CN112568532B - 一种低温压烫耐水洗纯棉机织粘合衬及其生产方法 - Google Patents

一种低温压烫耐水洗纯棉机织粘合衬及其生产方法 Download PDF

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CN112568532B
CN112568532B CN202011433765.6A CN202011433765A CN112568532B CN 112568532 B CN112568532 B CN 112568532B CN 202011433765 A CN202011433765 A CN 202011433765A CN 112568532 B CN112568532 B CN 112568532B
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曹平
王春梅
曾燕
姜伟
朱红耀
王煜
冯建超
李南南
吴亮亮
杨静新
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Nantong Haihui Garment Accessories Co ltd
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/02—Linings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/192—Polycarboxylic acids; Anhydrides, halides or salts thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/045—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyolefin or polystyrene (co-)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00—Chemical constitution of the fibres, threads or yarns
    • D06N2201/04—Vegetal fibres
    • D06N2201/042—Cellulose fibres, e.g. cotton
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/10—Clothing

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Details Of Garments (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Manufacturing Of Multi-Layer Textile Fabrics (AREA)

Abstract

本发明公开了一种低温压烫耐水洗纯棉机织粘合衬及其生产方法，生产流程包括翻缝、烧毛、精练、漂白、化学防缩整理、涂层、机械预缩步骤；化学防缩整理时，采用无甲醛的丁烷四羧酸为整理剂；涂层时采用低密度高压聚乙烯与高密度高压聚乙烯混合热熔胶。本发明既节能又便于操作，并且能够适用于更多不耐高温的面料，可避免高温压烫带来的面料强度下降、手感变硬、泛黄、改变面料风格等弊端。产品性能优异，压烫温度140‑150℃，并且能够耐水洗；不含甲醛；经纬向水洗尺寸变化率为‑1.0%‑+0.5%。

Description

一种低温压烫耐水洗纯棉机织粘合衬及其生产方法
技术领域
本发明涉及粘合衬技术领域，具体涉及一种低温压烫耐水洗纯棉机织粘合衬及其生产方法。
背景技术
粘合衬是指以机织布、针织布、非织造布等为基布，采用热熔性高分子化合物即热熔胶，经专门机械进行特殊加工，能与服装面料粘合的服装辅料。粘合衬的性能及粘合压烫的条件温度、压力、时间，很大程度上决定于热熔胶的性能，故热熔胶的选择至关重要。不同种类的热熔胶有不同的物理化学性能，即使同一类热熔胶，也因其成分不同形成不同性能的系列产品。由于成本等原因，目前市场上用于衬衫衬的纯棉机织粘合衬，所用的热熔胶主要是聚乙烯类，可分为高密度低压聚乙烯（HDPE）和低密度高压聚乙烯（LDPE）两种。LDPE密度较低，大分子链上有较多的支链，分子规整性较差，从而结晶较低，因此LDPE 耐水洗性能较差，不耐干洗。常用于衬衫补强衬及要求较低的衬布。HDPE是典型的线性规整结构的聚合物，大分子链支链少，结晶度高，并有较高的硬度。在粘合衬工业中用得较多的是HDPE，主要用于衬衫领衬。其优点是来源丰富，耐水洗性能好，缺点是手感硬，压烫温度高，耐干洗性能差。随着科技的进步和人们生活水平的提高，更加新颖独特的面料和款式不断设计出来，人们对作为衬衫衬的纯棉机织粘合衬，与面料的匹配、压烫工艺以及粘合后的耐水洗牢度等问题越来越关注，希望粘合衬的压烫温度可以比常规的160~170℃低，而且能够耐水洗。这样既节能又便于操作，并且能够适用于更多不耐高温的面料，避免高温压烫带来的面料强度下降、手感变硬、泛黄、改变面料风格等弊端。
发明内容
本发明的目的在于提供一种压烫温度140-150℃，并且能够耐水洗；不含甲醛；经纬向水洗尺寸变化率为-1.0%-+0.5%的低温压烫耐水洗纯棉机织粘合衬及其生产方法。
本发明的技术解决方案是：
一种低温压烫耐水洗纯棉机织粘合衬，其特征是：压烫温度140-150℃，并且能够耐水洗；不含甲醛；经纬向水洗尺寸变化率为-1.0%-+0.5%。
一种低温压烫耐水洗纯棉机织粘合衬的生产方法，依次包括翻缝、烧毛、精练、漂白、化学防缩整理、涂层、机械预缩步骤；其特征是：化学防缩整理时，采用无甲醛的丁烷四羧酸（BTCA）为整理剂；涂层时采用LDPE与HDPE混合热熔胶，热熔胶在温度190-200℃熔融罐熔融后，通过喷口把液态热熔胶喷淋在布面上。
涂层时LDPE与HDPE混合热熔胶的混合质量比为2:1-3，涂覆量35-45 g/m2。
本发明既节能又便于操作，并且能够适用于更多不耐高温的面料，可避免高温压烫带来的面料强度下降、手感变硬、泛黄、改变面料风格等弊端。产品性能优异，压烫温度140-150℃，并且能够耐水洗；不含甲醛；经纬向水洗尺寸变化率为-1.0%-+0.5%。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
纯棉衬布的坯布规格为：门幅为48.5英寸、纱支数为20s×20s、密度为60×60根/英寸。
一种低温压烫耐水洗纯棉机织粘合衬的生产方法，依次包括翻缝、烧毛、精练、漂白、化学防缩整理、涂层、机械预缩步骤；化学防缩整理时，采用无甲醛的BTCA为整理剂；涂层时采用LDPE与HDPE混合热熔胶，LDPE与HDPE混合热熔胶的混合质量比为2:3，热熔胶在温度200℃熔融罐熔融后，通过喷口把液态热熔胶喷淋在布面上，涂覆量40g/m2。产品不含甲醛，与面料在150℃压烫后水洗，不会产生起皱、起泡或脱落等。
实施例2：
纯棉衬布的坯布规格为：门幅为48.5英寸、纱支数为60s×60s、密度为80×60根/英寸。
一种低温压烫耐水洗纯棉机织粘合衬的生产方法，依次包括翻缝、烧毛、精练、漂白、化学防缩整理、涂层、机械预缩步骤；化学防缩整理时，采用无甲醛的BTCA为整理剂；涂层时采用LDPE与HDPE混合热熔胶，LDPE与HDPE混合热熔胶的混合质量比为1:1，热熔胶在温度195℃熔融罐熔融后，通过喷口把液态热熔胶喷淋在布面上，涂覆量35g/m2。产品不含甲醛，与面料在145℃压烫后水洗，不会产生起皱、起泡或脱落等。
实施例3：
纯棉衬布的坯布规格为：门幅为48.5英寸、纱支数为40s×40s、密度为60×60根/英寸。
一种低温压烫耐水洗纯棉机织粘合衬的生产方法，依次包括翻缝、烧毛、精练、漂白、化学防缩整理、涂层、机械预缩步骤；化学防缩整理时，采用无甲醛的丁烷四羧酸（BTCA）为整理剂；涂层时采用LDPE与HDPE混合热熔胶，LDPE与HDPE混合热熔胶的混合质量比为2:1，热熔胶在温度190℃熔融罐熔融后，通过喷口把液态热熔胶喷淋在布面上，涂覆量45g/m2。产品不含甲醛，与面料在140℃压烫后水洗，不会产生起皱、起泡或脱落等。

Claims (1)

1.一种低温压烫耐水洗纯棉机织粘合衬的生产方法，依次包括翻缝、烧毛、精练、漂白、化学防缩整理、涂层、机械预缩步骤；其特征是：所述低温压烫耐水洗纯棉机织粘合衬，压烫温度为140-150℃，并且能够耐水洗；不含甲醛；经纬向水洗尺寸变化率为-1.0%-+0.5%；
化学防缩整理时，采用无甲醛的丁烷四羧酸为整理剂；涂层时采用低密度高压聚乙烯与高密度低压聚乙烯混合热熔胶，热熔胶在温度190-200℃熔融罐熔融后，通过喷口把液态热熔胶喷淋在布面上；
涂层时低密度高压聚乙烯与高密度低压聚乙烯混合热熔胶的混合质量比为2:1-3，涂覆量35-45 g/m2。
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CN101711605B (zh) * 2009-11-19 2012-01-25 际华三五零二职业装有限公司 一种高档休闲衬衣微点粘合衬的生产工艺
CN102318917A (zh) * 2011-09-21 2012-01-18 薛金礼 一种粘合衬
CN103315426A (zh) * 2013-07-16 2013-09-25 南通大学 一种无甲醛抗菌全棉热熔机织粘合衬的生产方法
CN104382266B (zh) * 2013-09-25 2015-09-09 南通海汇科技发展有限公司 经液氨整理的水溶性热熔粘合衬的生产方法
CN103462264B (zh) * 2013-09-30 2015-05-20 南通海汇科技发展有限公司 一种无甲醛纯棉机织粘合衬的生产方法
CN204306101U (zh) * 2014-11-10 2015-05-06 科德宝宝翎衬布（南通）有限公司 低温压烫耐高温水洗、染色的衬布
CN107981449A (zh) * 2016-08-01 2018-05-04 南通海汇科技发展有限公司 产品性能优异的纯棉双面胶粘合衬的生产方法

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