CN106626594A - 一种具有保温、抑菌、防静电复合面料及衬衣及制备方法 - Google Patents

一种具有保温、抑菌、防静电复合面料及衬衣及制备方法 Download PDF

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CN106626594A
CN106626594A CN201710064254.3A CN201710064254A CN106626594A CN 106626594 A CN106626594 A CN 106626594A CN 201710064254 A CN201710064254 A CN 201710064254A CN 106626594 A CN106626594 A CN 106626594A
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silver
insulation
layer
plated
heat
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李智慧
谢培坤
徐沁
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
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    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
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    • A41D31/265—Electrically protective, e.g. preventing static electricity or electric shock using layered materials
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  • Life Sciences & Earth Sciences (AREA)
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  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种具有保温、抑菌、防静电复合面料及衬衣及制备方法，包括保温层和衬层；所述保温层为镀银水刺涤纶、丙纶、腈纶或其混合无纺布，所述镀银水刺无纺布表面镀银层为1‑3％，其克重为40g‑80g/m2；所述衬层选用真丝、纯棉、大豆纤维、天丝、莫代尔纤维制造的机织或针织面料，克重为30‑80g/m2；所述保温层镀银水刺无纺布与衬层用点状刺绣或绗缝的方式复合。本发明中间层采用镀银层，同时具有保暖、抑菌和防静电的功能；在制备工艺上采用了交叉铺网，使其强力大大提高；本发明采用交叉铺网水刺无纺布镀银作为保暖中间层，强力高、挺括、轻薄，所制成的衬衣具有普通衬衣的效果；生产过程采用物理方式，绿色环保。

Description

一种具有保温、抑菌、防静电复合面料及衬衣及制备方法
技术领域
本发明涉及一种复合面料及衬衣及制备方法，属于服装生产技术领域。
背景技术
保暖衬衣是随着人们生活水平的提高出现的新的需求，市面上也一度出现各种保暖衬衣，但是并没有得到广大消费者的认可，究其原因，就是这种保暖衬衣大多采用在中间添加各种材质的保温层，克重达300-400g，虽然达到了保暖的效果，但是失去了衬衣原有的挺括、有型的效果，因此并不为广大消费者接受。
发明内容
本发明所要解决的技术问题是针对现有技术存在的缺陷，提供一种具有保温、抑菌、防静电复合面料及衬衣及制备方法。
为解决这一技术问题，本发明提供了一种具有保温、抑菌、防静电复合面料，包括保温层和衬层；所述保温层为镀银水刺涤纶、丙纶、腈纶或其混合无纺布，所述镀银水刺无纺布表面镀银层为1-3％，其克重为40g-80g/m2；所述衬层选用真丝、纯棉、大豆纤维、天丝、莫代尔纤维制造的机织或针织面料，克重为30-80g/m2；所述保温层镀银水刺无纺布与衬层用点状刺绣或绗缝的方式复合。
所述保温层镀银水刺无纺布成分组合为：100％涤纶、100％丙纶、100％腈纶、40％涤纶/30％丙纶/30％腈纶、50％涤纶/50％丙纶或涤纶50％/腈纶50％。
所述保温层水刺无纺布的涤纶规格1.4D╳38mm，丙纶、腈纶2.0D╳51mm。
本发明还提供了一种复合面料的制备方法：工艺流程为：备料→混合→开松混合→梳理→铺网→牵伸→预湿→正反水刺→后整理→烘干→卷绕→复合；具体包括如下步骤：
1)铺网：选用交叉铺网，根据克重选4--6层，改善均匀度及增加强力。
2)正反水刺；采用转鼓与平网结合水刺加固，第一级、第二级为转鼓水刺，第三级为平网水刺，水刺头选12号，水压根据克重选用60-250bar，采用常规生产速度；水刺无纺布水能穿过，所以具有很好透气性。
3)热轧：将卷绕好的无纺布进行单面热压轧，车速20-30m/min，根据后续需求平整度及光亮度：温度120-180℃，压力10-20kg/平方米；增加无纺布强力，使无纺布满足服装面料的要求，同时增加平整度，镀银效果好。
4)烘干：温度70-100℃，时间24-72h；消除预应力，控制含水率；为下工序做准备。
5)等离子处理：抽真空至10-1-10-5╳133.32Pa，电压500V-600V；可去除纤维表面油渍，增加纤维表面活性，为下工序做准备。
6)真空溅射镀银；真空10-5-10-6╳133.32Pa；注入少量氩气，根据所需防静电指标控制银的含量选择用靶个数及车速：
单面镀1-4个靶，电流2A-8A；车速1-2米/每分钟；
金属层热损失少，80％的热能返回，保温，不影响其透气性；
7)防氧化处理；
a)表面镀不锈钢：真空10-5-10-6╳133.32Pa；
单面镀1-2个靶，电流8A；
b)轧有机硅助剂20ml/L-40ml/L，带液率70％-75％；
8)复合：将中间层镀银无纺布与里层用点状刺绣或绗缝复合，中间形成空气层，也具有保温效果。
本发明还提供了一种具有保温、抑菌、防静电衬衣，所述衬衣由面层和复合面料制成，包括前衣片、后衣片、袖片、领片和袖口，所述前衣片、后衣片和袖片采用面层内衬复合面料经缝制连接，所述领片和袖口采用面层布料内衬含银或铜粘合衬缝制，最后整烫和包装制成。
所述面层为纯棉、棉涤或涤棉的机织布或针织布，克重60g-100g/m2。
所述含银或铜粘合衬采用真空镀银纤维或镀铜纤维混合制成的无纺布衬，镀银纤维含量为4％-10％，或镀银纤维占2％-5％、镀铜纤维占2％-5％。
有益效果：本发明中间层采用镀银层，同时具有保暖、抑菌和防静电的功能；在制备工艺上没有采用大多数水刺无纺布的平网铺网，而是采用了一般只有制革才采用交叉铺网，增加强力，使其强力大大提高，使其成为真正意义上的服装面料；本发明采用交叉铺网水刺无纺布镀银作为保暖中间层，强力高、挺括、轻薄，最低克重仅为150g/m2-200g/m2左右，所制成的衬衣具有普通衬衣透水透气的穿着效果,整个生产过程采用物理方式，绿色环保。
附图说明
图1为本发明复合面料的结构示意图；
图2为本发明衬衣的结构示意图；
图3为发明复合面料的工艺流程框图。
图中：1保温层、2衬层、3镀银层、4面层、5复合面料、6前衣片、7后衣片、8袖片、9领片、10袖口。
具体实施方式
下面结合实施例对本发明做具体描述。
图1所示本发明复合面料的结构示意图。
本发明的复合面料包括保温层1和衬层2。
所述保温层1为镀银水刺涤纶、丙纶、腈纶或其混合无纺布，所述镀银水刺无纺布表面镀银层3为1-3％，其克重为40g-80g/m2。
所述衬层2选用真丝、纯棉、大豆纤维、天丝、莫代尔纤维制造的机织或针织面料，克重为30-80g/m2。
所述保温层1镀银水刺无纺布与衬层2用点状刺绣或绗缝的方式复合。
所述保温层1镀银水刺无纺布成分组合为：100％涤纶、100％丙纶、100％腈纶、40％涤纶/30％丙纶/30％腈纶、50％涤纶/50％丙纶或涤纶50％/腈纶50％。
所述保温层1水刺无纺布的涤纶规格1.4D╳38mm，丙纶、腈纶2.0D╳51mm。
图2所示为本发明衬衣的结构示意图。
本发明还提供了一种具有保温、抑菌、防静电的衬衣，所述衬衣由面层4和复合面料5制成，包括前衣片6、后衣片7、袖片8、领片9和袖口10，所述前衣片6、后衣片7和袖片8采用面层4内衬复合面料5经缝制连接，所述领片9和袖口10采用面层4布料内衬含银或铜粘合衬缝制，最后整烫和包装制成。
所述面层4为纯棉、棉涤或涤棉的机织布或针织布，克重60g-100g/m2。
所述含银或铜粘合衬采用真空镀银纤维或镀铜纤维混合制成的无纺布衬，镀银纤维含量为4％-10％，或镀银纤维占2％-5％、镀铜纤维占2％-5％。
图3所示为本发明复合面料的工艺流程框图。
本发明复合面料的制备方法：工艺流程(如图3所示)为：备料→混合→开松混合→梳理→铺网→牵伸→预湿→正反水刺→后整理→烘干→卷绕→复合；具体包括如下步骤：
1)铺网：选用交叉铺网，根据克重选4-6层，改善均匀度及增加强力。
2)正反水刺；采用转鼓与平网结合水刺加固，第一级、第二级为转鼓水刺，第三级为平网水刺，水刺头选12号，水压根据克重选用60-250bar，采用常规生产速度；水刺无纺布水能穿过，所以具有透气性。
3)热轧：将卷绕好的无纺布进行单面热压轧，车速20-30m/min，根据后续需求平整度及光亮度：温度120-180℃，压力10-20kg/平方米；增加无纺布强力，使无纺布满足服装面料的要求，同时增加平整度，镀银效果好。
4)烘干：温度70-100℃，时间24-72h；消除预应力，控制含水率；为下工序做准备。
5)等离子处理：抽真空至10-1-10-5╳133.32Pa；注入少量氩气，电压500V-600V，可去除纤维表面油渍，增加纤维表面活性，为下工序做准备。
6)真空溅射镀银；真空10-5-10-6╳133.32Pa；根据所需防静电指标控制银的含量选择用靶个数及车速：
单面镀1-4个靶，电流2A-8A；车速1-2米/每分钟；
金属层热损失少，80％的热能返回，保温，不影响其透气性；
7)防氧化处理；
a)表面镀不锈钢真空10-5-10-6╳133.32Pa；
单面镀1-2个靶，电流8A；
b)轧有机硅助剂20ml/L-40ml/L，带液率70％-75％；
8)复合：将中间层镀银无纺布与里层用点状刺绣或绗缝复合，里层与中间层采用点状刺绣或绗缝方式复合，中间形成空气层，也具有保温效果。
本发明中间层表面的镀银层采用真空溅射镀银，镀银是以原子形式沉积纤维表面，依靠游离出的银离子接触细菌，会使大多数酶失活，使微生物蛋白质结构破坏，造成微生物死亡，银离子有广谱抗菌功能，同时具有保暖和防静电的功能；复合面料因经等离子处理，其抗菌、保温效果不因水洗而降低；在制备工艺上没有采用大多数水刺无纺布的平网铺网，而是采用了一般只有制革才采用交叉铺网，增加强力，使其强力大大提高，使其成为真正意义上的服装面料；采用交叉铺网水刺无纺布镀银作为保暖中间层，强力高、挺括、轻薄，最低克重仅为150g/m2-200g/m2左右，所制成的衬衣具有普通衬衣透水透气的穿着效果,整个生产过程采用物理方式，绿色环保。
本发明上述实施方案，只是举例说明，不是仅有的，所有在本发明范围内或等同本发明的范围内的改变均被本发明包围。

Claims (7)

1.一种具有保温、抑菌、防静电复合面料，其特征在于：包括保温层(1)和衬层(2)；
所述保温层(1)为镀银水刺涤纶、丙纶、腈纶或其混合无纺布，所述镀银水刺无纺布表面镀银层(3)为1-3％，其克重为40g-80g/m2；
所述衬层(2)选用真丝、纯棉、大豆纤维、天丝、莫代尔纤维制造的机织或针织面料，克重为30-80g/m2；
所述保温层(1)镀银水刺无纺布与衬层(2)用点状刺绣或绗缝的方式复合。
2.根据权利要求1所述的具有保温、抑菌、防静电复合面料，其特征在于：所述保温层(1)镀银水刺无纺布成分组合为：100％涤纶、100％丙纶、100％腈纶、40％涤纶/30％丙纶/30％腈纶、50％涤纶/50％丙纶或涤纶50％/腈纶50％。
3.根据权利要求1或2所述的具有保温、抑菌、防静电复合面料，其特征在于：所述保温层(1)水刺无纺布的涤纶规格1.4D╳38mm，丙纶、腈纶2.0D╳51mm。
4.一种权利要求1-3所述具有保温、抑菌、防静电复合面料的制备方法，其特征在于：工艺流程为：备料→混合→开松混合→梳理→铺网→牵伸→预湿→正反水刺→后整理→烘干→卷绕→复合；包括如下步骤：
1)铺网：选用交叉铺网，根据克重选4-6层，改善均匀度及增加强力；
2)正反水刺；采用转鼓与平网结合水刺加固，第一级、第二级为转鼓水刺，第三级为平网水刺，水刺头选12号，水压根据克重选用60-250bar，采用常规生产速度；水刺无纺布水能穿过，所以具有透气性；
3)热轧：将卷绕好的无纺布进行单面热压轧，车速20-30m/min，根据后续需求平整度及光亮度：温度120-180℃，压力10-20kg/平方米；增加无纺布强力，使无纺布满足服装面料的要求，同时增加平整度，镀银效果好；
4)烘干：温度70-100℃，时间24-72h；消除预应力，控制含水率；为下工序做准备；
5)等离子处理：抽真空至10-1-10-5╳133.32Pa；注入少量氩气，电压500V-600V,可去除纤维表面油渍，增加纤维表面活性，为下工序做准备；
6)真空溅射镀银；真空10-5-10-6╳133.32Pa；根据所需防静电指标控制银的含量选择用靶个数及车速：
单面镀1-4个靶，电流2A-8A；车速1-2米/每分钟；
金属层热损失少，80％的热能返回，保温，不影响其透气性；
7)防氧化处理；
a)表面镀不锈钢真空10-5-10-6╳133.32Pa；
单面镀1-2个靶，电流8A；
b)轧有机硅助剂20ml/L-40ml/L，带液率70％-75％；
8)复合：将中间层镀银无纺布与里层用点状刺绣或绗缝复合。
5.一种利用权利要求1-3任一项所述具有保温、抑菌、防静电复合面料制成的衬衣，其特征在于：所述衬衣由面层(4)和复合面料(5)制成，包括前衣片(6)、后衣片(7)、袖片(8)、领片(9)和袖口(10)，所述前衣片(6)、后衣片(7)和袖片(8)采用面层(4)内衬复合面料(5)经缝制连接，所述领片(9)和袖口(10)采用面层(4)布料内衬含银或铜粘合衬缝制，最后整烫和包装制成。
6.根据权利要求5所述的具有保温、抑菌、防静电复合面料制成的衬衣，其特征在于：所述面层(4)为纯棉、棉涤或涤棉的机织布或针织布，克重60g-100g/m2。
7.根据权利要求5所述的具有保温、抑菌、防静电复合面料制成的衬衣，其特征在于：所述含银或铜粘合衬采用真空镀银纤维或镀铜纤维混合制成的无纺布衬，镀银纤维含量为4％-10％，或镀银纤维占2％-5％、镀铜纤维占2％-5％。
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Application publication date: 20170510