screw rod, a flange linear bearing, a servo motor fixing plate and a feeding platform travel switch seat are fixed on the bottom plate, the servo motor is fixed on the servo motor fixing plate, the screw rod is driven to rotate, the material ejection platform is driven to move up and down along the guide post, and a product packing box placement limiting block is arranged on the material ejection platform.
7. The full-automatic cutting and packaging all-in-one machine according to claim 1, wherein the assembly line comprises an assembly line frame, a control box, belts, baffles and induction optical fiber components, the assembly line frame is arranged on one side of a frame-protective cover, the control box is arranged on two sides of one end of the assembly line frame, two groups of belts are arranged on the upper surface of the assembly line frame, the baffles are further arranged on the assembly line frame between the two groups of belts and on two ends of the assembly line frame, the two groups of belts are respectively a feeding assembly line and a discharging assembly line, and the induction optical fiber components are arranged on two ends of one side of the assembly line frame far away from the control box.
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| CN201810403345.XA CN108394599B (en) | 2018-04-28 | 2018-04-28 | Full-automatic cutting and packaging integrated machine |
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