CN106862924B - Solenoid valve tests kludge automatically - Google Patents

Solenoid valve tests kludge automatically Download PDF

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Publication number
CN106862924B
CN106862924B CN201710111921.9A CN201710111921A CN106862924B CN 106862924 B CN106862924 B CN 106862924B CN 201710111921 A CN201710111921 A CN 201710111921A CN 106862924 B CN106862924 B CN 106862924B
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China
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cylinder
terminal box
resistance test
lettering
clamping jaw
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CN201710111921.9A
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CN106862924A (en
Inventor
胡朝胜
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Shanghai Zhenzhen Upward Intellectual Property Agency Co ltd
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Changzhou Anyi Intelligent Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10Aligning parts to be fitted together
    • B23P19/102Aligning parts to be fitted together using remote centre compliance devices
    • B23P19/105Aligning parts to be fitted together using remote centre compliance devices using sensing means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Manipulator (AREA)

Abstract

The present invention relates to a kind of solenoid valves to test kludge automatically.It includes square tube rack, turntable, workpiece slot, DD rotation motor, automatic feed mechanism, lettering testing agency, resistance test mechanism, rubber pad assembling mechanism, terminal box pre-loading mechanism, terminal box hold-down mechanism, automatic locking screw machine structure and finished product cutting agency.The solenoid valve tests kludge automatically, can collect the bad detection of lettering, the bad detection of resistance, and coil, rubber pad, the automatic combination of terminal box and automatic screw lock onto one, realize integrated assembling test;Secondly, also there is secondary positioning function, camera can carry out multiple programs setting, resistance instrument has temperature self-compensation function, range ability wide, on-line checking and the assembling that multiple product can be achieved in the case where not changing tooling, have filled up the vacancy of existing market, have controlled cost of labor well, the operating efficiency for substantially increasing enterprise has good potential market to be worth.

Description

Solenoid valve tests kludge automatically
Technical field
The present invention relates to the technical field of solenoid valve block installation, especially a kind of solenoid valve tests kludge automatically.
Background technique
Currently, the assembling test of domestic solenoid valve is basic or based on artificial, most enterprise is all ancient in continuity Assembly test method, low efficiency is at high cost.The automatic assembling for starting to occur successively the certain components of solenoid valve domestic in recent years is surveyed Test-run a machine, but also opposite not mature enough of technology, automatic assembling test machine on the market is typically all wire body structure at present, is assembled Or the component of test is also different, the movement that can be completed and the product that can be assembled or test are also relatively simple, current The epoch that human and material resources are skyrocketed through already are unable to satisfy the requirement of enterprise.Diversified product realizes multi-functional automation Assembling test becomes a kind of pursuit of each large enterprises.
Summary of the invention
The technical problem to be solved in the invention is the automatic test group of a kind of solenoid valve proposed in view of the above technical problems Installation can collect the bad detection of lettering, the bad detection of resistance, coil, rubber pad, the automatic combination of terminal box and automatic screw lock Tightly in one, integrated assembling test is realized;Secondly, also having secondary positioning function, camera can carry out multiple programs and set Set, resistance instrument has temperature self-compensation function, range ability wide, can be achieved in the case where not changing tooling multiple product Line detection and assembling, have filled up the vacancy of existing market, have controlled cost of labor well, substantially increase the operation effect of enterprise Rate has good potential market to be worth.
In order to solve the above technical problems, test kludge automatically the present invention provides solenoid valve, including square tube rack, turn Disk, DD rotation motor, automatic feed mechanism, lettering testing agency, resistance test mechanism, rubber pad assembling mechanism, connects workpiece slot Wire box pre-loading mechanism, terminal box hold-down mechanism, automatic locking screw machine structure and finished product cutting agency are set in the middle part of the square tube rack Turntable is set, DD rotation motor is set in the middle part of the turntable, the surrounding of the DD rotation motor is set gradually certainly in the counterclockwise direction Dynamic feed mechanism, lettering testing agency, resistance test mechanism, rubber pad assembling mechanism, terminal box pre-loading mechanism, terminal box compress Mechanism, automatic locking screw machine structure and finished product cutting agency correspond to automatic feed mechanism, lettering testing agency, electricity on the turntable Hinder mechanism for testing, rubber pad assembling mechanism, terminal box pre-loading mechanism, terminal box hold-down mechanism, automatic locking screw machine structure and finished product Workpiece slot, the automatic feed mechanism, lettering testing agency, resistance test mechanism, rubber are respectively provided at the position of cutting agency The fixation of pad assembling mechanism, terminal box pre-loading mechanism, terminal box hold-down mechanism, automatic locking screw machine structure and finished product cutting agency is set It sets in square tube rack.
Specifically, the automatic feed mechanism includes feeding conveyer belt and coil feeding manipulator component, on the coil The side of feeding conveyer belt is arranged in material mechanical arm assembly, and the coil feeding manipulator component includes coil feeding support, consolidates Determine frame, clamping jaw rotary cylinder, clamping jaw, move up and down cylinder, rodless cylinder, linear guide and oil buffer, on the coil Material support is fixedly connected in square tube rack, and the fixed frame is fixed at the upper end of coil feeding support, and the straight line is led Rail is horizontally set on the top of fixed frame, and rodless cylinder is arranged in the lower end of the linear guide, described to move up and down cylinder setting In the side of rodless cylinder, the side for moving up and down cylinder is arranged in the clamping jaw rotary cylinder, the clamping jaw rotary cylinder Clamping jaw is arranged in lower end, and the oil buffer is arranged between fixed frame and clamping jaw rotary cylinder.
Specifically, the lettering testing agency includes lettering detection rack, the bad detection camera of lettering and lettering detection machine The bad detection camera of lettering, the bad detection camera of lettering is fixedly installed in the upper end of tool hand component, the lettering detection rack Side be arranged lettering inspecting manipuator component, the lettering inspecting manipuator component include lettering detection fixed frame, product inspection Survey inductor, lettering detection moves up and down cylinder, lettering detection transverse moving left and right cylinder, lettering detection linear guide, lettering detection Clamping jaw cylinder and lettering detect clamping jaw, and one end of the lettering detection fixed frame is fixed at lettering detection frame upper end, institute The other end setting lettering for stating lettering detection fixed frame detects linear guide, sliding setting print in the lettering detection linear guide Word detects clamping jaw cylinder, and the upper end of the lettering detection clamping jaw cylinder vertically connects lettering detection and moves up and down cylinder, the print The lower end connection lettering that word detects clamping jaw cylinder detects clamping jaw, and the lettering detection transverse moving left and right cylinder is vertically set on lettering inspection The side for moving up and down cylinder is surveyed, the product testing inductor is fixed at corresponding with the bad detection camera heights of lettering Lettering detection rack on.
Specifically, the resistance test mechanism includes resistance meter, resistance test rack and resistance test manipulator group Part, the corner that square tube rack is arranged in the resistance meter are located at the side of resistance test mechanical arm assembly, the resistance Test chassis is fixed in square tube rack, and the resistance test mechanical arm assembly is fixed at the upper of resistance test rack End;The resistance test mechanical arm assembly includes that resistance test fixed frame, resistance test move up and down cylinder, resistance test straight line Guide rail, resistance test transverse cylinder, resistance test cylinder, resistance test probe, resistance test clamping jaw cylinder and resistance test folder Pawl;The resistance test fixed frame is fixed in resistance test rack, and resistance test is arranged in resistance test fixed frame upper end Resistance test linear guide is arranged in the upper level of transverse cylinder, the resistance test fixed frame, and the resistance test straight line is led Rail sliding setting resistance test cylinder, resistance test probe, the resistance test gas is arranged in the lower end of the resistance test cylinder The side of cylinder connects resistance test clamping jaw cylinder by L shaped plate, sets in the side vertical direction of the resistance test clamping jaw cylinder It sets resistance test and moves up and down cylinder, resistance test clamping jaw is arranged in the end of the resistance test clamping jaw cylinder, and the resistance is surveyed Examination clamping jaw is located at the lower end of resistance test probe.
Specifically, the rubber pad assembling mechanism includes rubber pad feeding vibration disk, rubber pad station transition components and rubber Rubber mat feeding manipulator component, the rubber pad feeding vibration disk are fixedly connected on the side of square tube rack, and the rubber pad is sent Expect that the output end of vibrating disk connects rubber pad station transition components, rubber pad is arranged in the top of the rubber pad station transition components Feeding manipulator component;The rubber pad station transition components include conversion support, change-over panel, vacuum table, stepper motor, synchronization Band and traversing sliding block, the conversion support are fixed in square tube rack, and the change-over panel is arranged in conversion support upper end, institute The lower end that change-over panel is arranged in stepper motor is stated, the output end of the stepper motor connects synchronous belt, and the synchronous belt side is solid Surely traversing sliding block is connected;The rubber pad feeding manipulator component includes rubber pad feeding bracket, servo motor, rubber pad feeding Cylinder, feeding mould bases, connecting rod control cylinder, connection rod set, fixture block and negative pressure block, the rubber pad feeding bracket is moved up and down to fix Be arranged in square tube rack, the servo motor is horizontally set on the upper end of rubber pad feeding bracket, the servo motor it is defeated Outlet connects feeding mould bases, is vertically arranged rubber pad feeding on the feeding mould bases and moves up and down cylinder, the rubber pad feeding The side setting connecting rod for moving up and down cylinder controls cylinder, and connection rod set, the connecting rod is arranged in the lower end of the connecting rod control cylinder The lower end of group is symmetrical arranged fixture block, and the upper end of fixture block is arranged in the negative pressure block.
Specifically, the terminal box pre-loading mechanism includes terminal box feeding vibration disk, prepackage rack, pre- loading board, terminal box Station transition components and terminal box feeding manipulator component;The prepackage rack is fixed in square tube rack, and the pre- loading board is solid Surely it is connected to prepackage frame upper end, the terminal box station transition components and terminal box feeding manipulator component are arranged in pre- loading board On, the terminal box feeding vibration disk is fixed at the side of square tube rack, the output end of the terminal box feeding vibration disk Terminal box station transition components are connected, terminal box feeding manipulator component is arranged in the side of the terminal box station transition components; The terminal box station transition components include station conversion pusher cylinder and close switch, and the station conversion pusher cylinder is fixed It is arranged in pre- loading board, described one end that station conversion pusher cylinder is fixed at close to switch;The terminal box feeder Tool hand component includes terminal box positioning cylinder, terminal box slide plate, terminal box clamping jaw cylinder, terminal box clamping jaw, the traversing step of terminal box Cylinder is moved up and down into motor, terminal box synchronous belt and terminal box, the terminal box slide plate is fixed in pre- loading board, described Terminal box slide plate top side is horizontally disposed with terminal box synchronous belt, and the traversing step of terminal box is arranged in one end of the terminal box synchronous belt Into motor;Terminal box slide plate top other side setting terminal box moves up and down cylinder, and the terminal box moves up and down cylinder Side terminal box clamping jaw cylinder is set, terminal box clamping jaw is arranged in the lower end of the terminal box clamping jaw cylinder.
Specifically, the terminal box hold-down mechanism include terminal box compress rack, terminal box compress bracket, compression cylinder, Spring lock block and terminal box inductor;The terminal box compresses rack and is fixed in square tube rack, and the terminal box compresses Bracket is fixedly connected on terminal box and compresses in rack, and the compression cylinder is fixed at one end that terminal box compresses bracket, institute The lower end that spring lock block is movably arranged on compression cylinder is stated, the terminal box compresses frame upper end side and is fixedly connected with terminal box sense Answer device.
Specifically, the automatic locking screw machine structure includes screw feeding material component, secondary positioning component and automatic lock screw group Part, the screw feeding material component, secondary positioning component and automatic lock screw assembly are sequentially connected;The screw feeding material component includes Screw rotary shafts, feeding cylinder, feeding docking block and straight line vibration glassware;The straight line vibration glassware is arranged in screw rotary shafts Upper end, the end setting feeding of straight line vibration glassware docks block, and the Vertical Square of the feeding docking block sets up feeding Cylinder;The secondary positioning component includes twin shaft cylinder and V-arrangement pushing block, and the twin shaft cylinder is fixed in square tube rack, The output end of the twin shaft cylinder connects V-arrangement pushing block;The automatic lock screw assembly includes automatic locking screw machine frame, locks spiral shell automatically Silk fixed frame, automatic lock screw move up and down cylinder, electric screw machine, filature and move up and down cylinder and screw collet, described Automatic locking screw machine frame is fixed in square tube rack, and the automatic lock screw fixed frame is fixed at automatic locking screw machine frame On, the automatic lock screw of one end setting of the automatic lock screw fixed frame moves up and down cylinder, moves down on the automatic lock screw Take offence cylinder side fixed setting electric screw machine, the electric screw machine side setting filature move up and down cylinder, institute State the lower end fixed screw collet of electric screw machine.
Specifically, the finished product cutting agency includes blanking bracket, three axis cylinders, finished product inductor, oscillating cylinder, rotation Arm, finished product clamping jaw cylinder and finished product clamping jaw, the blanking bracket are fixed in square tube rack, and the three axis cylinder setting exists Between blanking bracket, oscillating cylinder is arranged in the upper end activity of the three axis cylinder, and the upper end of the oscillating cylinder passes through rotating arm Finished product clamping jaw cylinder is connected, finished product clamping jaw is arranged in the lower end of the finished product clamping jaw cylinder, and the finished product inductor is arranged in finished product Clamping jaw lower end side, the finished product inductor are fixedly connected on the side of blanking bracket.
Further limit, in above-mentioned technical proposal, the meta position of the terminal box hold-down mechanism and automatic locking screw machine structure In also setting up reserved station in square tube rack.
After adopting the above structure, the present invention can collect the bad detection of lettering, the bad detection of resistance, coil, rubber pad, wiring The automatic combination of box and automatic screw lock onto one, realize integrated assembling test;Secondly, also having secondary positioning function Can, camera can carry out multiple programs setting, and resistance instrument has temperature self-compensation function, range ability wide, do not changing tooling In the case where on-line checking and the assembling of multiple product can be achieved, filled up the vacancy of existing market, controlled well artificial Cost substantially increases the operating efficiency of enterprise, has good potential market to be worth.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of automatic feed mechanism in the present invention;
Fig. 3 is the structural schematic diagram of lettering testing agency in the present invention;
Fig. 4 is the structural schematic diagram of resistance test mechanism in the present invention;
Fig. 5 is the structural schematic diagram of rubber pad assembling mechanism in the present invention;
Fig. 6 is the structural schematic diagram of terminal box pre-loading mechanism in the present invention;
Fig. 7 is the structural schematic diagram of terminal box hold-down mechanism in the present invention;
Fig. 8 is the structural schematic diagram of automatic locking screw machine structure in the present invention;
Fig. 9 is the structural schematic diagram of finished product cutting agency in the present invention;
In figure: 1 is square tube rack, and 2 be turntable, and 3 be workpiece slot, and 4 be DD rotation motor, and 5 be automatic feed mechanism, 5-1 For feeding conveyer belt, 5-2 is coil feeding support, and 5-3 is fixed frame, and 5-4 is clamping jaw rotary cylinder, and 5-5 is clamping jaw, and 5-6 is Cylinder is moved up and down, 5-7 is rodless cylinder, and 5-8 is linear guide, and 5-9 is oil buffer, and 6 be lettering testing agency, 6-1 Rack is detected for lettering, 6-2 is the bad detection camera of lettering, and 6-3 is that lettering detects fixed frame, and 6-4 is product testing inductor, 6-5 is that lettering detection moves up and down cylinder, and 6-6 is that lettering detects transverse moving left and right cylinder, and 6-7 is that lettering detects linear guide, 6-8 Clamping jaw cylinder is detected for lettering, 6-9 is that lettering detects clamping jaw, and 7 be resistance test mechanism, and 7-1 is resistance meter, and 7-2 is electricity Test chassis is hindered, 7-3 is resistance test fixed frame, and 7-4 is that resistance test moves up and down cylinder, and 7-5 is that resistance test straight line is led Rail, 7-6 are resistance test transverse cylinder, and 7-7 is resistance test cylinder, and 7-8 is resistance test probe, and 7-9 is resistance test folder Pawl cylinder, 7-10 are resistance test clamping jaw, and 8 be rubber pad assembling mechanism, and 8-1 is rubber pad feeding vibration disk, and 8-2 is conversion branch Frame, 8-3 are change-over panel, and 8-4 is vacuum table, and 8-5 is stepper motor, and 8-6 is synchronous belt, and 8-7 is traversing sliding block, and 8-8 is rubber Feeding bracket is padded, 8-9 is servo motor, and 8-10 is that rubber pad feeding moves up and down cylinder, and 8-11 is feeding mould bases, and 8-12 is to connect Bar controls cylinder, and 8-13 is connection rod set, and 8-14 is fixture block, and 8-15 is negative briquetting, and 9 be terminal box pre-loading mechanism, and 9-1 is terminal box Feeding vibration disk, 9-2 are prepackage rack, and 9-3 is pre- loading board, and 9-4 is that station converts pusher cylinder, and 9-5 is close to switch, 9-6 For terminal box positioning cylinder, 9-7 is terminal box slide plate, and 9-8 is terminal box clamping jaw cylinder, and 9-9 is terminal box clamping jaw, and 9-10 is to connect The traversing stepper motor of wire box, 9-11 are terminal box synchronous belt, and 9-12 is that terminal box moves up and down cylinder, and 10 be terminal box compacting machine Structure, 10-1 are that terminal box compresses rack, and 10-2 is that terminal box compresses bracket, and 10-3 is compression cylinder, and 10-4 is spring lock block, 10-5 is terminal box inductor, and 11 be automatic locking screw machine structure, and 11-1 is screw rotary shafts, and 11-2 is feeding cylinder, 11-3 Block is docked for feeding, 11-4 is straight line vibration glassware, and 11-5 is twin shaft cylinder, and 11-6 is V-arrangement pushing block, and 11-7 is automatic locking screw machine Frame, 11-8 are automatic lock screw fixed frame, and 11-9 is that automatic lock screw moves up and down cylinder, and 11-10 is electric screw machine, 11- 11 move up and down cylinder for filature, and 11-12 is screw collet, and 12 be finished product cutting agency, and 12-1 is blanking bracket, and 12-2 is Three axis cylinders, 12-3 are finished product inductor, and 12-4 is oscillating cylinder, and 12-5 is rotating arm, and 12-6 is finished product clamping jaw cylinder, 12-7 It is reserved station for finished product clamping jaw, 13.
Specific embodiment
In order to which the technical problems, technical solutions and beneficial effects solved by the present invention is more clearly understood, below in conjunction with Accompanying drawings and embodiments, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used To explain the present invention, it is not intended to limit the present invention.
In the description of the present invention, it is to be understood that, term " one end ", " other end ", " middle part ", etc. instructions orientation Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore It is not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " setting " " connects Connect " it shall be understood in a broad sense, for example, it may be being fixedly connected, it may be a detachable connection, or be integrally connected;It can be straight Connect it is connected, can also be indirectly connected through an intermediary.For the ordinary skill in the art, it can be managed with concrete condition Solve the concrete meaning of above-mentioned term in the present invention.
Solenoid valve as shown in Fig. 1 tests kludge, including square tube rack 1, turntable 2, workpiece slot 3, DD rotation automatically Motor 4, automatic feed mechanism 5, lettering testing agency 6, resistance test mechanism 7, rubber pad assembling mechanism 8, terminal box preassembling machine Turntable is arranged in the middle part of structure 9, terminal box hold-down mechanism 10, automatic locking screw machine structure 11 and finished product cutting agency 12, square tube rack 1 2, DD rotation motor 4 is set in the middle part of turntable 2, and the surrounding of DD rotation motor 4 sets gradually automatic feed mechanism in the counterclockwise direction 5, lettering testing agency 6, resistance test mechanism 7, rubber pad assembling mechanism 8, terminal box pre-loading mechanism 9, terminal box hold-down mechanism 10, automatic locking screw machine structure 11 and finished product cutting agency 12 correspond to automatic feed mechanism 5, lettering testing agency 6, electricity on turntable 2 Hinder mechanism for testing 7, rubber pad assembling mechanism 8, terminal box pre-loading mechanism 9, terminal box hold-down mechanism 10, automatic locking screw machine structure 11 With workpiece slot 3, automatic feed mechanism 5, lettering testing agency 6, resistance test machine are respectively provided at the position of finished product cutting agency 12 Under structure 7, rubber pad assembling mechanism 8, terminal box pre-loading mechanism 9, terminal box hold-down mechanism 10, automatic locking screw machine structure 11 and finished product Material mechanism 12 is fixed in square tube rack 1.
Wherein, automatic feed mechanism 5 includes feeding conveyer belt 5-1 and coil feeding manipulator component, and coil feeding is mechanical The side of feeding conveyer belt 5-1 is arranged in hand component, and coil feeding manipulator component includes coil feeding support 5-2, fixed frame 5-3, clamping jaw rotary cylinder 5-4, clamping jaw 5-5, cylinder 5-6, rodless cylinder 5-7, linear guide 5-8 and oleo cushion are moved up and down Device 5-9, coil feeding support 5-2 are fixedly connected in square tube rack 1, and fixed frame 5-3 is fixed at coil feeding support 5-2 Upper end, linear guide 5-8 is horizontally set on the top of fixed frame 5-3, and rodless cylinder 5-7 is arranged in the lower end of linear guide 5-8, The side that rodless cylinder 5-7 is arranged in cylinder 5-6 is moved up and down, clamping jaw rotary cylinder 5-4, which is arranged in, moves up and down cylinder 5-6's Clamping jaw 5-5 is arranged in side, the lower end of clamping jaw rotary cylinder 5-4, and oil buffer 5-9 setting is rotated in fixed frame 5-3 and clamping jaw Between cylinder 5-4.Lettering testing agency 6 includes lettering detection rack 6-1, the bad detection camera 6-2 of lettering and lettering detection machine The bad detection camera 6-2 of lettering, the bad detection camera 6-2 of lettering is fixedly installed in tool hand component, the upper end that lettering detects rack 6-1 Side be arranged lettering inspecting manipuator component, lettering inspecting manipuator component include lettering detection fixed frame 6-3, product testing Inductor 6-4, lettering detection move up and down cylinder 6-5, lettering detection transverse moving left and right cylinder 6-6, lettering detection linear guide 6- 7, lettering detection clamping jaw cylinder 6-8 and lettering detect clamping jaw 6-9, and one end of lettering detection fixed frame 6-3 is fixed at lettering The upper end rack 6-1 is detected, lettering detects fixed frame 6-3 other end setting lettering and detects linear guide 6-7, and lettering detection straight line is led Sliding setting lettering detects clamping jaw cylinder 6-8 on rail 6-7, and the upper end of lettering detection clamping jaw cylinder 6-8 vertically connects lettering detection Cylinder 6-5 is moved up and down, the lower end connection lettering that lettering detects clamping jaw cylinder 6-8 detects clamping jaw 6-9, and lettering detects transverse moving left and right Cylinder 6-6 is vertically set on lettering detection and moves up and down the side of cylinder 6-5, product testing inductor 6-4 be fixed at On the corresponding lettering detection rack 6-1 of the bad detection camera 6-2 height of lettering.Resistance test mechanism 7 includes resistance meter The corner of square tube rack 1 is arranged in 7-1, resistance test rack 7-2 and resistance test mechanical arm assembly, resistance meter 7-1 Positioned at the side of resistance test mechanical arm assembly, resistance test rack 7-2 is fixed in square tube rack 1, resistance test machine Tool hand component is fixed at the upper end of resistance test rack 7-2;Resistance test mechanical arm assembly includes resistance test fixed frame 7-3, resistance test move up and down cylinder 7-4, resistance test linear guide 7-5, resistance test transverse cylinder 7-6, resistance test Cylinder 7-7, resistance test probe 7-8, resistance test clamping jaw cylinder 7-9 and resistance test clamping jaw 7-10;Resistance test fixed frame 7-3 is fixed on resistance test rack 7-2, and resistance test transverse cylinder 7-6, resistance is arranged in the resistance test upper end fixed frame 7-3 Resistance test linear guide 7-5, resistance test linear guide 7-5 sliding setting electricity is arranged in the upper level for testing fixed frame 7-3 Tested cylinder 7-7 is hindered, resistance test probe 7-8, the side of resistance test cylinder 7-7 is arranged in the lower end of resistance test cylinder 7-7 Resistance test clamping jaw cylinder 7-9 is connected by L shaped plate, the side Vertical Square of resistance test clamping jaw cylinder 7-9 sets up resistance Test moves up and down cylinder 7-4, and resistance test clamping jaw 7-10, resistance test folder is arranged in the end of resistance test clamping jaw cylinder 7-9 Pawl 7-10 is located at the lower end of resistance test probe 7-8.Rubber pad assembling mechanism 8 includes rubber pad feeding vibration disk 8-1, rubber pad Station transition components and rubber pad feeding manipulator component, rubber pad feeding vibration disk 8-1 are fixedly connected on the one of square tube rack 1 The output end of side, rubber pad feeding vibration disk 8-1 connects rubber pad station transition components, the top of rubber pad station transition components Rubber pad feeding manipulator component is set;Rubber pad station transition components include conversion support 8-2, change-over panel 8-3, vacuum table 8- 4, stepper motor 8-5, synchronous belt 8-6 and traversing sliding block 8-7, conversion support 8-2 are fixed in square tube rack 1, change-over panel 8-3 is arranged in the upper end conversion support 8-2, and the lower end of change-over panel 8-3, the output end of stepper motor 8-5 is arranged in stepper motor 8-5 Synchronous belt 8-6 is connected, the side synchronous belt 8-6 is fixedly connected with traversing sliding block 8-7;Rubber pad feeding manipulator component includes rubber pad Feeding bracket 8-8, servo motor 8-9, rubber pad feeding move up and down cylinder 8-10, feeding mould bases 8-11, connecting rod control cylinder 8-12, connection rod set 8-13, fixture block 8-14 and negative pressure block 8-15, rubber pad feeding bracket 8-8 are fixed in square tube rack 1, Servo motor 8-9 is horizontally set on the upper end of rubber pad feeding bracket 8-8, and the output end of servo motor 8-9 connects feeding mould bases Rubber pad feeding is vertically arranged on 8-11, feeding mould bases 8-11 and moves up and down cylinder 8-10, and rubber pad feeding moves up and down cylinder The side setting connecting rod of 8-10 controls cylinder 8-12, and connection rod set 8-13, connection rod set 8- is arranged in the lower end that connecting rod controls cylinder 8-12 13 lower end is symmetrical arranged fixture block 8-14, and the upper end of fixture block 8-14 is arranged in negative pressure block 8-15.Terminal box pre-loading mechanism 9 includes connecing Wire box feeding vibration disk 9-1, prepackage rack 9-2, pre- loading board 9-3, terminal box station transition components and terminal box feeding manipulator Component;Prepackage rack 9-2 is fixed in square tube rack 1, and pre- loading board 9-3 is fixedly connected on the prepackage upper end rack 9-2, terminal box work Position transition components and terminal box feeding manipulator component are arranged on pre- loading board 9-3, terminal box feeding vibration disk 9-1 fixed setting In the side of square tube rack 1, the output end of terminal box feeding vibration disk 9-1 connects terminal box station transition components, terminal box work Terminal box feeding manipulator component is arranged in the side of position transition components;Terminal box station transition components include station conversion pusher gas Cylinder 9-4 and close switch 9-5, station conversion pusher cylinder 9-4 are fixed on pre- loading board 9-3, set close to switch 9-5 fixation It sets in one end of station conversion pusher cylinder 9-4;Terminal box feeding manipulator component includes terminal box positioning cylinder 9-6, wiring Box slide plate 9-7, terminal box clamping jaw cylinder 9-8, terminal box clamping jaw 9-9, the traversing stepper motor 9-10 of terminal box, terminal box synchronous belt 9-11 and terminal box move up and down cylinder 9-12, and terminal box slide plate 9-7 is fixed on pre- loading board 9-3, terminal box slide plate 9-7 Top side is horizontally disposed with terminal box synchronous belt 9-11, and the traversing stepper motor of terminal box is arranged in one end of terminal box synchronous belt 9-11 9-10;The terminal box top slide plate 9-7 other side setting terminal box moves up and down cylinder 9-12, and terminal box moves up and down cylinder 9-12 Side terminal box clamping jaw cylinder 9-8 is set, terminal box clamping jaw 9-9 is arranged in the lower end of terminal box clamping jaw cylinder 9-8.Terminal box pressure Tight mechanism 10 include terminal box compresses rack 10-1, terminal box compresses bracket 10-2, compression cylinder 10-3, spring lock block 10-4 and Terminal box inductor 10-5;Terminal box compresses rack 10-1 and is fixed in square tube rack 1, and it is solid that terminal box compresses bracket 10-2 Surely terminal box is connected to compress on rack 10-1, compression cylinder 10-3 is fixed at one end that terminal box compresses bracket 10-2, Spring lock block 10-4 is movably arranged on the lower end of compression cylinder 10-3, and the terminal box compression upper end rack 10-1 side, which is fixedly connected, to be connect Wire box inductor 10-5.Automatic locking screw machine structure 11 is including screw feeding material component, secondary positioning component and locks screw assembly automatically, Screw feeding material component, secondary positioning component and automatic lock screw assembly are sequentially connected;Screw feeding material component includes screw feeder Frame 11-1, feeding cylinder 11-2, feeding docking block 11-3 and straight line vibration glassware 11-4;Straight line shakes glassware 11-4 setting in screw conveying Expect the upper end of rack 11-1, block 11-3 is docked in the end setting feeding of straight line vibration glassware 11-4, and the vertical of block 11-3 is docked in feeding Side sets up feeding cylinder 11-2;Secondary positioning component includes twin shaft cylinder 11-5 and V-arrangement pushing block 11-6, twin shaft cylinder 11-5 It is fixed in square tube rack 1, the output end of twin shaft cylinder 11-5 connects V-arrangement pushing block 11-6;Automatically lock screw assembly includes Automatic locking screw machine frame 11-7, automatic lock screw fixed frame 11-8, automatic lock screw move up and down cylinder 11-9, electric screw machine 11-10, filature move up and down cylinder 11-11 and screw collet 11-12, and automatic locking screw machine frame 11-7 is fixed on square tube rack On 1, the automatic screw fixed frame 11-8 that locks is fixed on automatic locking screw machine frame 11-7, automatic to lock screw fixed frame 11-8's Setting automatic lock screw in one end moves up and down cylinder 11-9, the automatic side fixed setting electricity locked screw and move up and down cylinder 11-9 The side setting filature of dynamic filature 11-10, electric screw machine 11-10 move up and down cylinder 11-11, electric screw machine 11- 10 lower end fixed screw collet 11-12.Finished product cutting agency 12 includes blanking bracket 12-1, three axis cylinder 12-2, finished product sense Answer device 12-3, oscillating cylinder 12-4, rotating arm 12-5, finished product clamping jaw cylinder 12-6 and finished product clamping jaw 12-7, blanking bracket 12-1 It is fixed in square tube rack 1, three axis cylinder 12-2 are arranged between blanking bracket 12-1, and the upper end of three axis cylinder 12-2 is living The upper end of dynamic setting oscillating cylinder 12-4, oscillating cylinder 12-4 connect finished product clamping jaw cylinder 12-6, finished product clamping jaw by rotating arm Finished product clamping jaw 12-7 is arranged in the lower end of cylinder 12-6, and finished product inductor 12-3 is arranged in the finished product lower end clamping jaw 12-7 side, finished product Inductor 12-3 is fixedly connected on the side of blanking bracket 12-1.Between terminal box hold-down mechanism 10 and automatic locking screw machine structure 11 Reserved station 13 is also set up in square tube rack 1.
It is illustrated in figure 2 the structural schematic diagram of automatic feed mechanism, the working principle of automatic feed mechanism is as follows: work first Part is transmitted to designated position by feeding conveyer belt 5-1, and crawl, rotation and the placement of workpiece, clamping jaw rotation are carried out by clamping jaw 5-5 Cylinder 5-5 be control clamping jaw 5-5 closure after carry out spinning movement;Moving up and down cylinder 5-6 is that control clamping jaw 5-5 was being grabbed Moving up and down in journey.
It is illustrated in figure 3 the structural schematic diagram of lettering testing agency, the working principle of lettering testing agency is as follows: the present invention Detection of taking pictures is carried out to lettering using industrial intelligent camera;Lettering defective products is picked by lettering inspecting manipuator component It removes, improves its production efficiency.
It is illustrated in figure 4 the structural schematic diagram of resistance test mechanism, the working principle of resistance test mechanism is as follows: by workpiece Clamping comes to carry out resistance test, and resistance test is completed by resistance meter 7-1, when discovery resistance is bad in detection process Workpiece, resistance defective products is rejected using resistance test mechanical arm assembly.
It is illustrated in figure 5 the structural schematic diagram of rubber pad assembling mechanism, the working principle of rubber pad assembling mechanism is as follows: rubber Rubber mat assembling mechanism includes rubber pad feeding vibration disk 8-1, rubber pad station transition components and rubber pad feeding manipulator component. Rubber pad feeding vibration disk 8-1 includes round vibration glassware and straight line vibration glassware, and rubber pad is sent to rubber pad by the two perfection docking Tooling position;Rubber pad station transition components are made of stepper motor 8-5 and synchronous belt 8-6, and stepper motor 8-5 synchronous belt system is driven Discharge position in dynamic rubber pad tooling to rubber pad;The mechanism being made of twin shaft cylinder and V-arrangement pushing block is by the coil on turntable with 45 Angle top is spent to fixed position;Rubber pad feeding manipulator is by high-precision KK mould group, up and down motion cylinder and self-control negative pressure suction block group At up and down motion cylinder to bottom, negative pressure unlatching picks up rubber pad, and rubber pad is placed in high-precision KK mould group transverse movement In on coil.
It is as shown in Figure 6 and Figure 7 the structural schematic diagram of terminal box pre-loading mechanism and terminal box hold-down mechanism;It will mainly connect Wire box carries out the process compressed again after precompressed by mechanical arm assembly.
It is illustrated in figure 8 the structural schematic diagram of automatic locking screw machine structure, is mainly realized by electric screw machine 11-10 The fixation and dismounting that workpiece is tightened up a screw improve its whole production efficiency.
It is illustrated in figure 9 the structural schematic diagram of finished product cutting agency, finished product position is incuded by finished product inductor 12-3, is led to Cross the blanking with the use of realization finished product of finished product clamping jaw cylinder 12-6 and finished product clamping jaw 12-7.
In the present invention, what is used in terminal box pre-loading mechanism 9 and automatic locking screw machine structure 11 is same secondary fixed Hyte part facilitates workpiece to tie up the secondary positioning in transmittance process, improves working efficiency.
The advantage of the invention is that electromagnetic valve coil automatic charging is realized, and lettering detection, resistance test, rubber pad group Dress, terminal box assembling, the full-automatic assembly of screw locking and finished product automatic material receiving;Secondly, conveying tape speed is adjustable, step pitch can Control, limit is adjustable, and motor precision is high, and resistance instrument has automatic temperature compensation function, and has the multiple stations of product to have secondary positioning, So the full-automatic assembling of the solenoid valve of a variety of different sizes may be implemented in the present invention;In addition, camera uses Cognex latest version Camera, high resolution, processing rapidly, can the small Defect Detection of coil be gone out and be rejected;Furthermore automatic tapping machine is using special Collet processed, torsion is adjustable, by the stable insertion screw hole of the screw of 30mm long and can lock;Multimachine structure links, it can be achieved that electromagnetism Cost of labor is greatly saved in the efficient assembling of valve, increases economic benefit.
Although specific embodiments of the present invention have been described above, those skilled in the art should be appreciated that this It is merely illustrative of, various changes or modifications can be made to present embodiment, without departing from the principle and substance of the present invention, Protection scope of the present invention is only limited by the claims that follow.

Claims (9)

1. solenoid valve tests kludge automatically, it is characterised in that: including square tube rack, turntable, workpiece slot, DD rotation motor, from Dynamic feed mechanism, lettering testing agency, resistance test mechanism, rubber pad assembling mechanism, terminal box pre-loading mechanism, terminal box compress Turntable, setting in the middle part of the turntable is arranged in mechanism, automatic locking screw machine structure and finished product cutting agency, the middle part of the square tube rack DD rotation motor, the surrounding of the DD rotation motor set gradually in the counterclockwise direction automatic feed mechanism, lettering testing agency, Resistance test mechanism, rubber pad assembling mechanism, terminal box pre-loading mechanism, terminal box hold-down mechanism, automatic locking screw machine structure and at Product cutting agency corresponds to automatic feed mechanism, lettering testing agency, resistance test mechanism, rubber pad kludge on the turntable Structure, terminal box pre-loading mechanism, terminal box hold-down mechanism, automatic locking screw machine structure and finished product cutting agency position at be respectively provided with work Part slot, the automatic feed mechanism, lettering testing agency, resistance test mechanism, rubber pad assembling mechanism, terminal box preassembling machine Structure, terminal box hold-down mechanism, automatic locking screw machine structure and finished product cutting agency are fixed in square tube rack;It is described automatic Feed mechanism includes feeding conveyer belt and coil feeding manipulator component, and the coil feeding manipulator component setting is defeated in feeding Send the side of band, the coil feeding manipulator component include coil feeding support, fixed frame, clamping jaw rotary cylinder, clamping jaw, on Lower mobile cylinder, rodless cylinder, linear guide and oil buffer, the coil feeding support are fixedly connected on square tube rack On, the fixed frame is fixed at the upper end of coil feeding support, and the linear guide is horizontally set on the top of fixed frame, Rodless cylinder, the side for moving up and down cylinder and rodless cylinder being arranged in, the clamping jaw is arranged in the lower end of the linear guide The side for moving up and down cylinder is arranged in rotary cylinder, and clamping jaw, the oleo cushion is arranged in the lower end of the clamping jaw rotary cylinder Device is arranged between fixed frame and clamping jaw rotary cylinder.
2. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the lettering testing agency includes print Word detects rack, the bad detection camera of lettering and lettering inspecting manipuator component, and the upper end fixation of the lettering detection rack is set The bad detection camera of lettering is set, lettering inspecting manipuator component, the lettering is arranged in the side of the bad detection camera of lettering Inspecting manipuator component includes lettering detection fixed frame, product testing inductor, lettering detection moves up and down cylinder, lettering detects Transverse moving left and right cylinder, lettering detection linear guide, lettering detection clamping jaw cylinder and lettering detect clamping jaw, and the lettering detection is fixed One end of frame is fixed at lettering detection frame upper end, and the other end setting lettering of the lettering detection fixed frame detects straight line Guide rail, the lettering detect sliding setting lettering in linear guide and detect clamping jaw cylinder, and the lettering detects the upper of clamping jaw cylinder The vertical connection lettering detection in end moves up and down cylinder, and the lower end connection lettering of the lettering detection clamping jaw cylinder detects clamping jaw, institute It states lettering detection transverse moving left and right cylinder and is vertically set on the side that lettering detection moves up and down cylinder, the product testing inductor It is fixed in lettering detection rack corresponding with the bad detection camera heights of lettering.
3. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the resistance test mechanism includes electricity The corner of square tube rack is arranged in resistance tester, resistance test rack and resistance test mechanical arm assembly, the resistance meter Place is located at the side of resistance test mechanical arm assembly, and the resistance test rack is fixed in square tube rack, the resistance Test handler component is fixed at the upper end of resistance test rack;The resistance test mechanical arm assembly includes resistance test Fixed frame, resistance test move up and down cylinder, resistance test linear guide, resistance test transverse cylinder, resistance test cylinder, electricity Resistance test test probe, resistance test clamping jaw cylinder and resistance test clamping jaw;The resistance test fixed frame is fixed on resistance survey On test-run a machine frame, resistance test transverse cylinder, the top of the resistance test fixed frame is arranged in resistance test fixed frame upper end Horizontally disposed resistance test linear guide, the resistance test linear guide sliding setting resistance test cylinder, the resistance are surveyed The lower end setting resistance test of gas testing cylinder tests probe, and the side of the resistance test cylinder connects resistance test by L shaped plate Clamping jaw cylinder, the side Vertical Square of the resistance test clamping jaw cylinder set up resistance test and move up and down cylinder, the electricity Resistance test clamping jaw is arranged in the end of resistance test clamping jaw cylinder, and the resistance test clamping jaw is located under resistance test test probe End.
4. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the rubber pad assembling mechanism includes Rubber pad feeding vibration disk, rubber pad station transition components and rubber pad feeding manipulator component, the rubber pad feeding vibration Disk is fixedly connected on the side of square tube rack, and the output end of the rubber pad feeding vibration disk connects rubber pad station conversion group Rubber pad feeding manipulator component is arranged in the top of part, the rubber pad station transition components;The rubber pad station conversion group Part includes conversion support, change-over panel, vacuum table, stepper motor, synchronous belt and traversing sliding block, and the conversion support is fixed at In square tube rack, the change-over panel is arranged in conversion support upper end, and the lower end of change-over panel, the step is arranged in the stepper motor Output end into motor connects synchronous belt, and the synchronous belt side is fixedly connected with traversing sliding block;The rubber pad feeding manipulator Component include rubber pad feeding bracket, servo motor, rubber pad feeding move up and down cylinder, feeding mould bases, connecting rod control cylinder, Connection rod set, fixture block and negative pressure block, the rubber pad feeding bracket are fixed in square tube rack, and the servo motor level is set It sets vertical on the upper end of rubber pad feeding bracket, the output end connection feeding mould bases of the servo motor, the feeding mould bases Setting rubber pad feeding moves up and down cylinder, and the side setting connecting rod that the rubber pad feeding moves up and down cylinder controls cylinder, Connection rod set is arranged in the lower end of the connecting rod control cylinder, and the lower end of the connection rod set is symmetrical arranged fixture block, the negative pressure block setting In the upper end of fixture block.
5. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the terminal box pre-loading mechanism includes Terminal box feeding vibration disk, prepackage rack, pre- loading board, terminal box station transition components and terminal box feeding manipulator component;Institute It states prepackage rack to be fixed in square tube rack, the pre- loading board is fixedly connected on prepackage frame upper end, and the terminal box station turns It changes component and terminal box feeding manipulator component is arranged in pre- loading board, the terminal box feeding vibration disk is fixed at square tube The output end of the side of rack, the terminal box feeding vibration disk connects terminal box station transition components, the terminal box station Terminal box feeding manipulator component is arranged in the side of transition components;The terminal box station transition components include station conversion pusher Cylinder and close switch, the station conversion pusher cylinder is fixed in pre- loading board, described to be fixed at close to switch One end of station conversion pusher cylinder;The terminal box feeding manipulator component include terminal box positioning cylinder, terminal box slide plate, Terminal box clamping jaw cylinder, terminal box clamping jaw, the traversing stepper motor of terminal box, terminal box synchronous belt and terminal box move up and down gas Cylinder, the terminal box slide plate are fixed in pre- loading board, and it is synchronous that terminal box slide plate top side is horizontally disposed with terminal box The traversing stepper motor of terminal box is arranged in one end of band, the terminal box synchronous belt;The setting of the terminal box slide plate top other side Terminal box moves up and down cylinder, and the terminal box moves up and down the side setting terminal box clamping jaw cylinder of cylinder, the terminal box Terminal box clamping jaw is arranged in the lower end of clamping jaw cylinder.
6. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the terminal box hold-down mechanism includes Terminal box compresses rack, terminal box compresses bracket, compression cylinder, spring lock block and terminal box inductor;The terminal box compresses Rack is fixed in square tube rack, and the terminal box compresses bracket and is fixedly connected in terminal box compression rack, the pressure Tight cylinder is fixed at one end that terminal box compresses bracket, and the spring lock block is movably arranged on the lower end of compression cylinder, institute It states terminal box compression frame upper end side and is fixedly connected with terminal box inductor.
7. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the automatic locking screw machine structure includes Screw feeding material component, secondary positioning component and screw assembly is locked automatically, the screw feeding material component, secondary positioning component and automatic Lock screw assembly is sequentially connected;The screw feeding material component includes screw rotary shafts, feeding cylinder, feeding docking block and straight line Shake glassware;The upper end of screw rotary shafts is arranged in the straight line vibration glassware, and feeding pair is arranged in the end of the straight line vibration glassware Block is connect, the Vertical Square of the feeding docking block sets up feeding cylinder;The secondary positioning component includes twin shaft cylinder and V-arrangement Pushing block, the twin shaft cylinder are fixed in square tube rack, and the output end of the twin shaft cylinder connects V-arrangement pushing block;It is described from Dynamic lock screw assembly includes automatic locking screw machine frame, automatic lock screw fixed frame, lock screw moves up and down cylinder, electronic spiral shell automatically Silk machine, filature move up and down cylinder and screw collet, and the automatic locking screw machine frame is fixed in square tube rack, described automatic Lock screw fixed frame is fixed on automatic locking screw machine frame, the automatic lock spiral shell of one end setting of the automatic lock screw fixed frame Silk moves up and down cylinder, and the automatic lock screw moves up and down the side fixed setting electric screw machine of cylinder, the electronic spiral shell The side setting filature of silk machine moves up and down cylinder, the lower end fixed screw collet of the electric screw machine.
8. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: under the finished product cutting agency includes Expect bracket, three axis cylinders, finished product inductor, oscillating cylinder, rotating arm, finished product clamping jaw cylinder and finished product clamping jaw, the blanking branch Frame is fixed in square tube rack, and the three axis cylinder is arranged between blanking bracket, the upper end activity of the three axis cylinder Oscillating cylinder is set, and the upper end of the oscillating cylinder connects finished product clamping jaw cylinder by rotating arm, the finished product clamping jaw cylinder Finished product clamping jaw is arranged in lower end, and the finished product inductor is arranged in finished product clamping jaw lower end side, and the finished product inductor is fixedly connected In the side of blanking bracket.
9. solenoid valve as described in claim 1 tests kludge automatically, it is characterised in that: the terminal box hold-down mechanism and from It is located in square tube rack between dynamic lock screw mechanism and also sets up reserved station.
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