CN106747322A - 一种煅烧陶土及其制备方法 - Google Patents
一种煅烧陶土及其制备方法 Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 36
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910000174 eucryptite Inorganic materials 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910017083 AlN Inorganic materials 0.000 claims abstract description 18
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052588 hydroxylapatite Inorganic materials 0.000 claims abstract description 18
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 claims abstract description 18
- 229910052845 zircon Inorganic materials 0.000 claims abstract description 18
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000000049 pigment Substances 0.000 claims abstract description 17
- 239000010453 quartz Substances 0.000 claims abstract description 17
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims abstract description 16
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052642 spodumene Inorganic materials 0.000 claims abstract description 16
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 14
- 229910052582 BN Inorganic materials 0.000 claims abstract description 14
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 14
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 2
- 235000011837 pasties Nutrition 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims 4
- 229910052744 lithium Inorganic materials 0.000 claims 4
- 239000004575 stone Substances 0.000 claims 4
- 239000000758 substrate Substances 0.000 abstract description 34
- 238000010304 firing Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 7
- 230000035800 maturation Effects 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000005245 sintering Methods 0.000 abstract description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000002689 soil Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 4
- 229910052796 boron Inorganic materials 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000549 coloured material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009377 nuclear transmutation Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 244000061458 Solanum melongena Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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Abstract
本发明公开了一种煅烧陶土及其制备方法,包括以下质量份数的物质组成:锂辉石100‑120份、锂霞石60‑80份、石英60‑65份、高岭土60‑70份、氮化硼10‑15份、氮化铝6‑15份、硅藻土3‑6份、锆石6‑12份、氧化铁3‑12份、羟基磷灰石4‑6份、颜料7‑10份、余量为纯净水;本发明可以有效减少坯体收缩率,降低坯体吸湿膨胀,防止坯体的后期干裂等,在烧结过程中坯体成熟速度加快,缩短烧制时间。
Description
技术领域
本发明涉及一种煅烧陶土及其制备方法。
背景技术
钦州坭兴陶,作为一种传统民间工艺,至今已有1300多年的历史。传统钦州坭兴陶的制备工艺主要包括以下几个步骤:1) 制备坯料:坯料由陶土材料制成,选用横穿钦州 市区的钦江以东的泥土(俗称东泥:为软质粘土,颜色为黄白色,含微量石英砂,在坭兴陶的生产工艺中起调整可塑性及结合性的作用)和钦江以西地域的泥土(俗称西泥:是一种含铁量较高的紫泥石,颜色为紫红色,表面层有少量铁质浸染,为硬质粘土,可塑性及结合性较差),以东泥 40~60%、西泥60~40%的重量百分比混合;2) 坯体成型 ;3)坯体修整 ;4)坯体干燥;5) 装饰坯体 :坭兴陶在制作过程中既不添加任何颜料、不上釉,也不在坯体上用 任何着色材料描绘色彩和图案,仅依靠偶尔出现的窑变使坭兴陶呈现无法预测和控制的色 彩,及使用雕刻工艺来装饰坯体。6) 烧制 :将装饰好的坯体装窑烧制;为了达到较高的烧成 率及提高窑变率,坯体烧制的最高温度控制在1100~ 1200℃,烧制时间为10小时,经烧制后出窑即为坭兴陶器。使用不同坯料制备的陶器坯体,所能承受的烧制温度是有差异的。坭 兴陶坯体是以东泥和西泥两种陶土材料制成,不耐高温,烧制温度超过1200℃,坯体表面会 出现裂纹或破损,严重的甚至出现坯体变形和坍塌,故在装饰坭兴陶坯体时,不能使用必须 经高温烧制才能显色的着色材料描绘纹饰、图案,只依靠烧制时偶尔出现的窑变,使坭兴陶出现不同色彩。
发明内容
本发明要解决的技术问题是提供一种可以给坭兴陶坯体上釉或绘彩,同时为了提高高温烧制坭兴陶的烧成率和抗裂变率的煅烧陶土及其制备方法。
为解决上述问题,本发明采用如下技术方案:
一种煅烧陶土,包括以下质量份数的物质组成:
锂辉石 100-120份
锂霞石 60-80份
石英 60-65份
高岭土 60-70份
氮化硼 10-15份
氮化铝 6-15份
硅藻土 3-6份
锆石 6-12份
氧化铁 3-12份
羟基磷灰石 4-6份
颜料 7-10份
余量为纯净水。
优选地,包括以下质量份数的物质组成:锂辉石120份、锂霞石60份、石英65份、高岭土70份、氮化硼15份、氮化铝6份、硅藻土6份、锆石6份、氧化铁12份、羟基磷灰石6份、颜料10份、余量为纯净水。
优选地,包括以下质量份数的物质组成:锂辉石100份、锂霞石60份、石英60份、高岭土70份、氮化硼10份、氮化铝15份、硅藻土6份、锆石6份、氧化铁12份、羟基磷灰石4份、颜料10份、余量为纯净水。
优选地,包括以下质量份数的物质组成:锂辉石110份、锂霞石70份、石英60份、高岭土65份、氮化硼13份、氮化铝12份、硅藻土4份、锆石8份、氧化铁8份、羟基磷灰石5份、颜料8份、余量为纯净水。
优选地,包括以下质量份数的物质组成:锂辉石120份、锂霞石60份、石英65份、高岭土60份、氮化硼15份、氮化铝15份、硅藻土3份、锆石12份、氧化铁3份、羟基磷灰石6份、颜料7份、余量为纯净水。
一种煅烧陶土的制备方法,其特征在于:包括以下步骤:
1)选取锂辉石、锂霞石和石英,将锂辉石、锂霞石和石英通过研磨机进行混合研磨,研磨时间15-25min,直至将混合的各组分研磨至100-200目细粒,得到混合物;
2)在步骤1)中所得到的混合物中加入高岭土、氮化硼、氮化铝和硅藻土,而后加入一勺水进行搅拌,搅拌时间10-15min,搅拌至糊状,得到糊状物;
3)在步骤2)中所得到的糊状物中依次加入锆石、氧化铁、羟基磷灰石和颜料,加入完成后,加入剩余水,而后使用搅拌棒顺时针搅拌15次,再逆时针搅拌15次,重复上述搅拌步骤2-3次,而后静置5min后,用手掌无序搅拌2-5min,最后即可得到本发明的煅烧陶土。
本发明的有益效果是:本发明有效减少坯体收缩率,降低坯体吸湿膨胀,防止坯体的后期干裂等,在烧结过程中坯体成熟速度加快,缩短烧制时间。
具体实施方式
下面对本发明的优选实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。
一种煅烧陶土,包括以下质量份数的物质组成:
锂辉石 100-120份
锂霞石 60-80份
石英 60-65份
高岭土 60-70份
氮化硼 10-15份
氮化铝 6-15份
硅藻土 3-6份
锆石 6-12份
氧化铁 3-12份
羟基磷灰石 4-6份
颜料 7-10份
余量为纯净水。
实施例1
包括以下质量份数的物质组成:锂辉石120份、锂霞石60份、石英65份、高岭土70份、氮化硼15份、氮化铝6份、硅藻土6份、锆石6份、氧化铁12份、羟基磷灰石6份、颜料10份、余量为纯净水。
经测试,本发明可以有效减少坯体收缩率,降低坯体吸湿膨胀,防止坯体的后期干裂等,在烧结过程中坯体成熟速度加快,缩短烧制时间。
实施例2
包括以下质量份数的物质组成:锂辉石100份、锂霞石60份、石英60份、高岭土70份、氮化硼10份、氮化铝15份、硅藻土6份、锆石6份、氧化铁12份、羟基磷灰石4份、颜料10份、余量为纯净水。
经测试,本发明可以有效减少坯体收缩率,降低坯体吸湿膨胀,防止坯体的后期干裂等,在烧结过程中坯体成熟速度加快,缩短烧制时间。
实施例3
包括以下质量份数的物质组成:锂辉石110份、锂霞石70份、石英60份、高岭土65份、氮化硼13份、氮化铝12份、硅藻土4份、锆石8份、氧化铁8份、羟基磷灰石5份、颜料8份、余量为纯净水。
经测试,本发明可以有效减少坯体收缩率,降低坯体吸湿膨胀,防止坯体的后期干裂等,在烧结过程中坯体成熟速度加快,缩短烧制时间。
实施例4
包括以下质量份数的物质组成:锂辉石120份、锂霞石60份、石英65份、高岭土60份、氮化硼15份、氮化铝15份、硅藻土3份、锆石12份、氧化铁3份、羟基磷灰石6份、颜料7份、余量为纯净水。
经测试,本发明可以有效减少坯体收缩率,降低坯体吸湿膨胀,防止坯体的后期干裂等,在烧结过程中坯体成熟速度加快,缩短烧制时间。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。
Claims (6)
1.一种煅烧陶土,其特征在于:包括以下质量份数的物质组成:
锂辉石 100-120份
锂霞石 60-80份
石英 60-65份
高岭土 60-70份
氮化硼 10-15份
氮化铝 6-15份
硅藻土 3-6份
锆石 6-12份
氧化铁 3-12份
羟基磷灰石 4-6份
颜料 7-10份
余量为纯净水。
2.根据权利要求1所述的煅烧陶土,其特征在于:包括以下质量份数的物质组成:锂辉石120份、锂霞石60份、石英65份、高岭土70份、氮化硼15份、氮化铝6份、硅藻土6份、锆石6份、氧化铁12份、羟基磷灰石6份、颜料10份、余量为纯净水。
3.根据权利要求1所述的煅烧陶土,其特征在于:包括以下质量份数的物质组成:锂辉石100份、锂霞石60份、石英60份、高岭土70份、氮化硼10份、氮化铝15份、硅藻土6份、锆石6份、氧化铁12份、羟基磷灰石4份、颜料10份、余量为纯净水。
4.根据权利要求1所述的煅烧陶土,其特征在于:包括以下质量份数的物质组成:锂辉石110份、锂霞石70份、石英60份、高岭土65份、氮化硼13份、氮化铝12份、硅藻土4份、锆石8份、氧化铁8份、羟基磷灰石5份、颜料8份、余量为纯净水。
5.根据权利要求1所述的煅烧陶土,其特征在于:包括以下质量份数的物质组成:锂辉石120份、锂霞石60份、石英65份、高岭土60份、氮化硼15份、氮化铝15份、硅藻土3份、锆石12份、氧化铁3份、羟基磷灰石6份、颜料7份、余量为纯净水。
6.一种如权利要求1-5中任一项所述的煅烧陶土的制备方法,其特征在于:包括以下步骤:
选取锂辉石、锂霞石和石英,将锂辉石、锂霞石和石英通过研磨机进行混合研磨,研磨时间15-25min,直至将混合的各组分研磨至100-200目细粒,得到混合物;
在步骤1)中所得到的混合物中加入高岭土、氮化硼、氮化铝和硅藻土,而后加入一勺水进行搅拌,搅拌时间10-15min,搅拌至糊状,得到糊状物;
在步骤2)中所得到的糊状物中依次加入锆石、氧化铁、羟基磷灰石和颜料,加入完成后,加入剩余水,而后使用搅拌棒顺时针搅拌15次,再逆时针搅拌15次,重复上述搅拌步骤2-3次,而后静置5min后,用手掌无序搅拌2-5min,最后即可得到本发明的煅烧陶土。
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