CN107981449A - 产品性能优异的纯棉双面胶粘合衬的生产方法 - Google Patents

产品性能优异的纯棉双面胶粘合衬的生产方法 Download PDF

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CN107981449A
CN107981449A CN201810006699.0A CN201810006699A CN107981449A CN 107981449 A CN107981449 A CN 107981449A CN 201810006699 A CN201810006699 A CN 201810006699A CN 107981449 A CN107981449 A CN 107981449A
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production method
pure cotton
shrinkproof
lattice
lining
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曹平
李南南
朱红耀
曾燕
黄�俊
黄新华
姜伟
吴亮亮
杨静新
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NANTONG HAIHUI GARMENT ACCESSORIES Co Ltd
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Abstract

本发明公开一种产品性能优异的纯棉双面胶粘合衬的生产方法，生产流程包括翻缝 →前处理→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。粘合衬正反两面都有粘合层，能把同种或不同种的两块面料粘合在一起，获得较硬手感、较高剥离强力和其他性能。粘合衬的经纬向干热尺寸变化率‑1.0%～+0.5%；游离和水解甲醛≤50mg/kg；经纬向水洗尺寸变化率为‑1.5%～+0.5%。本发明生产方法易操作，对环境友好，产品性能优异。

Description

产品性能优异的纯棉双面胶粘合衬的生产方法
本申请是申请号：201610618122.6 申请日：2016-08-01、名称“纯棉双面胶粘合衬的生产方法”的分案申请。
技术领域
本发明涉及一种纯棉双面胶粘合衬及其生产方法。
背景技术
常规粘合衬的一个面有粘合层，能与一块面料粘合在一起。有一些特殊品种服装或有特殊要求服装，要求粘合衬能把同种或不同种的两块面料粘合在一起，获得较硬手感、较高剥离强力和其他性能。为此，在一个面有粘合层的基础上，研发和生产正反两面都有粘合层的纯棉双面胶粘合衬，满足服装行业需求。
发明内容
本发明目的在于提供一种性能优异、制作简便的纯棉双面胶粘合衬及其生产方法。
本发明的技术解决方案是：
一种纯棉双面胶粘合衬，其特征是： 在纯棉基布的正反两面都有粘合层；经纬向干热尺寸变化率-1.0%～+0.5%；游离和水解甲醛≤50mg/kg ；经纬向水洗尺寸变化率为-1.5%～+0.5%。
纯棉衬布的坯布规格为下列三种中的一种：第一种门幅为 48.5 英寸、纱支数为20s×20s、密度为 60×60根/英寸，第二种门幅为 48.5 英寸、纱支数为12 s×12s、密度为49×45根/英寸，第三种门幅为 48.5 英寸、纱支数为8s×8s、密度为48×38根/英寸。
一种纯棉双面胶粘合衬的生产方法，依次包括翻缝 →前处理→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。其特征是：化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 80～100 g/L
助剂 STN 150～200 g/L
MgCl2·6H2O 12～15 g/L
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5 g/L
其余为水，并用柠檬酸调pH 至4.0～4.5；
化学防缩硬挺整理时通过平幅进布，二浸二轧防缩硬挺整理液，带液率 70%～75%，110～130℃松式烘燥，超喂0.5%～0.8％上针板，八格热风焙烘，其中第一格温度 150℃，第二格温度 160℃，第三～八格温度 170℃，两个锡林冷却落布步骤 , 车速为30～40m/min。
涂覆涂层时，LDPE热熔胶在温度150-155℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量70～100 g/L。
本发明纯棉双面胶粘合衬，能把同种或不同种的两块面料粘合在一起，获得较硬手感、较高剥离强力和其他性能。粘合衬干热尺寸收缩率小，双面胶粘合衬经纬向缩水率小，游离和水解甲醛低，对环境友好，生产方法易操作。在纯棉基布的正反两面都有粘合层，可以把同种或不同种的两块面料粘合在一起，以获得较硬手感、较高剥离强力和其他性能，粘合衬的经纬向干热尺寸变化率-1.0%～+0.5%；游离和水解甲醛≤50mg/kg ；经纬向水洗尺寸变化率为-1.5%～+0.5%。本发明生产方法易操作，对环境友好，产品性能优异。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
纯棉衬布的坯布规格为：门幅为 48.5 英寸、纱支数为 20s×20s、密度为 60×60根/英寸。
一种纯棉双面胶粘合衬的生产方法，依次包括翻缝 →前处理→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。其特征是：化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1（即助剂KH-1） 80～90 g/L （例80 g/L、85 g/L、90 g/L）
助剂 STN 150～180 g/L（例150 g/L、165 g/L、180 g/L）
MgCl2·6H2O 12～13.5g/L（例12g/L、12.5 g/L、13.5 g/L）
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5 g/L
其余为水，并用柠檬酸调pH 至4.0～4.5；
化学防缩硬挺整理时通过平幅进布，二浸二轧防缩硬挺整理液，带液率 70%～75%，110～130℃松式烘燥，超喂0.5%～0.8％上针板，八格热风焙烘，其中第一格温度 150℃，第二格温度 160℃，第三～八格温度 170℃，两个锡林冷却落布步骤 , 车速为35～40m/min。
涂覆涂层时，LDPE热熔胶在温度150-155℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量75～90 g/L。
实施例2：
纯棉衬布的坯布规格为：门幅为 48.5 英寸、纱支数为8s×8s、密度为48×38根/英寸。
一种纯棉双面胶粘合衬的生产方法，依次包括翻缝 →前处理→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理。其特征是：化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 90～100 g/L （例90 g/L、95 g/L、100 g/L）
助剂 STN 170～200 g/L（例170 g/L、185 g/L、200 g/L）
MgCl2·6H2O 13.5～15g/L（例13.5 g/L、14 g/L、15 g/L）
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5 g/L
其余为水，并用柠檬酸调pH 至4.0～4.5；
化学防缩硬挺整理时通过平幅进布，二浸二轧防缩硬挺整理液，带液率 70%～75%，110～130℃松式烘燥，超喂0.5%～0.8％上针板，八格热风焙烘，其中第一格温度 150℃，第二格温度 160℃，第三～八格温度 170℃，两个锡林冷却落布步骤 , 车速为30～35m/min。
涂覆涂层时，LDPE热熔胶在温度150-155℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量80～95 g/L。

Claims (1)

1.一种产品性能优异的纯棉双面胶粘合衬的生产方法，其特征是：纯棉衬布的坯布规格为：门幅为 48.5 英寸、纱支数为8s×8s、密度为48×38根/英寸；生产方法，依次包括翻缝 →前处理→化学防缩硬挺整理→正面粉点涂层或涂覆涂层→反面涂覆涂层→机械预缩整理；化学防缩硬挺整理时，防缩硬挺整理液的组成为：
织物用树脂整理剂 KH-1 90～100 g/L
助剂 STN 170～200 g/L
MgCl2·6H2O 13.5～15g/L
乙烯脲 4.0g/L
非离子柔软剂V-12 0.5 g/L
其余为水，并用柠檬酸调pH 至4.0～4.5；
化学防缩硬挺整理时通过平幅进布，二浸二轧防缩硬挺整理液，带液率 70%～75%，110～130℃松式烘燥，超喂0.5%～0.8％上针板，八格热风焙烘，其中第一格温度 150℃，第二格温度 160℃，第三～八格温度 170℃，两个锡林冷却落布步骤 , 车速为30～35m/min；
涂覆涂层时，LDPE热熔胶在温度150-155℃熔融罐熔融后，通过喷口把液态热熔胶涂覆在布面上，涂覆量约80～95 g/L。
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