CN107844108B - 一种基于mes的物料自动匹配送料的看板方法 - Google Patents

一种基于mes的物料自动匹配送料的看板方法 Download PDF

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CN107844108B
CN107844108B CN201711104680.1A CN201711104680A CN107844108B CN 107844108 B CN107844108 B CN 107844108B CN 201711104680 A CN201711104680 A CN 201711104680A CN 107844108 B CN107844108 B CN 107844108B
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刘伟
马志强
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Suzhou Inspur Intelligent Technology Co Ltd
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Abstract

本发明公开了一种基于MES的物料自动匹配送料的看板方法,属于服务器产品生产技术领域。本发明的基于MES的物料自动匹配送料的看板方法应用于节点生产过程中机箱及物料的备料流程上,具体包括以下步骤:S1:MES通过与ERP系统的接口接收到生产任务单的BOM信息;S2:配料信息与叫料信息生成对应的送料任务,调度系统根据指令将物料配送至生产线缓存带内;S3:MES对各CELL单元暂存物料进行分析;S4:通过自动流水线运输机箱,机箱到达指定位置,生产线进行生产。该发明的基于MES的物料自动匹配送料的看板方法能够协助管理者、员工更高效的完成本职工作,自动化、少人化,效率最高化,具有很好的推广应用价值。

Description

一种基于MES的物料自动匹配送料的看板方法
技术领域
本发明涉及服务器产品生产技术领域,具体提供一种基于MES的物料自动匹配送料的看板方法。
背景技术
在服务器生产制造领域,多批少量、定制化需求是目前产品的主流特点,各个客户对于产品的配置、性能、外观都有自己的要求。客户的需求首先会交接到销售平台,在销售平台配选下单,然后通过商务下单、排产、生产、交货。在这种生产需求下,物料种类多、批次多、配置多,对生产的柔性、灵活性、制造能力、制造良率的要求变得更高,如何快速生成,并保证物料匹配正确,成了生产的难题。
发明内容
本发明的技术任务是针对上述存在的问题,提供一种能够协助管理者、员工更高效的完成本职工作,自动化、少人化,效率最高化的基于MES的物料自动匹配送料的看板方法。
为实现上述目的,本发明提供了如下技术方案:
一种基于MES的物料自动匹配送料的看板方法,所述方法应用于节点生产过程中机箱及物料的备料流程上,具体包括以下步骤:
S1:MES通过与ERP系统的接口接收到生产任务单的BOM信息,当生产线缓存带为空时,将缺料信息及位置反馈至MES,启动叫料;
S2:配料信息与叫料信息生成对应的送料任务,反馈至调度系统,调度系统根据指令将物料配送至生产线缓存带内;
S3:MES对各CELL单元暂存物料进行分析,并根据优先生产顺序进行排序,并更新至机箱配料区看板,作业人员扫描小号标签,系统自动与工装板本身携带的电子标签绑定;
S4:通过自动流水线运输机箱,机箱到达指定位置,生产线进行生产。
MES(Manufacturing Execution System)制造执行系统;
ERP(Enterprise Resource Planning)企业资源计划;
BOM(Bill of Material)物料清单
看板数据计算代码如下:
BEGIN
SELECTDISTINCT
a.guidASfid,
a.fproducenoASproduceno,
b.productxh,
a.prddateASfdate,
dbo.GetCellName(a.fendposition)ASfCell,
a.fisvoicetishi,
c.materialidASpn,
IDENTITY(INT,1,1 )ASfxh
INTO#a
FROMPubLicDb.dbo.T_WLHCSLa,
dbo.tK1Peiliaob,
dbo.pp_taskordermxc
WHEREa.fproduceno=b.produceno
ANDa.fisfp='0'
ANDb.fisuse='0'
ANDa.prdflag='3'
ANDa.AGVguid=b.AGVguid
AND(a.fendpositionISNOTNULL
ORa.fendposition<>''
)
AND(SUBSTRING(c.materialname, 0,
CHARINDEX('_',c.materialname))='节点机箱'
ORSUBSTRING(c.materialname, 0,
CHARINDEX('_',c.materialname))='机箱'
)
ANDa.fproduceno=c.produceno
ANDb.produceno=c.produceno)
SELECTguid,
a.prddate
INTO#temp1
FROMPubLicDb.dbo.T_WLHCSLa
WHEREEXISTS(SELECTfproduceno
FROMPubLicDb.dbo.T_JXZB
WHEREmesflag='2'
ANDa.fproduceno=fproduceno)
ANDa.prdflag='3'
ANDa.prddateISNOTNULL
ANDa.fisfp= 1
DELETE#a
WHEREEXISTS(SELECTguid
FROM#temp1
WHEREguid=fid);
SELECTTOP 3
*
FROM#a
WHEREfxhNOTIN(SELECTTOP (@fstart)
fxh
FROM#a
ORDERBYfdate)
ORDERBYfdate;
DROPTABLE#a;
END;
机箱分配校验代码为:
BEGIN
SETNOCOUNTON;
DECLARE@guidVARCHAR(50);
DECLARE@forderVARCHAR(50);
DECLARE@fsnVARCHAR(50);
DECLARE@frfidVARCHAR(50);
DECLARE@fpositionwlhcVARCHAR(50);
DECLARE@fprdpositionVARCHAR(50);
DECLARE@fDpositionVARCHAR(50);
DECLARE@fDprdpositionVARCHAR(50);
DECLARE@fprdlinnoVARCHAR(50);
DECLARE@RGVTaskguidUNIQUEIDENTIFIER;
DECLARE@fquedateDATETIME;
DECLARE@frfidLXVARCHAR(50);
DECLARE@wlhcguidVARCHAR(50);
DECLARE@wlhcwzVARCHAR(50);
SET@forder='';
SET@fsn='';
SELECT@guid=guid,
@frfid=Rfid
FROMPubLicDb.dbo.T_JXFP
WHEREprdflag='1'
ANDprdreadflag='1'
AND(fendpositionISNULL
ORfendposition=''
)
ANDmesreadflag='0';
SELECT@forder=fproduceno,
@fsn=fSN
FROMPubLicDb.dbo.T_JXZB
WHERERfid=@frfid
ANDrfidflag='0'
ORDERBYprddateDESC
SELECTTOP 1
@fpositionwlhc=fendposition,
@fquedate=prddate,
@frfidLX=Rfid,
@wlhcguid=guid
FROMPubLicDb.dbo.T_WLHCSL
WHEREfproduceno=@forder
ANDprdflag='3'
ANDmesflag='2'
ANDfisfp='0'
ORDERBYprddateASC;
UPDATEPubLicDb.dbo.T_JXFP
SETrfidLx=@frfidLX
WHEREguid=@guid;
UPDATEdbo.tK1Peiliao
SETfSN=@fsn
WHEREfrfid=@frfidLX
ANDproduceno=@forder
AND(fisuse='0'
ORfisuse='1');
SELECT@fDposition=fpositionNum
FROMdbo.tK1Maps
WHEREftype='0'
ANDfzdbh=@fpositionwlhc;
SELECT@fprdposition=prdposition
FROMPubLicDb.dbo.T_WZZT
WHEREfposition='11002'
ANDfstate='0';
SELECT@fDprdposition=prdposition,
@fprdlinno=prdlinenum
FROMPubLicDb.dbo.T_WZZT
WHEREfposition=@fDposition
ANDfstate='0';
IF@fprdposition<>''
AND@fDprdposition<>''
BEGIN
SET@RGVTaskguid=NEWID();
UPDATEPubLicDb.dbo.T_JXFP
SETRgvtaskguid=@RGVTaskguid,
mesflag= 2 ,
mesreadflag= 1 ,
fendposition=@fDposition,
fprdendposition=@fDprdposition,
linenum=@fprdlinno
WHEREguid=@guid;
UPDATEPubLicDb.dbo.T_WLHCSL
SETfisfp='1'
WHEREguid=@wlhcguid;
END;
END;
作为优选,步骤S1中,除机箱外的物料均在立体库缓存区等待配料至生产线。
作为优选,步骤S1中生产线PLC将缺料信息及位置反馈至MES,启动叫料。
作为优选,步骤S2中所述调度系统为AGV调度系统,当AGV到达立体库缓存带区域后,缓存带滚筒开始工作,将料箱传递至AGV,AGV根据运输指令将物料配送至生产线缓存带内。
AGV(Automated Guided Vehicle)自动导引运输车。
作为优选,步骤S2中,MES存储配送信息。
作为优选,步骤S4运输机箱过程中,在生产线RGV接料之前,增设RFID自动识别设备。
作为优选,RFID自动识别设备自动识别经过的携带电子标签的工装板及工装板上部的机箱,将信息传递至PLC。
作为优选,与RGV对接时,生产线PLC将机箱去向的CELL单元指令传递给RGV,并再次与该CELL单元内的物料进行核对。
RGV(Rail Guided Vehicle)有轨穿梭小车。
与现有技术相比,本发明的基于MES的物料自动匹配送料的看板方法具有以下突出的有益效果:所述基于MES的物料自动匹配送料的看板方法根据生产任务的形成逻辑,通过平台指导何时配料、配什么料,并通过系统进行物料的输送控制、匹配验证、生产信息传递,实现柔性化智能制造,从而实现人力精简化、效率最高化、需求准时化,具有良好的推广应用价值。
附图说明
图1是本发明所述基于MES的物料自动匹配送料的看板方法的流程图。
具体实施方式
下面将结合附图和实施例,对本发明的基于MES的物料自动匹配送料的看板方法作进一步详细说明。
实施例
如图1所示,本发明的基于MES的物料自动匹配送料的看板方法,该方法应用于节点生产过程中机箱及物料的备料流程上。具体包括以下步骤:
S1:MES通过与ERP系统的接口接收到生产任务单的BOM信息,此时,除机箱外的物料均在立体库缓存区等待配料至生产线,当生产线缓存带为空时,生产线PLC将缺料信息及位置反馈至MES,启动叫料。
S2:MES立体库的配料信息与PLC的叫料信息生成对应的送料任务,反馈AGV调度系统,当AGV达到立体库缓存带区域后,缓存带滚筒开始工作,将料箱传递至AGV,AGV根据运输指令将物料配送至生产线缓存带内。此时,MES系统存储此次配送信息。
S3:MES对各CELL单元暂存物料进行分析,并根据优先生产顺序进行排序,此优先排序顺序会随即更新至机箱配料区看板,并提示作业人员按照此顺序依次进行物料排放,作业人员扫描小号标签,系统自动与工装板本身携带的电子标签进行绑定。
S4:机箱通过自动流水线进行运输。在生产线RGA接料之前,增设RFID自动识别设备,RFID自动识别设备自动识别经过的携带电子标签的工装板及工装板上部的机箱,将信息传递至PLC。与RGV对接时,生产线PLC将机箱去向的CELL单元指令传递给RGV,并再次与该CELL单元内的物料进行核对。
以上所述的实施例,只是本发明较优选的具体实施方式,本领域的技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。

Claims (5)

1.一种基于MES的物料自动匹配送料的看板方法,其特征在于:所述方法应用于节点生产过程中机箱及物料的备料流程上,具体包括以下步骤:
S1:MES通过与ERP系统的接口接收到生产任务单的BOM信息,当生产线缓存带为空时,生产线PLC将缺料信息及位置反馈至MES,启动叫料;
S2:配料信息与叫料信息生成对应的送料任务,反馈至调度系统,调度系统根据指令将物料配送至生产线缓存带内,MES存储配送信息,所述调度系统为AGV调度系统,当AGV到达立体库缓存带区域后,缓存带滚筒开始工作,将料箱传递至AGV,AGV根据运输指令将物料配送至生产线缓存带内;
S3:MES对各CELL单元暂存物料进行分析,并根据优先生产顺序进行排序,并更新至机箱配料区看板,作业人员扫描小号标签,系统自动与工装板本身携带的电子标签绑定;
S4:通过自动流水线运输机箱,机箱到达指定位置,生产线进行生产。
2.根据权利要求1所述的基于MES的物料自动匹配送料的看板方法,其特征在于:步骤S1中,除机箱外的物料均在立体库缓存区等待配料至生产线。
3.根据权利要求2所述的基于MES的物料自动匹配送料的看板方法,其特征在于:步骤S4运输机箱过程中,在生产线RGV接料之前,增设RFID自动识别设备。
4.根据权利要求3所述的基于MES的物料自动匹配送料的看板方法,其特征在于:RFID自动识别设备自动识别经过的携带电子标签的工装板及工装板上部的机箱,将信息传递至PLC。
5.根据权利要求4所述的基于MES的物料自动匹配送料的看板方法,其特征在于:与RGV对接时,生产线PLC将机箱去向的CELL单元指令传递给RGV,并再次与该CELL单元内的物料进行核对。
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